CN113984132A - Automatic measurement sledge of gas field water transportation - Google Patents
Automatic measurement sledge of gas field water transportation Download PDFInfo
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- CN113984132A CN113984132A CN202111247198.XA CN202111247198A CN113984132A CN 113984132 A CN113984132 A CN 113984132A CN 202111247198 A CN202111247198 A CN 202111247198A CN 113984132 A CN113984132 A CN 113984132A
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Images
Classifications
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- G—PHYSICS
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- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F1/00—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
- G01F1/56—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using electric or magnetic effects
- G01F1/58—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using electric or magnetic effects by electromagnetic flowmeters
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01S—RADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
- G01S19/00—Satellite radio beacon positioning systems; Determining position, velocity or attitude using signals transmitted by such systems
- G01S19/38—Determining a navigation solution using signals transmitted by a satellite radio beacon positioning system
- G01S19/39—Determining a navigation solution using signals transmitted by a satellite radio beacon positioning system the satellite radio beacon positioning system transmitting time-stamped messages, e.g. GPS [Global Positioning System], GLONASS [Global Orbiting Navigation Satellite System] or GALILEO
- G01S19/42—Determining position
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Abstract
The invention discloses an automatic metering sledge for gas field water transportation, which relates to the technical field of natural gas transportation and comprises an intelligent gas field water transportation management system; the gas field water transportation intelligent management system comprises an owner management center and a carrier control module; the owner management center comprises a metering management module, a basic management module, a support module and a task management module; the carrier control module comprises a task list module and a task execution module, wherein the task list module is used for assigning personnel and vehicles through the basic management module according to the pull tasks reported to the dispatching room; the task execution module is used for issuing and assigning tasks. By adopting the scheme, the problem of low accuracy of the transportation amount measurement and low working efficiency is solved.
Description
Technical Field
The invention relates to the technical field of natural gas transportation, in particular to an automatic metering sledge for gas field water transportation.
Background
At present, for a well station of an airless field water transfer pipe network, the transportation of the air field water is mainly carried out by a tank car. Compared with pump transfer, the vehicle transfer is more flexible and mobile, and the vehicle transfer device is an important guarantee for completing a natural gas production task as an effective transfer tool for gas field water. At present, gas field water transportation is undertaken by a carrying unit with transportation qualification; the demand unit provides the vehicle using task demand to the carrier unit, the carrier unit arranges the transport vehicle to the related well station after receiving the task notice, and the carrier unit signs the information of the gas field water volume, the transport distance and the like with the staff of the well station after loading and unloading the vehicle at the related well station. The transportation unit regularly submits the signing sheet to the demand unit, and the demand unit finishes auditing, counting and signing to be used as settlement data to fulfill settlement work. The whole gas field water transportation management process comprises the steps of transportation task arrangement, vehicle information confirmation, loading and unloading amount calculation, transportation distance confirmation, GPS monitoring, workload identification and verification, cost statistics and settlement and the like which are all completed manually.
The method is limited by well station equipment facilities and informatization perfection, all vehicles on site transport gas field water in a manual metering mode, and for a well station which finishes gas field water tank liquid level monitoring, the vehicle loading amount is calculated by utilizing the liquid level difference before and after loading (the mode has certain error); and confirming the loading amount of the well station without liquid level monitoring according to the pre-determined volume of the water tank of the transport vehicle and the fixed loading air height.
The current transportation management has the following defects:
1. the transport vehicle information is not accurately verified: after the transport vehicle arrives at the station, the personnel of the loading and unloading well station need to manually check the transport vehicle information, the workload is large, the efficiency is low, and the situations that the personnel do not check the vehicle information and the vehicle information is checked wrongly often occur.
2. Deviation exists in transportation formula measurement: the measurement mode of transporting the gas field water prescription volume at present does: and (3) checking the transportation volume of each gas field water transport vehicle water tank on the premise of fixed altitude by means of a flowmeter and the like, counting and summarizing the transportation volume into a gas field water transport vehicle and loading standing book table, and signing the gas field water transportation volume by well station personnel according to the volume data in the table. Because the measurement of the altitude is manually completed by the staff of the well station, the situation that the staff does not measure the altitude or the altitude measurement is inaccurate frequently occurs, and large errors caused by human factors can be caused by the method that the liquid level difference value of the field station gas field water tank is compared with the gas field water tank volume calculation table before and after water transfer operation is adopted by part of key well stations.
3. The safety risk exists in the manual measurement of altitude: the height of the tank top of the gas field water transport vehicle is about 3-5m from the ground, and after the loading is finished, a worker needs to stand on the tank top of the transport vehicle to confirm the loading height by using a ruler, so that the purpose of measuring the transportation volume is achieved. All gas field water transport vechicles tank tops of gas mine all do not have protective equipment such as guardrail, consequently, the staff has certain safety risk when measuring the altitude.
And 4, GPS monitoring does not reach full coverage: according to the requirements of the transportation management method of the current demand units, a special computer is required to be configured to monitor the GPS track of the gas field water transportation vehicle on the way. The GPS monitoring spot check of the gas field water carrying vehicles is not less than 30% of the number of pull vehicles per month. The relative small basic unit of part transportation work volume has reached 100%, and individual unit has reached real time monitoring to vehicle GPS. The workload of manually verifying the GPS track is large, the monitoring does not reach full-coverage real-time monitoring, and the GPS track abnormity on the way cannot be timely found.
5. The basic data records are disorderly lost and are researched, the problems that basic machine account versions are old, machine account information is incomplete, and records are disorderly lost exist in the transportation management and control process of each unit, and the deviation rate of later-stage statistics settlement is increased.
Therefore, a system capable of improving the accuracy of traffic measurement, improving the work efficiency, optimizing the transportation management and saving the operation cost is needed.
Disclosure of Invention
The invention aims to solve the technical problems of low accuracy of transportation quantity metering and low working efficiency, and aims to provide an automatic metering sledge for gas field water transportation, which solves the problems of low accuracy of transportation quantity metering and low working efficiency.
The invention is realized by the following technical scheme:
an automatic metering sledge for gas field water transportation comprises an intelligent gas field water transportation management system;
the gas field water transportation intelligent management system comprises an owner management center and a carrier control module;
the owner management center comprises a metering management module, a basic management module, a support module and a task management module;
the metering management module comprises a vehicle water-filling metering module, a vehicle water-discharging metering module and a liquid level pool metering module;
the basic management module comprises a personnel management module for managing personnel information, a vehicle management module for managing vehicle information and a role management module for managing access authority;
the supporting module comprises a vehicle identification module for identifying the on-site vehicle, a voice broadcasting module for broadcasting the on-site water filling process in real time, a voice talkback module for realizing voice talkback of a dispatching room and the on-site, and a video monitoring module for monitoring the on-site vehicle transportation and water filling;
the task management module comprises a task processing module for issuing according to the reported pull tasks, a task list module for receiving and expanding the pull tasks, and a demand module for reporting to the scheduling room according to the pull tasks;
the carrier control module comprises a task list module and a task execution module, wherein the task list module is used for assigning personnel and vehicles through the basic management module according to the pull tasks reported to the dispatching room; the task execution module is used for issuing and assigning tasks.
Compared with the problems of low accuracy of the transportation amount measurement and low working efficiency in the prior art, the scheme provides the automatic gas field water transportation measuring sledge, and by adopting the scheme, the loading, unloading and transportation tasks are completed in the fastest, convenient and effective mode through unified management, planning, step-by-step, safe transportation and comprehensive consideration of the transportation cost in the transportation process and combination of the field characteristics; the intelligent management system comprises an owner management center and a carrier control module, wherein the owner management center comprises a metering management module, a basic management module, a support module and a task management module; the metering management module comprises a vehicle water-filling metering module, a vehicle water-discharging metering module and a liquid level pool metering module, and the vehicle water-filling metering module can meter the water-filling condition of the pull-transport vehicle to realize the intelligent management of vehicle water-filling data; the vehicle water discharging module can measure the water discharging condition of the haulage vehicle, and intelligent management of the vehicle water discharging data is realized; the liquid level pool metering module can meter the water flow of the liquid level pool.
The carrier control module comprises a task list module and a task execution module, wherein the task list module is used for assigning personnel and vehicles through the basic management module according to the pull tasks reported to the dispatching room; the task execution module is used for issuing and assigning tasks; the carrier control module can enter through login, and a popup window prompts to forcibly modify the password during the first login; after logging in, displaying the pull tasks to be received and executed through the task execution module, namely the pull tasks transmitted by the demand module, and assigning and uploading pull vehicle information and personnel information after receiving the tasks; after assignment, displaying a task to be executed through a task execution module, starting to execute the task after clicking, and displaying task execution related information; after the task execution module is clicked, the execution water transfer module can be controlled to start executing the water filling operation. The basic management module can manage and record vehicle information and is used for improving the metering accuracy of the transportation volume; the supporting module can carry out unified monitoring record when adorning water, has improved dress water efficiency.
Further preferably, the support module further comprises a GPS positioning module, the GPS positioning module is used for positioning and monitoring the haulage vehicle, the GPS positioning module further comprises an abnormity statistics module, and the abnormity statistics module is used for counting abnormal vehicle running information; for improved transport efficiency.
Further optimizing, the intelligent management system for gas field water transportation further comprises a statistical report module, wherein the statistical report module is used for counting and displaying the hauling information according to a certain time, and the hauling information comprises hauling time, hauling quantity, hauling vehicles, hauling drivers and water collection quantity; for uniform management through the transportation process.
Further preferably, the intelligent management system for gas field water transportation further comprises an alarm module, and the alarm module is used for sending an alarm to the dispatching room when the liquid level pool reaches a threshold value.
Further optimizing, the intelligent management system for gas field water transportation further comprises an analysis module, wherein the analysis module is used for comparing the vehicle loading and unloading measurement parameters at each time and automatically judging whether the vehicle loading and unloading measurement parameters are lower than an interval value, and if the vehicle loading and unloading measurement parameters are lower than the interval value, an alarm is given; for supervising misbehaviour arising in the course of managing transportation.
The transfer sledge comprises an external transfer sledge and an internal transfer sledge, the external transfer sledge and the internal transfer sledge both comprise transfer control units, the transfer control units are used for realizing field water delivery to vehicles and monitoring of the vehicles, the external transfer sledge further comprises a power distribution box for power supply, and the internal transfer sledge comprises an uninterruptible power supply cabinet for power supply; for use inside and outside the station, respectively.
Further optimizing, the transfer control unit comprises a sledge base, a pipeline, a license plate recognition camera and a PTU cabinet;
the pipeline is fixedly arranged on the skid seat, one end of the pipeline is connected with the gas field water pumping device and used for conveying gas field water to the other end of the pipeline, and the other end of the pipeline is connected with the tank car; the pipeline is sequentially provided with a Y-shaped filter and an electromagnetic flowmeter along the direction from one end to the other end of the pipeline;
the license plate recognition camera and the PTU cabinet are arranged on the skid seat, and the PTU cabinet is used for receiving recognition signals of the license plate recognition camera and metering data of the electromagnetic flowmeter and transmitting data to the intelligent gas field water transportation management system.
Compared with the prior art, the station-shaped transportation sledge is limited by well station equipment facilities and information perfection degree, and all vehicles on site transport gas field water in a manual metering mode, so that certain human errors exist. The skid seat is also provided with a license plate recognition camera which can transmit recognized vehicle information to the PTU cabinet, and the PTU cabinet transmits the information to the remote intelligent control management platform, wherein the remote intelligent control management platform is arranged in a management department, has the functions of flow data monitoring and recording, vehicle information management, vehicle running track recording, voice talkback, data storage, report generation and the like, can be used for screening according to the existing vehicle information, controls the output flow of the gas field water according to the screened information, completes automatic water filling and accurately controls the flow; the intelligent gas field water transportation management system can monitor and manage the transportation process in the transportation sledge according to signals transmitted by the PTU cabinet.
Further preferably, the transfer control unit further comprises a first vertical rod and a spherical camera, the first vertical rod is detachably connected with the skid seat, and the spherical camera is arranged on the first vertical rod and is used for shooting and monitoring the tank car; the system is used for remotely monitoring the water filling process of the tank truck.
Further optimization, uninterrupted power source cabinet one side opening, the opening part is equipped with the sliding door, the sliding door is formed by the mutual concatenation of polylith sliding plate, and the polylith the sliding plate connects gradually along uninterrupted power source cabinet direction of height, adjacent two sliding plate sliding connection to can follow uninterrupted power source cabinet width direction and slide, be equipped with a plurality of functional areas along self direction of height in the uninterrupted power source cabinet, every the sliding plate all is used for sealing single or a plurality of functional areas in the uninterrupted power source cabinet.
Compared with the prior art, the problem that in the process that the uninterruptible power supply cabinet needs to be observed or maintained, the uninterruptible power supply cabinet needs to be opened integrally, so that all functional areas are exposed to the outside and are easily affected by external factors is solved; the sliding door is formed by sequentially mutually splicing a plurality of sliding plates, two adjacent sliding plates can slide relatively, each sliding plate can be used for closing or opening one functional area or a plurality of related functional areas which are transversely arranged, so that the maintained functional areas are isolated from other functional areas in the maintenance process, the influence of external factors on other areas is reduced, and the risk occurrence rate is reduced.
Further optimizing, dovetail sliding blocks are arranged on the sliding plates and move along the width direction of the uninterruptible power supply cabinet, and a plurality of dovetail sliding grooves connected with the dovetail sliding blocks in a sliding manner are arranged on two sides of the open end of the uninterruptible power supply cabinet; the sliding plate is used for enabling the sliding plate to stably slide and preventing the sliding plate from being separated from the uninterruptible power supply cabinet.
Compared with the prior art, the invention has the following advantages and beneficial effects:
1. the management center simultaneously realizes real-time acquisition and automatic remote control of pool water level, a flowmeter, a pipeline pump, vehicle state, video monitoring, GPS monitoring and valve equipment of the system, realizes pull transportation demand in a subordinate organization system of a proprietor, sends orders in the proprietor management center system, the system automatically and intelligently identifies the vehicle when the transport vehicle arrives at a station, remotely or locally starts the pump to load and unload water, video real-time monitoring of the whole process of loading and unloading water, sewage pool liquid level monitoring is interlocked, automatic metering and remote transmission of data to a system background are realized during loading and unloading water, GPS intelligent monitoring is carried out in the whole course of the transport route, effective transport work vehicle number is intelligently analyzed and judged, and a statement is generated through intelligent statistics. Through intranet or internet, managers can conveniently realize remote monitoring and carry out different queries and operations according to certain authority. The requirement of unattended operation is met.
2. The system has simple and reliable structure, high efficiency, long service life and low operation cost. The unattended operation, automatic operation, strict monitoring and data sharing are really realized. The researched gas field water transportation information management system is wide in application range and can be widely applied.
Drawings
In order to more clearly illustrate the technical solutions of the exemplary embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and that for those skilled in the art, other related drawings can be obtained from these drawings without inventive effort. In the drawings:
FIG. 1 is a flow chart of a system provided by the present invention;
FIG. 2 is a schematic structural diagram of the station-shaped transfer sled according to the present invention;
FIG. 3 is a side view of the exterior transfer skid according to the present invention;
FIG. 4 is a partial schematic view a of the exterior transfer skid according to the present invention;
FIG. 5 is a schematic structural diagram of an in-station transport sled according to the present invention;
FIG. 6 is a side view of an in-station transfer sled according to the present invention;
fig. 7 is a schematic structural diagram of an uninterruptible power supply cabinet provided in the present invention.
Reference numbers and corresponding part names in the drawings:
1-skid seat, 2-pipeline, 3-ball valve, 4-Y type filter, 5-electromagnetic flowmeter, 6-check valve, 7-license plate recognition camera, 8-PTU cabinet, 9-first upright rod, 10-spherical camera, 11-power distribution box, 12-second upright rod, 13-L type supporting plate, 14-snap ring, 15-expansion joint, 20-uninterruptible power supply cabinet, 21-sliding door, 22-sliding plate, 23-dovetail sliding block, 24-dovetail sliding groove, 25-bolt, 26-cover plate, 27-observation window and 28-handle.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to examples and accompanying drawings, and the exemplary embodiments and descriptions thereof are only used for explaining the present invention and are not meant to limit the present invention.
Example 1
The embodiment provides an automatic gas field water transportation metering sledge, which comprises an intelligent gas field water transportation management system; as shown in fig. 1, the gas field water transportation intelligent management system comprises an owner management center and a carrier control module;
the owner management center comprises a metering management module, a basic management module, a support module and a task management module;
the metering management module comprises a vehicle water-filling metering module, a vehicle water-discharging metering module and a liquid level pool metering module;
the basic management module comprises a personnel management module for managing personnel information, a vehicle management module for managing vehicle information and a role management module for managing access authority;
the supporting module comprises a vehicle identification module for identifying the on-site vehicle, a voice broadcasting module for broadcasting the on-site water filling process in real time, a voice talkback module for realizing voice talkback of a dispatching room and the on-site, and a video monitoring module for monitoring the on-site vehicle transportation and water filling;
the task management module comprises a task processing module for issuing according to the reported pull tasks, a task list module for receiving and expanding the pull tasks, and a demand module for reporting to the scheduling room according to the pull tasks;
the carrier control module comprises a task list module and a task execution module, wherein the task list module is used for assigning personnel and vehicles through the basic management module according to the pull tasks reported to the dispatching room; the task execution module is used for issuing and assigning tasks.
Compared with the problems of low accuracy of the transportation amount measurement and low working efficiency in the prior art, the scheme provides the automatic gas field water transportation measuring sledge, and by adopting the scheme, the loading, unloading and transportation tasks are completed in the fastest, convenient and effective mode through unified management, planning, step-by-step, safe transportation and comprehensive consideration of the transportation cost in the transportation process and combination of the field characteristics; the intelligent management system comprises an owner management center and a carrier control module, wherein the owner management center comprises a metering management module, a basic management module, a support module and a task management module; the metering management module comprises a vehicle water-filling metering module, a vehicle water-discharging metering module and a liquid level pool metering module, and the vehicle water-filling metering module can meter the water-filling condition of the pull-transport vehicle to realize the intelligent management of vehicle water-filling data; the vehicle water discharging module can measure the water discharging condition of the haulage vehicle, and intelligent management of the vehicle water discharging data is realized; the liquid level pool metering module can meter the water flow of the liquid level pool.
The basic management module comprises a personnel management module, a vehicle management module and a role management module; the personnel management module can display a personnel information list to realize functions of adding, modifying, deleting and the like to personnel information; the vehicle management module can display the pull vehicle information list to realize the functions of adding, modifying, deleting and the like to the pull vehicle information; the role management module can display the authority information list, and can configure different authorities for different roles to realize direction control; the organization management module is also arranged and can display the organization information list to realize the functions of adding, modifying, deleting and the like to the organization information.
The support module comprises a vehicle identification module, a voice broadcasting module, a voice talkback module and a video monitoring module; wherein vehicle identification module can realize that the vehicle discerns that arrives at a station, the speech broadcast module can realize adorning water process voice real-time broadcast, the speech talkback module can realize dispatch room and sewage district vehicle voice talkback authentication, video monitoring module can realize that the vehicle gets into the whole control of sewage district and dress water process, still be equipped with the report form module that is used for realizing report form generation, printing and management, a dispatch module for realizing gas field water transportation by pulling, a large-size screen module for realizing that key information concentrates the show at the surveillance center large screen.
The task management module comprises a task processing module, a task list module and a requirement module; the system comprises a task processing module, a task list module and a task processing module, wherein the task processing module is used for displaying the pull demand information reported by each organization, and can issue pull tasks according to the reported information, and the task list module is used for receiving and displaying the pull task information, clicking and checking details of tasks to be received, executed, in-process and completed, and realizing functions of adding tasks, modifying tasks, deleting tasks and the like; the demand module can report the tasks to the scheduling room for the carrier to select; still be equipped with and carry out the module that changes water, can demonstrate the dress water task in the execution, alright carry out the dress water operation after clicking, dress water information of dynamic display in the executive process of dress water, the real-time broadcast dress water yield of pronunciation.
The carrier control module comprises a task list module and a task execution module, wherein the task list module is used for assigning personnel and vehicles through the basic management module according to the pull tasks reported to the dispatching room; the task execution module is used for issuing and assigning tasks; the carrier control module can enter through login, and a popup window prompts to forcibly modify the password during the first login; after logging in, displaying the pull tasks to be received and executed through the task execution module, namely the pull tasks transmitted by the demand module, and assigning and uploading pull vehicle information and personnel information after receiving the tasks; after assignment, displaying a task to be executed through a task execution module, starting to execute the task after clicking, and displaying task execution related information; after the task execution module is clicked, the execution water transfer module can be controlled to start executing the water filling operation. The basic management module can manage and record vehicle information and is used for improving the metering accuracy of the transportation volume; the supporting module can carry out unified monitoring record when adorning water, has improved dress water efficiency.
In this embodiment, the support module further includes a GPS positioning module, the GPS positioning module is configured to position and monitor the haul vehicle, the GPS positioning module further includes an anomaly statistics module, and the anomaly statistics module is configured to count vehicle driving anomaly information; in order to improve the transportation efficiency, the system is provided with a GPS positioning module, a platform is connected into a third-party GPS positioning system, vehicle GPS information is uploaded to a machine room server in real time through the Internet, the system can read the vehicle GPS information in the server, analyze the condition of a vehicle running line, monitor the vehicle running direction, the running speed, the parking record and the like in real time, and count, record and analyze abnormal alarm information such as abnormal parking, track deviation and the like.
In this embodiment, the intelligent management system for gas field water transportation further comprises a statistical report module, wherein the statistical report module is used for counting and displaying the hauling information according to a certain time, and the hauling information comprises hauling time, hauling quantity, hauling vehicles, hauling drivers and water collection quantity; in the scheme, the statistical report module can graphically display the pull transportation information of the organization produced water according to the day, the week and the month, and the information comprises the transportation time, the pull transportation quantity, the pull transportation vehicles and other related information; the organization produced water amount report can be displayed according to the figures of days, weeks and months; the task execution condition can be graphically displayed according to the day, the week and the month; the display task data comprises relevant data information such as executors, execution time, execution process videos, photos, water filling amount and the like; the statistical report of the GPS abnormal information of the relevant vehicles can be displayed; and the pull settlement information can be displayed according to the daily, weekly and monthly graphs.
In this embodiment, the gas field water transportation intelligent management system further comprises an alarm module, and the alarm module is used for sending an alarm to the dispatching room when the liquid level pool reaches a threshold value.
In this embodiment, the intelligent management system for gas field water transportation further comprises an analysis module, wherein the analysis module is used for comparing the vehicle loading and unloading measurement parameters at each time and automatically judging whether the vehicle loading and unloading measurement parameters are lower than an interval value, and if the vehicle loading and unloading measurement parameters are lower than the interval value, an alarm is given; for the improper action that the supervision appears in the management and control transportation, in this scheme, from the handling transportation for the first time, the system can automatic recording vehicle fortune dress process every time, the database is all recorded to the vehicle number vehicle loading and unloading measurement parameter, can make the contrast with preceding data when transporting the dress once more with the car, but the while system automatic learning and judge the interval value of data, if data is less than normal scope, the system should make the warning to be convenient for managers supervise the improper action that appears in the management and control transportation.
Embodiment 2, this embodiment is further optimized based on embodiment 1, and as shown in fig. 2 to fig. 6, the vehicle transport system further includes a transport sled, where the transport sled includes an external transport sled and an internal transport sled, both the external transport sled and the internal transport sled include transport control units, the transport control units are used for realizing on-site water transport to and vehicle monitoring, the external transport sled further includes a power distribution box 11 for supplying power, and the internal transport sled includes an uninterruptible power supply cabinet 20 for supplying power; in order to be respectively suitable for the inside and outside of a station, in the scheme, the transfer sleds can be divided into an outside-station type transfer sledge and an inside-station type transfer sledge, wherein the outside-station type transfer sledge and the inside-station type transfer sledge have almost the same structure, and the only difference is that a power supply device on the outside-station type transfer sledge is a power distribution box 11 and is used for adapting to a loading and unloading water point without a station field support; the power supply device on the station-in type transfer sledge is an uninterruptible power supply cabinet 20 and is used for adapting to various gathering and transportation stations with external power supply or UPS backup power supplies.
In this embodiment, the transfer control unit includes a sledge base 1, a pipeline 2, a license plate recognition camera 7 and a PTU cabinet 8;
the pipeline 2 is fixedly arranged on the skid seat 1, one end of the pipeline 2 is connected with a gas field water pumping device and used for conveying gas field water to the other end of the pipeline 2, and the other end of the pipeline 2 is connected with a tank truck; a Y-shaped filter 4 and an electromagnetic flowmeter 5 are sequentially arranged on the pipeline 2 along the direction from one end to the other end of the pipeline 2;
the license plate recognition camera 7 and the PTU cabinet 8 are arranged on the skid seat 1, and the PTU cabinet 8 is used for receiving recognition signals of the license plate recognition camera 7 and metering data of the electromagnetic flowmeter 5 and transmitting the data to the intelligent gas field water transportation management system.
Compared with the prior art, the station-shaped transportation sledge is limited by well station equipment facilities and information perfection degree, and all vehicles on site transport gas field water in a manual metering mode, so that certain human errors exist. The skid seat 1 is also provided with a license plate recognition camera 7 which can transmit recognized vehicle information to the PTU cabinet 8, the PTU cabinet 8 transmits the information to a remote intelligent control management platform, the remote intelligent control management platform is arranged in a management department, has the functions of flow data monitoring and recording, vehicle information management, vehicle running track recording, voice talkback, data storage, report generation and the like, can be screened according to the existing vehicle information, controls the output flow of gas field water according to the screened information, completes automatic water filling and accurately controls the flow; wherein, the intelligent management system for gas field water transportation can monitor and manage the transportation process in the transportation sledge according to the signal transmitted by the PTU cabinet 8.
In this embodiment, a check valve 6 is further disposed between the electromagnetic flowmeter 5 and the other end of the pipeline 2; for preventing backflow of liquid.
In this embodiment, a ball valve 3 is arranged between one end of the pipeline 2 and the Y-shaped filter 4; for manually effecting opening and closing of the pipe 2.
In this embodiment, the PTU cabinet 8 is provided with a voice module and a display screen; in order to facilitate water filling control of a driver on site, in the scheme, as the data volume of the water skid instrument is small, 12' industrial-grade touch screens and voice modules are needed to realize functions of gas field water metering data, UPS acquisition, storage, man-machine conversation, remote transmission and the like on the PTU cabinet 8, wherein the voice modules can perform real-time voice broadcast, the touch screens are installed on the PTU cabinet 8, and the PTU cabinet 8 is installed on a skid seat; after the driver arrives at the site and docks the tank car, the driver confirms to start to fill water through the touch screen, the system prompts the driver to close the ball valve 3 after reaching the preset water filling amount, and after the driver closes the ball valve 3, the driver confirms that water filling is finished on the touch screen, and the system automatically finishes the total amount of water filling at the current time. The electromagnetic flowmeter 5 provides an RS485 communication interface, and a communication protocol adopts a Modbus-RTU; the UPS is provided with an RS485 communication interface on the water skis, and the integrated information of the UPS, such as voltage, current, operation/fault, residual electric quantity and the like, is acquired to the touch screen and is transmitted remotely.
In the embodiment, the device further comprises a first vertical rod 9 and a spherical camera 10, wherein the first vertical rod 9 is detachably connected with the skid base 1, and the spherical camera 10 is arranged on the first vertical rod 9 and is used for shooting and monitoring the tank car; in order to remotely monitor the water filling process of the tank car, the scheme is also provided with a detachable first upright rod 9 which is convenient to detach during transportation and transportation, the spherical camera 10 can monitor the water filling process of the tank car, images are uploaded to a remote intelligent control management platform through communication equipment to be stored, the camera is provided with a 256G storage card, the images are temporarily stored under the condition of communication failure, and the images are automatically uploaded after communication is recovered; the remote intelligent control management platform needs to meet the requirement of voice talkback and is provided with a microphone and a sound box; the first vertical rod 9 is provided with a sound box and a sound pick-up, and the voice talkback is realized with a management department by utilizing the voice input and output interface of the network spherical camera 10.
In this embodiment, the skid base 1 is further provided with a power distribution box 11, and the power distribution box 11 is used for supplying power; in order to supply power to the electromagnetic flowmeter 5, the PTU cabinet 8 and the like, in the scheme, an alternating current power supply system is arranged in the power distribution box 11 to supply power to automatic control and communication equipment, and a power supply is led from the station to commercial power; the alternating current power supply system has a polling monitoring function, an RS485 interface/MODBUS communication protocol and a time control switch, and a generator connecting socket and a double-power-supply change-over switch are embedded in the front of the cabinet body, so that the operation outside a small door of the shell of the cabinet body is easy, and the backup time of a storage battery is 7 days. The cable on the sledge body is led down to the position below the grid plate from the place near an alternating current power supply system, then is horizontally laid to the rectangular pipe arranged in the sledge seat, and is led into the PTU cabinet 8, the spherical camera 10 and the license plate recognition camera 7 through the hot dip galvanized steel pipe, and the cable is a copper core crosslinked polyethylene insulated polyvinyl chloride sheathed cable. On skid-mounted device metal frameworkThe skid-mounted device is provided with a copper grounding terminal row for grounding and protecting all electric equipment on the skid, and the electric equipment on the skid-mounted device adopts yellow-green alternate 16mm2The special grounding wire is connected with the grounding terminal row, the sledge body is provided with an annular grounding grid, the trunk line of the horizontal grounding body adopts 50 multiplied by 5 hot galvanizing flat steel, and the branch line adopts 50 multiplied by 3 hot galvanizing flat steel; the vertical grounding body adopts an L50 multiplied by 50 multiplied by 2500 hot galvanizing angle iron grounding electrode, the embedding depth of a grounding device is not less than 0.7m, and the total grounding resistance is not more than 4 omega.
In this embodiment, the skid base 1 is further provided with a supporting fixture, the supporting fixture includes a second vertical rod 12, an L-shaped supporting plate 13 and a clamping ring 14, the pipeline 2 is flatly placed on one side edge of the L-shaped supporting plate 13, the clamping ring 14 is arranged on one side edge of the L-shaped supporting plate 13 and covers the pipeline 2, the bottom of the L-shaped supporting plate 13 is fixed to the skid base 1 through the second vertical rod 12, and a plurality of supporting fixtures are sequentially arranged along the length direction of the pipeline 2; for steadily supporting and centre gripping pipeline 2, in this scheme, on following 2 length direction of pipeline, still be equipped with a plurality of support anchor clamps in proper order, and because the high protectiveness in gas field water transportation, wherein a side of L type backup pad 13 is on a parallel with pipeline 2, makes pipeline 2 keep flat on the side, reduces the stress that pipeline 2 receives, reduces the leakage risk, wherein realizes fixedly pipeline 2 by snap ring 14, the pipeline 2's of being convenient for dismantlement.
In this embodiment, the second vertical rod 12 is a telescopic rod; for adjusting the height of the pipeline 2 according to the tanker truck.
In this embodiment, the two ends of the pipeline 2 are both provided with expansion joints 15; the device is used for realizing free extension and butt joint with a tank car.
In this embodiment, the sled base 1 is further provided with a protective cover; in order to protect the transfer sledge outside the station, in the scheme, the size of the protective cover is 3.6m, the length is x2.2m, the width is x2.6m, the periphery of the sledge is sealed by corrugated board wallboards, and the roof is made of steel plates; the outer wall of the long secondary side is provided with 1 cheek of each 1.2m wide x2.1 high access door, and the door adopts a flat-open steel plate type door; the top of the outer wall at two sides in the short direction is provided with 1 louver vent respectively, the size of the louver vent is 1.5m, and the length of the louver vent is x0.5m; arranging holes on the corrugated plate at the position of the operation ball valve 3, so that the operation of the ball valve 3 is convenient, and arranging the holes according to the position of the ball valve 3 in the process sledge; the top of the hole of the exposed display screen is provided with a color steel sun and rain blocking plate (which can be turned down during transportation); the UPS charging external interface is provided with a hole, and the hole is provided with a small color steel turning plate (which can be locked when not charging). Wherein, wallboard: the wall thickness is 80mm, and the outside panel adopts white steel corrugated sheet, 2.5mm cold-rolled sheet preparation, and the interior panel adopts 1.0mm thick white steel flat board, packs with the rock wool board between interior panel and the outside panel. Roof boarding: the thickness is 50mm, and the top panel adopts the 2mm thick steel flat board, and the interior panel adopts the thick white steel sheet of 1.0mm, packs with the rock wool board between top panel and the outer interior panel, and roofing drainage slope is 2%. Structural steel: rectangular steel, angle steel and the like are determined by a group sledge manufacturer according to the process sledge. Q235B is adopted for all steel materials of the skid shield. The steel surface corrosion prevention method comprises the following steps: the primer adopts epoxy zinc-rich primer, and the dry film thickness is 60 um; the intermediate paint is epoxy mica iron paint, and the dry film thickness is 60 um; the finish paint is acrylic polyurethane paint, and the dry film thickness is 60 mu m. The roof top and the roof base adopt asphalt as finish paint, the dry film thickness is more than 70um, and the roof adopts a reinforced anticorrosion process; the assembly skid manufacturer should design and manufacture the assembly skid according to the requirements of the process arrangement and the monitoring position on the skid and the requirements of the materials and the assembly mode, and simultaneously needs to arrange holes on the exposed ball valve 3, the camera lens, the display screen, the UPS charging port and the like to expose the ball valve.
In this embodiment, one side of the uninterruptible power supply cabinet 20 is opened, a sliding door 21 is arranged at the opening, the sliding door 21 is formed by mutually splicing a plurality of sliding plates 22, the plurality of sliding plates 22 are sequentially connected in the height direction of the uninterruptible power supply cabinet 20, two adjacent sliding plates 22 are slidably connected and can slide in the width direction of the uninterruptible power supply cabinet 20, a plurality of functional areas are arranged in the uninterruptible power supply cabinet 20 in the height direction, and each sliding plate 22 is used for sealing one or more functional areas in the uninterruptible power supply cabinet 20.
Compared with the prior art, the problem that in the process that the uninterruptible power supply cabinet 20 needs to be observed or maintained, the uninterruptible power supply cabinet 20 needs to be opened integrally, so that all functional areas are exposed to the outside and are easily affected by external factors is solved; specifically, including skid seat 1, still including locating uninterrupted power source cabinet 20 on skid seat 1, wherein the opening part of uninterrupted power source cabinet 20 sets up sliding door 21, be used for opening or closing uninterrupted power source cabinet 20, wherein sliding door 21 is formed by the mutual concatenation of polylith sliding plate 22 in proper order, two adjacent sliding plates 22 can slide relatively, and every sliding plate 22 all can be used for closing or opening a functional area or the related a plurality of functional areas of transversely arranging, with this in the maintenance process, make the functional area of being maintained keep apart with other functional areas, reduce other regional external factor influence that receives, reduce the risk incidence.
In this embodiment, each of the plurality of sliding plates 22 is provided with a dovetail sliding block 23, the dovetail sliding blocks 23 move along the width direction of the uninterruptible power supply cabinet 20, and both sides of the open end of the uninterruptible power supply cabinet 20 are provided with a plurality of dovetail sliding grooves 24 slidably connected with the dovetail sliding blocks 23; for stabilizing the sliding of the sliding plate 22 and preventing the sliding plate 22 from being separated from the ups cabinet 20.
In this embodiment, two adjacent sliding plates 22 are slidably connected by a first sliding groove and a first rib; for stable sliding between the adjacent two sliding plates 22.
In this embodiment, the device further includes a plurality of bolts 25, and each of the bolts 25 is used to penetrate through the first sliding groove and the first protruding rib; for locking the sliding plate 22 when the sliding plate 22 closes a certain functional area, preventing the sliding plate 22 from sliding again.
In this embodiment, the sliding plate 22 at the top has a cover plate 26, and the cover plate 26 is slidably connected to the ups cabinet 20 through a second sliding groove and a second rib; for enabling the integral sliding door 21 to stably slide, the topmost sliding plate 22 passes through the second sliding groove and the second rib, and enables the remaining sliding plates 22 to be stably slidably butted therewith.
In this embodiment, each sliding plate 22 has an observation window 27; for observation without opening the slide plate 22, reducing external influences.
In this embodiment, each of the sliding plates 22 has a handle 28 on one side; for quick sliding of the slide plate 22.
The working principle of the scheme is as follows: the dispatching room issues the transportation task, and the system informs the corresponding responsible person of the carrier through a short message, and the carrier logs in the platform, receives the transportation task, and inputs information of a task execution vehicle and a driver. At this point, the shipping task is in effect. When the vehicle arrives, the vehicle number is automatically identified by scanning, and if the vehicle and driver information are not in accordance with the vehicle information account preset in the system, the water cannot be transported, and the prompt is broadcasted by voice. The system records the relevant information of the vehicle entering the station: the station entering time, the water filling place and the amount of the water tank before water filling; after the driver connects the water installation, confirm through the touch-sensitive screen and begin to adorn water, the system prompts the driver to close the valve after reaching predetermined water installation, the driver closes ball valve 3 back, confirm the dress water on the touch-sensitive screen and end, accomplish the total amount of dress water when time by the system is automatic, take place midway when changeing the water trouble, need not to operate on the touch-sensitive screen, continue to start the water pump after the troubleshooting, after accomplishing to the dress water, confirm "the end" on the touch-sensitive screen, for same vehicle dress water simultaneously promptly. And after the water is filled, the liquid level of the tank car and the liquid level of the water tank after the water is filled are automatically recorded. The water charging and discharging process of the vehicle is finished, when the vehicle leaves the field, the system detects the metering ending state when the driver closes the PTU cabinet 8, and when the driver does not operate the metering ending button, the system automatically gives an alarm and broadcasts to prompt the driver. GPS monitoring is carried out in the whole process of the transportation road, the running direction, the running speed, the parking record and the like of the vehicle are monitored in real time, and abnormal alarm information such as abnormal parking, track deviation and the like is counted, recorded and analyzed; after the vehicle finishes the transportation task, the system automatically files data chains generated in the transportation process, including pictures, videos, vehicle running tracks and other data, and generates data of vehicle water filling measurement, water discharge measurement, transportation distance and the like into a report as a settlement basis.
The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are merely exemplary embodiments of the present invention, and are not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (10)
1. An automatic metering sledge for gas field water transportation is characterized by comprising an intelligent gas field water transportation management system;
the gas field water transportation intelligent management system comprises an owner management center and a carrier control module;
the owner management center comprises a metering management module, a basic management module, a support module and a task management module;
the metering management module comprises a vehicle water-filling metering module, a vehicle water-discharging metering module and a liquid level pool metering module;
the basic management module comprises a personnel management module for managing personnel information, a vehicle management module for managing vehicle information and a role management module for managing access authority;
the supporting module comprises a vehicle identification module for identifying the on-site vehicle, a voice broadcasting module for broadcasting the on-site water filling process in real time, a voice talkback module for realizing voice talkback of a dispatching room and the on-site, and a video monitoring module for monitoring the on-site vehicle transportation and water filling;
the task management module comprises a task processing module for issuing according to the reported pull tasks, a task list module for receiving and expanding the pull tasks, and a demand module for reporting to the scheduling room according to the pull tasks;
the carrier control module comprises a task list module and a task execution module, wherein the task list module is used for assigning personnel and vehicles through the basic management module according to the pull tasks reported to the dispatching room; the task execution module is used for issuing and assigning tasks.
2. The gas field water transportation automation meter sledge of claim 1, wherein the support module further comprises a GPS location module for locating and monitoring a haulage vehicle, the GPS location module further comprises an anomaly statistics module for statistics of vehicle driving anomaly information.
3. The gas field water transportation automatic metering skid of claim 1, wherein the gas field water transportation intelligent management system further comprises a statistical reporting module, the statistical reporting module is used for counting and displaying hauling information according to a certain time, and the hauling information comprises hauling time, hauling quantity, hauling vehicles, hauling drivers and water collection quantity.
4. The gas field water transportation automation meter skid of claim 1, wherein the gas field water transportation intelligent management system further comprises an alarm module for issuing an alarm to a dispatch room when the liquid level pool reaches a threshold value.
5. The gas field water transportation automatic metering skid of claim 1, wherein the gas field water transportation intelligent management system further comprises an analysis module, the analysis module is configured to compare vehicle loading and unloading metering parameters each time, automatically determine whether the vehicle loading and unloading metering parameters are lower than a threshold value, and alarm if the vehicle loading and unloading metering parameters are lower than the threshold value.
6. The gas field water transportation automatic metering sledge of claim 1, further comprising a transportation sledge, wherein the transportation sledge comprises an external transportation sledge and an internal transportation sledge, both the external transportation sledge and the internal transportation sledge comprise transportation control units, the transportation control units are used for realizing on-site water transportation to and vehicle monitoring, the external transportation sledge further comprises a power distribution box (11) for power supply, and the internal transportation sledge comprises an uninterruptible power supply cabinet (20) for power supply.
7. The gas field water transportation automatic metering sledge according to claim 6, wherein said transportation control unit comprises a sledge base (1), further comprising a pipeline (2), a license plate recognition camera (7) and a PTU cabinet (8);
the pipeline (2) is fixedly arranged on the skid base (1), one end of the pipeline (2) is connected with a gas field water pumping device and used for conveying gas field water to the other end of the pipeline (2), and the other end of the pipeline (2) is connected with a tank truck; a Y-shaped filter (4) and an electromagnetic flowmeter (5) are sequentially arranged on the pipeline (2) along the direction from one end to the other end of the pipeline (2);
the license plate recognition camera (7) and the PTU cabinet (8) are arranged on the skid seat (1), and the PTU cabinet (8) is used for receiving recognition signals of the license plate recognition camera (7) and metering data of the electromagnetic flowmeter (5) and transmitting the data to the intelligent gas field water transportation management system.
8. The gas field water transportation automatic metering sledge according to claim 7, wherein the transportation control unit further comprises a first vertical rod (9) and a spherical camera (10), the first vertical rod (9) is detachably connected with the sledge base (1), and the spherical camera (10) is arranged on the first vertical rod (9) and is used for shooting and monitoring the tank car.
9. The gas field water transportation automatic metering skid of claim 6, wherein one side of the uninterruptible power supply cabinet (20) is open, a sliding door (21) is arranged at the opening, the sliding door (21) is formed by mutually splicing a plurality of sliding plates (22), the sliding plates (22) are sequentially connected along the height direction of the uninterruptible power supply cabinet (20), two adjacent sliding plates (22) are slidably connected and can slide along the width direction of the uninterruptible power supply cabinet (20), a plurality of functional areas are arranged in the uninterruptible power supply cabinet (20) along the height direction, and each sliding plate (22) is used for sealing one or more functional areas in the uninterruptible power supply cabinet (20).
10. The gas field water transportation automatic metering sledge according to claim 9, wherein a plurality of sliding plates (22) are provided with dovetail sliding blocks (23), the dovetail sliding blocks (23) move along the width direction of the uninterruptible power supply cabinet (20), and a plurality of dovetail sliding grooves (24) slidably connected with the dovetail sliding blocks (23) are provided on two sides of the open end of the uninterruptible power supply cabinet (20).
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| CN202111247198.XA CN113984132A (en) | 2021-10-26 | 2021-10-26 | Automatic measurement sledge of gas field water transportation |
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