CN113979057A

CN113979057A - Shunting direct-casting device

Info

Publication number: CN113979057A
Application number: CN202111108056.5A
Authority: CN
Inventors: 卢世昌; 白轩徽; 伍梅山
Original assignee: Liuzhou Yinuoshi Intelligent Equipment Co ltd; Guangzhou Yinuoshi Intelligent Equipment Co ltd
Current assignee: Liuzhou Yinuoshi Intelligent Equipment Co ltd; Guangzhou Yinuoshi Intelligent Equipment Co ltd
Priority date: 2021-09-22
Filing date: 2021-09-22
Publication date: 2022-01-28
Anticipated expiration: 2041-09-22
Also published as: CN113979057B

Abstract

The invention discloses a shunt direct-throw device. The invention comprises a shunting double-throw device which is provided with two double-throw discharge holes, and is characterized in that: the device comprises a mounting frame, wherein the rear part of the mounting frame is connected with a shunt double-throw device, the front part of the mounting frame is connected with a transverse moving frame device, a travelling trolley mechanism is arranged on the transverse moving frame device, the travelling trolley mechanism is connected with a direct-throw blanking device, and the direct-throw blanking device is connected with a bag shaping device; and a gate mechanism is arranged at the position of the double-feeding outlet. According to the invention, through the arrangement of the direct-throwing blanking device with a simple structure, the posture of a material (mainly referring to a bag material, such as a cement bag) loading vehicle can be effectively controlled, and the good stacking of the material is ensured.

Description

Shunting direct-casting device

Technical Field

The invention relates to the technical field of feeding devices, in particular to a shunting direct-feeding device.

Background

Based on the shortcoming of old-fashioned bagged loader: the problem that loading efficiency is low, bagged material goods breakage rate is higher and easily block up the package, my company has designed new product: a bagged material feeding car loader (application number: 202021080373.1) with a material feeder capable of entering a carriage mainly aims at feeding cement bags; a shunting double-throw device (application number: 202120358888.1) of a car loader mainly aims at material shunting.

The cement bags are fed into the carriage by utilizing kinetic energy, but the arrangement and grouping of the bags are limited. The truck loading requirements of bagged cement truck carriages with different widths, no rear breast board carriages, side breast board refitted carriages, high guardrail carriages and the like are difficult to adapt to, the products cannot ensure that the packages are delivered to a position for putting in, and the problem of poor posture of the packages is solved. Because the cement powder is a flexible substance, various states exist in the automatic feeding process, the requirement on the coordination of the mutual actions of all parts is high by utilizing multiple package falling and placing packages, the packages are easy to block during conveying, and the manual intervention for processing the materials is difficult when the packages are blocked. If the problems are solved by pushing each package in place by the mechanism, the whole stacking and package throwing are carried out, the package throwing height is reduced, although the package arrangement posture is good, the mechanism is very complex in structure, the failure rate of the mechanism is high, and the mechanism is still unacceptable to customers.

According to the reasons, customers have higher requirements on package putting of the bagged loader. Aiming at the requirements of customers, on the basis of a bagged car loader, a feeder with a split direct-throw device is newly designed, and the feeder is different from the current car loader bag-throwing devices on the market in structure and principle, so that the simplification of complex problems is realized, the structure is very simple, and the split direct-throw type bagged car loader has a great breakthrough compared with the existing products.

Disclosure of Invention

The invention aims to provide a shunt direct-casting device. According to the invention, through the arrangement of the direct-throwing blanking device with a simple structure, the posture of a material (mainly referring to a bag material, such as a cement bag) loading vehicle can be effectively controlled, and the good stacking of the material is ensured.

The invention adopts the following technical scheme to realize the purpose of the invention:

the utility model provides a reposition of redundant personnel direct-throwing device, includes the reposition of redundant personnel double throw device, and the reposition of redundant personnel double throw device has two double throw discharge gates, its characterized in that: the device comprises a mounting frame, wherein the rear part of the mounting frame is connected with a shunt double-throw device, the front part of the mounting frame is connected with a transverse moving frame device, a travelling trolley mechanism is arranged on the transverse moving frame device, the travelling trolley mechanism is connected with a direct-throw blanking device, and the direct-throw blanking device is connected with a bag shaping device; and a gate mechanism is arranged at the position of the double-feeding outlet.

In the flow dividing direct casting device, the gate mechanism comprises a gate, and the gate is connected with the gate driving mechanism.

In the shunt direct-throwing device, the walking trolley mechanism comprises a mounting plate, and a composite bearing assembly, a walking motor part, a rotating motor part and a sensor plate are arranged on the mounting plate.

In the aforesaid reposition of redundant personnel direct vat set, package shaping device includes the plastic subassembly, and the hinge connection is turned over the board in the plastic subassembly bottom, turns over the board connection and turns over the board cylinder, turns over board cylinder connection guider.

In the split-flow direct-casting device, the direct-casting blanking device comprises a frame assembly, a feed inlet is formed in one side wall of the frame assembly, a guide plate is arranged at the lower part of the feed inlet, an adjustable baffle plate is arranged at the upper part of the feed inlet, and a connection adjusting device is arranged on the adjustable baffle plate; and a discharge hole is formed in the lower part of the frame component.

In the above-mentioned split-flow direct vat set, a frame feeding guide plate is provided on the top plate of the frame assembly above the feed inlet.

In the flow-dividing direct-throwing device, the adjustable baffle comprises a feeding guide section, a blanking guide section and a discharging guide section.

In the flow-dividing direct-throwing device, the feeding guide section of the adjustable baffle is connected with the inner wall of the top plate of the frame assembly; the middle part of the blanking guide section is positioned at the discharge port; the lower part of the discharging guide section is arranged in the package shaping device.

In the shunting direct casting device, the top of the frame component is provided with a rotating gear, and the rotating gear is connected with a travelling trolley mechanism.

In the shunting direct casting device, a sealing plate is arranged at the bottom of the frame assembly and connected with the bag shaping device.

Has the advantages that:

the invention provides a direct-throwing blanking device, wherein materials (mainly bag materials such as cement bags) which are sent out from a conveyor belt of a shunting double-throwing device at a certain speed enter the direct-throwing blanking device in a 'throwing' mode, the posture of the materials is effectively adjusted under the action of gravity through structures of a guide plate and an adjustable baffle plate, the posture of material loading is ensured, the materials can be put in place in a 'righting' posture, and the materials are shaped and fallen into bags through a frame structure (shaping component), so that the materials can be orderly and orderly stacked.

Compared with the existing equipment, the novel adjustable material ladle-throwing device has the advantages that the specific structure (the guide plate and the adjustable baffle plate) for achieving the technical purpose is very simple, the material posture is controlled by using a new working principle of throwing and gravity to throw the ladle, and the ladle is further shaped and falls after the material ladle-throwing posture is guaranteed. The invention not only simplifies the prior complex technology for solving the problem of packet casting attitude through a new structure and a new principle, but also has extremely low failure rate compared with the direct-casting blanking structure provided by the invention.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic elevation view of the present invention;

FIG. 3 is a schematic top view of the present invention;

FIG. 4 is a schematic structural diagram of a direct-throw blanking device;

FIG. 5 is a first schematic diagram of a state that a material bag enters a direct-throw blanking device and a bag shaping device;

FIG. 6 is a schematic diagram II of a state that a material bag enters a direct-throw blanking device and a bag shaping device;

FIG. 7 is a schematic structural view of a traveling carriage mechanism;

fig. 8 is a schematic configuration diagram of the packet shaping device.

The labels in the figures are:

1-frame component, 2-feed inlet, 3-guide plate, 4-adjustable baffle, 5-discharge outlet, 6-frame feed guide plate, 7-rotating gear, 8-closing plate, 9-feed guide section, 10-blanking guide section, 11-discharge guide section, 12-adjusting device, 13-material pack, 14-pack shaping device, 15-split double throw device, 16-mounting frame, 17-traversing frame device, 18-travelling carriage mechanism, 19-direct throw blanking device, 20-gate mechanism, 21-gate, 22-gate drive mechanism, 23-mounting plate, 24-composite bearing component, 25-travelling motor component, 26-rotating motor component, 27-sensor plate, 28-shaping component, 29-hinge, 30-flap, 31-flap cylinder, 32-guiding device.

A-package throwing track and B-gravity falling track.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.

Examples are given. A shunting direct-casting device is formed as shown in figures 1-8 and comprises a shunting double-casting device 15, wherein the shunting double-casting device 15 is provided with two double-casting discharge ports and comprises a mounting frame 16, the rear part of the mounting frame 16 is connected with the shunting double-casting device 15, the front part of the mounting frame 16 is connected with a transverse moving frame device 17, a traveling trolley mechanism 18 is arranged on the transverse moving frame device 17, the traveling trolley mechanism 18 is connected with a direct-casting blanking device 19, and the direct-casting blanking device 19 is connected with a bag shaping device 14; and a gate mechanism 20 is arranged at the position of the double-feeding outlet. The mounting bracket 16 is preferably H-section steel.

The invention adds a direct-throw blanking device 19 on the background technology. After the inclined conveying belt conveys the materials to a belt of the bag control mechanism, the materials are output to enter the shunting double-throw device 15 at set time, the shunting double-throw device 15 detects incoming material signals (signals and control are realized through a conventional control system, such as a PLC), and the material channel is switched by controlling the flow distribution plate through the air cylinder switch so as to receive the next bag of materials. After the materials enter the channel, the materials are respectively put into the two bag shaping devices 14 through the direct-throw blanking device 19. The two bag shaping devices 14 are respectively and independently driven by the two travelling trolley mechanisms 18 and are used for linear travelling and rotation of the vertical bag to the horizontal bag. After walking to the appointed position of procedure, two package shaping device 14 throw the material loading respectively to improve loading efficiency.

The width of a main body of the feeding device for installing the device is preferably 3.02 meters, and the two bag shaping devices can transversely move for 2.8 meters, so that the loading requirement of a truck with the width not more than 2.8 meters in a carriage on the market is met. The package shaping device is 0.6 m high, can go deep into the carriage inside and throw the material in order to reduce and throw the material height, avoids the carriage breast board to throw the material outward too high, the phenomenon of broken package appears.

The gate mechanism 20 includes a gate 21, and the gate 21 is connected to a gate driving mechanism 22. The shutter drive mechanism 22 is preferably a cylinder. Two gates 21 are arranged at the double-throw discharge port, and a gate driving mechanism 22 can control the opening and closing of the gates 21 so as to control whether the materials on the conveying belt of the shunting double-throw device 15 enter the direct-throw blanking device 19 or not.

The walking trolley mechanism 18 comprises a mounting plate 23, and a composite bearing assembly 24, a walking motor component 25, a rotating motor component 26 and a sensor plate 27 are arranged on the mounting plate 23. The sensor board 27 is used for mounting a laser ranging sensor for vehicle specification and dimension detection. The detection content mainly comprises the length, width, height and size specifications of various characteristics of the vehicle.

The package shaping device 14 comprises a shaping assembly 28, the bottom of the shaping assembly 28 is connected with a turning plate 30 through a hinge 29, the turning plate 30 is connected with a turning plate cylinder 31, and the turning plate cylinder 31 is connected with a guide device 32.

The direct-throwing blanking device 19 comprises a frame assembly 1, a feed inlet 2 is formed in one side wall of the frame assembly 1, a guide plate 3 is arranged at the lower part of the feed inlet 2, an adjustable baffle plate 4 is arranged at the upper part of the feed inlet 2, and a connecting and adjusting device 12 is arranged on the adjustable baffle plate 4; the lower part of the frame component 1 is provided with a discharge hole 5. The guide plate 3 and the adjustable baffle 4 guide the material bag 13 to enter and then form a projectile, as shown in figure 5; the bag 13 then descends again by natural gravity under the action of the adjustable baffle 4, as shown in fig. 6.

And a frame feeding guide plate 6 is upwards arranged on the upper part of the feeding hole 2 of the top plate of the frame assembly 1. The feeding guide plate 6 guides the material bag 13 to better enter the feeding hole 2.

The adjustable baffle 4 comprises a feeding guide section 9, a blanking guide section 10 and a discharging guide section 11. The feeding guide section 9 of the adjustable baffle 4 is connected with the inner wall of the top plate of the frame assembly 1; the middle part of the blanking guide section 10 is positioned at the discharge port 2; the lower part of the discharge guide section 11 is arranged in the bale shaping device 14.

Pan feeding guide section 9 and guide plate 3 guide the supplied materials and tentatively throw according to predetermined orbit, and material package 13 falls according to predetermined orbit after the further guide of blanking guide section 10, as shown in fig. 5, and material package 13 one end falls to ejection of compact guide section 11 on, and under the action of gravity, material package 13 can only overturn the whereabouts, as shown in fig. 6.

The top of the frame component 1 is provided with a rotating gear 7, and the rotating gear 7 is connected with a travelling trolley mechanism 18.

The bottom of the frame component 1 is provided with a sealing plate 8, and the sealing plate 8 is connected with a bag shaping device 14.

Further, during actual operation:

the device is connected with an inclined conveying belt, and a conveying belt on a platform of a host manufacturer conveys materials to the inclined conveying belt of the bagged car loader. Then the materials respectively enter the boxcar through the four parts of the shunting double-throw device 15, the walking trolley mechanism 18, the direct-throw blanking device 19 and the bag shaping device 14 of the batch feeder. The conveyer belt of the shunt belt device 15 can carry out stepless speed regulation according to different material characteristics so as to ensure that the next process is put into a bag in place; the lifting and the front-back walking of the device are realized by connecting the H-shaped steel at two sides with the lifting device of the car loader.

The split double throw device 15 detects the incoming material signal, closes this channel by the cylinder, and opens the other channel to receive the next packet of material. The first material to enter is directed along the guide plate and through the belt conveyor gate mechanism 20. If the information of the position from the packet shaping device 14 to the original point is received, the cylinder of the gate mechanism 20 is opened, and the material enters the direct-throw blanking device 19; the other channel material is based on the same principle, and the high-efficiency shunting and feeding work of the material is completed. After receiving information from the bag shaping device 14 to the original point position, the cylinder operation is detected by a proximity switch sensor arranged below the transverse moving frame device 17, after the material feeder reaches the material receiving position (original point position), the proximity switch sensor obtains a signal which is reflected to an upper system, then the upper system sends a signal to a double electric control solenoid valve of a gate cylinder, and a valve core drives the cylinder to act after switching the gas circuit.

Secondly, after the materials pass through a gate 21, the obtained kinetic energy rushes into an adjustable baffle 4 along a guide plate 3 of a direct dropping blanking device 19 (the adjustable baffle 4 swings in a certain angle range through an arranged adjusting device 12 to ensure that the bags are thrown in place), and a throwing schematic diagram is shown in detail in fig. 5; then the bag does work by the gravity of the bag, and the bag is tipped into the bag shaping device to finish the processes of throwing and dropping, and the gravity drop schematic diagram is shown in figure 6.

The traveling trolley mechanism 18 butted with the direct-throw blanking device 19 and the composite bearing assembly 24 are arranged in a C-shaped guide rail of the transverse moving frame device 17 and are used for bearing and guiding the moving part (ensuring the motion trail of the traveling trolley); the walking motor part 25 adopts a servo motor group to drive a gear, and drives the mounting plate to move transversely to a position set by a program through the gear; the rotating motor part 26 drives a gear by using a servo motor set to drive the direct dropping device 19 and the packet shaping device 14 to rotate to the programmed positions.

The bag shaping device 14 and the direct-throwing blanking device 19 are assembled into a whole and hung in the central position of the travelling trolley mechanism 18. When the bag is tipped into the inner frame of the bag shaping device 14, the posture of the bag is adjusted by the self weight; after the flap cylinder 31 receives the signal, a piston rod of the flap cylinder 31 extends out. The turning plates 30 on the two sides are ensured to be synchronously opened through the restraint of the guide rods (guide devices 32) on the two sides, so that the packages are thrown to the programmed package arrangement positions.

In the process, the split-flow double-throw device 15 sequentially and circularly conveys materials from two positions after split flow, and the corresponding travelling trolley mechanism 18, the direct-throw blanking device 19 and the package shaping device 14 are also provided with two groups, so that the materials are sequentially fed and loaded from the two package shaping devices 14 after the posture of the materials is controlled by the direct-throw blanking device 19, and the loading efficiency is improved.

The preferred technical parameters of the invention are as follows:

TABLE 1 shunting belt device technical parameters and Performance indices

Table 2-technical parameters and performance indexes of the packet shaping device and the gate mechanism:

name and specification	Technical parameter requirements
		Cylinder	63*200
Output thrust	170kgf
		Push-out time	0.3s

TABLE 3-1-technical parameters and Performance indices of the running carriage mechanism

Name (R)	Specification of	Parameter(s)
			Walking servo motor	Power and torque	1kw
Speed reducer	Reduction ratio	5～7
			Gear wheel	Modulus and number of teeth	M＝3、z＝19
Time of walking	Every 500mm	0.33s

TABLE 3-2 technical parameters and Performance indices of the running carriage mechanism

Name (R)	Specification of	Parameter(s)
			Rotary servo motor	Power and torque	0.75kw
Speed reducer	Reduction ratio					10
			Gear wheel	Modulus and number of teeth	M＝3、z＝19
Time	Rotate 90 degrees	0.3s

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims

1. The utility model provides a reposition of redundant personnel direct-throwing device, includes reposition of redundant personnel double throw device (15), and reposition of redundant personnel double throw device (15) have two double throw discharge gates, its characterized in that: the device comprises a mounting rack (16), the rear part of the mounting rack (16) is connected with a shunt double-throw device (15), the front part of the mounting rack (16) is connected with a transverse moving frame device (17), a traveling trolley mechanism (18) is arranged on the transverse moving frame device (17), the traveling trolley mechanism (18) is connected with a direct-throw blanking device (19), and the direct-throw blanking device (19) is connected with a bag shaping device (14); and a gate mechanism (20) is arranged at the position of the double-feeding outlet.

2. The split direct casting apparatus according to claim 1, wherein: the gate mechanism (20) comprises a gate (21), and the gate (21) is connected with a gate driving mechanism (22).

3. The split direct casting apparatus according to claim 1, wherein: the walking trolley mechanism (18) comprises a mounting plate (23), and a composite bearing assembly (24), a walking motor component (25), a rotating motor component (26) and a sensor plate (27) are arranged on the mounting plate (23).

4. The split direct casting apparatus according to claim 1, wherein: the package shaping device (14) comprises a shaping assembly (28), the bottom of the shaping assembly (28) is connected with a turning plate (30) through a hinge (29), the turning plate (30) is connected with a turning plate cylinder (31), and the turning plate cylinder (31) is connected with a guide device (32).

5. The split direct casting apparatus according to claim 1, wherein: the direct-throwing blanking device (19) comprises a frame assembly (1), a feed inlet (2) is formed in one side wall of the frame assembly (1), a guide plate (3) is arranged on the lower portion of the feed inlet (2), an adjustable baffle plate (4) is arranged on the upper portion of the feed inlet (2), and a connecting and adjusting device (12) is arranged on the adjustable baffle plate (4); the lower part of the frame component (1) is provided with a discharge hole (5).

6. The split direct casting apparatus according to claim 5, wherein: and a frame feeding guide plate (6) is upwards arranged on the upper part of the feeding hole (2) of the top plate of the frame assembly (1).

7. The split direct casting apparatus according to claim 5, wherein: the adjustable baffle (4) comprises a feeding guide section (9), a blanking guide section (10) and a discharging guide section (11).

8. The split direct casting apparatus according to claim 7, wherein: the feeding guide section (9) of the adjustable baffle (4) is connected with the inner wall of the top plate of the frame assembly (1); the middle part of the blanking guide section (10) is positioned at the discharge hole (2); the lower part of the discharging guide section (11) is arranged in the bag shaping device (14).

9. The split direct casting apparatus according to claim 5, wherein: the top of the frame component (1) is provided with a rotating gear (7), and the rotating gear (7) is connected with a walking trolley mechanism (18).

10. The split direct casting apparatus according to claim 5, wherein: the bottom of the frame component (1) is provided with a sealing plate (8), and the sealing plate (8) is connected with a bag shaping device (14).