CN113975919B - Dry-method chlorine component recovery process based on synergistic treatment of chlorine-containing solid wastes by cement kiln - Google Patents
Dry-method chlorine component recovery process based on synergistic treatment of chlorine-containing solid wastes by cement kiln Download PDFInfo
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- CN113975919B CN113975919B CN202111158906.2A CN202111158906A CN113975919B CN 113975919 B CN113975919 B CN 113975919B CN 202111158906 A CN202111158906 A CN 202111158906A CN 113975919 B CN113975919 B CN 113975919B
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- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 title claims abstract description 111
- 229910052801 chlorine Inorganic materials 0.000 title claims abstract description 111
- 239000000460 chlorine Substances 0.000 title claims abstract description 111
- 239000004568 cement Substances 0.000 title claims abstract description 84
- 239000002910 solid waste Substances 0.000 title claims abstract description 27
- 238000011084 recovery Methods 0.000 title claims abstract description 25
- 238000000034 method Methods 0.000 title abstract description 34
- 230000002195 synergetic effect Effects 0.000 title 1
- 239000000843 powder Substances 0.000 claims abstract description 134
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 claims abstract description 126
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 87
- 239000003546 flue gas Substances 0.000 claims abstract description 87
- 239000000463 material Substances 0.000 claims abstract description 69
- 239000001103 potassium chloride Substances 0.000 claims abstract description 63
- 235000011164 potassium chloride Nutrition 0.000 claims abstract description 63
- 238000001816 cooling Methods 0.000 claims abstract description 52
- 238000004519 manufacturing process Methods 0.000 claims abstract description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 75
- 239000000428 dust Substances 0.000 claims description 64
- 238000002347 injection Methods 0.000 claims description 26
- 239000007924 injection Substances 0.000 claims description 26
- 238000012545 processing Methods 0.000 claims description 25
- 239000002245 particle Substances 0.000 claims description 21
- 238000002485 combustion reaction Methods 0.000 claims description 16
- 239000002893 slag Substances 0.000 claims description 14
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims description 12
- 238000004140 cleaning Methods 0.000 claims description 12
- 229910052700 potassium Inorganic materials 0.000 claims description 12
- 239000011591 potassium Substances 0.000 claims description 12
- 239000004071 soot Substances 0.000 claims description 12
- 239000002994 raw material Substances 0.000 claims description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 6
- 239000000919 ceramic Substances 0.000 claims description 6
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 6
- 239000001301 oxygen Substances 0.000 claims description 6
- 229910052760 oxygen Inorganic materials 0.000 claims description 6
- 239000012528 membrane Substances 0.000 claims description 5
- 239000010902 straw Substances 0.000 claims description 5
- 239000012159 carrier gas Substances 0.000 claims description 3
- 238000000227 grinding Methods 0.000 claims description 3
- 239000003345 natural gas Substances 0.000 claims description 3
- 239000003570 air Substances 0.000 claims 1
- 239000003034 coal gas Substances 0.000 claims 1
- 230000008569 process Effects 0.000 abstract description 22
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 238000003912 environmental pollution Methods 0.000 abstract description 2
- 230000009467 reduction Effects 0.000 abstract description 2
- 238000004134 energy conservation Methods 0.000 abstract 1
- 230000007613 environmental effect Effects 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 36
- 241000219122 Cucurbita Species 0.000 description 19
- 235000009852 Cucurbita pepo Nutrition 0.000 description 19
- 239000010881 fly ash Substances 0.000 description 17
- 210000001015 abdomen Anatomy 0.000 description 15
- 238000007789 sealing Methods 0.000 description 15
- 239000002699 waste material Substances 0.000 description 15
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 12
- 150000001875 compounds Chemical class 0.000 description 11
- 239000008247 solid mixture Substances 0.000 description 11
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 10
- 238000005516 engineering process Methods 0.000 description 10
- 238000010926 purge Methods 0.000 description 10
- 239000012071 phase Substances 0.000 description 9
- 238000000926 separation method Methods 0.000 description 9
- 239000003513 alkali Substances 0.000 description 8
- 238000009835 boiling Methods 0.000 description 8
- 239000000498 cooling water Substances 0.000 description 8
- 235000002639 sodium chloride Nutrition 0.000 description 8
- 238000005406 washing Methods 0.000 description 8
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 7
- 229910052708 sodium Inorganic materials 0.000 description 7
- 239000011734 sodium Substances 0.000 description 7
- 239000004567 concrete Substances 0.000 description 6
- 230000007423 decrease Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 235000012054 meals Nutrition 0.000 description 6
- 239000000779 smoke Substances 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- 238000009423 ventilation Methods 0.000 description 6
- 239000013618 particulate matter Substances 0.000 description 5
- 239000011780 sodium chloride Substances 0.000 description 5
- 239000002918 waste heat Substances 0.000 description 5
- 238000004458 analytical method Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 4
- 150000001805 chlorine compounds Chemical class 0.000 description 4
- 238000002425 crystallisation Methods 0.000 description 4
- 230000008025 crystallization Effects 0.000 description 4
- 238000000605 extraction Methods 0.000 description 4
- 238000010304 firing Methods 0.000 description 4
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- 238000005554 pickling Methods 0.000 description 4
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- 125000006850 spacer group Chemical group 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000002309 gasification Methods 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000010813 municipal solid waste Substances 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 239000002028 Biomass Substances 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 229910010293 ceramic material Inorganic materials 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000003500 flue dust Substances 0.000 description 2
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- 230000007774 longterm Effects 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
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- 239000000126 substance Substances 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000004056 waste incineration Methods 0.000 description 2
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 241000209140 Triticum Species 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 229910001514 alkali metal chloride Inorganic materials 0.000 description 1
- 239000002956 ash Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000013590 bulk material Substances 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 235000011148 calcium chloride Nutrition 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- 230000005465 channeling Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005660 chlorination reaction Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000006298 dechlorination reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 150000002013 dioxins Chemical class 0.000 description 1
- 238000010828 elution Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000005496 eutectics Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000005243 fluidization Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000002920 hazardous waste Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 229910017053 inorganic salt Inorganic materials 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000004045 organic chlorine compounds Chemical class 0.000 description 1
- 235000021110 pickles Nutrition 0.000 description 1
- 150000003109 potassium Chemical class 0.000 description 1
- -1 potassium chloride Chemical class 0.000 description 1
- 159000000001 potassium salts Chemical class 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
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- 235000009566 rice Nutrition 0.000 description 1
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- 230000002000 scavenging effect Effects 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
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- 239000011343 solid material Substances 0.000 description 1
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- 238000009270 solid waste treatment Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/08—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating
- F23G5/12—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating using gaseous or liquid fuel
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J15/00—Arrangements of devices for treating smoke or fumes
- F23J15/08—Arrangements of devices for treating smoke or fumes of heaters
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23L—SUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
- F23L7/00—Supplying non-combustible liquids or gases, other than air, to the fire, e.g. oxygen, steam
- F23L7/007—Supplying oxygen or oxygen-enriched air
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/20—Arrangements for treatment or cleaning of waste gases
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/34—Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/10—Reduction of greenhouse gas [GHG] emissions
- Y02P10/143—Reduction of greenhouse gas [GHG] emissions of methane [CH4]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/10—Production of cement, e.g. improving or optimising the production methods; Cement grinding
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
Description
技术领域technical field
本发明属于固废处理领域,涉及到水泥窑协同处理含氯固废时氯化钾的资源化回收工艺,具体的说是一种基于水泥窑协同处置含氯固废的氯组分干法回收工艺。The invention belongs to the field of solid waste treatment, and relates to a resource recovery process of potassium chloride when cement kilns co-process chlorine-containing solid waste, specifically a dry recovery method for chlorine components based on cement kiln co-processing chlorine-containing solid waste craft.
背景技术Background technique
2019年国家发改委修订发布的《产业结构调整目录》中,将水泥窑协同处置飞灰列为建材鼓励类首项。飞灰来源于城市垃圾焚烧发电厂,是典型的含氯组分(氯化钾+氯化钠)的危险废物,氯含量达10%,甚至更高【张磊,张云泽.钠、钾盐分离在飞灰水泥窑协同处理线上的应用.盐科学与化工,2017,46(10):38-40】,还含有大量的二噁英及重金属,其产生量已近1000万吨/年。In the "Industrial Structure Adjustment Catalog" revised and released by the National Development and Reform Commission in 2019, the co-processing of fly ash in cement kilns is listed as the first item in the building materials encouragement category. Fly ash comes from municipal waste incineration power plants, and is a typical hazardous waste containing chlorine components (potassium chloride + sodium chloride), with a chlorine content of 10% or even higher [Zhang Lei, Zhang Yunze. Separation of sodium and potassium salts in The application of fly ash cement kiln co-processing line. Salt Science and Chemical Industry, 2017, 46(10): 38-40], also contains a large amount of dioxins and heavy metals, and its production volume is nearly 10 million tons per year.
水泥窑内具有温度高、热容量和热惯性大,物流高温区停留时间长、有害成分分解彻底等特点,利用水泥窑协同处理生活垃圾、飞灰等固废已成为城市固废处置的主流发展方向。根据水泥窑协同处置固废的生产现场跟踪分析【李国强,韩涛,肖衍党,等.水泥窑旁路放风技术的研究.水泥技术,2012.6:29-32】,原料、燃料中的钾、钠、氯、硫含量较高会给水泥生产线系统的稳定运行带来严重后果,突出表现在窑尾烟室、下料斜坡、缩口及最下一级旋风筒的锥体等部位容易发生结皮堵塞现象,严重时会影响到烧成系统的稳定和正常运行。也就是说,在水泥生产线上,处于800-900℃的区域易出现结皮堵塞。The cement kiln has the characteristics of high temperature, large heat capacity and thermal inertia, long residence time in the high-temperature area of logistics, and thorough decomposition of harmful components. Using cement kilns to co-process solid waste such as domestic garbage and fly ash has become the mainstream development direction of urban solid waste disposal . According to the production site tracking analysis of solid waste co-processing in cement kilns [Li Guoqiang, Han Tao, Xiao Yandang, et al. Research on Cement Kiln Bypass Ventilation Technology. Cement Technology, 2012.6:29-32], potassium, The high content of sodium, chlorine, and sulfur will bring serious consequences to the stable operation of the cement production line system, especially in the kiln tail smoke chamber, feeding slope, shrinkage, and the cone of the lowest cyclone. Skin clogging, in severe cases, will affect the stability and normal operation of the firing system. That is to say, on the cement production line, the area at 800-900 ° C is prone to skin blockage.
理论上,KCl、NaCl、CaCl2等晶体的熔点为分别770℃、801℃、772℃,沸点分别为1420℃、1465℃、1935℃,所以理论上,这些含氯化合物至少要加热到1400℃以上才能气化。但是由于水泥原料是多种无机盐类化合物组成的混合物,从理论上分析,这些盐类混合物会形成低共熔点组分,气化温度也会降低。根据实际生产中出现的结皮堵塞现象分析,含氯组分的混合盐类的沸点该在800-900℃。所以在水泥生产过程中,含氯组分会在高温下气化,在800-900℃时冷凝下来,并随水泥原料再次进入水泥生产单元内的高温区,由此形成了含氯组分在水泥生产单元内的循环富集。Theoretically, the melting points of crystals such as KCl, NaCl, and CaCl2 are 770°C, 801°C, and 772°C, respectively, and the boiling points are 1420°C, 1465°C, and 1935°C, respectively, so theoretically, these chlorine-containing compounds must be heated to at least 1400°C The above can be gasified. However, since the cement raw material is a mixture of various inorganic salt compounds, theoretically, these salt mixtures will form eutectic components, and the gasification temperature will also decrease. According to the analysis of crust clogging in actual production, the boiling point of the mixed salts containing chlorine components should be at 800-900°C. Therefore, in the process of cement production, the chlorine-containing components will gasify at high temperature, condense down at 800-900°C, and enter the high-temperature zone of the cement production unit again with the cement raw materials, thus forming the chlorine-containing components in the cement. Circular enrichment within a production unit.
李瑞青等【李瑞青,等.NaCl-CaCl2-BaCl2和NaCl-KCl-BaCl2三元熔盐相图的计算.化工冶金,1988,9(2):10-16】根据多元熔盐相图分析,得出NaCl-KCl-BaCl2三元熔盐体系中,最低共熔点参数为542℃,最低共熔点的计算值为535℃。在电解熔盐LiCl以制取金属锂的生产工艺中,加入适量的KCl晶体,可使电解槽温度下降至400℃,从而使生产条件得以改善。Li Ruiqing et al [Li Ruiqing, et al. Calculation of phase diagrams of NaCl-CaCl 2 -BaCl 2 and NaCl-KCl-BaCl 2 ternary molten salts. Chemical Metallurgy, 1988, 9(2): 10-16] According to the phase diagram of multiple molten salts Analysis shows that in the NaCl-KCl-BaCl 2 ternary molten salt system, the minimum eutectic point parameter is 542°C, and the calculated value of the minimum eutectic point is 535°C. In the production process of electrolyzing molten salt LiCl to produce metal lithium, adding an appropriate amount of KCl crystals can reduce the temperature of the electrolytic cell to 400°C, thereby improving the production conditions.
包文忠等分析了水泥生产过程中氯的循环机理【包文忠,等.水泥窑旁路放风技术及余热利用简介.水泥技术,2013.(6):96-99】。进入烧成带的氯几乎全部挥发,只有极少部分被熟料带走,在生料和燃料中挥发出来的氯化物可以与生料中的碱或与已进入窑气中尚未与硫化合的碱蒸气形成氯化碱。挥发过程中被带到窑气中的氯更易和钾发生反应生成氯化钾,一般只有在氯化钾形成后,过量的氯才能和钠形成氯化钠。这种化合物在800℃~900℃时蒸气压接近为零,即在该温度下几乎全部凝结在生料表面上,造成某些区域或者设备发生结皮、堵塞。氯化碱比其他碱化合物具有更小的蒸气压,并且在窑内烧成温度1450℃以下时就达到沸点,因而它在进入窑内不久又重新挥发出来。因此,当生料中的氯含量超过一定限度时,碱循环急剧增加,导致温度处于800℃~1000℃区间的预热器或管道内严重结皮,同时氯化碱还能和硫酸碱形成低熔点混合物,粘附在生料表面,降低生料的流动性,导致结皮的增强。水泥窑内,氯元素的存在,促进了碱的循环。Bao Wenzhong et al analyzed the cycle mechanism of chlorine in the cement production process [Bao Wenzhong, et al. Brief introduction to cement kiln bypass ventilation technology and waste heat utilization. Cement Technology, 2013. (6): 96-99]. Chlorine that enters the firing zone is almost all volatilized, and only a small part is taken away by the clinker. The chloride volatilized in the raw meal and fuel can be combined with the alkali in the raw meal or with the uncombined sulfur that has entered the kiln gas Alkali vapor forms alkali chloride. Chlorine brought into the kiln gas during volatilization is more likely to react with potassium to form potassium chloride. Generally, only after potassium chloride is formed, excess chlorine can form sodium chloride with sodium. The vapor pressure of this compound is close to zero at 800°C to 900°C, that is, at this temperature, almost all of it condenses on the surface of the raw material, causing skinning and blockage in certain areas or equipment. Alkali chloride has a smaller vapor pressure than other alkali compounds, and it reaches the boiling point when the firing temperature in the kiln is below 1450°C, so it volatilizes again shortly after entering the kiln. Therefore, when the chlorine content in the raw meal exceeds a certain limit, the alkali cycle increases sharply, resulting in severe skinning in the preheater or pipeline at a temperature between 800°C and 1000°C, and at the same time, alkali chloride can also form low Melting point mixture, adheres to the surface of the raw meal, reduces the fluidity of the raw meal, and leads to the enhancement of the crust. In the cement kiln, the presence of chlorine element promotes the circulation of alkali.
正是由于受水泥生产工艺固有特点的制约,生活垃圾、飞灰等含氯化钾组分的废料进入水泥回转窑生产线协同处置后,含氯组分(主要为氯化钾和氯化钠)将在水泥生产线内循环、富集,严重时导致水泥回转窑内结圈、堵塞,影响水泥窑的正常生产。与此同时,随废料带入的氯元素最终进入水泥熟料中,增加了水泥中的氯离子含量,影响水水泥品质。所以水泥回转窑协同处置含氯废料的效率始终处在较低水平。It is precisely due to the constraints of the inherent characteristics of the cement production process that after waste materials containing potassium chloride components such as domestic garbage and fly ash enter the cement rotary kiln production line for co-processing, the chlorine-containing components (mainly potassium chloride and sodium chloride) It will circulate and enrich in the cement production line, and in severe cases, it will cause ring formation and blockage in the cement rotary kiln, affecting the normal production of the cement kiln. At the same time, the chlorine element brought in by the waste eventually enters the cement clinker, which increases the content of chloride ions in the cement and affects the quality of water cement. Therefore, the efficiency of co-processing chlorine-containing waste in cement rotary kiln is always at a low level.
为了提高水泥回转窑协同处置飞灰等含氯废料的效率,目前多采用含氯废料预处理及水泥生产的旁路放风处理两种技术路线。In order to improve the efficiency of cement rotary kiln co-processing fly ash and other chlorine-containing wastes, two technical routes are currently used: pre-treatment of chlorine-containing wastes and bypass air treatment of cement production.
含氯废料预处理是在含氯废料进入水泥生产单元前对含氯废料进行脱氯预处置,脱氯后的固体残留物进入水泥生产单元内资源化利用。由于很多含氯废料不适合进行预处理,只能直接进入水泥生产单元,再通过旁路放风处理分离出含氯组分。The pretreatment of chlorine-containing waste is to dechlorinate the chlorine-containing waste before it enters the cement production unit, and the solid residue after dechlorination enters the cement production unit for resource utilization. Because many chlorine-containing wastes are not suitable for pretreatment, they can only be directly sent to the cement production unit, and then the chlorine-containing components are separated by bypass air treatment.
目前,适合预处理的含氯废料的预处理方案多采用水洗或酸洗等湿法处理工艺【宁华宇.垃圾焚烧飞灰中氯离子洗脱及水泥固化研究.水泥,2018,(12):9-12】。At present, the pretreatment schemes for chlorine-containing waste suitable for pretreatment mostly adopt wet treatment processes such as water washing or pickling [Ning Huayu. Research on the elution of chloride ions and cement solidification in waste incineration fly ash. Cement, 2018, (12): 9-12].
水洗工艺分为氯化钾资源回收和不回收两种方案。氯化钾资源不回收方案是将含氯飞灰等固废进行水洗,洗涤水循环使用。进入液相中的含氯组分随外排的循环水进入城市污水处理系统,并未进行氯组分的回收。The water washing process is divided into two schemes of potassium chloride resource recovery and non-recovery. The non-recycling solution for potassium chloride resources is to wash solid waste such as chlorine-containing fly ash with water, and the washing water is recycled. The chlorine-containing components entering the liquid phase enter the urban sewage treatment system with the discharged circulating water, and the chlorine components are not recovered.
氯化钾资源回收方案是将含氯飞灰进行水洗,洗涤水循环使用,并对含氯化合物浓缩结晶制备工业盐回收。The potassium chloride resource recovery scheme is to wash the chlorine-containing fly ash with water, recycle the washing water, and concentrate and crystallize the chlorine-containing compounds to prepare industrial salt recovery.
张芝昆等【张芝昆,王晶,李浩天,等.城市垃圾焚烧飞灰的水洗脱氯与水泥固化技术.科学技术与工程,2019,19(35):395-401】通过对飞灰水洗除氯,液固比在20时,脱氯率达74.64%。该技术投资大、处置成本相对较高。Zhang Zhikun et al [Zhang Zhikun, Wang Jing, Li Haotian, et al. Water elution and cement solidification technology of urban waste incineration fly ash. Science Technology and Engineering, 2019, 19(35):395-401] Dechlorination of fly ash by water washing , when the liquid-solid ratio is 20, the dechlorination rate reaches 74.64%. This technology requires large investment and relatively high disposal costs.
旁路放风处理是将窑尾烟室中部分废气(温度在900℃以上)直接排放出来(通常称为“旁路放风”),通过排放出来的废气带出粉尘将烟气中循环富集了的钾、钠、氯等从生产系统中排出,从而实现水泥窑系统运行及水泥产品质量的稳定。对于“旁路放风”引出的烟尘颗粒物,若其氯含量较高,目前多采用水洗、酸洗提取氯化钾产品,提取氯化钾后的残渣经干燥后混配到水泥熟料中,或与水泥生料混合再次进入水泥生产单元。The bypass air release treatment is to directly discharge part of the exhaust gas (temperature above 900°C) in the kiln tail smoke chamber (usually called "bypass air release"), and the exhaust gas will bring out dust to circulate and enrich the flue gas. Potassium, sodium, chlorine, etc. are discharged from the production system, so as to realize the stability of the operation of the cement kiln system and the quality of cement products. For the soot and dust particles drawn by "bypass air release", if the chlorine content is high, the potassium chloride product is usually extracted by water washing or pickling, and the residue after the potassium chloride extraction is dried and mixed into cement clinker, or It is mixed with cement raw meal and enters the cement production unit again.
穆璐莹【穆璐莹.水泥窑协同处置固废旁路放风技术浅析.中国水泥,2019,(4):105-107】为了探讨不同烟气温度下对含氯组分的分离收集效果,进行了现场中试。旁路放风高温烟气(约1000~1100℃)经骤冷机冷却至450~500℃,进入一级旋风筒初步去除颗粒物,然后在烟道处掺入冷风,将烟气温度降低到250℃以下后,进入综合反应器中,脱除粉尘和其它的有害物质后,经引风机送入窑尾除尘器入口。中试发现,450℃时旁路烟气中氯离子未凝结到粉尘上,在烟气温度降低到250℃后,大量的氯离子附着在粉尘上。一级旋风筒收集下的烟尘颗粒物中氯离子含量仅为1.87%,综合处理器脱除下来的烟尘颗粒物中含氯19.58%,79.94%的烟尘颗粒物在一级旋风除尘器内捕集下来,20.06%的烟尘颗粒物在综合处理器内捕集下来。虽然一级旋风除尘器对烟尘颗粒物的捕集效率较高,但对含氯组分的捕集率也较高,达到27.64%。Mu Luying [Mu Luying. Analysis of cement kiln co-processing solid waste bypass ventilation technology. China Cement, 2019, (4): 105-107] In order to explore the separation and collection effect of chlorine-containing components at different flue gas temperatures , a field test was carried out. The high-temperature flue gas (about 1000-1100°C) is cooled by the quencher to 450-500°C through the bypass bypass, and enters the first-stage cyclone to remove particulate matter, and then mixes cold air at the flue to reduce the flue gas temperature to 250°C After that, it enters the comprehensive reactor, removes dust and other harmful substances, and sends it to the inlet of the kiln tail dust collector through the induced draft fan. The pilot test found that the chloride ions in the bypass flue gas did not condense on the dust at 450°C, but when the flue gas temperature dropped to 250°C, a large amount of chloride ions adhered to the dust. The chloride ion content in the soot particles collected by the first-stage cyclone is only 1.87%, the chlorine ion content in the soot particles removed by the comprehensive processor is 19.58%, and 79.94% of the soot particles are captured in the first-stage cyclone dust collector, 20.06 % of the soot particles are captured in the integrated processor. Although the collection efficiency of the first-stage cyclone dust collector is higher for dust particles, the collection rate for chlorine-containing components is also higher, reaching 27.64%.
从水泥回转窑尾引出部分烟气,打破了氯元素在水泥生产线内的富集循环链,形成局部开环。对引出的烟气进行冷却、除尘净化,处于气态的氯化物随烟尘一同捕集下来。捕集下来的烟尘颗粒物混配到水泥熟料中,粉磨后成为水泥产品。Part of the flue gas is drawn from the tail of the cement rotary kiln, which breaks the enrichment cycle chain of chlorine in the cement production line and forms a partial open loop. The extracted flue gas is cooled, dust-removed and purified, and the chlorides in the gaseous state are captured together with the flue dust. The collected smoke and dust particles are mixed into cement clinker, and become cement products after grinding.
无论是预处理的氯提取分离方案还是旁路放风的氯提取分离方案,均需对含氯固体粉料进行水洗或酸洗的湿法处理,分离出氯化物,这些工艺方案均存在如下不足:Whether it is the chlorine extraction and separation scheme of pretreatment or the chlorine extraction and separation scheme of bypass ventilation, it is necessary to wash or pickle the chlorine-containing solid powder to separate chlorides, and these process schemes all have the following deficiencies:
1)处置工艺路线长。采用湿法可以将飞灰类含氯废料中的含氯组分溶解于液相与飞灰中不溶性组分分离,但溶入液相中的含氯化合物必须结晶分离出来,需配套氯化物结晶、脱水、干燥等单元。1) The disposal process route is long. The chlorine-containing components in the fly ash chlorine-containing waste can be dissolved in the liquid phase and separated from the insoluble components in the fly ash by wet method, but the chlorine-containing compounds dissolved in the liquid phase must be crystallized and separated, and chloride crystallization is required , dehydration, drying and other units.
2)湿法工艺存在废液的二次污染风险。湿法处理工艺中的水洗液或酸洗液虽然进行了循环使用,浓缩液结晶提取氯化钾等含氯化合物,但飞灰或烟尘颗粒物中除含有无机的含氯化合物外,还含有少量的有机氯化合物,这些组分随循环液的循环而富集,在无机的含氯化合物浓缩结晶过程中,影响结晶效果,同时还有少量夹杂进入含氯化合物的结晶体中。为了提高无机的含氯化合物的分离效率,循环浓缩液必须进行部分外排,独立处置。2) The wet process has the risk of secondary pollution of waste liquid. Although the washing solution or pickling solution in the wet treatment process is recycled, and the concentrated solution is crystallized to extract chlorine-containing compounds such as potassium chloride, the fly ash or soot particles contain not only inorganic chlorine-containing compounds, but also a small amount of Organic chlorine compounds, these components are enriched with the circulation of the circulating fluid, and affect the crystallization effect during the concentration and crystallization of inorganic chlorine-containing compounds, and at the same time, a small amount of inclusions enter the crystals of chlorine-containing compounds. In order to improve the separation efficiency of inorganic chlorine-containing compounds, the circulating concentrated liquid must be partially discharged and disposed of independently.
3)投资大,运行成本高,能耗高。处理工艺包括水洗/酸洗、结晶分离、干燥等操作单元,特别是湿法提氯后的固相残渣需烘干才能进入水泥生产单元,整个处理工艺操作单元多,能耗高,投资大,运行成本高。3) Large investment, high operating cost and high energy consumption. The treatment process includes water washing/pickling, crystallization separation, drying and other operating units, especially the solid phase residue after wet chlorine extraction needs to be dried before entering the cement production unit. The entire treatment process has many operating units, high energy consumption, and large investment. High operating costs.
4)水泥熟料中的氯含量偏高。对于氯含量低的烟尘颗粒物回配到水泥熟料的工艺技术方案,虽然可缓解水泥回转窑生产过程的窑内结圈、堵塞,也不会导致水泥中有害组分超标。但回配水泥熟料中,毕竟会导致水泥中的氯组分含量增加,同时烟尘颗粒物中还存在大量未参与水泥熟料的烧成反应过程,这些组分的参入对水泥产品的质量将会产生一定的影响。同时也导致氯化钾资源的浪费。4) The chlorine content in cement clinker is high. For the process technology scheme of redistributing the soot particles with low chlorine content to cement clinker, although it can alleviate the kiln ring formation and blockage in the cement rotary kiln production process, it will not cause the harmful components in the cement to exceed the standard. However, remixing cement clinker will lead to an increase in the content of chlorine components in cement after all. At the same time, there are still a large number of soot particles that do not participate in the firing reaction process of cement clinker. The addition of these components will have a negative impact on the quality of cement products. have a certain impact. Also cause the waste of potassium chloride resource simultaneously.
为了解决水泥回转窑协同处置含氯废料存在的含氯组分分离成本高、二次环境污染风险大等问题,提高水泥回转窑协同处置含氯废料效率,亟需开发无二次污染、运行成本低、投资省的新技术。In order to solve the problems of high separation cost of chlorine-containing components and high risk of secondary environmental pollution in the co-processing of chlorine-containing waste in cement rotary kiln, and to improve the efficiency of co-processing of chlorine-containing waste in cement rotary kiln, it is urgent to develop a non-secondary pollution, operating cost New technology with low investment and low investment.
发明内容Contents of the invention
本发明的目的是为了解决上述技术问题,提供一种工艺简单、投资成本和运行成本低、对环境友好、节能降耗、可有效回收氯化钾产品的基于水泥窑协同处置含氯固废的氯组分干法回收工艺。The purpose of the present invention is to solve the above-mentioned technical problems, and to provide a process based on cement kiln co-processing chlorine-containing solid waste, which is simple in process, low in investment cost and operating cost, environmentally friendly, energy-saving and consumption-reducing, and can effectively recover potassium chloride products. Chlorine component dry recovery process.
技术方案包括含氯组分的固废进入水泥生产线,在回转窑内高温环境下,含氯组分气化进入烟气中,从回转窑的窑头烟气罩中引出部分烟气,引出的所述部分烟气经干法除尘后送入冷却塔内与氯化钾粉体物料直接换热降温,烟气中的含氯组分冷凝下来进入氯化钾粉体物料中,换热后的烟气由冷却塔顶部排出,换热后的氯化钾粉体物料由冷却塔底排出。The technical solution includes the solid waste containing chlorine components entering the cement production line. Under the high-temperature environment in the rotary kiln, the chlorine-containing components are gasified into the flue gas, and part of the flue gas is drawn out from the kiln head flue gas hood of the rotary kiln. The part of the flue gas is sent into the cooling tower after being dedusted by dry method to directly exchange heat with the potassium chloride powder material to cool down. The chlorine-containing components in the flue gas are condensed and enter the potassium chloride powder material. The flue gas is discharged from the top of the cooling tower, and the potassium chloride powder material after heat exchange is discharged from the bottom of the cooling tower.
所述干法除尘包括将来自窑头烟气罩的部分烟气先送入控温燃烧室内调节温度至1150℃以上,再送入高温除尘器除尘后送入冷却塔内。The dry dust removal includes sending part of the flue gas from the kiln head flue gas hood into the temperature-controlled combustion chamber to adjust the temperature to above 1150°C, and then into the high-temperature dust collector for dust removal and then into the cooling tower.
向控温燃烧室内通入煤气或天然气、富氧空气或氧气、以及秸秆类粉体物料燃烧以调节烟气温度至1150℃以上。Gas or natural gas, oxygen-enriched air or oxygen, and straw-like powder materials are fed into the temperature-controlled combustion chamber for combustion to adjust the flue gas temperature to above 1150°C.
所述秸秆类粉体物料的加入量视协同处置固废中的氯与钾的摩尔比而定,喷入量控制在50-100kg/万Nm3烟气。The addition amount of the straw-like powder material depends on the molar ratio of chlorine and potassium in the co-processing solid waste, and the injection amount is controlled at 50-100 kg/10,000 Nm 3 of flue gas.
所述高温除尘器分离出的烟尘颗粒物送入回转窑内。The soot particles separated by the high temperature dust collector are sent into the rotary kiln.
所述高温除尘器为多管旋风除尘器或陶瓷滤膜除尘器。The high-temperature dust collector is a multi-tube cyclone dust collector or a ceramic filter membrane dust collector.
所述冷却塔底排出的氯化钾粉体物料送入换热器间接换热降温后部分作为含氯化钾产品排出,其余部分回送冷却塔内与烟气换热。The potassium chloride powder material discharged from the bottom of the cooling tower is sent to the heat exchanger for indirect heat exchange and cooled, and part of it is discharged as a product containing potassium chloride, and the rest is sent back to the cooling tower to exchange heat with flue gas.
所述冷却塔顶排出的换热后的烟气经布袋除尘器除尘后,部分引出作为载气将由换热器排出的氯化钾粉体物料输送至送冷却塔内与烟气换热,其余部分去粉磨机加热水泥原料;布袋除尘器底部排出的粉料即为含氯化钾产品。After the heat-exchanged flue gas discharged from the top of the cooling tower is dedusted by the bag filter, part of it is drawn as a carrier gas to transport the potassium chloride powder material discharged from the heat exchanger to the cooling tower for heat exchange with the flue gas, and the rest Part of it goes to the grinding machine to heat the cement raw material; the powder discharged from the bottom of the bag filter is the product containing potassium chloride.
针对背景技术中存在的问题,发明人进行了如下改进:For the problems existing in the background technology, the inventor has made the following improvements:
摒弃了对“旁路放风”引出烟气进行湿法处理的传统工艺,克服了将氯化物通过水洗引入液相中的通常认识。分析发现出回转窑的烟气温度较高,此时烟气中的氯化物几乎全为气相,在此条件下直接进行干法高温除尘,先一步将粉尘分离出来,此时粉尘中的氯化物含量极低,可以热态直接回送回转窑内(有利于粉尘的余热回收利用),有效降低了水泥中的氯含量,达到系统除氯的目的;而除尘后的含氯烟气也不进行湿法洗涤,而是送入冷却塔中利用循环冷却的氯化钾粉体物料对其直接换热降温,同时烟气中的氯化钾组分冷凝下来进入氯化钾粉体物料中,实现氯化钾的回收;冷却塔顶排出的换热后的烟气中含有氯化钾粉尘,通过布袋除尘器可以分离回收氯化钾产品(含质量百分数60%以上的氯化钾),分离的低温烟气则可以进入粉磨机加热水泥原料进一步回收余热。Abandoning the traditional process of wet treatment of flue gas drawn by "bypass ventilation", and overcoming the common understanding of introducing chlorides into the liquid phase through water washing. The analysis found that the flue gas temperature of the rotary kiln is relatively high. At this time, the chlorides in the flue gas are almost all in the gas phase. The content of chlorine is extremely low, and it can be directly returned to the rotary kiln in a hot state (beneficial to the recovery and utilization of waste heat of dust), which effectively reduces the chlorine content in cement and achieves the purpose of chlorine removal in the system; and the chlorine-containing flue gas after dust removal is not wetted. Instead, it is sent to the cooling tower to use the circulating cooling potassium chloride powder material to directly exchange heat and cool down. At the same time, the potassium chloride component in the flue gas condenses and enters the potassium chloride powder material to realize chlorine Recovery of potassium chloride; the flue gas discharged from the top of the cooling tower after heat exchange contains potassium chloride dust, and the potassium chloride product (containing more than 60% by mass percent of potassium chloride) can be separated and recovered through the bag filter, and the separated low temperature The flue gas can enter the pulverizer to heat the cement raw material and further recover the waste heat.
塔底的氯化钾粉体物料进入换热器与冷却水间接换热回收热能,温度降到150℃以下再循环送入冷却塔中,利用氯化钾粉体物料作为换热介质直接对高温烟气换热冷凝,使烟气中的氯化钾不断冷凝在氯化钾粉体物料中,有效提高了氯化钾产品的回收率和含量。The potassium chloride powder material at the bottom of the tower enters the heat exchanger and indirectly exchanges heat with the cooling water to recover heat energy. When the temperature drops below 150°C, it is recirculated and sent to the cooling tower. The potassium chloride powder material is used as the heat exchange medium to directly cool the high temperature. The flue gas is heat-exchanged and condensed, so that the potassium chloride in the flue gas is continuously condensed in the potassium chloride powder material, which effectively improves the recovery rate and content of the potassium chloride product.
进一步,为了减少干法除尘过程氯化钾冷凝进入粉尘中,优选使进入高温除尘器前的烟气温度达到1150℃以上,因此在高温除尘器之前增设控温燃烧室,当烟气温度低于1150℃时,通过控温燃烧室对烟气进行加热升温。进一步的,优选向所述控温燃烧室内喷入秸秆类粉体物料,由于秸秆中有丰富的钾、钠含量,其钾、钠与氯的摩尔比达到3,因而钾有富余,从而有利于与烟尘中的氯元素反应生成氯化钾【包文忠,张磊,张福滨.水泥窑旁路放风技术及余热利用简介.水泥技术,2013.(6):96-99(氯组分挥发过程中被带到窑气中的氯更易和钾发生反应生成氯化钾,一般只有在氯化钾形成后,过量的氯才能和钠形成氯化钠)】。同时,在温度600℃的环境中,秸秆类生物质中的碱金属氯化物开始气化,900℃时气化基本完成。因而可以促进烟气中颗粒物内的氯元素充分气化生成氯化钾蒸汽。所述秸秆类粉体物料可以稻谷、小麦等秸秆,其喷入量视协同处置固废中的氯与钾的摩尔比而定,一般喷入量控制在50-100kg/万Nm3烟气,以提高烟尘中的氯元素分离率,降低水泥熟料中氯含量的目的,过多会造成秸秆中钾资源的浪费,过少不利于烟尘中氯的氯化。Further, in order to reduce the condensation of potassium chloride into the dust during the dry dust removal process, it is preferable to make the temperature of the flue gas before entering the high-temperature dust collector reach 1150°C or higher. Therefore, a temperature-controlled combustion chamber is added before the high-temperature dust collector. When the flue gas temperature is lower than At 1150°C, the temperature of the flue gas is heated by the temperature-controlled combustion chamber. Further, it is preferable to spray straw-like powder materials into the temperature-controlled combustion chamber. Since the straw is rich in potassium and sodium, the molar ratio of potassium, sodium and chlorine reaches 3, so there is a surplus of potassium, which is beneficial to React with the chlorine element in the flue dust to form potassium chloride [Bao Wenzhong, Zhang Lei, Zhang Fubin. Brief introduction to cement kiln bypass ventilation technology and waste heat utilization. Cement Technology, 2013. (6): 96-99 (chlorine component is volatilized during the volatilization process The chlorine brought into the kiln gas is more likely to react with potassium to form potassium chloride. Generally, only after the formation of potassium chloride, excess chlorine can form sodium chloride with sodium)]. At the same time, in an environment with a temperature of 600°C, the alkali metal chlorides in the straw biomass begin to gasify, and the gasification is basically completed at 900°C. Therefore, it can promote the full gasification of the chlorine element in the particulate matter in the flue gas to generate potassium chloride vapor. The straw-like powder material can be rice, wheat and other straws, and the amount of spraying depends on the molar ratio of chlorine and potassium in the co-processing solid waste. Generally, the amount of spraying is controlled at 50-100kg/10,000 Nm3 of flue gas. In order to improve the separation rate of chlorine in the dust and reduce the chlorine content in the cement clinker, too much will cause a waste of potassium resources in the straw, and too little is not conducive to the chlorination of chlorine in the smoke.
所述冷却塔可以使用现有的可实现直接换热的冷却塔,优选为熔渣自清理冷却塔,包括上塔体,中部环形支座,下塔体,热态粉体仓,烟气进、出口,粉体喷入口,粗粉体物料出口,其中,所述上塔体、下塔体以及热态粉体仓内腔轴向贯通,所述上塔体为上端和下端均为敞口、中部至少存在一段直径缩小10-20%小塔径段以及下部直径扩大10-20%葫芦肚状结构体,所述下塔体由外筒体及中心管组成,所述外筒体位于中心管外围,与中心管同轴。The cooling tower can use an existing cooling tower that can realize direct heat exchange, preferably a slag self-cleaning cooling tower, including an upper tower body, a middle annular support, a lower tower body, a hot powder warehouse, and a flue gas inlet. , outlet, powder injection inlet, and coarse powder material outlet, wherein the upper tower body, the lower tower body, and the inner cavity of the hot powder warehouse are axially connected, and the upper and lower ends of the upper tower body are open , There is at least a section of small tower with a diameter reduced by 10-20% in the middle part and a gourd-shaped structure with a diameter enlarged by 10-20% in the lower part. The lower tower body is composed of an outer cylinder and a central pipe, and the outer cylinder is located in the center The periphery of the tube is coaxial with the central tube.
熔渣自清理冷却塔装置创造性在于在冷却塔内设置中心管,并巧妙地构成气体流动的环缝结构。该结构的设置具有抗粘结、熔渣自清理功能。高温气体从冷却塔的进气口切向进入塔内环缝后,在离心力的作用下进一步除尘,同时对中心管加热,使中心管温度在氯化钾组分的熔点甚至沸点温度以上。中心管为耐热钢或导热性能好的陶瓷材料,外侧与进入的高温气体长期接触,温度接近甚至达到高温烟气温度,内侧与流态化的氯化钾粉体物料接触降温,部分氯化钾粉体物料受内壁高温加热成为熔融态,粘附在内壁上;另外高温烟气中的气态的氯化钾组分受粉体物料的冷却,降低到沸点温度以下,冷凝成雾滴被粉体物料吸附,并在与中心管内壁接触、碰撞时也有可能粘附在壁面。随着壁面粘附面增加,粘附层增厚,热阻增加,中心管内壁面温度增加,当温度高于熔渣组分的沸点时,熔渣层熔融脱落。The inventiveness of the slag self-cleaning cooling tower device lies in setting a central pipe in the cooling tower, and skillfully forming a ring seam structure for gas flow. The setting of this structure has the functions of anti-bonding and slag self-cleaning. After the high-temperature gas enters the inner annular seam of the tower tangentially from the air inlet of the cooling tower, the dust is further removed under the action of centrifugal force, and the central tube is heated at the same time, so that the temperature of the central tube is above the melting point or even the boiling point of the potassium chloride component. The central tube is made of heat-resistant steel or ceramic material with good thermal conductivity. The outer side is in long-term contact with the incoming high-temperature gas, and the temperature is close to or even reaches the temperature of the high-temperature flue gas. The inner side is in contact with the fluidized potassium chloride powder material to cool down and partially chlorinated Potassium powder material is heated by the high temperature of the inner wall to become a molten state, and adheres to the inner wall; in addition, the gaseous potassium chloride component in the high-temperature flue gas is cooled by the powder material, and is reduced to below the boiling point temperature, condensed into mist and powdered Body materials are adsorbed, and may also adhere to the wall when it contacts and collides with the inner wall of the central tube. As the wall adhesion surface increases, the adhesion layer becomes thicker, the thermal resistance increases, and the temperature of the inner wall surface of the central tube increases. When the temperature is higher than the boiling point of the slag component, the slag layer melts and falls off.
另一方面巧妙地将冷却塔结构设计成变径的葫芦状,并设置至少1个葫芦颈,如此结构对气-固混合物的流化混合具有如下的技术效果:On the other hand, the structure of the cooling tower is cleverly designed in the shape of a gourd with variable diameter, and at least one gourd neck is set, so that the structure has the following technical effects on the fluidized mixing of the gas-solid mixture:
a,通过内径的变化可以实现气-固混合物经历多次的密相区、稀相区、密相区、稀相区,有利于生物质的充分流化,增加流化床内气流的湍动效果,强化气-固混合。a, Through the change of the inner diameter, the gas-solid mixture can experience multiple dense-phase regions, dilute-phase regions, dense-phase regions, and dilute-phase regions, which is conducive to the full fluidization of biomass and increases the turbulence of the gas flow in the fluidized bed effect, enhancing gas-solid mixing.
b,通过内径的变化彻底杜绝了流化床运行过程中存在的边壁效应和沟流。b, The side wall effect and channeling during the operation of the fluidized bed are completely eliminated through the change of the inner diameter.
c,粉体物料分级效率高。塔径的变化会引起气相流速发生相应的变化,在内径缩小区域,气相流速大,较小粒径的粉体物料被带入上一个内径扩大区域,较大粒径的粉体物料下落到下一个内径扩大区域。由于塔内由下往上温度逐渐降低,气相流速由下往上逐步降低,落到下一个区域的较大粒径的粉体物料在经过内径缩小区域时,受较大气相流速的流化作用,被拦截在该区域进一步与气-固混合物接触,粘附熔融雾滴,粒径进一步增加,当粒径大于临界沉降粒径时,越过小塔径段进入热态粉体仓。c. The classification efficiency of powder materials is high. The change of the tower diameter will cause a corresponding change in the gas phase flow rate. In the area where the inner diameter is reduced, the gas phase flow rate is high, and the powder material with a smaller particle size is brought into the previous area with an enlarged inner diameter, and the powder material with a larger particle size falls to the bottom. A region of enlarged inner diameter. As the temperature in the tower gradually decreases from bottom to top, the gas phase flow rate gradually decreases from bottom to top, and the powder material with larger particle size falling to the next area will be fluidized by the larger gas phase flow rate when passing through the area with reduced inner diameter. , is intercepted in this area to further contact with the gas-solid mixture, adhere to the molten droplets, and the particle size further increases. When the particle size is greater than the critical sedimentation particle size, it crosses the small tower diameter section and enters the hot powder bin.
所述换热器可以使用现有各种间接换热的换热器,优选为粉体物料螺旋换热器,包括粉体入口、螺旋上壳体、螺旋叶片、换热列管、排气口、上端孔板、下端孔板、中心进水管、中心出水管、进水端封头、出水端封头、螺旋下壳体、粉体出口,所述换热列管沿所述螺旋叶片轴向穿过螺旋叶片上的管孔,分别连接固定在上端孔板和下端孔板上,并通过上端孔板和下端孔板沿螺旋叶片轴向两端分别依次连接进水端封头、中心进水管和出水端封头、中心出水管,组成同轴的旋转体。The heat exchanger can use various existing indirect heat exchangers, preferably a powder material spiral heat exchanger, including a powder inlet, a spiral upper shell, a spiral blade, heat exchange tubes, and an exhaust port , upper orifice plate, lower end orifice plate, central water inlet pipe, central water outlet pipe, water inlet head, water outlet head, spiral lower shell, powder outlet, the heat exchange tubes are arranged along the axial direction of the spiral blade Pass through the tube hole on the spiral blade, connect and fix on the upper orifice plate and the lower orifice plate respectively, and connect the water inlet end head and the central water inlet pipe in sequence along the axial ends of the spiral blade through the upper orifice plate and the lower end orifice plate It forms a coaxial rotating body with the head of the water outlet and the central outlet pipe.
本发明中的粉体物料螺旋换热器结构紧凑,空间利用率高,换热效率高。在对粉体物料进行冷却或加热时,粉体物料可填充进入带过圆柱体空腔内,淹埋整个换热列管,换热面积大。The powder material spiral heat exchanger in the invention has compact structure, high space utilization rate and high heat exchange efficiency. When cooling or heating the powder material, the powder material can be filled into the cavity of the passing cylinder to bury the entire heat exchange tube, and the heat exchange area is large.
有益效果:Beneficial effect:
本发明工艺简单、占地面积小、投资成本和运行成本低、与传统的湿法去除氯化物工艺相比,节省投资60%以上,节省占地面积60%以上,节省运行成本50%以上;干法除尘全程不消耗水资源、对环境友好,无二次污染、节能降耗;氯化钾回收率高,回收率可达80%以上;提高水泥品质,同时能回收高含量的氯化钾产品,降低烟气处理成本,减少废气排放量。The invention has the advantages of simple process, small occupied area, low investment cost and low operating cost. Compared with the traditional wet chloride removal process, it saves more than 60% of investment, more than 60% of occupied area, and more than 50% of operating cost; The whole process of dry dust removal does not consume water resources, is environmentally friendly, has no secondary pollution, saves energy and reduces consumption; the recovery rate of potassium chloride is high, and the recovery rate can reach more than 80%; the quality of cement can be improved, and high content of potassium chloride can be recovered at the same time Products, reduce the cost of flue gas treatment, reduce exhaust emissions.
附图说明Description of drawings
图1为本发明实施例1的工艺流程图。Fig. 1 is the process flow chart of
图2为本发明实施例2的工艺流程图。Fig. 2 is the process flow chart of
其中,1、进料斗;2、主引风机;3、旋风除尘器;4、分解炉;5、旁路引风口;6、回转窑;7、布袋除尘器;8-1、陶瓷滤膜除尘器;8-2、多管旋风除尘器;9、控温燃烧室;10、粉体喷嘴;11、燃烧器;12、窑头密封罩;A、熔渣自清理冷却塔;B、粉体物料螺旋换热器。Among them, 1. Feed hopper; 2. Main induced draft fan; 3. Cyclone dust collector; 4. Calciner; 5. Bypass air inlet; 6. Rotary kiln; 7. Bag filter; 8-1. Ceramic filter Dust collector; 8-2, multi-tube cyclone dust collector; 9, temperature-controlled combustion chamber; 10, powder nozzle; 11, burner; 12, kiln head sealing cover; A, slag self-cleaning cooling tower; B, powder Bulk material spiral heat exchanger.
图3为本发明熔渣自清理冷却塔A的结构示意图。Fig. 3 is a structural schematic diagram of a slag self-cleaning cooling tower A of the present invention.
图4为A-A剖面图。Fig. 4 is A-A sectional view.
图5为中部环形支座A2主视图。Fig. 5 is a front view of the middle annular support A2.
图6为中部环形支座A2俯视图。Fig. 6 is a top view of the middle annular support A2.
图7为环状鞍型料仓A6主视图。Fig. 7 is a front view of the annular saddle-shaped silo A6.
图8为环状鞍型料仓A6俯视图。Fig. 8 is a top view of the annular saddle-shaped silo A6.
图9为环状鞍型料仓A6左视图。Fig. 9 is a left view of the annular saddle-shaped silo A6.
其中:其中:A1、上塔体;A1-1、气体出口;A1-2、出口端塔径收缩段;A1-3、大塔径段;A1-4、小塔径段;A1-5、葫芦肚段;A1-6、葫芦肚外弧面;A2、中部环形支座;A2-1、葫芦肚内弧面;A2-2、喇叭口内弧面;A2-3、耐热混凝土;A2-4、混凝土防护钢板;A2-5、支撑垫;A3、粉体喷入口;A3-1、下层粉体喷入口;A3-2、中层粉体喷入口;A3-3、上层粉体喷入口;A3-4、粉尘回流口;A4、下塔体;A4-1、外筒体;A4-2、中心管;A4-3、喇叭口外弧面;A5、进气口;A5-1、进气口短管;A6、环状鞍型料仓;A6-1、环隙状进料口;A6-2、鞍峰;A6-3、鞍型斜面;A6-4、粉尘下料管;A6-5、鞍底;A6-6、粉尘卸灰阀;A7、热态粉体仓;A8、粉体下料管;A9、粉体卸灰阀。Among them: A1, upper tower body; A1-1, gas outlet; A1-2, tower diameter contraction section at the outlet end; A1-3, large tower diameter section; A1-4, small tower diameter section; A1-5, gourd Belly section; A1-6, outer arc surface of gourd belly; A2, central annular support; A2-1, inner arc surface of gourd belly; A2-2, inner arc surface of bell mouth; A2-3, heat-resistant concrete; A2-4 , concrete protective steel plate; A2-5, support pad; A3, powder injection inlet; A3-1, lower powder injection inlet; A3-2, middle powder injection inlet; A3-3, upper powder injection inlet; A3 -4, dust return port; A4, lower tower body; A4-1, outer cylinder body; A4-2, central tube; A4-3, outer arc surface of bell mouth; Short tube; A6, annular saddle-shaped silo; A6-1, annular gap-shaped feed port; A6-2, saddle peak; A6-3, saddle-shaped slope; A6-4, dust discharge pipe; A6-5 , Saddle bottom; A6-6, dust unloading valve; A7, hot powder bin; A8, powder feeding pipe; A9, powder unloading valve.
图10为本发明粉体物料螺旋换热器B的结构示意图。Fig. 10 is a schematic structural view of the powder material spiral heat exchanger B of the present invention.
图11为本发明粉体物料螺旋换热器俯视图。Fig. 11 is a top view of the powder material spiral heat exchanger of the present invention.
图12为图12的A-A剖视图。FIG. 12 is a cross-sectional view along line A-A of FIG. 12 .
图13为图10中的①局部放大图。Fig. 13 is a partial enlarged view of ① in Fig. 10 .
图14为图10中的②局部放大图。Figure 14 is a partial enlarged view of ② in Figure 10.
图15为螺旋叶片B3结构示意图。Fig. 15 is a schematic diagram of the structure of the helical blade B3.
其中:B1、粉体入口;2、螺旋上壳体;B2-1、上壳体上端封板;B2-2、上壳体下端封板;B2-3、上壳体法兰;B2-4、透视孔;B3、螺旋叶片;B4、换热列管;B5、排气口;B6-1、上端吹扫气进口管;B6-2、下端吹扫气进口管;B6-3、上端吹扫气喷出环缝;B6-4、下端吹扫气喷出环缝;B6-5、下端吹扫气导出口;B7-1、上端孔板;B7-2、下端孔板;B8-1、中心进水管;B8-2、中心出水管;B9-1、上端轴承座;B9-2、下端轴承座;B9-3、轴承;B10-1、上端封头;B10、混凝土基础;B11-1、进水端封头;B11-2、出水端封头;B12、螺旋下壳体;B12-1、下壳体上端封板;B12-2、下壳体下端封板;B12-3、下壳体法兰;B13、粉体出口;B14、密封环;B15、环形导电挡盘;B16、导气环;B17、环形永磁挡盘;B18、环形垫块;B19、接线管;B20、放空口。Among them: B1, powder inlet; 2, screw upper shell; B2-1, upper end sealing plate of upper shell; B2-2, lower end sealing plate of upper shell; B2-3, upper shell flange; B2-4 , perspective hole; B3, spiral blade; B4, heat exchange tube; B5, exhaust port; B6-1, upper purge gas inlet pipe; B6-2, lower purge gas inlet pipe; B6-3, upper blowing B6-4, the lower end purge gas ejection annular seam; B6-5, the outlet of the lower end purge gas; B7-1, the upper end orifice plate; B7-2, the lower end orifice plate; B8-1 , central water inlet pipe; B8-2, central water outlet pipe; B9-1, upper end bearing seat; B9-2, lower end bearing seat; B9-3, bearing; B10-1, upper end head; B10, concrete foundation; B11- 1. Water inlet head; B11-2, water outlet head; B12, screw lower shell; B12-1, upper end sealing plate of the lower shell; B12-2, lower end sealing plate of the lower shell; B12-3, Lower shell flange; B13, powder outlet; B14, sealing ring; B15, annular conductive baffle; B16, air guide ring; B17, annular permanent magnetic baffle; B18, annular spacer; B19, wiring tube; B20 , Void.
具体实施方式Detailed ways
下面结合附图对本发明作进一步解释说明:Below in conjunction with accompanying drawing, the present invention will be further explained:
参见图1和图2本发明系统基于水泥窑协同处置固废的含氯组分干法分离系统,包括回转窑6,所述回转窑6的窑头烟气罩12设有旁路引风口5,所述旁路引风口5经干法除尘装置与冷却塔(本实施例中为熔渣自清理冷却塔A)中部的烟气进口连接,所述冷却塔中部设有粉体喷入口;所述冷却塔底的粉体出口连接换热器(本实施例中为粉体物料螺旋换热器B),换热器的粉体出口分别连接外排管道和冷却塔的粉体喷入口。所述冷却塔顶的烟气出口经布袋除尘器7分别连接换热器的粉体出口管道和粉磨机的气体入口Referring to Fig. 1 and Fig. 2, the system of the present invention is based on a cement kiln co-processing solid waste chlorine-containing component dry separation system, including a
所述干法除尘装置包括依次连接的控温燃烧室9及高温除尘器,所述高温除尘器底部粉尘出口连接回转窑6。所述控温燃烧室9下部设有燃烧器11,所述燃烧器11上方、沿燃烧室周向设有若干个粉体喷嘴10。The dry dust removal device includes a temperature-controlled
本发明中,高温除尘器可以为陶瓷滤膜除尘器8-1(参见图1)或多管旋风除尘器8-2(参见图2)。In the present invention, the high-temperature dust collector can be a ceramic filter membrane dust collector 8-1 (see FIG. 1 ) or a multi-tube cyclone dust collector 8-2 (see FIG. 2 ).
工艺过程:crafting process:
含氯组分的固废进入水泥生产线(包括但不限于图中示出的、依次连接的进料斗1、多级的旋风除尘器3、分解炉4以及回转窑6),在回转窑6内高温环境下,含氯组分气化进入烟气中,从回转窑6的窑头烟气罩12经旁路引风口5引出部分烟气(引出的烟气量占窑头总烟气量的4-8%体积百分比),引出的所述部分烟气经先送入控温燃烧室9调节温度至1150℃以上(优选1150-1200℃),再送入高温除尘器除尘后送入冷却塔内。向控温燃烧室9内通入煤气或天然气、富氧空气或氧气燃烧,同时经燃烧器11上方的粉体喷嘴10喷入秸秆类粉体物料燃烧,以促进烟气中颗粒物内的氯元素充分气化生成氯化钾蒸汽。所述秸秆类粉体物料的加入量视协同处置固废中的氯与钾的摩尔比而定,优选喷入量控制在50-100kg/万Nm3烟气。所述高温除尘器分离出的烟尘颗粒物送入回转窑6内。The solid waste of chlorine-containing components enters the cement production line (including but not limited to the sequentially
所述高温除尘器为多管旋风除尘器8-2或陶瓷滤膜除尘器8-1,多管旋风除尘器8-2可以除去80%以上的颗粒物,所述陶瓷滤膜除尘器8-1可以除去95%以上的颗粒物。The high-temperature dust collector is a multi-tube cyclone dust collector 8-2 or a ceramic filter membrane dust collector 8-1. The multi-tube cyclone dust collector 8-2 can remove more than 80% of particulate matter, and the ceramic filter membrane dust collector 8-1 Can remove more than 95% of particulate matter.
烟气经干法除尘后送入熔渣自清理冷却塔A内与喷入塔内的冷却的氯化钾粉体物料(温度低于150℃)直接换热降温,烟气中的含氯组分冷凝下来进入氯化钾粉体物料中,换热降温至250℃以下的烟气由塔顶部排出,换热升温至350-450℃的氯化钾粉体物料由塔底排出后送入粉体物料螺旋换热器B间接换热降温150℃以下,部分作为含氯化钾产品排出,其余部分回送熔渣自清理冷却塔A内与烟气换热。After the flue gas is dedusted by dry method, it is sent to the slag self-cleaning cooling tower A to directly exchange heat with the cooled potassium chloride powder material (temperature lower than 150°C) sprayed into the tower, and the chlorine-containing group in the flue gas The flue gas is condensed and enters the potassium chloride powder material, and the flue gas that is cooled to below 250°C by heat exchange is discharged from the top of the tower, and the potassium chloride powder material that is heated to 350-450°C by heat exchange is discharged from the bottom of the tower and sent to the powder The solid material spiral heat exchanger B indirect heat exchange lowers the temperature below 150°C, part of which is discharged as a product containing potassium chloride, and the rest is sent back to the slag self-cleaning cooling tower A to exchange heat with flue gas.
所述冷却塔顶排出的换热后的烟气经布袋除尘器7除尘后,部分引出作为载气将由粉体物料螺旋换热器排出的部分氯化钾粉体物料输送至送熔渣自清理冷却塔A内与烟气换热,其余部分去粉磨机加热水泥原料;布袋除尘器7底部排出的粉料即为含氯化钾产品。The heat-exchanged flue gas discharged from the top of the cooling tower is dedusted by the bag filter 7, and part of it is drawn out as a carrier gas to transport part of the potassium chloride powder material discharged from the powder material spiral heat exchanger to the slag for self-cleaning The cooling tower A exchanges heat with the flue gas, and the rest goes to the pulverizer to heat the cement raw material; the powder discharged from the bottom of the bag filter 7 is the product containing potassium chloride.
本实施例中熔渣自清理冷却塔A的结构在申请号202010667032.2,发明名称为“基于熔渣自清理的高温烟尘粉体流化冷却塔”的在先申请中有详细记载。参见图3-图9,技术方案包括上塔体A1,中部环形支座A2,下塔体A4,热态粉体仓A7,进气口A5(烟气进口)、气体出口A1-1(烟气出口),粉体喷入口A3,粉体下料管A8(粗粉体物料出口),所述上塔体A1、下塔体A4以及热态粉体仓A7内腔轴向贯通,所述上塔体A1为上端和下端均为敞口、中部至少存在一段直径缩小10-20%小塔径段A1-4以及下部直径扩大10-20%葫芦肚段A1-5,所述下塔体A4由外筒体A4-1及中心管A4-2组成,所述外筒体A4-1位于中心管A4-2外围,与中心管A4-2同轴。The structure of the slag self-cleaning cooling tower A in this embodiment is described in detail in the previous application with the application number 202010667032.2 and the title of the invention is "High-temperature soot powder fluidized cooling tower based on slag self-cleaning". Referring to Fig. 3-Fig. 9, the technical scheme includes the upper tower body A1, the middle annular support A2, the lower tower body A4, the hot powder warehouse A7, the air inlet A5 (smoke gas inlet), the gas outlet A1-1 (smoke gas inlet). gas outlet), powder injection inlet A3, powder feeding pipe A8 (coarse powder material outlet), the upper tower body A1, the lower tower body A4 and the inner cavity of the hot powder warehouse A7 are axially connected, and the The upper tower body A1 is open at both the upper end and the lower end, and there is at least a small tower diameter section A1-4 in the middle with a 10-20% diameter reduction and a 10-20% gourd belly section A1-5 with a lower diameter expansion. A4 is composed of an outer cylinder A4-1 and a central tube A4-2. The outer cylinder A4-1 is located on the periphery of the central tube A4-2 and is coaxial with the central tube A4-2.
所述下塔体A42的外筒体A4-1上端与所述中部环形支座A2下沿连接并密封,所述中心管A4-2、中部环形支座A2以及所述外筒体A4-1形成上端封闭、下端敞口的环缝空间结构。The upper end of the outer cylinder A4-1 of the lower tower body A42 is connected and sealed with the lower edge of the middle annular support A2, and the central pipe A4-2, the middle annular support A2 and the outer cylinder A4-1 An annular space structure with a closed upper end and an open lower end is formed.
所述上塔体A1搁置在中部环形支座A2上,所述上塔体A1的葫芦肚外弧面A1-6与所述中部环形支座A2的葫芦肚内弧面A2-1接合,通过弧面接触、固定并密封。The upper tower body A1 rests on the middle annular support A2, and the outer arc surface A1-6 of the gourd belly of the upper tower body A1 is joined with the inner arc surface A2-1 of the gourd belly of the middle annular support A2. The curved surface contacts, fixes and seals.
所述中心管A4-2下部为圆筒状、上端口为向外扩张的喇叭口状结构体,所述中心管A4-2通过喇叭口固定悬吊在中部环形支座A2上,所述喇叭口外弧面A4-3与所述中部环形支座喇叭口内弧面A2-2接合,通过弧面接触固定并密封。The lower part of the central tube A4-2 is cylindrical, and the upper port is a bell mouth-shaped structure that expands outwards. The central tube A4-2 is fixed and suspended on the middle annular support A2 through the bell mouth. The outer arc surface A4-3 of the mouth is joined with the inner arc surface A2-2 of the bell mouth of the middle annular support, and is fixed and sealed by the arc surface contact.
所述中部环形支座A2的葫芦肚内弧面A2-1位于与所述中部环形支座A2的喇叭口内弧面A2-2的上方,两弧面之间沿周向均匀设置若干个中层粉体喷入口A3-3,所述中层粉体喷入口A3-3的粉体喷入方向指向葫芦肚中心,所述中部环形支座A2通过若干根立柱支撑。The inner arc surface A2-1 of the gourd belly of the central annular support A2 is located above the inner arc surface A2-2 of the bell mouth of the central annular support A2, and several intermediate powders are evenly arranged in the circumferential direction between the two arc surfaces. Body injection inlet A3-3, the powder injection direction of the middle layer powder injection inlet A3-3 points to the center of the gourd belly, and the middle annular support A2 is supported by several columns.
所述外筒体A4-1上端侧壁上切向设置进气口5。所述下塔体A4的外筒体A4-1下端口与环状鞍型料仓A6的外环上端口相连接,所述环状鞍型料仓A6内环内为热态粉体仓A7,所述热态粉体仓A7镶嵌在所述环状鞍型料仓A6内环内,所述热态粉体仓A7上端口与所述环状鞍型料仓上端口平齐,所述热态粉体仓A7上端口直径与所述中心管直径相当。An
所述环状鞍型料仓A6的环隙状进料口A6-1对应于所述下塔体A4的环缝,位于所述下塔体A4环缝的正下方,所述环隙宽度与环缝宽度相当。The annular gap-shaped feeding port A6-1 of the annular saddle-shaped silo A6 corresponds to the annular gap of the lower tower body A4, and is located directly below the annular gap of the lower tower body A4, and the annular gap width is the same as that of the lower tower body A4. The girth width is equivalent.
所述环状鞍型料仓A6的鞍形面的倾角大于粉尘的休止角,两个鞍底部连接粉尘下料管A6-4和粉尘卸灰阀A6-6。所述葫芦肚的倾斜角度大于粉体物料的休止角。The inclination angle of the saddle-shaped surface of the annular saddle-shaped silo A6 is greater than the angle of repose of the dust, and the bottoms of the two saddles are connected with the dust discharge pipe A6-4 and the dust discharge valve A6-6. The inclination angle of the gourd tripe is greater than the angle of repose of the powder material.
所述环状鞍型料仓A6内环壁上沿周向均匀设置若干个下层粉体喷入口A3-1,所述下层粉体喷入口A3-1的粉体喷入方向指向中心管下端口中心,所述上塔体A1的小塔径段沿周向均匀设置若干上层粉体喷入口A3-3,所述上层粉体喷入口A3-3的粉体喷入方向水平或倾斜向下。Several lower layer powder injection inlets A3-1 are evenly arranged on the inner ring wall of the annular saddle-shaped silo A6 along the circumferential direction, and the powder injection direction of the lower layer powder injection inlet A3-1 points to the lower port of the central tube In the center, several upper layer powder injection inlets A3-3 are evenly arranged along the circumference of the small tower diameter section of the upper tower body A1, and the powder injection direction of the upper layer powder injection inlet A3-3 is horizontal or inclined downward.
工作原理:working principle:
烟气从外筒体A4-1的进气口A5引入塔内,受塔内环缝结构的控制,气体产生旋流进行旋风除尘,除下的粉尘进入环状鞍型料仓A6内。除尘后的高温气体从中心管A4-2的下端口进入中心管A4-2内,同时与下层粉体喷入口A3-1喷入的粉体物料混合流化形成气-固混合物。The flue gas is introduced into the tower from the air inlet A5 of the outer cylinder A4-1. Controlled by the annular gap structure inside the tower, the gas generates a swirling flow for cyclone dust removal, and the removed dust enters the annular saddle-shaped silo A6. The high-temperature gas after dedusting enters the central pipe A4-2 from the lower port of the central pipe A4-2, and at the same time mixes and fluidizes with the powder material injected into the lower powder injection port A3-1 to form a gas-solid mixture.
在中心管A4-2内,气-固混合物随气流上升,并进行高效换热,粉体物料温度升高,烟气温度降低,同粉体物料与中心管4-2内壁进行热交换。In the central tube A4-2, the gas-solid mixture rises with the airflow and performs heat exchange efficiently. The temperature of the powder material rises, and the temperature of the flue gas decreases, and the heat exchange between the powder material and the inner wall of the central tube 4-2.
中心管A4-2为耐热钢或导热性能好的陶瓷材料,其外侧与进入的转炉烟气长期接触,温度接近甚至达到电炉烟气温度,中心管4-2内侧与流态化的粉体物料接触降温,部分物料受内壁高温加热成为熔融态,粘附在中心管A4-2内壁上;另外转炉烟气中的氯化钾在喷入的粉体物料的冷却作用下,温度降到沸点温度以下,冷凝并被粉体物料吸附,并在与中心管A4-2内壁接触、碰撞时也有可能粘附在壁面。随着壁面粘附面增加,粘附层增厚,热阻增加,中心管A4-2内壁面温度增加,当温度高于粘附层的沸点时,内壁上粘附层熔融脱落。The central tube A4-2 is made of heat-resistant steel or ceramic material with good thermal conductivity. Its outer side is in long-term contact with the incoming converter flue gas, and the temperature is close to or even reaches the temperature of the electric furnace flue gas. The inner side of the central tube 4-2 is in contact with the fluidized powder The temperature of the material is lowered by contact, and part of the material is heated by the high temperature of the inner wall to become a molten state, and adheres to the inner wall of the central tube A4-2; in addition, the temperature of the potassium chloride in the converter flue gas drops to the boiling point under the cooling effect of the injected powder material Below the temperature, it condenses and is adsorbed by the powder material, and may also adhere to the wall when it contacts and collides with the inner wall of the central tube A4-2. With the increase of the wall adhesion surface, the adhesion layer thickens, the thermal resistance increases, and the temperature of the inner wall surface of the central tube A4-2 increases. When the temperature is higher than the boiling point of the adhesion layer, the adhesion layer on the inner wall melts and falls off.
在中心管A4-2内转炉烟气与下层粉体喷入口A3-1喷入的粉体物料换热后,烟气降温。初步冷却后的烟气继续上升,越过中心管A4-2的上端口时,与中层粉体喷入口A3-2喷入粉体物料混合,进入上塔体A1的葫芦肚段A1-5内,与此同时,从上层粉体喷入口A3-3喷入粉体物料,沉降到葫芦肚段A1-5下沿,与上升的气-固混合物逆流接触,并混合。由于葫芦肚段A1-5截面积突然增加,来自中心管A4-2的气-固混合物的流速突然降低,产生剧烈的湍动,形成旋流,与沉降下来的粉体物料剧烈混合,快速换热,烟气温度进一步下降。After the converter flue gas in the central tube A4-2 exchanges heat with the powder material injected into the powder injection port A3-1 of the lower layer, the flue gas cools down. The flue gas after preliminary cooling continues to rise, and when it crosses the upper port of the central pipe A4-2, it is mixed with the powder material injected into the middle layer powder injection port A3-2, and enters the gourd belly section A1-5 of the upper tower body A1. At the same time, the powder material is sprayed from the upper powder injection port A3-3, settles to the lower edge of the gourd belly section A1-5, contacts with the rising gas-solid mixture countercurrently, and mixes. Due to the sudden increase in the cross-sectional area of the gourd belly section A1-5, the flow velocity of the gas-solid mixture from the central pipe A4-2 suddenly decreases, resulting in severe turbulence, forming a swirl, and violently mixing with the settled powder material, which can be quickly exchanged. heat, the flue gas temperature drops further.
葫芦肚段A1-5内,由于受中心区域沉降下来的粉体物料层的阻挡,同时由于葫芦肚段A1-5截面积突然增加,气流向周边扩散、流动,加剧了气-固混合物在葫芦肚段A1-5内进一步混合,并增加了停留时间。In the gourd belly section A1-5, due to the blockage of the powder material layer settled down in the central area, and the sudden increase in the cross-sectional area of the gourd belly section A1-5, the airflow diffuses and flows to the periphery, which intensifies the gas-solid mixture in the gourd. Further mixing in sections A1-5 and increased residence time.
粉体物料与气-固混合物换热的同时,吸附部分冷凝下来的雾滴,粒径进一步增加,超过临界粒径后,沉降到热态粉体仓7内,并通过粉体下料管A8和粉体卸灰阀A9排出进入余热回收设备。While the powder material is exchanging heat with the gas-solid mixture, the mist droplets condensed by the adsorption part, the particle size further increases, and after exceeding the critical particle size, it settles into the hot powder bin 7 and passes through the powder feeding pipe A8 And the powder ash unloading valve A9 is discharged into the waste heat recovery equipment.
经过葫芦肚段A1-5充分冷却后的气-固混合物温度降到200℃以下,离开葫芦肚段A1-5,越过小塔径段A1-4,在大塔径段A1-3内进一步进行气-固间换热,烟气温度降到150℃以下℃,降温后的转炉烟气携带粉体物料经出口端塔径收缩段A1-2,从气体出口A1-1排出。The temperature of the gas-solid mixture after being fully cooled by the gourd belly section A1-5 drops below 200°C, leaving the gourd belly section A1-5, crossing the small tower diameter section A1-4, and further gas-solid mixture in the large tower diameter section A1-3 - Heat exchange between solids, the flue gas temperature drops below 150 °C, the cooled converter flue gas carries powder materials through the outlet end tower diameter shrinkage section A1-2, and is discharged from the gas outlet A1-1.
本实施例中粉体物料螺旋换热器B的结构在申请号202010667081.6,发明名称为“一种粉体物料螺旋换热器”的在先申请中有详细记载。参见图10-图15,技术方案包括粉体入口B1、螺旋上壳体B2、螺旋叶片B3、换热列管B4、排气口B5、上端孔板B7-1、下端孔板A7-2、中心进水管B8-1、中心出水管B8-2、进水端封头B11-1、出水端封头B11-2、螺旋下壳体B12、粉体出口B13,所述换热列管B4沿所述螺旋叶片B3轴向穿过螺旋叶片B3上的管孔,分别连接固定在上端孔板B7-1和下端孔板A7-2上,并通过上端孔板B7-1和下端孔板A7-2沿螺旋叶片轴B3向两端分别依次连接进水端封头B11-1、中心进水管B8-1和出水端封头B11-2、中心出水管B8-2,组成同轴的旋转体。The structure of the powder material spiral heat exchanger B in this embodiment is described in detail in the previous application with the application number 202010667081.6 and the title of the invention is "a powder material spiral heat exchanger". Referring to Figure 10-Figure 15, the technical solution includes powder inlet B1, spiral upper shell B2, spiral blade B3, heat exchange tube B4, exhaust port B5, upper orifice B7-1, lower orifice A7-2, Central water inlet pipe B8-1, central water outlet pipe B8-2, water inlet head B11-1, water outlet head B11-2, spiral lower shell B12, powder outlet B13, the heat exchange tube B4 along The helical blade B3 axially passes through the tube hole on the helical blade B3, is respectively connected and fixed on the upper orifice plate B7-1 and the lower orifice plate A7-2, and passes through the upper orifice plate B7-1 and the lower orifice plate A7- 2 Connect the water inlet head B11-1, the central water inlet pipe B8-1, the water outlet head B11-2, and the central water outlet pipe B8-2 in turn along the spiral blade axis B3 to form a coaxial rotating body.
所述旋转体位于所述螺旋上壳体B2和螺旋下壳体B12组成的封闭式的圆柱体空腔内,所述中心进水管B8-1和中心出水管B8-2从圆柱体空腔的两端伸出所述圆柱体外;所述螺旋上壳体B2由上壳体上端封板B2-1、上壳体下端封板B2-2、上壳体法兰B2-3及透视孔B2-4组成;所述螺旋下壳体B12由下壳体上端封板B12-1、下壳体下端封板B12-2及下壳体法兰B12-3组成。The rotating body is located in the closed cylinder cavity formed by the spiral upper casing B2 and the spiral lower casing B12, and the central water inlet pipe B8-1 and the central water outlet pipe B8-2 are connected from the cylinder cavity. Both ends protrude out of the cylinder; the spiral upper shell B2 is composed of the upper end sealing plate B2-1 of the upper shell, the lower end sealing plate B2-2 of the upper shell, the upper shell flange B2-3 and the perspective hole B2- 4. Composition; the spiral lower shell B12 is composed of the upper end sealing plate B12-1 of the lower shell, the lower end sealing plate B12-2 of the lower shell and the flange B12-3 of the lower shell.
所述旋转体与所述圆柱体同轴并以1.5-5%的倾斜度安装在混凝土基础上,所述圆柱体固定安装在混凝土基础上,所述旋转体通过伸出所述圆柱体外的中心进水管B8-1和中心出水管B8-2,并通过安装在中心进水管B8-1和中心出水管B8-2上的轴承固定安装在上端轴承座B9-1和下端轴承座B9-2上,所述上端轴承座B9-1和下端轴承座B9-2固定安装在混凝土基础上。The rotating body is coaxial with the cylinder and installed on the concrete foundation with an inclination of 1.5-5%, the cylinder is fixedly installed on the concrete foundation, and the rotating body extends through the center outside the cylinder The water inlet pipe B8-1 and the center water outlet pipe B8-2 are fixedly installed on the upper end bearing seat B9-1 and the lower end bearing seat B9-2 through the bearings installed on the center water inlet pipe B8-1 and the center water outlet pipe B8-2 , the upper end bearing seat B9-1 and the lower end bearing seat B9-2 are fixedly installed on the concrete foundation.
所述换热列管B4由若干根平行布置的金属管组成,所述金属管的两端分别牢固并密封连接在上端孔板B7-1和下端孔板孔板B7-2上,所述上端孔板B7-1与所述进水端封头B11-1牢固并密封连接,所述下端孔板B7-2与所述出水端封头B11-2牢固并密封连接,所述进水端封头B11-1及所述出水端封头B11-2凸顶处开设中心孔,所述中心进水管B8-1和中心出水管B8-2分别牢固并密封连接在进水端封头及所述出水端封头的中心也处;所述进水端封头与所述中心进水管B8-1可以采用焊接方式安装在一起,也可以直接铸造成一个整体,所述中心进水管B8-1也可以通过与进水端封头B11-1铸成一体的凸顶处短管法兰连接;所述出水端封头B11-2与所述中心出水管B8-2可以采用焊接方式安装在一起,也可以直接铸造成一个整体,所述中心出水管B8-2也可以通过与出水端封头B11-2铸成一体的凸顶处短管法兰连接。The heat exchange tube array B4 is composed of several metal tubes arranged in parallel. The orifice B7-1 is firmly and sealed connected with the water inlet end head B11-1, the lower end orifice B7-2 is firmly and airtightly connected with the water outlet end head B11-2, and the water inlet end seal is The head B11-1 and the water outlet end head B11-2 have a central hole at the convex top, and the central water inlet pipe B8-1 and the center water outlet pipe B8-2 are respectively firmly and sealed connected to the water inlet end head and the water outlet end head B11-2. The center of the head of the water outlet is also located; the head of the water inlet and the central water inlet pipe B8-1 can be installed together by welding, or can be directly cast into a whole, and the central water inlet B8-1 can also be It can be connected with the flange of the short pipe at the convex top that is integrally cast with the water inlet head B11-1; the water outlet head B11-2 and the central outlet pipe B8-2 can be installed together by welding, It can also be directly cast as a whole, and the central water outlet pipe B8-2 can also be connected with the flange of the short pipe at the convex top which is integrally cast with the water outlet head B11-2.
所述出水端封头B11-2凸顶外与所述圆柱体下端封板之间依次设置环形垫块B18、环形永磁挡盘B17、环形导电挡盘B15,所述环形永磁挡盘B17嵌在导气环B16内,所述导气环B16、环形垫块B18及环形永磁挡盘B17套在所述中心出水管B8-2上并紧密固定在所述出水端封头B11-2上;所述环形导电挡盘B17套在所述中心出水管B8-2上并紧密固定在所述圆柱体下端封板上;所述导气环B16、环形垫块B18、环形永磁挡盘B17、环形导电挡盘B15与所述中心出水管B8-2同轴。An annular spacer B18, an annular permanent magnetic stopper B17, and an annular conductive stopper B15 are sequentially arranged between the convex top of the water outlet head B11-2 and the lower end sealing plate of the cylinder, and the annular permanent magnetic stopper B17 Embedded in the air guiding ring B16, the air guiding ring B16, the annular pad B18 and the annular permanent magnetic stopper B17 are set on the central outlet pipe B8-2 and tightly fixed on the water outlet head B11-2 Above; the annular conductive baffle B17 is set on the central outlet pipe B8-2 and tightly fixed on the lower end sealing plate of the cylinder; the air guiding ring B16, the annular spacer B18, and the annular permanent magnetic baffle B17, the annular conductive baffle B15 is coaxial with the central water outlet pipe B8-2.
所述上壳体下端封板B2-2上设置下端吹扫气进口管B6-2,所述下端吹扫气进口管B6-2依次连通下端吹扫气喷出环缝B6-4、下端吹扫气导出口B6-5;所述上壳体上端封板B2-1上设置上端吹扫气进口管B6-1,所述上端吹扫气进口管B6-1连通上端吹扫气喷出环缝B6-3。The lower end sealing plate B2-2 of the upper shell is provided with a lower end purge gas inlet pipe B6-2, and the lower end purge gas inlet pipe B6-2 is sequentially connected to the lower end purge gas ejection annular seam B6-4, and the lower end blower Scavenging gas outlet B6-5; the upper end sealing plate B2-1 of the upper shell is provided with an upper end purge gas inlet pipe B6-1, and the upper end purge gas inlet pipe B6-1 is connected to the upper end purge gas injection ring Sew B6-3.
所述环形垫块B18的材质为高抗压强度的绝热材料,所述导气环B16的材质为绝热材料。The material of the annular pad B18 is a heat insulating material with high compressive strength, and the material of the air guiding ring B16 is a heat insulating material.
所述下壳体下端封板B12-2上设置接线管,所述环形导电挡盘B15的通电导线通过所述B19接线管引了所述圆柱体外。A wiring tube is arranged on the lower end sealing plate B12-2 of the lower housing, and the conducting wire of the annular conductive baffle B15 is led out of the cylinder through the B19 wiring tube.
所述螺旋上壳体B2与所述螺旋下壳体B12之间通过法兰定位并固定连接。The screw upper shell B2 and the screw lower shell B12 are positioned and fixedly connected by flanges.
穿过所述螺旋叶片管孔的所述换热列管B4与所述螺旋叶片B3之间通过断续焊固定连接。The heat exchange tube B4 passing through the tube hole of the spiral blade is fixedly connected to the spiral blade B3 by intermittent welding.
依次设置环形垫块B18、环形永磁挡盘B17、环形导电挡盘B15可套在伸出所述圆柱体外侧的中心出水管B8-2上。The annular spacer B18, the annular permanent magnetic baffle B17, and the annular conductive baffle B15 are sequentially arranged to be sleeved on the central water outlet pipe B8-2 protruding from the outside of the cylinder.
工作原理:working principle:
在本发明装置内,通过上端孔板B7-1和下端孔板B7-2沿螺旋叶片3轴向两端分别依次连接进水端封头B11-1、中心进水管B8-1和出水端封头B11-2、中心出水管B8-2,组成同轴的旋转体的转运,带动粉煤灰从在螺旋上壳体B2和螺旋下壳体B12围成的封闭式圆柱体空腔内倾斜向上流动到粉体出口B13,并与换热列管B4内部逆向流动的冷却水通过管壁换热,粉煤灰温度降低,冷却水温度升高,粉煤灰从粉体出口B13排出时,温度降到100℃以下,冷却水经过加热后产生水蒸汽从中心出水管B8-2引出。旋转体通过安装在中心进水管B8-1外端的传动装置带动旋转。In the device of the present invention, the upper end orifice B7-1 and the lower end orifice B7-2 are respectively connected to the water inlet head B11-1, the central water inlet B8-1 and the water outlet end seal in sequence along the axial ends of the spiral blade 3. The head B11-2 and the central outlet pipe B8-2 form a coaxial rotating body for transfer, driving the fly ash to tilt upward from the closed cylindrical cavity surrounded by the upper spiral casing B2 and the lower spiral casing B12 Flowing to the powder outlet B13, and the cooling water that flows in the opposite direction with the inside of the heat exchange tube B4 passes through the tube wall to exchange heat, the temperature of the fly ash decreases, and the temperature of the cooling water rises. When the fly ash is discharged from the powder outlet B13, the temperature When the temperature drops below 100°C, the cooling water will generate water vapor after being heated and lead out from the center outlet pipe B8-2. The rotating body is driven to rotate by a transmission device installed at the outer end of the central water inlet pipe B8-1.
启动步骤:Startup steps:
(1)旋转体启动前,通过导电挡盘接线管B19处引出的环形导电挡盘B15的通电导线,向环形导电挡盘B15送电,在环形永磁挡盘B17与环形导电挡盘B15之间的电磁力作用下,旋转体倾斜上移;(1) Before the rotating body is started, the energized wire of the annular conductive baffle B15 drawn from the conductive baffle junction tube B19 sends power to the annular conductive baffle B15, and between the annular permanent magnetic baffle B17 and the annular conductive baffle B15 Under the action of the electromagnetic force between them, the rotating body tilts upwards;
(2)打开进水阀(图中未标示出),向旋转体注入冷却水,冷却水经过中心进水管B8-1进入进水端封头B11-1,越过上端孔板B7-1,进入换热列管B4内,再越过下端孔板B7-2进入出水端封头B11-2,汇入中心出水管B8-2;(2) Open the water inlet valve (not shown in the figure), inject cooling water into the rotating body, the cooling water enters the water inlet head B11-1 through the central water inlet pipe B8-1, crosses the upper orifice B7-1, and enters In the heat exchange tube B4, it crosses the lower end orifice B7-2 and enters the water outlet head B11-2, and merges into the central outlet pipe B8-2;
(3)待换热列管4内充满水后,启动旋转体带动上端孔板B7-1、下端孔板B7-2、螺旋叶片B3、换热列管B4等一同旋转,同时通过粉体入口B1卸入热态的粉体进入圆柱体内腔内,在螺旋叶片B3的旋转、输送作用下,圆柱体内腔内的粉体倾斜向上移动,与换热列管B4内的冷却水逆向换热,被冷却后的粉煤灰从粉体出口B13排出;(3) After the heat exchange tubes 4 are filled with water, start the rotating body to drive the upper orifice B7-1, the lower orifice B7-2, the spiral blade B3, the heat exchange tubes B4, etc. to rotate together, and at the same time pass through the powder inlet The powder unloaded into the hot state from B1 enters the inner cavity of the cylinder. Under the rotation and conveying action of the screw blade B3, the powder in the inner cavity of the cylinder moves upwards obliquely, and reverses the heat exchange with the cooling water in the heat exchange tube B4. The cooled fly ash is discharged from the powder outlet B13;
(4)调节粉体的卸入量及冷却水流量,从而控制从粉体出口B13排出的粉煤灰的温度。(4) Adjust the amount of unloading powder and the flow rate of cooling water, so as to control the temperature of the fly ash discharged from the powder outlet B13.
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