Production device for Chinese yam pulp beverage
Technical Field
The invention relates to the technical field of production of Chinese yam pulp beverages, in particular to a production device of Chinese yam pulp beverages.
Background
Tubers of Dioscorea opposita (Dioscorea opposita Thunb) which is a perennial winding herbaceous vine of Dioscoreaceae are widely distributed in various places in China, and the Dioscorea opposita has white meat quality, rich nutrition and homology of medicine and food. Yam, originally recorded in Shen nong Ben Cao Jing, has the effects of treating injury, tonifying deficiency, removing cold and heat, tonifying middle-jiao, invigorating qi, growing muscle and strengthening yin. Can improve hearing and eyesight, reduce weight, avoid hunger and prolong life after long-term administration. The efficacy of the drug is shown. The compendium of materia medica considers that the yam can tonify kidney qi, strengthen spleen and stomach, stop diarrhea and dysentery, resolve paralysis and saliva, and moisten skin and hair. Recent researches find that the Chinese yam also has the effects of helping digestion, resisting aging, enhancing the immunity of the human body, reducing blood sugar, reducing blood fat, resisting tumors, resisting liver injury and the like. The Hubei Lichuan Chinese yam belongs to a national geographical sign product, is produced in a mountain area with the altitude of more than 1000 meters, has more than 1500 years of planting history, and is more and more favored by people due to good growth environment and high quality.
In the prior art, during the production of yam pulp beverage, yam needs to be peeled and pulped, the yam has small volume or surface depression, so that yam fruits are not peeled thoroughly, part of peel still exists on the outer surface of part of yam fruits, and when the yam is subsequently placed into a pulping machine for pulping, part of peel can be mixed in the yam pulp, so that the quality of the yam pulp is influenced, and the preparation of the yam pulp is not facilitated.
Based on this, the invention designs a yam pulp beverage production device to solve the above problems.
Disclosure of Invention
The invention aims to provide a yam pulp beverage production device, and solves the problems that in the prior art, in the process of producing yam pulp beverage, yam needs to be peeled and then pulped, the yam is small in size or sunken on the surface, so that yam fruits are not peeled thoroughly, partial peels which are not removed completely still exist on the outer surface of partial yam fruits, and when the yam is subsequently put into a pulping machine for pulping, partial peels can be mixed in the yam pulp, the quality of the yam pulp is influenced, and the preparation of the yam pulp is not facilitated.
In order to achieve the purpose, the invention provides the following technical scheme: a production device of yam pulp beverage comprises a pulping barrel, wherein a pulping mechanism for pulping yam is arranged on the inner side of the pulping barrel, a removing mechanism for removing peel scraps in the pulping process is arranged on the inner side of the pulping barrel, the removing mechanism is positioned in the middle of the pulping mechanism, and the removing mechanism does not influence the smooth adding of yam to the bottom of the inner side of the pulping barrel through the removing mechanism;
the pulping mechanism comprises a first rotating shaft, the first rotating shaft is rotatably connected to the inner bottom surface of the pulping barrel, the top end of the first rotating shaft is fixedly connected with a driving motor, the driving motor is positioned above the pulping barrel, the top of the pulping barrel is fixedly connected with a plurality of first supporting frames, the top ends of the first supporting frames are fixedly connected with a fixing ring together, the top of the fixing ring is fixedly connected with two first connecting plates, the two first connecting plates are fixedly connected with the driving motor together, a plurality of groups of pulping leaves are fixedly connected to the outer surface of the first rotating shaft, and the pulping leaves are positioned on the inner side of the pulping barrel;
the removing mechanism comprises a plurality of first strips, the first strips are fixedly connected to the outer surface of a first rotating shaft, a first lifting frame is sleeved on the outer surfaces of the first rotating shaft and the first strips, the first lifting frame is positioned in the middle of the beating leaves, a first rotating ring is sleeved on the outer surface of the first lifting frame, a first supporting block is fixedly connected to the inner side of the beating barrel and is in contact with the bottom of the first lifting frame and the first rotating ring, the first rotating ring is vertically and slidably connected to the inner side wall of the beating barrel, a first through groove for the beating leaves to pass through is formed in the inner side of the first lifting frame, a plurality of second through grooves are formed in the inner side of the first lifting frame, the second through grooves are used for the Chinese yam to pass through, a plurality of groups of first slide bars are connected to the inner side of the first lifting frame, and the first slide bars in each group are respectively positioned in the inner side and the outer side of the second through grooves, the bottom ends of the two first sliding rods in the same group are fixedly connected with a filter screen plate together, the filter screen plate is consistent with the shape of the second through groove, the top ends of the two first sliding rods in the same group are fixedly connected with a first fixing plate together, the outer ends of the first fixing plates are all positioned at the top of a first rotating ring, and the outer side of the first rotating shaft is connected with a pulling mechanism for pulling the first rotating ring to ascend after pulping is completed;
the pulling mechanism comprises a ratchet gear, the ratchet gear is connected to the outer surface of the first rotating shaft, a first gear is fixedly connected to the outer surface of the ratchet gear, a first rotating rod is rotatably connected to the inner side of the first support frame, a second gear is fixedly connected to the bottom end of the first rotating rod and meshed with the first gear, a worm wheel is fixedly connected to the outer surface of the first rotating rod and meshed with a worm, the worm is rotatably connected to the top of the first support frame, a winding drum is fixedly connected to the outer end of the worm, a pull rope is fixedly connected to the winding drum, and the bottom end of the pull rope is fixedly connected to the top of the first rotating ring;
the outer surface of the first rotating shaft is provided with a plurality of first chutes, the inner side of each first chute is slidably connected with a screw rod, the outer end of each screw rod is rotatably connected with a first connecting block, the top of each first connecting block is fixedly connected with a first gas spring, the fixed top end of the first gas spring is fixedly connected with the bottom of a fixed ring, the outer surface of each screw rod is in threaded connection with a scraping mechanism, the scraping mechanism automatically adjusts the scraping area in the outward moving process to thoroughly clean the filter screen plate, the inner side of each first connecting block is fixedly connected with a first polished rod, the first polished rod penetrates through the scraping mechanism and is slidably connected with the scraping mechanism, the outer surface of each screw rod is fixedly connected with a third gear, the outer surface of the first rotating shaft is fixedly connected with a plurality of first racks, and the third gear is meshed with the first racks, the scraping mechanism is positioned on the inner side of the pulping barrel;
scraping mechanism includes first scraper blade, first scraper blade top and lead screw threaded connection, first recess has been seted up to first scraper blade bottom, the inboard sliding connection of first recess has two second scraper blades, two the inboard equal fixedly connected with arc spring of second scraper blade, the inner fixed connection of arc spring is on the inside wall of first recess, first scraper blade top fixedly connected with second air spring, second air spring bottom end fixedly connected with first baffle, first baffle sliding connection is on the lateral wall of first scraper blade.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, when the Chinese yam is pulped each time, the Chinese yam is thoroughly pulped by using the pulping mechanism, in the pulping process, the Chinese yam skins broken and separated from the Chinese yam are floated after being separated due to lighter weight and separated from the Chinese yam pulp, after pulping is completed, the pulping mechanism is matched with the removing mechanism, the Chinese yam pulp at the top of the removing mechanism is discharged firstly, the Chinese yam pulp is prevented from being driven to be discharged together, then the removing mechanism is butted, the Chinese yam skins on the clear water surface are scraped and removed, the condition that the quality of the Chinese yam pulp is influenced by the Chinese yam skins when part of Chinese yams are peeled and not thoroughly pulped is avoided, and pure pulping treatment of the Chinese yam is facilitated.
2. According to the invention, in the process that the first lifting frame and the filter screen plate move upwards together each time, when the first lifting frame is contacted with the scraping mechanism, the scraping mechanism is driven to move upwards together, the scraping mechanism drives the screw rod to move upwards together, the screw rod drives the screw rod and the third gear which is fixedly connected with the screw rod to rotate along the first rack, so that the screw rod rotates, the scraping mechanism is driven to move outwards along the top of the first lifting frame and the top of the filter screen plate, the first fixing plate of the scraping mechanism is contacted with the outer side walls of the two scraping mechanisms, the size of the scraping mechanism is changed in the outwards moving process, the top of the filter screen plate is thoroughly cleaned, when the filter screen plate moves to the upper part of the pulping barrel, the scraping mechanism moves to the outer side of the filter screen plate, the yam skins at the top of the filter screen plate are automatically removed, convenience and rapidness are realized, manual cleaning is avoided, and cleaning is more thorough.
Drawings
FIG. 1 is a flow chart of a method for producing a yam pulp beverage of the present invention;
FIG. 2 is a first perspective view of the overall construction of the present invention;
FIG. 3 is a second perspective cross-sectional view of the general construction of the invention;
FIG. 4 is a third perspective cross-sectional view of the general construction of the invention;
FIG. 5 is a schematic view of the inner side structure of the beater tube of the present invention;
FIG. 6 is an enlarged view of the structure at A in FIG. 5;
FIG. 7 is a schematic structural view of a first lifting frame and a filter screen plate of the present invention;
FIG. 8 is a schematic structural view of a scraping mechanism of the present invention;
fig. 9 is a schematic view of the inner side structure of the first squeegee according to the present invention.
In the drawings, the components represented by the respective reference numerals are listed below:
the device comprises a pulping barrel 1, a first rotating shaft 2, a driving motor 3, a first support frame 4, a fixing ring 5, a first connecting plate 6, a pulping leaf 7, a first strip 8, a first lifting frame 9, a first rotating ring 10, a first support block 11, a first through groove 12, a second through groove 13, a first sliding rod 14, a filter screen plate 15, a first fixing plate 16, a ratchet gear 17, a first gear 18, a first rotating rod 19, a second gear 20, a worm wheel 21, a worm 22, a winding barrel 23, a pull rope 24, a first sliding groove 25, a screw rod 26, a first connecting block 27, a first air spring 28, a first polished rod 29, a third gear 30, a first rack 31, a first scraping plate 32, a first groove 33, a second scraping plate 34, an arc-shaped spring 35, a second air spring 36 and a first baffle 37.
Detailed Description
Referring to fig. 1-9, the present invention provides a technical solution: a production device of yam pulp beverage comprises a pulping cylinder 1, wherein a pulping mechanism for pulping yam is arranged on the inner side of the pulping cylinder 1, a removing mechanism for removing peel scraps in the pulping process is arranged on the inner side of the pulping cylinder 1, the removing mechanism is positioned in the middle of the pulping mechanism, and the removing mechanism does not influence the smooth adding of yam to the bottom of the inner side of the pulping cylinder 1 through the removing mechanism;
the pulping mechanism comprises a first rotating shaft 2, the first rotating shaft 2 is rotatably connected to the inner bottom surface of the pulping barrel 1, the top end of the first rotating shaft 2 is fixedly connected with a driving motor 3, the driving motor 3 is positioned above the pulping barrel 1, the top of the pulping barrel 1 is fixedly connected with a plurality of first supporting frames 4, the top ends of the plurality of first supporting frames 4 are fixedly connected with a fixing ring 5 together, the top of the fixing ring 5 is fixedly connected with two first connecting plates 6, the two first connecting plates 6 are fixedly connected with the driving motor 3 together, the outer surface of the first rotating shaft 2 is fixedly connected with a plurality of groups of pulping leaves 7, and the pulping leaves 7 are positioned on the inner side of the pulping barrel 1;
the removing mechanism comprises a plurality of first strips 8, the first strips 8 are fixedly connected to the outer surface of a first rotating shaft 2, a first lifting frame 9 is sleeved on the outer surfaces of the first rotating shaft 2 and the first strips 8 together, the first lifting frame 9 is positioned in the middle of a plurality of beating leaves 7, a first rotating ring 10 is sleeved on the outer surface of the first lifting frame 9, a first supporting block 11 is fixedly connected to the inner side of the beating barrel 1, the first supporting block 11 is contacted with the bottoms of the first lifting frame 9 and the first rotating ring 10, the first rotating ring 10 is connected to the inner side wall of the beating barrel 1 in a vertical sliding mode, a first through groove 12 for the beating leaves 7 to pass through is formed in the inner side of the first lifting frame 9, a plurality of second through grooves 13 are formed in the inner side of the first lifting frame 9, the second through grooves 13 are used for Chinese yams to pass through, a plurality of groups of first sliding rods 14 are connected to the inner side of the first lifting frame 9, and two first sliding rods 14 in each group are respectively positioned inside and outside the second through grooves 13, the bottom ends of the same group of two first sliding rods 14 are fixedly connected with a filter screen plate 15, the shape of the filter screen plate 15 is consistent with that of the second through groove 13, the top ends of the same group of two first sliding rods 14 are fixedly connected with a first fixing plate 16, the outer ends of the first fixing plates 16 are all positioned at the top of the first rotating ring 10, and the outer side of the first rotating shaft 2 is connected with a pulling mechanism for pulling the first rotating ring 10 to ascend after pulping is completed;
the pulling mechanism comprises a ratchet gear 17, the ratchet gear 17 is connected to the outer surface of the first rotating shaft 2, a first gear 18 is fixedly connected to the outer surface of the ratchet gear 17, a first rotating rod 19 is rotatably connected to the inner side of the first support frame 4, a second gear 20 is fixedly connected to the bottom end of the first rotating rod 19, the second gear 20 is meshed with the first gear 18, a worm wheel 21 is fixedly connected to the outer surface of the first rotating rod 19, the worm wheel 21 is meshed with a worm 22, the worm 22 is rotatably connected to the top of the first support frame 4, a winding drum 23 is fixedly connected to the outer end of the worm 22, a pull rope 24 is fixedly connected to the winding drum 23, and the bottom end of the pull rope 24 is fixedly connected to the top of the first rotating ring 10;
when the device works, Chinese yam fragments needing pulping are placed into the pulping barrel 1, at the moment, the filter screen plate 15 is positioned below the first lifting frame 9, the Chinese yam fragments are placed into the pulping barrel 1 from the top, fall on the bottom of the pulping barrel 1 through the first lifting through the second through groove 13, fall into the pulping mechanism, then sufficient clear water is added into the pulping barrel 1, the clear water is far more than the Chinese yam fragments, the Chinese yam peel fragments float up when subsequent pulping is facilitated, after the addition is completed, the driving motor 3 is started to drive the first rotating shaft 2 and the plurality of pulping blades 7 to simultaneously and rapidly rotate to smash the Chinese yam fragments, the fruit pulp is slowly formed, meanwhile, the Chinese yam skins separated from the Chinese yams are lighter in quality during pulping, are turned over and float on the top of the clear water after being separated from the Chinese yams during continuous pulping, and are thoroughly turned over along with continuous pulping operation, the yam skins are completely positioned on the top surface of the clear water, at the moment, the first lifting frame 9 and the filter screen plate 15 are positioned between the yam fruit pulp and the clear water, when the yam skins float upwards, the yam skins float on the top of the clear water through the second through groove 13, the yam fruit pulp is separated from the yam skins, the yam skins are prevented from being mixed into the yam fruit pulp, the quality of the yam fruit pulp is improved, after pulping is completed, the driving motor 3 is reversely rotated to drive the first rotating shaft 2 to reversely rotate, the first rotating shaft 2 drives the first gear 18 to rotate through the ratchet gear 17 to drive the second gear 20 to rotate, the winding drum 23 is driven to rotate through the first rotating rod 19, the turbine and the worm 22, the winding pulling ropes 24 are wound, the two pulling ropes 24 simultaneously wind the first rotating ring 10 to slide upwards, the first rotating ring 10 drives the first fixing plate 16 positioned at the top of the first rotating ring 10 to move upwards, the first fixing plate 16 drives the filter screen plate 15 to move upwards through the two first sliding rods 14, and the filter screen plate 15 is butted with the second through groove 13, the second through groove 13 is sealed, the second through groove and the first lifting frame 9 form a sundry removing plate together, in the rotating process of the first rotating shaft 2, the first lifting frame 9 and the filter screen plate 15 are driven by the first strip 8 to rotate together, so that part of Chinese yam pulp on the tops of the first lifting frame 9 and the filter screen plate 15 is shaken in the pulping process, in the continuous upward moving process of the first lifting frame 9 and the filter screen plate 15, the Chinese yam pulp on the tops of the first lifting frame 9 and the filter screen plate 15 flows down to avoid discharging part of Chinese yam pulp together, after the filter screen plate 15 is in butt joint with the first lifting frame 9, the first lifting frame 9 is driven to move upward together, the pull rope 24 continuously drives the first lifting frame 9 and the filter screen plate 15 to ascend, the Chinese yam skins on the top of clear water are filtered and removed, and finally, the Chinese yam skins on the tops of the first lifting frame 9 and the filter screen plate 15 are removed, the yam skins left over in the pulping process can be removed, after the yam skins are completely removed, the driving motor 3 is turned off, the removing mechanism falls and resets under the action of gravity, and the operation is completed, so that when the yam is pulped at every time, the pulping mechanism is utilized to carry out thorough pulping on the yam, in the pulping process, the yam skins broken and separated from the yam are floated after separation due to lighter weight, and separated from yam pulp.
As a further scheme of the invention, a plurality of first sliding grooves 25 are arranged on the outer surface of the first rotating shaft 2, the inner side of each first sliding groove 25 is connected with a screw rod 26 in a sliding way, the outer end of each screw rod 26 is connected with a first connecting block 27 in a rotating way, the top of each first connecting block 27 is fixedly connected with a first air spring 28, the fixed top end of each first air spring 28 is fixedly connected with the bottom of the fixed ring 5, the outer surface of each screw rod 26 is connected with a scraping mechanism in a threaded way, the scraping mechanism automatically adjusts the scraping area in the outward moving process to thoroughly clean the filter screen plate 15, the inner side of each first connecting block 27 is fixedly connected with a first polish rod 29, the first polish rod 29 penetrates through the scraping mechanism and is connected with the scraping mechanism in a sliding way, a third gear 30 is fixedly connected on the outer surface of each screw rod 26, a plurality of first racks 31 are fixedly connected on the outer surface of the first rotating shaft 2, the third gear 30 is meshed with the first rack 31, and the scraping mechanism is positioned on the inner side of the pulping barrel 1; when the device works, the Chinese yam skins need to be discharged from the tops of the filter screen plate 15 and the first lifting frame 9 when the first lifting frame 9 and the filter screen plate 15 scrape the Chinese yam skins, the operation space is small, the first fixing plate 16 is positioned at the top of the first lifting frame 9, the Chinese yam skins are not easy to be removed, in the process that the first lifting frame 9 and the filter screen plate 15 move upwards together at each time, when the first lifting frame 9 is contacted with the scraping mechanism, the scraping mechanism is driven to move upwards together, the scraping mechanism drives the screw rod 26 to move upwards together, the screw rod 26 drives the third gear 30 which is fixedly connected with the screw rod 26 to rotate along the first rack 31, so that the screw rod 26 rotates to drive the scraping mechanism to move outwards along the tops of the first lifting frame 9 and the filter screen plate 15, the first fixing plate 16 is contacted with the outer side walls of the two scraping mechanisms, and the scraping mechanism moves outwards, change the size, will filter 15 tops of otter board and carry out thorough cleanness, when filtering otter board 15 and remove to the top of beating section of thick bamboo 1, scrape the outside that the material mechanism removed to filtering otter board 15, will filter the automatic chinese yam skin of otter board 15 tops and get rid of, convenient and fast avoids artifical clearance, and it is clean more thorough.
As a further scheme of the invention, the scraping mechanism comprises a first scraper 32, the top of the first scraper 32 is in threaded connection with the screw rod 26, a first groove 33 is formed at the bottom of the first scraper 32, two second scrapers 34 are slidably connected to the inner side of the first groove 33, arc springs 35 are fixedly connected to the inner sides of the two second scrapers 34, the inner ends of the arc springs 35 are fixedly connected to the inner side wall of the first groove 33, a second gas spring 36 is fixedly connected to the top of the first scraper 32, a first baffle 37 is fixedly connected to the bottom end of the second gas spring 36, and the first baffle 37 is slidably connected to the outer side wall of the first scraper 32; when the scraper works, as the scraping area is required to be increased and increased in the outward moving process of the scraping mechanism, the scraping area is required to be automatically adjusted so as to thoroughly clean the top of the filter screen plate 15, the first groove 33 is arranged on the inner side of the first scraper 32, the first baffle 37 is firstly utilized to block the second scraper 34, when the first scraper 32 is contacted with the filter screen plate 15, the first fixing plate 16 extrudes the first baffle 37 to compress the second gas spring 36, so that the first baffle 37 is separated from the lower limit second scraper 34, and in the outward moving process of the first scraper 32 and the second scraper 34, the second scraper 34 extends out of the first scraper 32 under the action of the arc-shaped spring 35, so that the outer end of the second scraper 34 is always contacted with the outer side wall of the first fixing plate 16, thereby thoroughly scraping the filter screen plate 15 between two adjacent first fixing plates 16 and the yam skins on the top of the first lifting frame 9, making the removal more complete.