CN113945373A - Process for rapidly inspecting product quality - Google Patents
Process for rapidly inspecting product quality Download PDFInfo
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- CN113945373A CN113945373A CN202111204966.3A CN202111204966A CN113945373A CN 113945373 A CN113945373 A CN 113945373A CN 202111204966 A CN202111204966 A CN 202111204966A CN 113945373 A CN113945373 A CN 113945373A
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- 238000000034 method Methods 0.000 title claims abstract description 30
- 239000000047 product Substances 0.000 claims abstract description 75
- 238000007689 inspection Methods 0.000 claims abstract description 58
- 238000004080 punching Methods 0.000 claims abstract description 50
- 239000011265 semifinished product Substances 0.000 claims abstract description 10
- 238000012797 qualification Methods 0.000 claims abstract description 4
- 238000007493 shaping process Methods 0.000 claims abstract description 4
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 3
- 238000001514 detection method Methods 0.000 claims description 12
- 230000002093 peripheral effect Effects 0.000 claims description 12
- 239000000463 material Substances 0.000 claims 3
- 229920001342 Bakelite® Polymers 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000004637 bakelite Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
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- General Physics & Mathematics (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The invention provides a process for quickly inspecting the quality of a product, which can quickly inspect the quality of a semi-finished product after punching each time and ensure the reliable and stable quality of the finished product. It will be arranged the product of hole and fall into the die-cut module of a plurality of and process, is provided with corresponding inspection station at the rear of every die-cut module, and every inspection station is provided with the profile modeling in the die-cut hole groove that corresponds the product and has already die-cut the formation inspection locating piece, the inspection locating piece is arranged and the shape is provided with the bulge corresponding to die-cut hole groove, and every group inspection locating piece is counterpointed the cartridge towards the product under power mechanism's drive, and the bulge of inspection locating piece inserts the die-cut hole inslot of product completely, then the product is qualified product corresponding to the processing of corresponding die-cut module, and the bulge profile modeling of last group inspection locating piece is in all hole groove settings of shaping product, and all inspection locating piece examine the product after the qualification completely.
Description
Technical Field
The invention relates to the technical field of rapid inspection of products, in particular to a process for rapidly inspecting the quality of a product.
Background
Punching press class product, need form a plurality of hole on the surface, because the hole quantity of product is more, the single carries out the punching press process back, the protruding needle quantity of punching press is too many, can lead to electrostatic absorption or adhesion great, and then lead to the product can not take off from the drift under the circumstances of non-deformability, need to research and develop a section for this promptly and can be applicable to the mould of rapid tooling product, the event has produced and has separately carried out die-cut grouping mould with a plurality of holes, nevertheless because not punching press forms once, it makes the minor machining error will lead to the die-cut position error that takes place of follow-up station, for this, the urgent need find a technology that can inspect the product quality fast.
Disclosure of Invention
Aiming at the problems, the invention provides a process for quickly inspecting the quality of a product, which can quickly inspect the quality of a semi-finished product after each punching so as to ensure the reliable and stable quality of the finished product.
A process for rapidly inspecting the quality of a product is characterized in that: it will be arranged the product of hole and fall into the die-cut module of a plurality of and process, is provided with corresponding inspection station at the rear of every die-cut module, and every inspection station is provided with the profile modeling in the die-cut hole groove that corresponds the product and has already die-cut the formation inspection locating piece, the inspection locating piece is arranged and the shape is provided with the bulge corresponding to die-cut hole groove, and every group inspection locating piece is counterpointed the cartridge towards the product under power mechanism's drive, and the bulge of inspection locating piece inserts the die-cut hole inslot of product completely, then the product is qualified product corresponding to the processing of corresponding die-cut module, and the bulge profile modeling of last group inspection locating piece is in all hole groove settings of shaping product, and all inspection locating piece examine the product after the qualification completely.
It is further characterized in that:
the product comprises an outer peripheral frame groove and a plurality of slotted holes distributed in the central area;
the product is divided into three punching modules for processing, a checking positioning block is arranged behind each punching module, and the three checking positioning blocks are respectively a first checking positioning block, a second checking positioning block and a third checking positioning block in sequence according to arrangement;
the first punching module divides the outer peripheral frame groove into a plurality of short grooves which are discontinuously arranged, and a plurality of non-adjacent slotted holes are selected for processing and setting, and the first convex part of the first inspection positioning block is arranged by copying the convex part of the first punching module;
the second punching module connects the adjacent short slots, but a plurality of short intervals are still left in the whole short slot, meanwhile, the second punching module selects part of slot holes in the adjacent position of the first punching module for processing and setting, and the second bulge part of the second inspection positioning block is arranged by copying in the frame slot and the slot hole after the first punching module and the second punching module are combined;
the third punching module integrally connects the short slots to form an outer peripheral frame slot with a set shape, and simultaneously processes the hole slots except the first punching module and the second punching module to form the third punching module, wherein a third bulge part of the third inspection positioning block is arranged in a mode of copying the outer peripheral frame slot and the central area hole slot of the product;
the product also comprises auxiliary positioning holes positioned at least two angular positions;
the second punching module is provided with a punching structure of an auxiliary positioning hole, the second inspection positioning block is provided with a convex part corresponding to the auxiliary positioning hole, and the third inspection positioning block is provided with a convex part corresponding to the auxiliary positioning hole;
when the lifting power mechanism cannot drive the corresponding detection positioning block to lift, the corresponding alarm on the detection positioning block gives an alarm, and the corresponding semi-finished product is judged to be an unqualified product.
After the technical scheme is adopted, the product is reasonably provided with the plurality of punching modules according to the arrangement of the hole grooves, then the semi-finished product is inspected through the inspection positioning block after each punching, the quality of the semi-finished product can be quickly and visually detected by the inspection positioning block, if the semi-finished product is unqualified, the corresponding detection positioning block cannot be inserted into the corresponding hole groove of the semi-finished product, the quality of the semi-finished product can be quickly inspected after each punching, and the reliability and stability of the quality of the finished product are ensured.
Drawings
FIG. 1 is a front view of a first proof locating block according to an embodiment of the process of the present invention;
FIG. 2 is a front view of a second proof locating block according to an embodiment of the process of the present invention;
FIG. 3 is a front view of a third proof locating block according to an embodiment of the process of the present invention;
the names corresponding to the sequence numbers in the figure are as follows:
a first checking and positioning block 10, a first convex part 11, a second checking and positioning block 20, a second convex part 21, a third checking and positioning block 30, a third convex part 31 and a positioning hole convex part 40.
Detailed Description
A process for rapidly inspecting product quality: it will be arranged the product of hole and fall into the die-cut module of a plurality of and process, be provided with corresponding inspection station at the rear of every die-cut module, every inspection station is provided with the profile modeling and has been die-cut the inspection locating piece in the die-cut hole groove that forms corresponding product, the inspection locating piece is arranged and the shape is provided with the bulge corresponding to die-cut hole groove, every group inspection locating piece is counterpointed the cartridge towards the product under lifting power mechanism's drive, the bulge of inspection locating piece inserts the die-cut hole inslot of product completely, then the product is qualified product corresponding to the processing of corresponding die-cut module, the bulge profile modeling of last group inspection locating piece sets up in all hole grooves of shaping product, all inspection locating piece products after the qualification of full inspection are qualified products.
In specific implementation, see fig. 1-3: the product comprises an outer peripheral frame groove and a plurality of slotted holes distributed in the central area;
the product is divided into three punching modules for processing, a checking positioning block is arranged behind each punching module, and the three checking positioning blocks are respectively a first checking positioning block 10, a second checking positioning block 20 and a third checking positioning block 30 according to arrangement;
the first punching module divides the peripheral frame groove into a plurality of short grooves which are discontinuously arranged, and a plurality of non-adjacent slotted holes are selected for processing and setting, and the first convex part 11 of the first checking and positioning block 10 is arranged by copying the convex part of the first punching module;
the second punching module connects the adjacent short slots, but a plurality of short intervals are still left in the whole short slot, meanwhile, the second punching module selects part of slot holes in the adjacent position of the first punching module to process and set, and the second bulge part 21 of the second inspection positioning block 20 is arranged by copying in the frame slot and the slot hole after the first punching module and the second punching module are combined;
the third punching module integrally connects the short slots to form the peripheral frame slot with a set shape, and simultaneously processes the hole slots except the first punching module and the second punching module to form the third punching module, wherein the third bulge part 31 of the third checking and positioning block 30 is arranged in a mode of copying the peripheral frame slot and the central area hole slot of the product;
the product also comprises auxiliary positioning holes positioned at least two angular positions;
the second die cutting module is provided with a die cutting structure of the auxiliary positioning hole, the second inspection positioning block is provided with a positioning hole protruding part 40 corresponding to the auxiliary positioning hole, and the third inspection positioning block is provided with a positioning hole protruding part 40 corresponding to the auxiliary positioning hole.
In specific implementation, the first checking and positioning block 10, the second checking and positioning block 20 and the third checking and positioning block 30 are all made of bakelite;
the overall thickness of the first checking and positioning block 10, the second checking and positioning block 20 and the third checking and positioning block 30 is more than 10 mm;
the heights of the convex parts of the first detection positioning block 10, the second detection positioning block 20 and the third detection positioning block 30 are 2 mm;
when the lifting power mechanism cannot drive the corresponding detection positioning block to lift, the corresponding alarm on the detection positioning block gives an alarm, and the corresponding semi-finished product is judged to be an unqualified product.
The working principle is as follows: the product rationally sets up a plurality of die-cut modules according to arranging of hole groove, later passes through the inspection locating piece to the semi-manufactured goods after every die-cut and inspects, and the inspection locating piece can quick visual detection semi-manufactured goods's quality, if unqualified, and the detection locating piece that corresponds can not cartridge the corresponding hole inslot of semi-manufactured goods, and it makes can quick inspection semi-manufactured goods quality after die-cut at every turn, ensures that off-the-shelf quality is reliable stable.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (10)
1. A process for rapidly inspecting the quality of a product is characterized in that: it will be arranged the product of hole and fall into the die-cut module of a plurality of and process, is provided with corresponding inspection station at the rear of every die-cut module, and every inspection station is provided with the profile modeling in the die-cut hole groove that corresponds the product and has already die-cut the formation inspection locating piece, the inspection locating piece is arranged and the shape is provided with the bulge corresponding to die-cut hole groove, and every group inspection locating piece is counterpointed the cartridge towards the product under power mechanism's drive, and the bulge of inspection locating piece inserts the die-cut hole inslot of product completely, then the product is qualified product corresponding to the processing of corresponding die-cut module, and the bulge profile modeling of last group inspection locating piece is in all hole groove settings of shaping product, and all inspection locating piece examine the product after the qualification completely.
2. A process for rapid inspection of product quality as claimed in claim 1 wherein: the product comprises an outer peripheral frame groove and a plurality of groove holes distributed in the central area.
3. A process for rapid inspection of product quality as claimed in claim 2 wherein: the product is divided into three die-cut modules to be processed, a checking and positioning block is arranged behind each die-cut module, and the three checking and positioning blocks are a first checking and positioning block, a second checking and positioning block and a third checking and positioning block respectively according to arrangement in sequence.
4. A process for rapid inspection of product quality as claimed in claim 3 wherein: the first punching module divides the outer peripheral frame groove into a plurality of short grooves which are discontinuously arranged, and a plurality of non-adjacent slotted holes are selected for processing and setting, and the first convex part of the first checking and positioning block is arranged by copying the convex part of the first punching module.
5. A process for rapid inspection of product quality as claimed in claim 4 wherein: the second punching module connects adjacent short slots, a plurality of short intervals are still reserved on the whole short slot, meanwhile, the second punching module selects partial slot holes in the adjacent position of the first punching module to process and set, and the second bulge part of the second inspection positioning block is arranged in a frame slot and a slot hole after the first punching module and the second punching module are combined.
6. A process for rapid inspection of product quality as claimed in claim 5 wherein: the third punching module integrally connects the short grooves to form the outer peripheral frame groove with a set shape, the third punching module processes the hole grooves except the first punching module and the second punching module to form the hole grooves, and the third bulge part of the third inspection positioning block is arranged in the outer peripheral frame groove and the central area hole groove of the product in a copying mode.
7. A process for rapid inspection of product quality as claimed in claim 6 wherein: the output end of the pressure driving device is used for arranging the material belt conveying surface of the guide press roller facing the material roll, and the material belt is enabled to be output towards the roller surface of the second guide roller in a turning manner after being jacked by the guide press roller.
8. A process for rapid inspection of product quality as claimed in claim 2 wherein: the product also includes auxiliary locating holes located in at least two angular positions.
9. A process for rapid inspection of product quality as claimed in claim 8 wherein: the second punching module is provided with a punching structure of the auxiliary positioning hole, the second checking positioning block is provided with a protruding part corresponding to the auxiliary positioning hole, and the third checking positioning block is provided with a protruding part corresponding to the auxiliary positioning hole.
10. A process for rapid inspection of product quality as claimed in claim 1 wherein: when the lifting power mechanism cannot drive the corresponding detection positioning block to lift, the corresponding alarm on the detection positioning block gives an alarm, and the corresponding semi-finished product is judged to be an unqualified product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111204966.3A CN113945373B (en) | 2021-10-15 | 2021-10-15 | Process for rapidly inspecting product quality |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111204966.3A CN113945373B (en) | 2021-10-15 | 2021-10-15 | Process for rapidly inspecting product quality |
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| Publication Number | Publication Date |
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| CN113945373A true CN113945373A (en) | 2022-01-18 |
| CN113945373B CN113945373B (en) | 2024-03-15 |
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| CN202111204966.3A Active CN113945373B (en) | 2021-10-15 | 2021-10-15 | Process for rapidly inspecting product quality |
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Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11248638A (en) * | 1998-03-05 | 1999-09-17 | Komatsu Ltd | Automatic detection method for surface of press-molded product |
| CN205607340U (en) * | 2016-03-24 | 2016-09-28 | 苏州安洁科技股份有限公司 | Quick test tool of roller sword cooperation five metals die stamping product size |
| CN205910353U (en) * | 2016-06-29 | 2017-01-25 | 苏州安洁科技股份有限公司 | Quick verifying tool |
| CN208100558U (en) * | 2018-04-27 | 2018-11-16 | 缪顺务 | A kind of automatic detection punching mechanism |
| KR20190017245A (en) * | 2017-08-10 | 2019-02-20 | 주식회사 세창산업 | Examination apparatus for press product |
| CN209206189U (en) * | 2018-10-17 | 2019-08-06 | 宁波裕民机械工业有限公司 | A kind of buckle punching composable mold |
| CN209485233U (en) * | 2019-02-18 | 2019-10-11 | 浙江鑫淼汽车部件有限公司 | A kind of fixation device for the detection of semi-finished product appearance profile |
| CN213259908U (en) * | 2020-10-09 | 2021-05-25 | 允昌科技(苏州)有限公司 | Precision waste discharge mold |
| CN113232095A (en) * | 2021-05-26 | 2021-08-10 | 苏州安洁科技股份有限公司 | Processing technology of large-size die-cut product |
-
2021
- 2021-10-15 CN CN202111204966.3A patent/CN113945373B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11248638A (en) * | 1998-03-05 | 1999-09-17 | Komatsu Ltd | Automatic detection method for surface of press-molded product |
| CN205607340U (en) * | 2016-03-24 | 2016-09-28 | 苏州安洁科技股份有限公司 | Quick test tool of roller sword cooperation five metals die stamping product size |
| CN205910353U (en) * | 2016-06-29 | 2017-01-25 | 苏州安洁科技股份有限公司 | Quick verifying tool |
| KR20190017245A (en) * | 2017-08-10 | 2019-02-20 | 주식회사 세창산업 | Examination apparatus for press product |
| CN208100558U (en) * | 2018-04-27 | 2018-11-16 | 缪顺务 | A kind of automatic detection punching mechanism |
| CN209206189U (en) * | 2018-10-17 | 2019-08-06 | 宁波裕民机械工业有限公司 | A kind of buckle punching composable mold |
| CN209485233U (en) * | 2019-02-18 | 2019-10-11 | 浙江鑫淼汽车部件有限公司 | A kind of fixation device for the detection of semi-finished product appearance profile |
| CN213259908U (en) * | 2020-10-09 | 2021-05-25 | 允昌科技(苏州)有限公司 | Precision waste discharge mold |
| CN113232095A (en) * | 2021-05-26 | 2021-08-10 | 苏州安洁科技股份有限公司 | Processing technology of large-size die-cut product |
Non-Patent Citations (1)
| Title |
|---|
| 余勇, 杨隆仑: "车身冲压件检验夹具的结构设计及技术要求", 汽车工艺与材料, no. 11, pages 34 - 38 * |
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| CN113945373B (en) | 2024-03-15 |
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