CN113945373B - Process for rapidly inspecting product quality - Google Patents
Process for rapidly inspecting product quality Download PDFInfo
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- CN113945373B CN113945373B CN202111204966.3A CN202111204966A CN113945373B CN 113945373 B CN113945373 B CN 113945373B CN 202111204966 A CN202111204966 A CN 202111204966A CN 113945373 B CN113945373 B CN 113945373B
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- positioning block
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- 238000000034 method Methods 0.000 title claims abstract description 15
- 238000004080 punching Methods 0.000 claims abstract description 74
- 238000007689 inspection Methods 0.000 claims description 36
- 230000002093 peripheral effect Effects 0.000 claims description 10
- 230000015572 biosynthetic process Effects 0.000 claims 2
- 239000000047 product Substances 0.000 abstract description 52
- 239000011265 semifinished product Substances 0.000 abstract description 8
- 230000002950 deficient Effects 0.000 description 2
- 229920001342 Bakelite® Polymers 0.000 description 1
- 239000004637 bakelite Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The invention provides a process for rapidly checking the quality of a product, which can rapidly check the quality of a semi-finished product after punching each time and ensure the reliability and stability of the quality of the finished product. The product with holes arranged is divided into a plurality of punching modules for processing, a corresponding checking station is arranged at the rear of each punching module, each checking station is provided with a checking positioning block which is profiled to the punching hole groove formed by punching the corresponding product, the checking positioning blocks are provided with convex parts corresponding to the punching hole groove arrangement and the shape, each group of checking positioning blocks are aligned and inserted towards the product under the driving of a lifting power mechanism, the convex parts of the checking positioning blocks are completely inserted into the punching hole groove of the product, the product is processed into a qualified product corresponding to the corresponding punching module, the convex parts of the last group of checking positioning blocks are profiled to all hole grooves of the formed product, and the product after the complete checking of all the checking positioning blocks is qualified.
Description
Technical Field
The invention relates to the technical field of rapid product inspection, in particular to a process for rapidly inspecting product quality.
Background
The stamping type product needs to form a plurality of holes on the surface, because the number of holes of the product is more, after the stamping process is carried out for a single time, the number of protruding needles for stamping is too much, electrostatic adsorption or adhesion force is larger, and then the product cannot be taken down from a punch under the condition of no deformation, therefore, a mould which can be suitable for rapidly processing the product needs to be developed, a grouping mould for punching a plurality of holes separately is generated, however, as the stamping is not carried out for one time, the small processing error can cause position errors in subsequent station punching, and therefore, a process capable of rapidly checking the quality of the product is needed to be found.
Disclosure of Invention
In view of the above problems, the present invention provides a process for rapidly inspecting product quality, which can rapidly inspect the quality of semi-finished products after each punching, and ensure the reliability and stability of the quality of the finished products.
A process for rapidly inspecting the quality of a product is characterized by comprising the following steps: the product with holes arranged is divided into a plurality of punching modules for processing, a corresponding checking station is arranged at the rear of each punching module, each checking station is provided with a checking positioning block which is profiled to the punching hole groove formed by punching the corresponding product, the checking positioning blocks are provided with convex parts corresponding to the punching hole groove arrangement and the shape, each group of checking positioning blocks are aligned and inserted towards the product under the driving of a lifting power mechanism, the convex parts of the checking positioning blocks are completely inserted into the punching hole groove of the product, the product is processed into a qualified product corresponding to the corresponding punching module, the convex parts of the last group of checking positioning blocks are profiled to all hole grooves of the formed product, and the product after the complete checking of all the checking positioning blocks is qualified.
It is further characterized by:
the product comprises a plurality of slotted holes which are distributed in the peripheral frame groove and the central area;
the product is divided into three punching modules for processing, an inspection positioning block is arranged at the rear of each punching module, and the three inspection positioning blocks are respectively a first inspection positioning block, a second inspection positioning block and a third inspection positioning block according to arrangement sequence;
the first punching module divides the peripheral frame groove into a plurality of short grooves which are discontinuously arranged, and selects a plurality of non-adjacent groove holes for processing and setting, and a first bulge part of the first checking and positioning block is profiled to the bulge part of the first punching module;
the second punching module is used for connecting adjacent short grooves, a plurality of short intervals are reserved in the whole short groove, meanwhile, the second punching module is used for selecting part of the groove holes at the adjacent positions of the first punching module for processing and setting, and the second bulge part of the second checking and positioning block is profiled in the frame groove and the groove hole after the first punching module and the second punching module are combined;
the third punching module integrally connects the short grooves to form peripheral frame grooves with preset shapes, and simultaneously, the third punching module processes the hole grooves except the first punching module and the second punching module to form the hole grooves, and the third bulge part of the third checking and positioning block is profiled on the peripheral frame grooves and the central area hole grooves of the product;
the product also comprises auxiliary positioning holes positioned at least two angular positions;
the second punching module is provided with a punching structure of an auxiliary positioning hole, the second checking and positioning block is provided with a convex part corresponding to the auxiliary positioning hole, and the third checking and positioning block is provided with a convex part corresponding to the auxiliary positioning hole;
when the lifting power mechanism cannot drive the corresponding inspection positioning block to lift, an alarm on the corresponding inspection positioning block gives an alarm, and the corresponding semi-finished product is judged to be a defective product.
After the technical scheme is adopted, a plurality of punching modules are reasonably arranged according to the arrangement of the holes, then after punching, the semi-finished product is inspected through the inspection positioning blocks, the inspection positioning blocks can quickly and intuitively detect the quality of the semi-finished product, if unqualified, the corresponding inspection positioning blocks cannot be inserted into the corresponding holes of the semi-finished product, the quality of the semi-finished product can be quickly inspected after punching each time, and the reliability and stability of the quality of the finished product are ensured.
Drawings
FIG. 1 is a front view of a first inspection positioning block according to an embodiment of the present invention;
FIG. 2 is a front view of a second inspection positioning block according to an embodiment of the present invention;
FIG. 3 is a front view of a third inspection positioning block according to an embodiment of the present invention;
the names corresponding to the serial numbers in the figures are as follows:
the first check-positioning block 10, the first boss portion 11, the second check-positioning block 20, the second boss portion 21, the third check-positioning block 30, the third boss portion 31, the positioning hole boss portion 40.
Detailed Description
A process for rapidly inspecting product quality comprises the following steps: the product with holes arranged is divided into a plurality of punching modules for processing, a corresponding checking station is arranged at the rear of each punching module, each checking station is provided with a checking positioning block which is profiled to the punching hole groove formed by punching the corresponding product, the checking positioning blocks are provided with convex parts corresponding to the punching hole groove arrangement and the shape, each group of checking positioning blocks are aligned and inserted towards the product under the driving of a lifting power mechanism, the convex parts of the checking positioning blocks are completely inserted into the punching hole groove of the product, the product is processed into qualified products corresponding to the corresponding punching module, the convex parts of the last group of checking positioning blocks are profiled to all hole grooves of the formed product, and all the products after the checking positioning blocks are completely checked to be qualified products.
For implementation, see fig. 1-3: the product comprises a plurality of slotted holes which are distributed in the peripheral frame groove and the central area;
the product is divided into three punching modules for processing, an inspection positioning block is arranged at the rear of each punching module, and the three inspection positioning blocks are respectively a first inspection positioning block 10, a second inspection positioning block 20 and a third inspection positioning block 30 according to arrangement sequence;
the first punching module divides the peripheral frame groove into a plurality of short grooves which are discontinuously arranged, and selects a plurality of non-adjacent groove holes for processing and setting, and the first bulge part 11 of the first checking and positioning block 10 is profiled to the bulge part of the first punching module;
the second punching module connects the adjacent short grooves, but the whole short groove still leaves a plurality of short intervals, meanwhile, the second punching module selects part of the groove holes at the adjacent position of the first punching module for processing and setting, and the second bulge part 21 of the second checking and positioning block 20 is profiled on the frame groove and the groove hole after the first punching module and the second punching module are combined;
the third punching module integrally connects the short grooves to form peripheral frame grooves with preset shapes, and simultaneously, the third punching module processes the hole grooves except the first punching module and the second punching module to form the hole grooves, and the third bulge parts 31 of the third inspection positioning blocks 30 are profiled to the peripheral frame grooves and the central area hole grooves of the product;
the product also comprises auxiliary positioning holes positioned at least two angular positions;
the second die-cut module is provided with the die-cut structure of auxiliary positioning hole, and the second inspection locating piece is provided with locating hole protruding portion 40 corresponding to auxiliary positioning hole, and the third inspection locating piece is provided with locating hole protruding portion 40 corresponding to auxiliary positioning hole.
In the specific implementation, the first check positioning block 10, the second check positioning block 20 and the third check positioning block 30 are made of bakelite;
the overall thickness of the first check positioning block 10, the second check positioning block 20 and the third check positioning block 30 is larger than 10mm;
the heights of the convex parts of the first check positioning block 10, the second check positioning block 20 and the third check positioning block 30 are 2mm;
when the lifting power mechanism cannot drive the corresponding inspection positioning block to lift, an alarm on the corresponding inspection positioning block gives an alarm, and the corresponding semi-finished product is judged to be a defective product.
The working principle is as follows: the product rationally sets up a plurality of die-cut modules according to the arrangement of hole groove, later tests through the inspection locating piece at the semi-manufactured goods after die-cut at every turn, and the quality of semi-manufactured goods can be detected fast directly perceivedly to the inspection locating piece, if unqualified, and the corresponding inspection locating piece can not the cartridge to the corresponding hole inslot of semi-manufactured goods, and it makes can the fast inspection semi-manufactured goods quality after die-cut at every turn, ensures the reliable stability of the quality of finished product.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.
Claims (3)
1. A process for rapidly inspecting the quality of a product is characterized by comprising the following steps: the method comprises the steps that a product with holes arranged is divided into a plurality of punching modules to be processed, a corresponding checking station is arranged behind each punching module, each checking station is provided with a checking positioning block which is profiled to a punching hole groove formed by punching the corresponding product, the checking positioning blocks are provided with convex parts corresponding to the punching hole groove in arrangement and shape, each group of checking positioning blocks are aligned and inserted towards the product under the driving of a lifting power mechanism, the convex parts of the checking positioning blocks are fully inserted into the punching hole grooves of the product, the product is processed into an acceptable product corresponding to the corresponding punching module, the convex parts of the last group of checking positioning blocks are profiled to all hole grooves of the formed product, and all the products after the complete checking of the checking positioning blocks are acceptable products;
the product comprises a plurality of slotted holes which are distributed in the peripheral frame groove and the central area;
the product is divided into three punching modules for processing, an inspection positioning block is arranged at the rear of each punching module, and the three inspection positioning blocks are respectively a first inspection positioning block, a second inspection positioning block and a third inspection positioning block according to arrangement sequence;
the first punching module divides the peripheral frame groove into a plurality of short grooves which are discontinuously arranged, and selects a plurality of non-adjacent slotted holes for processing and setting, and a first bulge part of the first checking and positioning block is profiled to the bulge part of the first punching module;
the second punching module is used for connecting adjacent short grooves, a plurality of short intervals are reserved in the whole short groove, meanwhile, the second punching module is used for selecting part of the groove holes at the adjacent positions of the first punching module for processing and setting, and the second bulge part of the second checking and positioning block is profiled in the frame groove and the groove hole after the first punching module and the second punching module are combined;
the third die-cut module is with the periphery frame groove of short groove bulk connection formation settlement shape, and the die-cut module of third is with the hole groove processing formation except first die-cut module, the die-cut module of second simultaneously, the third protruding part profile modeling of third inspection locating piece is in the periphery frame groove, the central region hole groove arrangement of product.
2. A process for rapid inspection of product quality as claimed in claim 1, wherein: the product also comprises auxiliary positioning holes positioned at least two angular positions.
3. A process for rapid inspection of product quality as claimed in claim 2, wherein: the second punching module is provided with a punching structure of an auxiliary positioning hole, the second checking and positioning block is provided with a protruding portion corresponding to the auxiliary positioning hole, and the third checking and positioning block is provided with a protruding portion corresponding to the auxiliary positioning hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111204966.3A CN113945373B (en) | 2021-10-15 | 2021-10-15 | Process for rapidly inspecting product quality |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111204966.3A CN113945373B (en) | 2021-10-15 | 2021-10-15 | Process for rapidly inspecting product quality |
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| Publication Number | Publication Date |
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| CN113945373A CN113945373A (en) | 2022-01-18 |
| CN113945373B true CN113945373B (en) | 2024-03-15 |
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| CN202111204966.3A Active CN113945373B (en) | 2021-10-15 | 2021-10-15 | Process for rapidly inspecting product quality |
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Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11248638A (en) * | 1998-03-05 | 1999-09-17 | Komatsu Ltd | Automatic detection method for surface of press-molded product |
| CN205607340U (en) * | 2016-03-24 | 2016-09-28 | 苏州安洁科技股份有限公司 | Quick test tool of roller sword cooperation five metals die stamping product size |
| CN205910353U (en) * | 2016-06-29 | 2017-01-25 | 苏州安洁科技股份有限公司 | Quick verifying tool |
| CN208100558U (en) * | 2018-04-27 | 2018-11-16 | 缪顺务 | A kind of automatic detection punching mechanism |
| KR20190017245A (en) * | 2017-08-10 | 2019-02-20 | 주식회사 세창산업 | Examination apparatus for press product |
| CN209206189U (en) * | 2018-10-17 | 2019-08-06 | 宁波裕民机械工业有限公司 | A kind of buckle punching composable mold |
| CN209485233U (en) * | 2019-02-18 | 2019-10-11 | 浙江鑫淼汽车部件有限公司 | A kind of fixation device for the detection of semi-finished product appearance profile |
| CN213259908U (en) * | 2020-10-09 | 2021-05-25 | 允昌科技(苏州)有限公司 | Precision waste discharge mold |
| CN113232095A (en) * | 2021-05-26 | 2021-08-10 | 苏州安洁科技股份有限公司 | Processing technology of large-size die-cut product |
-
2021
- 2021-10-15 CN CN202111204966.3A patent/CN113945373B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11248638A (en) * | 1998-03-05 | 1999-09-17 | Komatsu Ltd | Automatic detection method for surface of press-molded product |
| CN205607340U (en) * | 2016-03-24 | 2016-09-28 | 苏州安洁科技股份有限公司 | Quick test tool of roller sword cooperation five metals die stamping product size |
| CN205910353U (en) * | 2016-06-29 | 2017-01-25 | 苏州安洁科技股份有限公司 | Quick verifying tool |
| KR20190017245A (en) * | 2017-08-10 | 2019-02-20 | 주식회사 세창산업 | Examination apparatus for press product |
| CN208100558U (en) * | 2018-04-27 | 2018-11-16 | 缪顺务 | A kind of automatic detection punching mechanism |
| CN209206189U (en) * | 2018-10-17 | 2019-08-06 | 宁波裕民机械工业有限公司 | A kind of buckle punching composable mold |
| CN209485233U (en) * | 2019-02-18 | 2019-10-11 | 浙江鑫淼汽车部件有限公司 | A kind of fixation device for the detection of semi-finished product appearance profile |
| CN213259908U (en) * | 2020-10-09 | 2021-05-25 | 允昌科技(苏州)有限公司 | Precision waste discharge mold |
| CN113232095A (en) * | 2021-05-26 | 2021-08-10 | 苏州安洁科技股份有限公司 | Processing technology of large-size die-cut product |
Non-Patent Citations (1)
| Title |
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| 车身冲压件检验夹具的结构设计及技术要求;余勇, 杨隆仑;汽车工艺与材料(第11期);正文第34-38页 * |
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| CN113945373A (en) | 2022-01-18 |
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