CN113945083A

CN113945083A - Baking system applied to manufacturing of red Fuzhuan tea

Info

Publication number: CN113945083A
Application number: CN202111479074.4A
Authority: CN
Inventors: 苏先友
Original assignee: Taoyuan Xianchijie Tea Co ltd
Current assignee: Taoyuan Xianchijie Tea Co ltd
Priority date: 2021-12-06
Filing date: 2021-12-06
Publication date: 2022-01-18

Abstract

The invention discloses a baking system applied to manufacturing of red Fuzhuan tea, which comprises a baking box, a conveying device, a tea carding structure, two extension bins, a dewatering structure and a driving structure. The tea carding structure comprises a gantry support frame, an electric push rod fixedly installed at the bottom end of the inner side of the gantry support frame, and a baffle fixedly installed at the piston output end of the electric push rod and positioned on the conveying surface of the conveying device. The dewatering structure comprises a water storage box, two upright posts, a scraper and a sliding block. According to the invention, under the effects of realizing the plain surface for baking the black fu tea stacked on the transmission device and accurately controlling the thickness of the plain surface, the black fu tea can be fully baked in the transmission process; in-process toasting black tea, scrape automatically through the drop of water of toasting incasement wall top and get, can avoid the drop of water to fall on the red fu tea that the transmission toasted and influence the quality of toasting because of the action of gravity.

Description

Baking system applied to manufacturing of red Fuzhuan tea

Technical Field

The invention relates to the field of tea processing, in particular to a baking system applied to manufacturing of black Fuzhuan tea.

Background

The black Fuzhuan tea belongs to black tea and is produced by the steps of picking, withering, rolling, fermenting, drying and the like. The black Fuzhuan tea refers to Wuling Hongfu, which is one kind of compressed black tea. As the name suggests, the brick-shaped tea is a tea with the shape like a brick, which is a representative compressed tea, and the block-shaped tea red Fuzhuan tea prepared by pressing the tea leaves, the tea stems and the tea dust can help gastrointestinal digestion, promote appetite, induce diuresis, eliminate edema and strengthen heart function. The flavonoids contained in black tea can eliminate free radicals, and has antacid effect, and can reduce incidence of myocardial infarction.

The existing baking system for drying the black fu tea generally adopts a baking device and a transmission device to perform feeding and drying on the black fu tea under the coordination, the flat surface of the black fu tea stacked on the transmission device is unstable (i.e. a mountain-shaped transmission state is generated), and the uniformity of the thickness of the black fu tea easily affects the drying sufficiency; in addition, when baking black tea, the top end of the inner wall of the baking box body is easy to generate hanging beads due to moisture evaporated from tea leaves, and the water beads are easy to drop on the black tea in the drying process under the action of gravity, so that the baking quality of the tea leaves can be influenced.

Disclosure of Invention

On the basis, the black fu tea needs to be fed and dried by a baking system under the cooperation of the baking device and the transmission device, the plain surface of the black fu tea stacked on the transmission device is unstable (i.e. a mountain-shaped transmission state is generated), and the drying sufficiency is easily influenced by the uneven thickness of the black fu tea; in addition, at the in-process of toasting black tea, the inner wall top of toasting the box produces the string pearl because of the moisture that tealeaves evaporates easily, and the drop of water drops easily drops on the black tea of stoving in-process under the effect of gravity to can influence the quality problem that tealeaves toasted, provide a baking system who is applied to the preparation of red fu brick tea.

A baking system applied to making of Fuzhuan tea comprises a baking box and a conveying device which transversely penetrates through the baking box and is used for conveying the Fuzhuan tea;

the baking system further comprises:

the tea carding structure is fixedly arranged on the conveying support of the conveying device and is back to one side of the baking box; the tea carding structure comprises a gantry support frame, an electric push rod fixedly arranged at the bottom end of the inner side of the gantry support frame and a baffle fixedly arranged at the piston output end of the electric push rod and positioned on the conveying surface of the conveying device;

a photoelectric control assembly fixedly mounted on a side surface of the oven chamber; the photoelectricity is used for regulating and controlling the vertical height of the tea carding structure;

the two expansion bins are fixedly connected to the top end positions of the two sides of the baking box;

the water removal structure is movably assembled in the baking oven and the two expansion bins; the dewatering structure comprises a water storage box, two stand columns fixedly arranged at the bottom ends of the inner walls of the water storage box, scraping plates fixedly arranged at the bottom ends of the two stand columns and movably connected to the top end of the inner wall of the baking box, and sliding blocks fixedly arranged on the surfaces of the two sides of the water storage box and movably connected to the inner walls of the baking box and the two extension bins; and

and the driving structure is fixedly arranged on the side surface of one expansion bin and is used for providing reciprocating power for the water removal structure.

According to the baking system applied to the manufacture of the black fu brick tea, the black fu tea can be fully baked in the transmission process by realizing the effect of the flat surface stacked on the transmission device for baking the black fu tea and accurately controlling the thickness of the flat surface; in addition, in the process of baking black tea, water drops on the top end of the inner wall of the baking oven are automatically scraped, so that the phenomenon that the water drops fall on the black fu tea baked in a transmission mode under the action of gravity to affect the baking quality can be avoided.

In one embodiment, an inlet and an outlet for extending the conveying device are formed in two sides of the baking box in a penetrating mode.

In one embodiment, the angle of the baffle is forty-five degrees based on the conveying surface of the conveying device.

In one embodiment, the photoelectric control assembly comprises a distance sensor and a control host; the direction of the detection end of the distance sensor corresponds to the conveying surface of the conveying device.

In one embodiment, the control host is electrically connected with the electric push rod through the distance sensor.

In one embodiment, two expansion bins are communicated with the baking box.

In one embodiment, the scraper is in contact with the top end of the inner wall of the baking box.

In one embodiment, the inner walls of the baking box and the two expansion bins are provided with sliding grooves matched with the sliding blocks; the water storage box is in sliding connection with the sliding groove through the sliding block.

In one embodiment, the driving structure comprises a hydraulic push rod and a piston rod fixedly arranged at the output end of the hydraulic push rod and extending into the baking oven; the extending end of the piston rod is fixedly connected with the side surface of the water storage box.

In one embodiment, a roaster for roasting tea leaves is installed at the bottom end inside the roasting box.

Compared with the prior art, the invention has the beneficial effects that:

1. according to the invention, the baffle plate which is arranged on the conveying surface of the conveying device and is provided with a certain gap with the conveying surface can be used for scraping and carding the black fu tea which is in a mountain peak stacking shape in the conveying process, and the drying tiling area of the black fu tea is increased, so that the black fu tea in the conveying process can be fully baked;

further, utilize distance sensor to judge the difference in height data of conveyor transport face and baffle, but utilize the flexible volume of control host computer accurate control electric putter's displacement to the vertical displacement volume of the accurate control baffle of accessible can carry out accurate carding control to the thickness of red fu tea plain pavement.

2. According to the invention, under the cooperation of the dewatering structure and the driving structure, the hydraulic push rod provides the driving force for the water storage box to perform reciprocating displacement, the scraper blade can scrape water beads in the water storage box under the contact of the scraper blade and the hanging beads at the top end of the inner wall of the baking box in a reciprocating motion manner, and the water storage box can perform reciprocating motion stably under the sliding connection of the sliding block and the sliding groove.

3. According to the invention, under the action of the two extension bins in cooperation with the dewatering structure, the reciprocating track of the water storage box can extend into the two extension bins, the extension bins provide extension channels for the water storage box, and the sufficiency of scraping water beads on two sides of the inner wall of the baking oven can be improved.

Drawings

Fig. 1 is a three-dimensional view of a baking system applied to the manufacture of red Fuzhuan tea in the invention.

Fig. 2 is a three-dimensional view of the tea carding structure of fig. 1.

Fig. 3 is an enlarged view of a portion a in fig. 1.

Fig. 4 is a three-dimensional sectional view of the connection of the toasting chamber and the expansion bin of fig. 1.

Fig. 5 is a three-dimensional cross-sectional view of the roaster oven and the expansion chamber of fig. 1.

Fig. 6 is a three-dimensional view of the water removal structure of fig. 2.

Fig. 7 shows a plan perspective view of fig. 1.

Description of the main elements

In the figure: 1. a baking oven; 2. a conveying device; 3. a tea carding structure; 31. a gantry support frame; 32. an electric push rod; 33. a baffle plate; 4. a photoelectric control component; 41. a distance sensor; 42. a control host; 5. an expansion bin; 6. a dewatering structure; 61. a water storage box; 62. a column; 63. a squeegee; 64. a slider; 7. a drive structure; 71. a hydraulic push rod; 72. a piston rod; 8. a roaster.

The present invention is described in further detail with reference to the drawings and the detailed description.

Detailed Description

The present invention will be described in detail below with reference to the accompanying drawings.

Referring to fig. 1, 3, 5 and 7, the embodiment provides a baking system for making black fu brick tea, which includes a baking box 1 and a conveying device 2 transversely penetrating the baking box 1 for conveying the black fu tea; the conveying device 2 is a device known in the prior art and will not be described in detail here.

The baking system applied to the manufacture of the red Fuzhuan tea further comprises a tea carding structure 3, a photoelectric control assembly 4, two expansion bins 5, a dewatering structure 6 and a driving structure 7.

Wherein, bake out the case 1 both sides and run through and offer the exit that is used for conveyor 2 to extend. The inlet and the outlet can provide an inlet and an outlet passage for transporting and baking the black Fu tea.

Wherein, the roaster 8 for tea roasting is installed at the bottom end of the inner side of the roasting box 1. The roaster 8 can carry out thermal roasting on the red Fu tea in the transmission process.

Please refer to fig. 2, wherein the tea carding structure 3 is fixedly mounted on the transmission support of the conveying device 2 and faces away from one side of the oven 1; the tea carding structure 3 comprises a gantry support frame 31, an electric push rod 32 fixedly installed at the bottom end of the inner side of the gantry support frame 31, and a baffle 33 fixedly installed at the piston output end of the electric push rod 32 and located on the conveying surface of the conveying device 2.

The angle of the baffle 33 is forty-five degrees based on the conveying surface of the conveying device 2. Baffle 33 that sets up to one side it conveniently pushes away the tie to tealeaves to can realize the effect of paving of red fu tea transmission.

In this embodiment, longmen support frame 31 can provide the support of electric putter 32 position, and electric putter 32 can be convenient for adjust the vertical height of baffle 33, by on 2 conveyor faces of conveyor and with the conveyor face baffle 33 that is equipped with certain neutral, it can be the mountain peak to the transmission course and stack the red fu tea of form and scrape flat the comb, through increasing the tiling area that red fu tea was dried to can make the baking that red fu tea in the transmission course can be abundant.

Referring to fig. 3, the photoelectric control module 4 is fixedly installed on the side surface of the baking oven 1; photoelectricity is used for adjusting and controlling 3 vertical height of tea carding structure. The photoelectric control assembly 4 comprises a distance sensor 41 and a control host 42; the distance sensor 41 detects the direction of the end on the conveying surface of the corresponding conveying device 2. The control main unit 42 is electrically connected to the electric putter 32 by the distance sensor 41. The control host 42 is used as a control terminal, and is configured to receive the height data detected by the distance sensor 41 and implement accurate control of the stretching amount of the electric putter 32 according to the detected height data.

In this embodiment, utilize distance sensor 41 to judge conveyor 2 to carry the height difference data of face and baffle 33, but utilize the flexible volume of the displacement of main control system 42 accurate control electric putter 32 to the vertical displacement volume of accessible accurate control baffle 33 can carry out accurate carding control to the thickness of red fu tea plain pavement, and the operation precision is high.

Referring to fig. 4-6, two extension bins 5 are fixedly connected to the top ends of the two sides of the oven 1. An expansion bin 5 is communicated with the baking box 1.

Please refer to the drawings, wherein the water removing structure 6 is movably mounted in the baking oven 1 and the two extension bins 5; dewatering structure 6 includes that water storage box 61, fixed mounting are in two stands 62 of water storage box 61 inner wall bottom, fixed mounting are in scraper blade 63 and fixed mounting in the both sides surface of water storage box 61 and swing joint at toasting 1 inner wall top of case and two slider 64 that expand 5 inner walls of storehouse at two stands 62 bottom and swing joint of two stands.

The scraper 63 is in contact with the top end of the inner wall of the oven 1. The scraping plate 63 can scrape off the water drops on the inner wall of the baking box 1.

The inner walls of the baking box 1 and the two extension bins 5 are provided with sliding grooves matched with the sliding blocks 64; the water trap 61 is slidably connected to the chute by a slider 64. The stability of the movement track motion of the water storage box 61 can be ensured by the sliding fit of the sliding groove and the sliding block 64.

In this embodiment, scraper blade 63 can scrape the drop of water in depositing box 61 with toasting under the contact of the string of pearl reciprocating motion on case 1 inner wall top, provides the deposit space of the drop of water of tealeaves evaporation by depositing box 61, can effectively avoid the drop of water to drop on the tealeaves of stoving process and influence the stoving quality to under the slip of cooperation slider 64 and spout is connected, can be so that deposit box 61 and the stable dewatering motion of scraper blade 63.

It is worth to say that, through two extension storehouses 5 in coordination with under the effect of dewatering structure 6, the reciprocal orbit of trap 61 can extend to two extension storehouses 5 in, by extension storehouse 5 provides trap 61 extension passageway, can make toast that case 1 inner wall both sides water droplet can be fully scraped and get.

Wherein, the driving structure 7 is fixedly arranged on the side surface of one extension bin 5 and is used for providing the reciprocating power of the water removing structure 6. The driving structure 7 comprises a hydraulic push rod 71 and a piston rod 72 fixedly arranged at the output end of the hydraulic push rod 71 and extending into the baking box 1; the extended end of piston rod 72 is fixedly coupled to the side surface of water trap 61.

In this embodiment, the hydraulic rod 71 provides the driving force for the water storage box 61 to move back and forth, and the piston rod 72 can drive the water storage box 61 to move back and forth by changing the amount of the piston rod 72 extending back and forth in a reciprocating manner, i.e., the scraper 63 connected to the water storage box 61 can effectively remove water drops on the bottom end of the inner wall of the baking oven 1.

In summary, the baking system applied to the manufacture of the black fu brick tea of the embodiment has the following advantages compared with the current baking system: the method is as follows. According to the baking system applied to the manufacture of the black fu brick tea, the black fu tea can be fully baked in the transmission process by realizing the effect of the flat surface stacked on the transmission device for baking the black fu tea and accurately controlling the thickness of the flat surface; in addition, in the process of baking black tea, water drops on the top end of the inner wall of the baking box 1 are automatically scraped, so that the phenomenon that the water drops fall on the black fu tea baked in a transmission mode under the action of gravity to affect the baking quality can be avoided.

For the naming of each component referred to, the function described in the specification is used as the standard for naming, but is not limited by the specific term used in the present invention, and those skilled in the art can also select other terms to describe each component name of the present invention.

Claims

1. A baking system applied to making of Fuzhuan tea comprises a baking box (1) and a conveying device (2) which transversely penetrates through the baking box (1) and is used for conveying the Fuzhuan tea; characterized in that, the baking system further comprises: the tea carding structure (3) is fixedly arranged on the conveying support of the conveying device (2) and is back to one side of the baking box (1); the tea carding structure (3) comprises a gantry support frame (31), an electric push rod (32) fixedly installed at the bottom end of the inner side of the gantry support frame (31), and a baffle (33) fixedly installed at the piston output end of the electric push rod (32) and located on the conveying surface of the conveying device (2); a photoelectric control assembly (4) fixedly mounted on the side surface of the baking oven (1); the photoelectricity is used for regulating and controlling the vertical height of the tea carding structure (3); the two expansion bins (5) are fixedly connected to the top end positions of two sides of the baking box (1); a water removal structure (6) movably assembled in the baking oven (1) and the two expansion bins (5); the water removal structure (6) comprises a water storage box (61), two upright posts (62) fixedly arranged at the bottom end of the inner wall of the water storage box (61), scraping plates (63) fixedly arranged at the bottom ends of the two upright posts (62) and movably connected to the top end of the inner wall of the baking box (1), and sliding blocks (64) fixedly arranged on the surfaces of the two sides of the water storage box (61) and movably connected to the inner walls of the baking box (1) and the two extension bins (5); and a driving structure (7) fixedly arranged on the side surface of one expansion bin (5) and used for providing reciprocating power for the water removing structure (6).

2. The baking system applied to the preparation of the red Fuzhuan tea as claimed in claim 1, wherein an inlet and an outlet for extending the conveying device (2) are formed through two sides of the baking box (1).

3. The baking system for making red Fuzhuan tea according to claim 1, wherein the angle of the baffle plate (33) is forty-five degrees based on the conveying surface of the conveying device (2).

4. The baking system for the preparation of red Fuzhuan tea as claimed in claim 1, wherein the optoelectronic control assembly (4) comprises a distance sensor (41) and a control host (42);

the direction of the detection end of the distance sensor (41) corresponds to the conveying surface of the conveying device (2).

5. The baking system for black Fuzhuan tea making according to claim 1 or 4, wherein the control host (42) is electrically connected with the electric push rod (32) by the distance sensor (41).

6. The baking system for making Fuzhuan tea according to claim 1, wherein two said expansion bins (5) are connected to said baking box (1).

7. The baking system for making Fuzhuan tea according to claim 1, wherein the scraper (63) contacts with the top end of the inner wall of the baking box (1).

8. The baking system applied to the manufacture of the red Fuzhuan tea as claimed in claim 1, wherein the baking box (1) and the inner walls of the two expansion bins (5) are provided with sliding grooves matched with the sliding blocks (64);

the water storage box (61) is connected with the sliding groove in a sliding mode through the sliding block (64).

9. The baking system for making Fuzhuan tea according to claim 1, wherein the driving mechanism (7) comprises a hydraulic push rod (71) and a piston rod (72) fixedly installed at the output end of the hydraulic push rod (71) and extending into the baking box (1); the extending end of the piston rod (72) is fixedly connected with the side surface of the water storage box (61).

10. The baking system for making Fuzhuan tea as claimed in claim 1, wherein a roaster (8) for tea baking is installed at the bottom end of the inner side of the baking oven (1).