CN113927720A - Tile manufacturing process - Google Patents
Tile manufacturing process Download PDFInfo
- Publication number
- CN113927720A CN113927720A CN202111122740.9A CN202111122740A CN113927720A CN 113927720 A CN113927720 A CN 113927720A CN 202111122740 A CN202111122740 A CN 202111122740A CN 113927720 A CN113927720 A CN 113927720A
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- cleaning
- tile
- driving
- tiles
- raw materials
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000004140 cleaning Methods 0.000 claims abstract description 125
- 239000002994 raw material Substances 0.000 claims abstract description 29
- 238000001035 drying Methods 0.000 claims abstract description 23
- 238000000034 method Methods 0.000 claims abstract description 19
- 238000003825 pressing Methods 0.000 claims abstract description 11
- 238000010304 firing Methods 0.000 claims abstract description 8
- 238000002156 mixing Methods 0.000 claims abstract description 8
- 239000000843 powder Substances 0.000 claims abstract description 8
- 238000012216 screening Methods 0.000 claims abstract description 8
- 239000011265 semifinished product Substances 0.000 claims abstract description 8
- 239000000654 additive Substances 0.000 claims abstract description 4
- 238000000498 ball milling Methods 0.000 claims abstract description 4
- 238000000227 grinding Methods 0.000 claims abstract description 4
- 210000001161 mammalian embryo Anatomy 0.000 claims abstract description 4
- 238000007873 sieving Methods 0.000 claims abstract description 4
- 238000005245 sintering Methods 0.000 claims abstract description 4
- 238000007599 discharging Methods 0.000 claims description 14
- 230000008094 contradictory effect Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 18
- 229910052573 porcelain Inorganic materials 0.000 abstract description 5
- 239000002245 particle Substances 0.000 description 7
- 230000006835 compression Effects 0.000 description 6
- 238000007906 compression Methods 0.000 description 6
- 239000008187 granular material Substances 0.000 description 5
- 230000001629 suppression Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 230000001174 ascending effect Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 244000309464 bull Species 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000005381 potential energy Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/22—Apparatus or processes for treating or working the shaped or preshaped articles for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/021—Ram heads of special form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/386—Cleaning
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D1/00—Roof covering by making use of tiles, slates, shingles, or other small roofing elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D1/00—Roof covering by making use of tiles, slates, shingles, or other small roofing elements
- E04D1/02—Grooved or vaulted roofing elements
- E04D1/04—Grooved or vaulted roofing elements of ceramics, glass or concrete, with or without reinforcement
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D1/00—Roof covering by making use of tiles, slates, shingles, or other small roofing elements
- E04D1/12—Roofing elements shaped as plain tiles or shingles, i.e. with flat outer surface
- E04D1/16—Roofing elements shaped as plain tiles or shingles, i.e. with flat outer surface of ceramics, glass or concrete, with or without reinforcement
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The application relates to a tile manufacturing process, which comprises the following process steps: s1, screening raw materials: screening the raw materials; s2, ball milling of raw materials: grinding the raw materials to be finer; s3, drying to prepare powder: drying the raw materials into powder; s4, sieving and mixing: mixing the powdery raw materials with other additives; s5, press forming: pressing the mixed raw materials into semi-finished tiles; s6, cleaning: cleaning the outer surface of the semi-finished tile; s7, drying: drying the semi-finished product tile; s8, checking the green embryo: inspecting the semi-finished product tiles; s9, glazing: glazing the semi-finished tiles; s10, sintering: firing the glazed semi-finished tiles to obtain finished tiles; s11, checking and warehousing: and (5) inspecting the tiles and then warehousing. This application has the effect that improves to tile surface stoving, glazing porcelain and fire.
Description
Technical Field
The present application relates to the field of tile manufacturing, and more particularly, to a tile manufacturing process.
Background
Tiles are used as important roof waterproof materials and are generally fired with clay.
At present, the tile manufacturing process generally presses powdery mixed raw materials to obtain a semi-finished tile, then dries the tile to improve the strength of the tile, and then performs glazing and firing to obtain a finished tile.
With respect to the related art among the above, the inventors consider that the following drawbacks exist: after the tile is pressed, some attached particles exist on the outer surface of the tile, and the particles can cause the drying, glazing and firing of the tile surface covered by the particles to be reduced in the subsequent drying, glazing and firing processes.
Disclosure of Invention
In order to improve the effects of drying, glazing and firing the outer surface of the tile, the application provides a tile manufacturing process.
The tile manufacturing process provided by the application adopts the following technical scheme:
a tile manufacturing process comprising the process steps of:
s1, screening raw materials: screening the raw materials;
s2, ball milling of raw materials: grinding the raw materials to be finer;
s3, drying to prepare powder: drying the raw materials into powder;
s4, sieving and mixing: mixing the powdery raw materials with other additives;
s5, press forming: pressing the mixed raw materials into semi-finished tiles;
s6, cleaning: cleaning the outer surface of the semi-finished tile;
s7, drying: drying the semi-finished product tile;
s8, checking the green embryo: inspecting the semi-finished product tiles;
s9, glazing: glazing the semi-finished tiles;
s10, sintering: firing the glazed semi-finished tiles to obtain finished tiles;
s11, checking and warehousing: and (5) inspecting the tiles and then warehousing.
By adopting the technical scheme, the S6 cleaning process step is added between the S5 and the S7, the outer surface of the semi-finished tile is cleaned, the drying effect and the glaze adhesion effect of the subsequent drying and glazing steps are improved, and the overall quality of the tile is improved.
Optionally, S5 goes on through tile making machine with S6, tile making machine includes tile mould, lower tile mould and is used for driving the press that upper tile mould is close to tile mould down, lower tile mould set up in on the press, be provided with the first clearance sponge that is used for clearing up the tile on the press.
Through adopting above-mentioned technical scheme, taking off the back with the tile on the press, the first clearance sponge of operating personnel accessible realizes clearing up the tile, realizes clearing up the tile surface, reduces the granule on the tile surface, and the granule takes place to the condition of stoving effect and the effect of glazing porcelain when reducing the stoving and glazing porcelain.
Optionally, the press machine is provided with a first cleaning assembly for driving the first cleaning sponge to clean the tiles, and the first cleaning assembly comprises a driving piece for driving the first cleaning sponge to move in a direction close to or far away from the tiles and a conveying piece for driving the tiles to move in a direction far away from the lower die; the conveying piece comprises a conveying frame, a plurality of conveying rollers rotatably connected to the conveying frame and a driving structure for driving the plurality of conveying rollers to rotate; several of the transport rollers form a channel for tile transport.
Through adopting the above technical scheme, during the use, the drive structure drives a plurality of transportation rollers and rotates, a plurality of transportation rollers drive the tile and remove along the direction of keeping away from the press, the driving piece drives the direction that first clearance sponge is close to the tile and removes, make first clearance sponge inconsistent with the tile, a plurality of transportation rollers and first clearance sponge clear up the tile, improve the clearance effect to the tile surface, do not need the artifical first clearance sponge of driving of operating personnel to clear up the tile, aspect operating personnel's operation, the efficiency of work is improved.
Optionally, the number of the first cleaning sponges is two, and the driving piece comprises a first driving rack, a driving gear and a second driving rack; one end of the first driving rack is arranged on the upper tile die, and one first cleaning sponge is arranged on the first driving rack and positioned above the conveying roller; the driving gear is rotationally connected to the transportation frame, and the first driving rack is meshed with the driving rack; the second driving rack is connected to the transportation frame in a sliding mode along the moving direction of the upper tile mold, the driving gear is located between the first driving rack and the second driving rack, and the second driving rack is meshed with the driving gear; and the other first cleaning sponge is arranged on the second driving rack and is positioned below the conveying roller.
Through adopting above-mentioned technical scheme, the transport piece removes the tile along the direction of keeping away from the press during use, the press drives the tile mould and removes along being close to lower tile mould, first drive rack passes through drive gear and drives the second drive rack and remove along ascending direction, make two first clearance sponges remove along the direction that is close to each other, carry out the centre gripping clearance with the upper and lower both sides face of tile, the realization realizes carrying out the press forming's in-process to the tile at the press and realizes driving two first clearance sponges and remove along the direction that is close to each other, the realization is cleared up the upper and lower both sides of tile.
Optionally, a second cleaning assembly for cleaning two sides of the tile is arranged on the first driving rack, and the second cleaning assembly comprises two second cleaning sponges and a driving piece for driving the two second cleaning sponges to move in a direction close to or away from each other; the driving piece is arranged on the first driving rack, and the two second cleaning sponges are used for abutting against the tiles.
Through adopting above-mentioned technical scheme, during the use, the driving piece drives two second clearance sponges and is close to each other for two second clearance sponges are contradicted to the both sides face of tile, under the drive of transportation piece, realize that two second clearance sponges are contradicted to the both sides of tile, make things convenient for operating personnel's operation, have further improved the clean degree of tile surface, further improve the stoving effect and the effect of glazing porcelain in the later process step.
Optionally, the driving member includes a mounting plate, a sliding plate, two contact rods, a pressing spring and two cleaning rods; the mounting plate is arranged on the first driving rack; the sliding plate is connected to the mounting plate in a sliding manner along the direction close to or far away from the conveying roller; one of the first cleaning sponges is arranged on the sliding plate; the pressing spring is used for maintaining the state that the first cleaning sponge on the sliding plate tightly abuts against the tile; the two cleaning rods are connected to the sliding plate in a sliding mode along the direction close to or away from each other, the two cleaning rods correspond to the two second cleaning sponges one to one, and the second cleaning sponges are arranged on the cleaning rods; the two touch rods are arranged on the mounting plate, and guide inclined planes for driving the two cleaning rods to approach each other are formed in the two touch rods; the cleaning rod is connected to the cleaning rod in a sliding mode along the inclined direction of the guide inclined plane.
By adopting the technical scheme, when the tile cleaning device is used, the two mounting plates are close to each other, the mounting plates continue to move along the direction close to the sliding plate after the sliding plate and the first cleaning sponge on the sliding plate are abutted against the tiles, so that the abutting rods on the mounting plates are abutted against the cleaning rods, the guide inclined planes on the abutting rods drive the two cleaning rods to move along the direction close to each other, the second cleaning sponge is abutted against the side walls of the tiles, and the side walls of the two tiles are cleaned; improve the clearance effect of first clearance sponge to the tile through mounting panel and pressure spring on the one hand, on the other hand passes through mounting panel, conflict pole and clearance pole, realizes driving two second clearance sponges and is close to each other when realizing driving two first clearance sponges and being close to each other, clears up the tile lateral wall.
Optionally, the sliding plate is provided with a plurality of attaching assemblies for attaching the first cleaning sponge to the tile, and each attaching assembly comprises an adjusting bolt and a rubber sheet; adjusting bolt threaded connection is on the slide, the sheet rubber set up in adjusting bolt is close to the one end of first clearance sponge, the sheet rubber is used for contradicting with first clearance sponge and makes first clearance sponge crooked.
Through adopting above-mentioned technical scheme, the operating personnel accessible rotates adjusting bolt during the use, realizes adjusting the tile of different models, and adjusting bolt and sheet rubber are in the concave of the tile of impressing of a department of first clearance sponge during the use, because the sheet rubber has certain elastic potential energy for first clearance sponge has certain effort to the tile, has improved the clearance effect of first clearance sponge to the tile concave, makes things convenient for operating personnel's operation.
Optionally, the driving structure includes a plurality of rotating gears, a plurality of idle gears, and a driving motor for driving the rotating gears to rotate; the rotating gears correspond to the conveying rollers one by one, and are arranged at one ends of the conveying rollers; the idle wheel is positioned between every two adjacent rotating gears, the idle wheel is rotationally connected to the transport frame, and the idle wheel is meshed with the rotating gears; the conveying frame is rotatably connected with a cleaning brush roller for cleaning the side face of the tile, and the cleaning brush roller is arranged on the idler wheel.
By adopting the technical scheme, when the device is used, one of the rotating gears of the driving motor rotates, so that the rotating gear drives the conveying rollers to synchronously rotate through the idle gears and other rotating gears, the structure is simple, and the operation of operators is convenient; when the idler wheel rotates, the cleaning brush roll cleans the side walls of the tiles distributed along the tile moving direction, and the tile moving direction is opposite to the effect of the cleaning brush roll on the tiles, so that the cleaning effect of the cleaning brush roll on the side walls of the tiles distributed along the tile moving direction is further improved, and the tiles can be cleaned while the driven tiles move; the cleaning roller is inconsistent with the conveying roller, so that the particles attached to the conveying roller are cleaned, and the situation that the particles on the conveying roller are attached to the tile again is reduced.
Optionally, the press machine is provided with a discharging assembly for pushing the tiles out to the conveying rollers, and the discharging assembly comprises a pushing plate and a discharging cylinder; the pushing plate is positioned on one side, away from the conveying frame, of the lower tile mould; and the discharging air cylinder is used for driving the pushing plate to move along the direction close to the tile.
Through adopting above-mentioned technical scheme, at last tile mould, tile mould and press with the tile press forming back, ejection of compact cylinder drives the slurcam and removes along the direction that is close to the tile for the slurcam is released the tile from tile mould down, makes things convenient for operating personnel to operate, improves work efficiency.
Optionally, be provided with on the slurcam be used for right go up the tile mould and the tile mould carries out the clearance brush and the clearance board of clearing up down, the clearance brush set up in the slurcam up end, the clearance board set up in terminal surface under the slurcam.
Through adopting above-mentioned technical scheme, during the use, when ejection of compact cylinder and slurcam drive the tile and release from tile mould down, the clearance brush realizes clearing up last tile mould, the clearance board clears up tile mould down, make things convenient for operating personnel to clear up last tile mould and tile mould down inside, the influence of the granule that remains in tile mould and the lower tile mould to the tile suppression is gone up in the reduction, realize the improvement to the tile suppression effect when the realization is released the tile.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the step of cleaning is added between the pressing forming and the drying, so that particles on the outer surface of the tile are reduced, and the subsequent drying and glazing effects are improved;
2. the first cleaning assembly is used for cleaning the outer surface of the tile while the upper tile die and the lower tile die are used for pressing the tile, so that the operation of operators is facilitated, and the working efficiency is greatly improved;
3. realize the release to the tile on the one hand through the drive structure, on the other hand realizes the clearance to last tile mould and tile mould down, reduces the effect of granule in last tile mould and the lower tile mould to the tile suppression.
Drawings
FIG. 1 is a process diagram of the tile process steps of the present application.
Fig. 2 is a schematic structural view of the tile making machine of the present application.
FIG. 3 is a schematic view of the tile making machine and the outfeed assembly of FIG. 2.
Fig. 4 is a schematic view of the transport element and the drive element of fig. 2.
Fig. 5 is a cross-sectional view of the first cleaning assembly and first cleaning sponge of fig. 4.
Fig. 6 is a sectional view a-a of fig. 5, showing the structure of the first cleaning assembly and the second cleaning assembly.
Fig. 7 is an enlarged view at B in fig. 6 for showing the structure of the second cleaning assembly.
Reference numerals: 1. a tile making machine; 11. putting a tile mould; 12. a tile die is arranged; 13. a press machine; 2. a discharge assembly; 21. a discharging frame; 22. a push plate; 23. a discharging cylinder; 24. cleaning the brush; 25. cleaning the plate; 26. a mounting frame; 3. a first cleaning sponge; 4. a first cleaning assembly; 41. a drive member; 411. a connecting rod; 412. a first drive rack; 413. a drive gear; 414. a second drive rack; 42. a transport member; 421. a transport rack; 422. a transport roller; 423. a drive structure; 4231. a rotating gear; 4232. an idler pulley; 4233. a drive motor; 424. cleaning the brush roll; 5. a second cleaning assembly; 51. a second cleaning sponge; 52. a driver; 521. mounting a plate; 522. a slide bar; 523. a slide plate; 524. a touch bar; 525. a compression spring; 526. cleaning the rod; 527. a guide slope; 528. a dovetail block; 529. a dovetail groove; 6. fitting the assembly; 61. adjusting the bolt; 62. a rubber sheet.
Detailed Description
The present application is described in further detail below with reference to figures 1-7.
The embodiment of the application discloses a tile manufacturing process. Referring to fig. 1, a tile manufacturing process includes the following process steps:
s1, screening raw materials: screening the raw materials;
s2, ball milling of raw materials: grinding the raw materials to be finer;
s3, drying to prepare powder: drying the raw materials into powder;
s4, sieving and mixing: mixing the powdery raw materials with other additives;
s5, press forming: pressing the mixed raw materials into semi-finished tiles;
s6, cleaning: cleaning the outer surface of the semi-finished tile;
s7, drying: drying the semi-finished product tile;
s8, checking the green embryo: inspecting the semi-finished product tiles;
s9, glazing: glazing the semi-finished tiles;
s10, sintering: firing the glazed semi-finished tiles to obtain finished tiles;
s11, checking and warehousing: and (5) inspecting the tiles and then warehousing.
Referring to fig. 2 and 3, S5 and S6 are performed by a tile making machine 1, the tile making machine 1 includes an upper tile mold 11, a lower tile mold 12, and a press 13 for bringing the upper tile mold 11 close to the lower tile mold 12; the lower tile die 12 is fixedly connected to the press machine 13; the upper tile die 11 is positioned above the lower tile die 12, the upper tile die 11 is vertically connected to the press machine 13 in a sliding mode, and the space between the upper tile die 11 and the lower tile die 12 is used for pressing and forming tiles; the press 13 is provided with a discharge assembly 2 for pushing the press-formed tile out of the lower tile die 12.
Referring to fig. 2 and 3, the discharging assembly 2 includes a discharging frame 21, a pushing plate 22 and a discharging cylinder 23; go out work or material rest 21 fixed connection in press 13 one side, ejection of compact cylinder 23 length direction is parallel with tile moving direction, and ejection of compact cylinder 23 fixed connection is in 21 up end of a play work or material rest, and slurcam 22 fixed connection is on ejection of compact cylinder 23's piston rod, and slurcam 22 is used for contradicting with the tile of press forming.
Referring to fig. 2 and 3, the pushing plate 22 is provided with a cleaning brush 24 and a cleaning plate 25; the cleaning brush 24 is fixedly connected to the upper end face of the pushing plate 22, and the cleaning brush 24 is used for penetrating into the inner cavity of the upper tile mold 11; the cleaning plate 25 is fixedly connected to the lower end face of the pushing plate 22, and the lower end face of the cleaning plate 25 is used for abutting against the upper end face of the lower tile mold 12.
During the use, ejection of compact cylinder 23 drives slurcam 22 and removes, make slurcam 22 contradict with the tile, slide tile mould 12 down with the tile afterwards, when slurcam 22 drives tile mould 12 down that slides out, clearance brush 24 clears up the inner chamber of last tile mould 11, clearance plate 25 clears up tile mould 12 down, reduce the influence of adnexed granule to tile suppression effect in last tile mould 11 and the lower tile mould 12, reduce tile surface particle, dry and the effect of glazing porcelain after improving.
Referring to fig. 2 and 4, a first cleaning sponge 3 is arranged on the press machine 13, a first cleaning assembly 4 is arranged on the first cleaning sponge 3 and the press machine 13, and the first cleaning assembly 4 comprises a driving part 41 for driving the tile to move in a direction close to or far away from the tile and a transporting part 42 for driving the tile to move in a direction far away from the lower die; the transportation piece 42 comprises a transportation frame 421, a plurality of transportation rollers 422 and a driving structure 423 for driving the plurality of transportation rollers 422 to rotate; the transport frame 421 is fixedly connected to the side wall of the press machine 13, and the transport frame 421 is located on one side of the press machine 13 away from the discharging frame 21; a plurality of transportation rollers 422 are all horizontally arranged, a plurality of transportation rollers 422 are all rotatably connected to the transportation frame 421, a plurality of transportation rollers 422 are uniformly distributed along the direction from the discharge frame 21 to the press machine 13, and a channel for tile transportation is formed above the plurality of transportation rollers 422.
Referring to fig. 2 and 4, the driving structure 423 includes a plurality of rotation gears 4231, a plurality of idle gears 4232, and a driving motor 4233 for driving one of the rotation gears 4231 to rotate; the plurality of rotating gears 4231 correspond to the plurality of conveying rollers 422 one by one, and the rotating gears 4231 are coaxially and fixedly connected with the conveying rollers 422; the driving motor 4233 is fixedly connected to the transportation frame 421, and an output shaft of the driving motor 4233 is coaxially and fixedly connected with one transportation roller 422; an idle gear 4232 is arranged between every two adjacent rotating gears 4231, the idle gear 4232 is rotationally connected to the transport frame 421, and the idle gear 4232 is meshed with the two rotating gears 4231; the idle wheel 4232 is provided with a cleaning brush roller 424, the cleaning brush roller 424 is coaxially and fixedly connected to the idle wheel 4232, and the cleaning brush roller 424 is used for the side wall of the tile distributed along the tile moving direction and a plurality of conveying rollers 422.
During the use, ejection of compact cylinder 23 and push plate 22 promote the tile to a plurality of transport rollers 422 on, and driving motor 4233 drives a plurality of transport rollers 422 synchronous rotation through a plurality of bull gear 4231 and a plurality of idler 4232, and when a plurality of transport rollers 422 transported the tile, the rotation of clearance brush roll 424 realized clearing up the tile lateral wall.
Referring to fig. 4 and 5, the driving member 41 includes a connecting rod 411, a first driving rack 412, a driving gear 413, and a second driving rack 414; the number of the first cleaning sponges 3 is two.
Referring to fig. 2 and 5, one end of the connecting rod 411 is fixedly connected to the side wall of the upper tile mold 11; the first driving rack 412 is vertically arranged, and the upper end of the first driving rack 412 is fixedly connected to one end, far away from the upper tile mould 11, of the connecting rod 411; the feeding rack is fixedly connected with a mounting rack 26, and the mounting rack 26 is positioned between the two conveying rollers 422; the driving gear 413 is rotatably connected to the mounting frame 26, the driving gear 413 is located on the side, away from the press machine 13, of the first driving rack 412, and the driving gear 413 is meshed with the first driving rack 412; the second driving rack 414 is vertically arranged, the second driving rack 414 is connected to the mounting frame 26 in a sliding manner along the vertical direction, the second driving rack 414 is located on one side of the driving gear 413, which is far away from the first driving rack 412, and the second driving rack 414 is meshed with the driving gear 413; one of the first cleaning sponges 3 is disposed on the first driving rack 412 and above the transport roller 422, and the other first cleaning sponge 3 is disposed on the second driving rack 414 and below the transport roller 422.
During the use, go up tile mould 11 and remove along the direction that is close to lower tile mould 12 under the effect of press 13, go up tile mould 11 and drive the vertical downstream of first drive rack 412, first drive rack 412 drives the vertical rebound of second drive rack 414 through drive gear 413, make first clearance sponge 3 on the first drive rack 412 and the first clearance sponge 3 on the second drive rack 414 be close to each other, a plurality of transportation rollers 422 transport the tile, the realization is cleared up the upper and lower surface of tile.
Referring to fig. 5 and 6, a second cleaning assembly 5 is arranged on the first driving rack 412, and the second cleaning assembly 5 includes two second cleaning sponges 51 and a driving member 52 for driving the two second cleaning sponges 51 to move in a direction approaching or separating from each other; the driving member 52 comprises a mounting plate 521, two sliding rods 522, a sliding plate 523, two contact rods 524, two compression springs 525 and two cleaning rods 526; the mounting plate 521 is horizontally arranged, and the upper end face of the mounting plate 521 is fixedly connected to the first driving rack 412; the two sliding rods 522 are vertically arranged, the upper ends of the two sliding rods 522 are connected to the mounting plate 521 in a sliding manner, and the sliding plate 523 is fixedly connected to the lower end faces of the two sliding rods 522; the two compression springs 525 correspond to the two sliding rods 522 one by one, the compression springs 525 are sleeved on the sliding rods 522, the upper ends of the compression springs 525 are fixedly connected to the lower end face of the mounting plate 521, and the lower ends of the compression springs 525 are fixedly connected to the upper end face of the sliding plate 523;
referring to fig. 5 and 6, three positions of the first cleaning sponge 3 are fixedly connected to the lower end face of the sliding plate 523, the sliding plate 523 is provided with an attaching assembly 6, and the attaching assembly 6 comprises an adjusting bolt 61 and a rubber sheet 62; adjusting bolt 61 is vertical to be set up, and adjusting bolt 61's afterbody threaded connection is in the up end of slide plate 523, and sheet rubber 62 fixed connection is in adjusting bolt 61's afterbody, and sheet rubber 62 is located between slide plate 523 and the first clearance sponge 3, and sheet rubber 62 is used for inconsistent with first clearance sponge 3.
During the use, the adjusting bolt 61 is rotated to the operating personnel accessible realizes adjusting the 3 crooked degrees of first clearance sponge, makes things convenient for operating personnel to realize adjusting first clearance sponge 3 through the tile of different models.
Referring to fig. 5 and 6, the two contact rods 524 are vertically arranged, the sliding plate 523 is located between the two contact rods 524, and the two contact rods 524 are respectively and fixedly connected to two ends of the mounting plate 521; a guide inclined plane 527 is arranged between the lower end surface of the touch bar 524 and one end of the touch bar 524 close to the sliding plate 523; two clearance poles 526 vertical settings, the board 523 that slides is located between two clearance poles 526, and clearance pole 526 slides along the board 523 length direction and connects on the board 523 that slides.
Referring to fig. 6 and 7, a dovetail block 528 is fixedly connected to the upper end surface of the cleaning rod 526, a dovetail groove 529 extending along the inclined direction of the guide inclined surface 527 is formed in the guide inclined surface 527, and the dovetail block 528 is slidably connected in the dovetail groove 529; the second cleaning sponge 51 is fixedly connected to an end surface of the cleaning rod 526 close to the sliding plate 523.
During the use, the sliding plate 523 is inconsistent with the tile, and then the mounting panel 521 continues to move along the direction close to the sliding plate 523, and the guide inclined plane 527 on the conflict rod 524 drives the two cleaning rods 526 to move along the direction close to each other, so that the two second cleaning sponges 51 are close to each other, and the two sides of the tile are cleaned by the second cleaning sponges 51.
The implementation principle of the tile manufacturing process in the embodiment of the application is as follows: during the use, ejection of compact cylinder 23 and push plate 22 promote the tile from tile mould 12 down to on a plurality of transportation roller 422, cleaning plate 25 and clearance brush 24 on the push plate 22 clear up last tile mould 11 and lower tile mould 12, driving motor 4233 drives a plurality of transportation rollers 422 through a plurality of transmitting gear 4231 and a plurality of idler 4232, a plurality of clearance brush roller 424 rotate in step, realize driving the tile and remove along the direction of keeping away from press 13, when press 13 drives last tile mould 11 and vertically moves down, it drives two first clearance sponges 3 through drive structure 423 to go up tile mould 11 and is close to each other, realize driving two second clearance sponges 51 and be close to each other through driving piece 52 when two first clearance sponges 3 are close to each other, realize clearing up the tile surface.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (10)
1. A tile manufacturing process, comprising the process steps of:
s1, screening raw materials: screening the raw materials;
s2, ball milling of raw materials: grinding the raw materials to be finer;
s3, drying to prepare powder: drying the raw materials into powder;
s4, sieving and mixing: mixing the powdery raw materials with other additives;
s5, press forming: pressing the mixed raw materials into semi-finished tiles;
s6, cleaning: cleaning the outer surface of the semi-finished tile;
s7, drying: drying the semi-finished product tile;
s8, checking the green embryo: inspecting the semi-finished product tiles;
s9, glazing: glazing the semi-finished tiles;
s10, sintering: firing the glazed semi-finished tiles to obtain finished tiles;
s11, checking and warehousing: and (5) inspecting the tiles and then warehousing.
2. A process for manufacturing tiles according to claim 1, wherein: s5 and S6 go on through tile making machine (1), tile making machine (1) includes tile mould (11), tile mould (12) down and is used for driving press (13) of tile mould (11) being close to tile mould (12) down, tile mould (12) set up in on press (13) down, be provided with on press (13) and be used for carrying out the first clearance sponge (3) of clearance with the tile.
3. A process for manufacturing tiles according to claim 2, wherein: the press machine (13) is provided with a first cleaning assembly (4) for driving the first cleaning sponge (3) to clean the tiles, and the first cleaning assembly (4) comprises a driving piece (41) for driving the first cleaning sponge (3) to move along a direction close to or far away from the tiles and a conveying piece (42) for driving the tiles to move along a direction far away from the lower die; the conveying piece (42) comprises a conveying frame (421), a plurality of conveying rollers (422) which are rotatably connected to the conveying frame (421), and a driving structure (423) for driving the plurality of conveying rollers (422) to rotate; several of the transport rollers (422) form a channel for tile transport.
4. A process for manufacturing tiles according to claim 3, wherein: the number of the first cleaning sponges (3) is two, and the driving piece (41) comprises a first driving rack (412), a driving gear (413) and a second driving rack (414); one end of the first driving rack (412) is arranged on the upper tile mould (11), and one first cleaning sponge (3) is arranged on the first driving rack (412) and positioned above the conveying roller (422); the driving gear (413) is rotationally connected to the transport rack (421), and the first driving rack (412) is meshed with the driving rack; the second driving rack (414) is connected to the transport rack (421) in a sliding manner along the moving direction of the upper tile mould (11), the driving gear (413) is positioned between the first driving rack (412) and the second driving rack (414), and the second driving rack (414) is meshed with the driving gear (413); the other first cleaning sponge (3) is arranged on the second driving rack (414) and is positioned below the conveying roller (422).
5. A process for manufacturing tiles according to claim 4, wherein: a second cleaning assembly (5) for cleaning two sides of the tile is arranged on the first driving rack (412), and the second cleaning assembly (5) comprises two second cleaning sponges (51) and a driving piece (52) for driving the two second cleaning sponges (51) to move in the direction close to or away from each other; the driving piece (52) is arranged on the first driving rack (412), and the two second cleaning sponges (51) are used for abutting against tiles.
6. A process for manufacturing tiles according to claim 5, wherein: the driving piece (52) comprises a mounting plate (521), a sliding plate (523), two abutting rods (524), a pressing spring (525) and two cleaning rods (526); the mounting plate (521) is arranged on the first driving rack (412); the sliding plate (523) is connected to the mounting plate (521) in a sliding manner along the direction close to or far away from the conveying roller (422); one of the first cleaning sponges (3) is arranged on the sliding plate (523); the pressing spring (525) is used for maintaining the state that the first cleaning sponge (3) on the sliding plate (523) is tightly pressed against the tile; the two cleaning rods (526) are connected to the sliding plate (523) in a sliding mode along the direction close to or far away from each other, the two cleaning rods (526) correspond to the two second cleaning sponges (51) one by one, and the second cleaning sponges (51) are arranged on the cleaning rods (526); the two contact rods (524) are arranged on the mounting plate (521), and guide inclined planes (527) for driving the two cleaning rods (526) to approach each other are formed in the two contact rods (524); the cleaning rod (526) is connected to the cleaning rod (526) in a sliding manner along the inclined direction of the guide inclined plane (527).
7. A process for manufacturing tiles according to claim 6, wherein: the sliding plate (523) is provided with a plurality of attaching components (6) used for attaching the first cleaning sponge (3) to the tile, and each attaching component (6) comprises an adjusting bolt (61) and a rubber sheet (62); adjusting bolt (61) threaded connection is on slide plate (523), sheet rubber (62) set up in adjusting bolt (61) are close to the one end of first clearance sponge (3), sheet rubber (62) are used for contradicting with first clearance sponge (3) and make first clearance sponge (3) crooked.
8. A process for manufacturing tiles according to claim 3, wherein: the driving structure (423) comprises a plurality of rotating gears (4231), a plurality of idle gears (4232) and a driving motor (4233) for driving the rotating gears (4231) to rotate; the plurality of rotating gears (4231) correspond to the plurality of conveying rollers (422) one by one, and the rotating gears (4231) are arranged at one ends of the conveying rollers (422); the idle gear (4232) is positioned between every two adjacent rotating gears (4231), the idle gear (4232) is rotationally connected to the transport frame (421), and the idle gear (4232) is meshed with the rotating gears (4231); the conveying frame (421) is rotatably connected with a cleaning brush roller (424) used for cleaning the side face of the tile, and the cleaning brush roller (424) is arranged on an idler wheel (4232).
9. A process for manufacturing tiles according to claim 3, wherein: the press machine (13) is provided with a discharging assembly (2) used for pushing tiles out to a plurality of conveying rollers (422), and the discharging assembly (2) comprises a pushing plate (22) and a discharging cylinder (23); the push plate (22) is positioned on one side, away from the transport rack (421), of the lower tile mould (12); the discharging air cylinder (23) is used for driving the pushing plate (22) to move along the direction close to the tiles.
10. A process for manufacturing tiles according to claim 9, wherein: the pushing plate (22) is provided with a cleaning brush (24) and a cleaning plate (25) which are used for cleaning the upper tile die (11) and the lower tile die (12), and the cleaning brush (24) is arranged on the upper end face of the pushing plate (22); the cleaning plate (25) is arranged on the lower end face of the pushing plate (22).
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CN109180150A (en) * | 2018-11-12 | 2019-01-11 | 张晓蓓 | Incineration of refuse flyash brick/watt and preparation method thereof |
CN111761702A (en) * | 2020-07-08 | 2020-10-13 | 安庆米锐智能科技有限公司 | Hollow brick molding treatment equipment and molding treatment process |
CN113414867A (en) * | 2021-06-24 | 2021-09-21 | 郴州市科奇古建筑材料有限公司 | Full-automatic blue or green tile production line |
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WO2005079625A1 (en) * | 2004-01-27 | 2005-09-01 | Ancora S.P.A. | Apparatus for surface treatment of manufactured products |
CN204604556U (en) * | 2015-05-08 | 2015-09-02 | 桐乡市有发新型墙体材料有限公司 | A kind of concrete perforated brick cleaning plant |
CN205110073U (en) * | 2015-09-30 | 2016-03-30 | 甘肃嘉华陶瓷集团有限责任公司 | Automatic go up coal screening plant |
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Denomination of invention: A kind of tile manufacturing process Effective date of registration: 20230109 Granted publication date: 20221111 Pledgee: Shaoxing Bank Co.,Ltd. Zhuji sub branch Pledgor: Zhejiang Elephant New Material Co.,Ltd. Registration number: Y2023980030663 |