CN113917357B - Atmosphere lamp calibration equipment - Google Patents
Atmosphere lamp calibration equipment Download PDFInfo
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- CN113917357B CN113917357B CN202111155872.1A CN202111155872A CN113917357B CN 113917357 B CN113917357 B CN 113917357B CN 202111155872 A CN202111155872 A CN 202111155872A CN 113917357 B CN113917357 B CN 113917357B
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- 230000007246 mechanism Effects 0.000 claims abstract description 59
- 238000001514 detection method Methods 0.000 claims abstract description 38
- 239000000523 sample Substances 0.000 claims description 23
- 238000012360 testing method Methods 0.000 claims description 11
- 239000000872 buffer Substances 0.000 claims description 9
- 239000003638 chemical reducing agent Substances 0.000 claims description 9
- 238000006073 displacement reaction Methods 0.000 claims description 6
- 238000007667 floating Methods 0.000 claims description 4
- 239000013307 optical fiber Substances 0.000 claims description 4
- 230000007723 transport mechanism Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000012797 qualification Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 abstract description 3
- 239000003086 colorant Substances 0.000 description 4
- 238000013500 data storage Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000000504 luminescence detection Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/44—Testing lamps
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
- G01J1/00—Photometry, e.g. photographic exposure meter
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- Spectroscopy & Molecular Physics (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The invention relates to atmosphere lamp calibration equipment, which belongs to the technical field of intelligent calibration, and comprises a detection mechanism, a control mechanism and a control mechanism, wherein the detection mechanism is used for detecting X, Y positions, heights and tristimulus values of an atmosphere lamp; the automatic feeding mechanism is used for carrying out pre-electrifying treatment on the atmosphere lamp; the rotary conveying mechanism is used for carrying out rotary conveying on the automatic feeding mechanism after the pre-electrifying treatment; and the driving mechanism is used for conveying the rotationally carried product into the detection mechanism. The whole set of the LED lamp calibration device is convenient to operate, the production efficiency is greatly improved, the misjudgment rate is greatly reduced, the qualification rate of products is greatly increased, the whole set of detection process is completed in the sealed camera bellows, the influence of external light on the calibration result is effectively avoided, the color and the brightness of the LED lamp are ensured to be consistent, and the difference is reduced.
Description
Technical Field
The invention relates to the technical field of intelligent calibration, in particular to atmosphere lamp calibration equipment.
Background
The calibration equipment is special communication equipment widely applied to the fields of automobile atmosphere lamps and the like, has single function and difficult operation, can calibrate a plurality of lamp colors and full-automatic operation equipment, and greatly improves the calibrated qualification rate.
The current atmosphere lamp calibration equipment is inconvenient to operate during calibration, production efficiency is low, and the brightness and the color of the LED lamps in different batches are different, so that the experience of customers is greatly reduced.
Disclosure of Invention
The invention aims to provide atmosphere lamp calibration equipment so as to solve the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions:
An atmosphere lamp calibration apparatus comprising:
the detecting mechanism is used for detecting the X, Y position degrees, the heights and the tristimulus values of the atmosphere lamp;
The automatic feeding mechanism is used for carrying out pre-electrifying treatment on the atmosphere lamp;
The rotary conveying mechanism is used for carrying out rotary conveying on the automatic feeding mechanism after the pre-electrifying treatment;
And the driving mechanism is used for conveying the rotationally carried product into the detection mechanism.
As a further technical scheme of the present invention, the automatic feeding mechanism includes:
A frame;
the product detection piece is arranged on the rack and is used for detecting products;
the clamping piece is arranged on the frame, and clamps the product when the product detection piece detects the product;
And the test piece is arranged on the rack, and after the clamping frame clamps the product, the test piece pre-energizes the product, and after the energization is finished, the clamping piece loosens the product.
As a further technical scheme of the invention, the product detection piece is a correlation optical fiber;
The clamping member includes:
the product clamp is arranged on the rack;
A product clamping block slidably mounted on the product clamp;
The unlocking cylinder is fixedly arranged on the rack, and the output end of the unlocking cylinder is fixedly connected with the product clamping block;
The spring is arranged between the product clamping block and the product clamp;
a clamp bushing mounted on the product clamp;
The test piece includes:
The power-on air cylinder is fixedly arranged on the frame;
The probe seat is fixedly arranged at the output end of the electrified cylinder, and a probe is arranged at one end, far away from the electrified cylinder, of the probe seat;
The proximity switch is fixedly arranged on the frame.
As still further another aspect of the present invention, the rotary conveyance mechanism includes:
A lifting cylinder;
The servo motor is arranged at one end of the lifting cylinder;
The mounting plate is fixedly arranged at the output end of one end, far away from the lifting cylinder, of the servo motor, and the servo motor rotates along with the mounting plate when working;
The tray locking cylinder is arranged on the mounting plate;
the bolt is arranged on the mounting plate in a sliding manner, and the bolt is connected with the output end of the tray locking cylinder.
As still further technical scheme of the invention, the tray locking cylinder is connected with the mounting plate through the floating head, the mounting plate is fixedly provided with the first sliding rail, and the bolt is arranged on the first sliding rail and is in sliding connection with the first sliding rail; the mounting plate is connected with the servo motor through a first speed reducer; the mounting plate is connected with the lifting cylinder through an angular contact bearing, and a servo origin block is fixedly arranged on the mounting plate; and a plurality of buffers are arranged on the outer side of the lifting cylinder, and are uniformly distributed on the outer side of the lifting cylinder.
As still further aspects of the present invention, the driving mechanism includes:
A support;
an X-axis driving member mounted on the supporting member for driving in an X-axis direction;
the Y-axis driving piece is arranged on the supporting piece and is used for driving in the Y-axis direction;
and the Z-axis driving piece is arranged on the supporting piece and used for driving in the Z-axis direction.
As a still further aspect of the present invention, the support includes:
a Z-axis support plate;
one end of the X-axis supporting plate is arranged on the Z-axis supporting plate and is in sliding connection with the Z-axis supporting plate;
The Y-axis supporting plate is arranged at one end of the X-axis supporting plate far away from the Z-axis supporting plate and is in sliding connection with the Z-axis supporting plate;
the X-axis driving member includes:
The X-axis servo is fixedly arranged on the X-axis supporting plate and is connected with the Y-axis supporting plate through a coupler;
The X-axis sliding rail is fixedly arranged on the X-axis supporting plate and used for guiding the Y-axis supporting plate;
the Y-axis driving member includes:
the Y-axis servo is fixedly arranged at one end, far away from the X-axis support plate, of the Y-axis support plate;
the Y-axis sliding rail is fixedly arranged on the Y-axis supporting plate;
the power-on probe is fixedly arranged at the output end of the Y-axis servo, and is sleeved on the Y-axis sliding rail and is in sliding connection with the Y-axis sliding rail;
the Z-axis driving member includes:
The Z-axis servo is fixedly arranged on the Z-axis supporting plate, and the output end of the Z-axis servo is connected with the X-axis supporting plate through a speed reducer;
The Z-axis sliding rail is fixedly arranged on the Z-axis supporting plate and is in sliding connection with the X-axis supporting plate.
As still further technical solutions of the present invention, the detection mechanism includes:
A camera bellows;
the position detection piece is arranged in the camera bellows and is used for detecting the X, Y position and the height of the lamp;
The luminous detection piece is arranged in the camera bellows and is used for detecting the trichromatic value of the lamp;
and the switch piece is arranged on one side of the camera bellows and matched with the camera bellows and is used for controlling the switch of the camera bellows.
As still further technical solution of the present invention, the switch member includes:
The lifting door cylinder is fixedly arranged on the camera bellows;
The through hole is formed in the camera bellows;
The camera bellows door is matched with the through hole and is connected with the output end of the lifting door cylinder;
The sliding rail is fixedly arranged on the inner wall of the camera bellows door, and the camera bellows door is arranged on the sliding rail and is in sliding connection with the sliding rail;
the position detecting member includes:
the CCD is arranged in the camera bellows and used for detecting the X, Y position degrees of the lamp;
the laser displacement sensor is arranged in the camera bellows and used for detecting the height of the lamp;
the light source is arranged in the camera bellows;
The luminous detection piece is an integrating sphere.
Compared with the prior art, the invention has the beneficial effects that: the whole set of structure is convenient to operate, the production efficiency is greatly improved, the misjudgment rate is greatly reduced, the qualification rate of products is greatly increased, the whole set of detection process is completed in the sealed camera bellows, the influence of external light on the calibration result is effectively avoided, the color and the brightness of the LED lamp are ensured to be consistent, and the difference is reduced.
Drawings
FIG. 1 is a schematic structural view of an automatic feeding mechanism in an atmosphere lamp calibration apparatus;
FIG. 2 is a top view of an automatic feed mechanism in an atmosphere lamp calibration apparatus;
FIG. 3 is a cross-sectional view at A-A in FIG. 2;
FIG. 4 is a front view of the rotary handling mechanism in the atmosphere lamp calibration apparatus;
FIG. 5 is a cross-sectional view at B-B in FIG. 4;
FIG. 6 is a schematic diagram of the driving mechanism in the atmosphere lamp calibration apparatus;
FIG. 7 is a schematic structural diagram of a detection mechanism in an atmosphere lamp calibration apparatus;
fig. 8 is a schematic structural diagram of a detection mechanism in an atmosphere lamp calibration apparatus according to another embodiment.
In the figure: 1-powered cylinder, 2-unlocking cylinder, 3-correlation fiber, 4-product clamping block, 5-product clamp, 6-spring, 7-clamp bushing, 8-proximity switch, 9-probe, 10-probe seat, 11-lifting cylinder, 12-buffer, 13-servo motor, 14-first speed reducer, 15-latch, 16-first slide rail, 17-tray locking cylinder, 18-floating head, 19-angular contact bearing, 20-servo origin block, 21-X axis servo, 22-coupler, 23-X axis slide rail, 24-powered probe, 25-Y axis slide rail, 26-Y axis servo, 27-Z axis servo, 28-second speed reducer, 29-Z axis slide rail, 30-lifting door cylinder, 31-darkdoor, 32-darkbox, 33-second slide rail, 34-integrating sphere, 35-laser displacement sensor, 36-light source, 37-CCD.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
The embodiment of the invention is realized in that the atmosphere lamp calibration apparatus as shown in fig. 1,4, 6 and 7 comprises:
the detecting mechanism is used for detecting the X, Y position degrees, the heights and the tristimulus values of the atmosphere lamp;
The automatic feeding mechanism is used for carrying out pre-electrifying treatment on the atmosphere lamp;
The rotary conveying mechanism is used for carrying out rotary conveying on the automatic feeding mechanism after the pre-electrifying treatment;
And the driving mechanism is used for conveying the rotationally carried product into the detection mechanism.
When the automatic feeding device is in practical application, the product is firstly placed on the automatic feeding mechanism, the automatic feeding mechanism fixes the product and carries out pre-electrifying treatment, the product is rotated 180 degrees under the action of the rotary carrying mechanism after treatment, then the product is sent into the detecting mechanism through the driving mechanism to be detected, namely the X, Y position degree, the height and the tristimulus value of the product are automatically detected, and the detection result is recorded on a computer, so that the data storage is traceable, the whole structure is convenient to operate, the production efficiency is greatly improved, the misjudgment rate is greatly reduced, and the qualification rate of the product is greatly increased.
As shown in fig. 1 to 3, as a preferred embodiment of the present invention, the automatic feeding mechanism includes:
A frame;
the product detection piece is arranged on the rack and is used for detecting products;
the clamping piece is arranged on the frame, and clamps the product when the product detection piece detects the product;
And the test piece is arranged on the rack, and after the clamping frame clamps the product, the test piece pre-energizes the product, and after the energization is finished, the clamping piece loosens the product.
In one case of this embodiment, the during operation is put the product on the clamping piece earlier, and the clamping piece opens this moment, and when detecting that there is the product, the clamping piece work is tight with the product clamp, and here is through the control center control of current controller or atmosphere lamp calibration system self-contained, and the work piece after the clamp accomplishes the circular telegram in advance under the action of test piece, and the clamping piece loosens after the circular telegram is accomplished, has guaranteed the stability when circular telegram in advance to convenient follow-up processing.
In order to ensure efficient performance, the product detection piece is a correlation optical fiber;
The clamping member includes:
the product clamp is arranged on the rack;
A product clamping block slidably mounted on the product clamp;
The unlocking cylinder is fixedly arranged on the rack, and the output end of the unlocking cylinder is fixedly connected with the product clamping block;
The spring is arranged between the product clamping block and the product clamp;
a clamp bushing mounted on the product clamp;
The test piece includes:
The power-on air cylinder is fixedly arranged on the frame;
The probe seat is fixedly arranged at the output end of the electrified cylinder, and a probe is arranged at one end, far away from the electrified cylinder, of the probe seat;
the proximity switch is fixedly arranged on the rack;
That is, during operation, the unlocking cylinder 2 slides relative to the product clamp 5 with the product clamping block 4, when the unlocking cylinder and the product clamping block are close to each other, the product is clamped and fixed, when the unlocking cylinder and the product clamping block are far away from each other, the product can be put in or taken out, and preferably, the clamping piece further comprises: a spring 6 arranged between the product clamping block 4 and the product clamp 5; a clamp bush 7 mounted on the product clamp 5, that is, the clamp bush 7 is provided to move the whole by providing a spring 6 to buffer and reset; when pre-electrifying, the electrifying cylinder 1 carries the probe seat 10 to move relative to the product and is matched with the probe seat through the proximity switch 8 until the probe 9 on the probe seat 10 is inserted into the product, thus completing pre-electrifying, realizing automatic feeding and improving the working efficiency.
As shown in fig. 4 and 5, as another preferred embodiment of the present invention, the rotary conveyance mechanism includes:
a lifting cylinder 11;
A servo motor 13 mounted at one end of the lifting cylinder 11;
the mounting plate is fixedly arranged at the output end of one end, far away from the lifting cylinder 11, of the servo motor 13, and the servo motor 13 rotates along with the mounting plate when working;
a tray locking cylinder 17 mounted on the mounting plate;
The bolt 15 is arranged on the mounting plate in a sliding manner, and the bolt 15 is connected with the output end of the tray locking cylinder 17.
In one case of the embodiment, the latch 15 is pushed out by the tray locking cylinder 17, so that the latch 15 is spliced with the tray mechanism, then the lifting cylinder 11 is lifted up to lift the tray mechanism off the ground, then the whole body is carried by the servo motor 13 to rotate 180 degrees or to a required rotation angle, after the rotation is completed, the lifting cylinder 11 is lifted down to enable the tray mechanism to be in contact with the supporting surface, and then the latch 15 is pushed back by the tray locking cylinder 17 so as to carry out subsequent rotation carrying work, so that the carrying efficiency is improved; preferably, the tray locking cylinder 17 is connected with a mounting plate through a floating head 18, a first sliding rail 16 is fixedly mounted on the mounting plate, and the bolt 15 is arranged on the first sliding rail 16 and is in sliding connection with the first sliding rail; the mounting plate is connected with a servo motor 13 through a first speed reducer 2814; the mounting plate is connected with the lifting cylinder 11 through an angular contact bearing 19, and a servo origin block 20 is fixedly arranged on the mounting plate; a plurality of buffers 12 are arranged on the outer side of the lifting cylinder 11, and the buffers 12 are uniformly distributed on the outer side of the lifting cylinder 11; that is, the sliding stability of the bolt 15 is guaranteed through the first sliding rail 16, so that the buffer 12 is more stable and accurate to be inserted into the tray mechanism, the rotation stability of the mounting plate is guaranteed through the cooperation of the first speed reducer 2814 and the angular contact bearing 19, the rotation origin is conveniently determined through the arrangement of the servo origin block 20, the buffer is more practical, the buffer 12 is arranged at the movable end of the lifting cylinder 11, the descending process is buffered, the falling is prevented from being too fast or unexpected, and the protection effect is good.
As shown in fig. 6, as another preferred embodiment of the present invention, the driving mechanism includes:
A support;
an X-axis driving member mounted on the supporting member for driving in an X-axis direction;
the Y-axis driving piece is arranged on the supporting piece and is used for driving in the Y-axis direction;
and the Z-axis driving piece is arranged on the supporting piece and used for driving in the Z-axis direction.
In one case of the embodiment, the support member is provided to support the X-axis driving member, the Y-axis driving member and the Z-axis driving member, so that stable driving in three directions of the X-axis, the Y-axis and the Z-axis is realized, and the practicability is improved; specific:
the support includes:
a Z-axis support plate;
one end of the X-axis supporting plate is arranged on the Z-axis supporting plate and is in sliding connection with the Z-axis supporting plate;
The Y-axis supporting plate is arranged at one end of the X-axis supporting plate far away from the Z-axis supporting plate and is in sliding connection with the Z-axis supporting plate;
the X-axis driving member includes:
the X-axis servo 21 is fixedly arranged on the X-axis supporting plate, and the X-axis servo 21 is connected with the Y-axis supporting plate through a coupler 22;
The X-axis sliding rail 23 is fixedly arranged on the X-axis supporting plate and used for guiding the Y-axis supporting plate;
the Y-axis driving member includes:
The Y-axis servo 26 is fixedly arranged at one end of the Y-axis supporting plate far away from the X-axis supporting plate;
the Y-axis sliding rail 25 is fixedly arranged on the Y-axis supporting plate;
the electrifying probe 24 is fixedly arranged at the output end of the Y-axis servo 26, and the electrifying probe 24 is sleeved on the Y-axis slide rail 25 and is in sliding connection with the Y-axis slide rail;
the Z-axis driving member includes:
the Z-axis servo 27 is fixedly arranged on the Z-axis supporting plate, and the output end of the Z-axis servo 27 is connected with the X-axis supporting plate through a speed reducer 2814;
The Z-axis sliding rail 29 is fixedly arranged on the Z-axis supporting plate, and the Z-axis sliding rail 29 is in sliding connection with the X-axis supporting plate;
When the device works, the X-axis supporting plate vertically slides on the Z-axis supporting plate, the Y-axis supporting plate horizontally slides left and right on the X-axis supporting plate, the Y-axis supporting plate is horizontally arranged front and back and can be horizontally driven front and back, and the three are matched to realize driving movement at any position in space, so that the device has strong practicability; the X-axis servo 21 carries the Y-axis bearing support plate to slide left and right in the horizontal direction, and the arrangement of the X-axis sliding rail 23 improves the sliding stability of the Y-axis support plate; the Y-axis servo 26 carries the energizing probe 24 to slide back and forth in the horizontal direction, and the sliding stability of the energizing probe 24 is improved due to the arrangement of the Y-axis sliding rail 25.
As shown in fig. 7 and 8, as another preferred embodiment of the present invention, the detection mechanism includes:
A camera box 32;
The position detection piece is arranged in the camera bellows 32 and is used for detecting the X, Y position and the height of the lamp;
a light emitting detection member installed in the camera bellows 32 for detecting the tristimulus values of the lamps;
and the switch piece is arranged on one side of the camera bellows 32 and matched with the camera bellows 32, and is used for controlling the switch of the camera bellows 32.
In one case of the embodiment, the switch piece is used for controlling the camera bellows 32 to be opened, the lamp is placed in the camera bellows 32 to be closed by the switch piece, so that the interference of an external light source 36 on a detection structure is avoided, the detection accuracy is improved, the X, Y position degree of the lamp is detected firstly during detection, then the height of the lamp is detected, finally the trichromatic value of the light is detected, the calibrated trichromatic value is recorded on a computer, the data storage is traceable, the test is all qualified, the camera bellows 32 is opened to take out the lamp, the next group of calibration is prepared, and the detection efficiency is improved; specific:
the switch member includes:
A lifting door cylinder 30 fixedly installed on the camera bellows 32;
a through hole formed in the camera bellows 32;
the camera bellows door 31 is matched with the through hole, and the camera bellows door 31 is connected with the output end of the lifting door cylinder 30;
the second sliding rail 33 is fixedly arranged on the inner wall of the camera bellows door 31, and the camera bellows door 31 is arranged on the second sliding rail 33 and is in sliding connection with the second sliding rail;
the position detecting member includes:
a CCD37 installed in the camera bellows 32 for detecting the X, Y position of the lamp;
A laser displacement sensor 35 installed in the camera bellows 32 for detecting the height of the lamp;
A light source 36 mounted within the camera bellows 32;
the luminescence detection piece is an integrating sphere 34;
Namely, the lifting of the dark box door 31 is controlled through the lifting door air rod, when the through hole is plugged by the dark box door 31, the dark box 32 is closed, the external light interference is avoided, when the dark box door 31 is completely staggered with the through hole, the dark box 32 is opened, the lamp is conveniently placed at the moment, and preferably, the switch part further comprises: the second sliding rail 33 is fixedly arranged on the inner wall of the camera bellows door 31, and the camera bellows door 31 is arranged on the second sliding rail 33 and is in sliding connection with the second sliding rail, namely the camera bellows door 31 is guided through the second sliding rail 33, so that the sliding stability is improved; by arranging the light source 36, the stability of internal light is ensured, the stability of X, Y position degree and height detection is improved, and the influence on the subsequent detection of tristimulus values is prevented; the three colors of red, green and white are calibrated through the integrating sphere 34, the calibrated three-color value is recorded on a computer, and the data storage is traceable and more practical.
Working principle: the PCB is scanned manually, the unlocking cylinder 2 stretches out to unlock the clamping mechanism, the product clamping block 4 is loosened, the product is placed into the product clamp 5 manually, the correlation optical fiber 3 detects that the product is arranged on the product clamp 5, the two hands are started, the unlocking cylinder 2 retracts, the product clamping block 4 clamps the product, the operation is repeated for three times in sequence, the energizing cylinder 1 stretches out to energize and heat the product for pre-lighting, the energizing is completed, and the energizing cylinder 1 retracts; the lifting cylinder 11 is retracted to drive the whole mechanism to descend to the tray position, the tray locking cylinder 17 is extended to insert the bolt 15 into the clamp bushing 7, the lifting cylinder 11 is extended to drive the whole mechanism to ascend, the servo motor 13 drives the whole mechanism to rotate 180 degrees, the lifting cylinder 11 drives the whole mechanism to descend to the tray position again, the tray locking cylinder 17 is retracted to bring the bolt 15 back, and the lifting cylinder 11 is extended to the position; the Y-axis servo 26 moves the tray mechanism into the camera bellows 32, the lifting door cylinder 30 stretches out to close the camera bellows door 31, the X-axis servo 21 moves the first lamp to the bottom of the CCD37, the CCD37 starts to detect the X and Y positions of the lamps, the detection is completed, the X-axis servo 21 then transfers the first lamp to the bottom of the laser displacement sensor 35, the laser displacement sensor 35 detects the height value of the first lamp, the operation is repeated three times later, all XYZ values detected are recorded and displayed on a computer, the electrifying probe 24 electrifies and lights four products, the X-axis servo 21 transfers the first lamp to the bottom of the integrating sphere 34 to calibrate red, green and white three colors, the calibrated three colors are recorded on the computer, the data storage is traceable, the lifting door cylinder 30 opens the camera bellows door 31, the X-axis servo 21, the Y-axis servo 26 and the Z-axis servo 27 move the tray out of the camera bellows 32.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.
Claims (6)
1. An atmosphere lamp calibration apparatus, characterized by comprising:
the detecting mechanism is used for detecting the X, Y position degrees, the heights and the tristimulus values of the atmosphere lamp;
The automatic feeding mechanism is used for carrying out pre-electrifying treatment on the atmosphere lamp;
The rotary conveying mechanism is used for carrying out rotary conveying on the automatic feeding mechanism after the pre-electrifying treatment;
the actuating mechanism for send into detection mechanism with the product after rotatory transport, automatic feeding mechanism includes:
A frame;
the product detection piece is arranged on the rack and is used for detecting products;
the clamping piece is arranged on the frame, and clamps the product when the product detection piece detects the product;
the test piece is arranged on the rack, after the clamping frame clamps the product, the test piece pre-energizes the product, and after the energization is finished, the clamping piece loosens the product, and the product detection piece is a correlation optical fiber;
The clamping member includes:
the product clamp is arranged on the rack;
A product clamping block slidably mounted on the product clamp;
The unlocking cylinder is fixedly arranged on the rack, and the output end of the unlocking cylinder is fixedly connected with the product clamping block;
The spring is arranged between the product clamping block and the product clamp;
a clamp bushing mounted on the product clamp;
The test piece includes:
The power-on air cylinder is fixedly arranged on the frame;
The probe seat is fixedly arranged at the output end of the electrified cylinder, and a probe is arranged at one end, far away from the electrified cylinder, of the probe seat;
proximity switch, fixed mounting is in the frame, rotatory transport mechanism includes:
A lifting cylinder;
The servo motor is arranged at one end of the lifting cylinder;
The mounting plate is fixedly arranged at the output end of one end, far away from the lifting cylinder, of the servo motor, and the servo motor rotates along with the mounting plate when working;
The tray locking cylinder is arranged on the mounting plate;
the bolt is arranged on the mounting plate in a sliding manner, and the bolt is connected with the output end of the tray locking cylinder.
2. The atmosphere lamp calibration apparatus according to claim 1, wherein the tray locking cylinder is connected to a mounting plate through a floating head, a first slide rail is fixedly mounted on the mounting plate, and the latch is disposed on the first slide rail and is slidably connected thereto; the mounting plate is connected with the servo motor through a first speed reducer; the mounting plate is connected with the lifting cylinder through an angular contact bearing, and a servo origin block is fixedly arranged on the mounting plate; and a plurality of buffers are arranged on the outer side of the lifting cylinder, and are uniformly distributed on the outer side of the lifting cylinder.
3. The ambient light calibration device of claim 1, wherein the drive mechanism comprises:
A support;
an X-axis driving member mounted on the supporting member for driving in an X-axis direction;
the Y-axis driving piece is arranged on the supporting piece and is used for driving in the Y-axis direction;
and the Z-axis driving piece is arranged on the supporting piece and used for driving in the Z-axis direction.
4. An atmosphere lamp calibration apparatus according to claim 3, wherein the support comprises:
a Z-axis support plate;
one end of the X-axis supporting plate is arranged on the Z-axis supporting plate and is in sliding connection with the Z-axis supporting plate;
The Y-axis supporting plate is arranged at one end of the X-axis supporting plate far away from the Z-axis supporting plate and is in sliding connection with the Z-axis supporting plate;
the X-axis driving member includes:
The X-axis servo is fixedly arranged on the X-axis supporting plate and is connected with the Y-axis supporting plate through a coupler;
The X-axis sliding rail is fixedly arranged on the X-axis supporting plate and used for guiding the Y-axis supporting plate;
the Y-axis driving member includes:
the Y-axis servo is fixedly arranged at one end, far away from the X-axis support plate, of the Y-axis support plate;
the Y-axis sliding rail is fixedly arranged on the Y-axis supporting plate;
The power-on probe is fixedly arranged at the output end of the Y-axis servo, and is sleeved on the Y-axis and connected with the Y-axis in a sliding manner;
the Z-axis driving member includes:
The Z-axis servo is fixedly arranged on the Z-axis supporting plate, and the output end of the Z-axis servo is connected with the X-axis supporting plate through a speed reducer; the Z-axis sliding rail is fixedly arranged on the Z-axis supporting plate and is in sliding connection with the X-axis supporting plate.
5. The atmosphere lamp calibration apparatus according to claim 1, wherein the detection mechanism comprises:
A camera bellows;
the position detection piece is arranged in the camera bellows and is used for detecting the X, Y position and the height of the lamp;
The luminous detection piece is arranged in the camera bellows and is used for detecting the trichromatic value of the lamp;
and the switch piece is arranged on one side of the camera bellows and matched with the camera bellows and is used for controlling the switch of the camera bellows.
6. The atmosphere lamp calibration apparatus according to claim 5, wherein the switch member comprises:
The lifting door cylinder is fixedly arranged on the camera bellows;
The through hole is formed in the camera bellows;
The camera bellows door is matched with the through hole and is connected with the output end of the lifting door cylinder;
The sliding rail is fixedly arranged on the inner wall of the camera bellows door, and the camera bellows door is arranged on the sliding rail and is in sliding connection with the sliding rail;
the position detecting member includes:
the CCD is arranged in the camera bellows and used for detecting the X, Y position degrees of the lamp;
the laser displacement sensor is arranged in the camera bellows and used for detecting the height of the lamp;
the light source is arranged in the camera bellows;
The luminous detection piece is an integrating sphere.
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| CN113917357B true CN113917357B (en) | 2024-04-30 |
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| CN101995326A (en) * | 2009-08-25 | 2011-03-30 | 上海诚测电子科技发展有限公司 | Test bed for testing comprehensive performance of LED modules |
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| CN109047045A (en) * | 2018-09-13 | 2018-12-21 | 东莞理工学院 | A kind of automatic checkout equipment of LED seat |
| CN209109640U (en) * | 2018-09-07 | 2019-07-16 | 上海优异达机电有限公司 | The detection sorting equipment of automobile atmosphere lamp |
| WO2021083138A1 (en) * | 2019-11-01 | 2021-05-06 | 宁波舜宇光电信息有限公司 | Parts support platform adapted for automatic parts changing, and corresponding automatic module testing apparatus |
| CN218917594U (en) * | 2021-10-12 | 2023-04-25 | 上海呈答智能科技有限公司 | Atmosphere lamp calibration equipment |
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2021
- 2021-09-29 CN CN202111155872.1A patent/CN113917357B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101995326A (en) * | 2009-08-25 | 2011-03-30 | 上海诚测电子科技发展有限公司 | Test bed for testing comprehensive performance of LED modules |
| CN203695441U (en) * | 2014-01-25 | 2014-07-09 | 东莞市中谱光电设备有限公司 | Feeding mechanism of automatic testing sorting machine for COB optical assembly |
| CN209109640U (en) * | 2018-09-07 | 2019-07-16 | 上海优异达机电有限公司 | The detection sorting equipment of automobile atmosphere lamp |
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| CN218917594U (en) * | 2021-10-12 | 2023-04-25 | 上海呈答智能科技有限公司 | Atmosphere lamp calibration equipment |
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