CN113917357A - Atmosphere lamp calibration equipment - Google Patents
Atmosphere lamp calibration equipment Download PDFInfo
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- CN113917357A CN113917357A CN202111155872.1A CN202111155872A CN113917357A CN 113917357 A CN113917357 A CN 113917357A CN 202111155872 A CN202111155872 A CN 202111155872A CN 113917357 A CN113917357 A CN 113917357A
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- 238000001514 detection method Methods 0.000 claims abstract description 39
- 239000000523 sample Substances 0.000 claims description 22
- 238000012360 testing method Methods 0.000 claims description 12
- 239000003638 chemical reducing agent Substances 0.000 claims description 9
- 239000000872 buffer Substances 0.000 claims description 8
- 238000006073 displacement reaction Methods 0.000 claims description 6
- 238000000504 luminescence detection Methods 0.000 claims description 3
- 239000000835 fiber Substances 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000012545 processing Methods 0.000 abstract description 3
- 238000012797 qualification Methods 0.000 abstract description 3
- 238000013500 data storage Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 239000013307 optical fiber Substances 0.000 description 4
- 239000003086 colorant Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/44—Testing lamps
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
- G01J1/00—Photometry, e.g. photographic exposure meter
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Abstract
The invention relates to atmosphere lamp calibration equipment, which belongs to the technical field of intelligent calibration and comprises a detection mechanism, a signal processing mechanism and a signal processing mechanism, wherein the detection mechanism is used for detecting X, Y position degree, height and tristimulus value of an atmosphere lamp; the automatic feeding mechanism is used for carrying out pre-electrifying treatment on the atmosphere lamp; the rotary conveying mechanism is used for carrying out rotary conveying on the automatic feeding mechanism subjected to pre-electrifying treatment; and the driving mechanism is used for conveying the products after the rotary conveying into the detection mechanism. The whole structure of the invention is convenient to operate, the production efficiency is greatly improved, the misjudgment rate is greatly reduced, the qualification rate of products is greatly increased, the whole detection process is completed in the closed dark box, the external light is effectively prevented from influencing the calibration result, the color and the brightness of the LED lamp are consistent, and the difference is reduced.
Description
Technical Field
The invention relates to the technical field of intelligent calibration, in particular to atmosphere lamp calibration equipment.
Background
The calibration equipment is special communication equipment widely applied to the fields of automobile atmosphere lamps and the like, has single function and difficult operation, and can calibrate a plurality of lamp colors and fully-automatic operation equipment in the prior art, so that the calibration qualified rate is greatly improved.
When the existing atmosphere lamp calibration equipment is used for calibration, the operation is inconvenient, the production efficiency is low, the brightness and the color of LED lamps in different batches have difference, and the experience of customers is greatly reduced.
Disclosure of Invention
It is an object of the present invention to provide an ambience light scaling device to solve the problems set forth in the background art.
In order to achieve the purpose, the invention provides the following technical scheme:
an ambience light scaling device, comprising:
the detection mechanism is used for detecting X, Y position degrees, heights and tristimulus values of the atmosphere lamp;
the automatic feeding mechanism is used for carrying out pre-electrifying treatment on the atmosphere lamp;
the rotary conveying mechanism is used for carrying out rotary conveying on the automatic feeding mechanism subjected to pre-electrifying treatment;
and the driving mechanism is used for conveying the products after the rotary conveying into the detection mechanism.
As a further technical solution of the present invention, the automatic feeding mechanism includes:
a frame;
the product detection piece is arranged on the rack and used for detecting products;
the clamping piece is arranged on the rack, and clamps the product when the product detection piece detects the product;
the testing piece is installed on the rack, when the clamping frame clamps the product, the testing piece pre-energizes the product, and after energization is completed, the clamping piece loosens the product.
As a further technical solution of the present invention, the product detecting member is a correlation optical fiber;
the clamping member includes:
the product clamp is arranged on the rack;
the product clamping block is slidably mounted on the product clamp;
the unlocking cylinder is fixedly arranged on the rack, and the output end of the unlocking cylinder is fixedly connected with the product clamping block;
the spring is arranged between the product clamping block and the product clamp;
a clamp bushing mounted on the product clamp;
the test piece includes:
the electrifying cylinder is fixedly arranged on the rack;
the probe seat is fixedly arranged at the output end of the electrified cylinder, and a probe is arranged at one end of the probe seat, which is far away from the electrified cylinder;
and the proximity switch is fixedly arranged on the rack.
As still another aspect of the present invention, the rotary conveyance mechanism includes:
a lifting cylinder;
the servo motor is arranged at one end of the lifting cylinder;
the mounting plate is fixedly mounted at the output end of one end of the servo motor, which is far away from the lifting cylinder, and the servo motor drives the mounting plate to rotate when working;
the tray locking cylinder is arranged on the mounting plate;
the bolt is arranged on the mounting plate in a sliding mode and is connected with the output end of the tray locking air cylinder.
As a further technical scheme of the invention, the tray locking cylinder is connected with the mounting plate through the floating head, the mounting plate is fixedly provided with a first slide rail, and the bolt is arranged on the first slide rail and is in sliding connection with the first slide rail; the mounting plate is connected with the servo motor through a first speed reducer; the mounting plate is connected with the lifting cylinder through an angular contact bearing, and a servo origin block is fixedly mounted on the mounting plate; a plurality of buffers are installed on the outer side of the lifting cylinder, and the buffers are uniformly distributed on the outer side of the lifting cylinder.
As a still further aspect of the present invention, the drive mechanism includes:
a support member;
the X-axis driving piece is arranged on the supporting piece and used for driving in the X-axis direction;
the Y-axis driving piece is arranged on the supporting piece and used for driving in the Y-axis direction;
and the Z-axis driving piece is arranged on the supporting piece and used for driving in the Z-axis direction.
As still further aspect of the present invention, the support member includes:
a Z-axis support plate;
one end of the X-axis supporting plate is arranged on the Z-axis supporting plate and is connected with the Z-axis supporting plate in a sliding manner;
the Y-axis supporting plate is arranged at one end, far away from the Z-axis supporting plate, of the X-axis supporting plate and is connected with the X-axis supporting plate in a sliding mode;
the X-axis drive includes:
the X-axis servo is fixedly arranged on the X-axis supporting plate and is connected with the Y-axis supporting plate through a coupler;
the X-axis sliding rail is fixedly arranged on the X-axis supporting plate and used for guiding the Y-axis supporting plate;
the Y-axis driver includes:
the Y-axis servo is fixedly arranged at one end of the Y-axis support plate, which is far away from the X-axis support plate;
the Y-axis sliding rail is fixedly arranged on the Y-axis supporting plate;
the power-on probe is fixedly arranged at the output end of the Y-axis servo and is sleeved on the Y-axis slide rail and is connected with the Y-axis slide rail in a sliding manner;
the Z-axis drive includes:
the Z-axis servo is fixedly arranged on the Z-axis supporting plate, and the output end of the Z-axis servo is connected with the X-axis supporting plate through a speed reducer;
and the Z-axis sliding rail is fixedly arranged on the Z-axis supporting plate and is connected with the X-axis supporting plate in a sliding manner.
As a still further aspect of the present invention, the detection mechanism includes:
a dark box;
the position detection piece is arranged in the dark box and is used for detecting X, Y position degrees and heights of the lamps;
the light-emitting detection piece is arranged in the dark box and used for detecting the tristimulus values of the lamp;
and the switch piece is arranged on one side of the camera bellows, is matched with the camera bellows and is used for controlling the switch of the camera bellows.
As a still further aspect of the present invention, the switch includes:
the lifting door cylinder is fixedly arranged on the dark box;
the through hole is formed in the dark box;
the hidden box door is matched with the through hole and is connected with the output end of the lifting door cylinder;
the sliding rail is fixedly arranged on the inner wall of the camera bellows door, and the camera bellows door is arranged on the sliding rail and is connected with the sliding rail in a sliding way;
the position detecting member includes:
the CCD is arranged in the dark box and is used for detecting the X, Y position degree of the lamp;
the laser displacement sensor is arranged in the dark box and used for detecting the height of the lamp;
the light source is arranged in the camera bellows;
the luminescence detection part is an integrating sphere.
Compared with the prior art, the invention has the beneficial effects that: the whole set of structure is convenient to operate, the production efficiency is greatly improved, the misjudgment rate is greatly reduced, the qualification rate of products is greatly increased, the whole set of detection process is completed in the closed dark box, the external light is effectively prevented from influencing the calibration result, the color and the brightness of the LED lamp are consistent, and the difference is reduced.
Drawings
FIG. 1 is a schematic structural diagram of an automatic feeding mechanism in an atmosphere lamp calibration device;
FIG. 2 is a top view of an automatic feeding mechanism in the atmosphere lamp calibration apparatus;
FIG. 3 is a cross-sectional view taken at A-A of FIG. 2;
FIG. 4 is a front view of a rotary handling mechanism in the atmosphere lamp calibration apparatus;
FIG. 5 is a cross-sectional view taken at B-B of FIG. 4;
FIG. 6 is a schematic diagram of a driving mechanism in an ambient light calibration apparatus;
FIG. 7 is a schematic diagram of a detection mechanism in an ambient light calibration apparatus;
FIG. 8 is a schematic structural diagram of a detection mechanism in the atmosphere lamp calibration device in another embodiment.
In the figure: 1-energized cylinder, 2-unlocked cylinder, 3-correlation optical fiber, 4-product clamping block, 5-product clamp, 6-spring, 7-clamp bush, 8-proximity switch, 9-probe, 10-probe seat, 11-lifting cylinder, 12-buffer, 13-servo motor, 14-first speed reducer, 15-bolt, 16-first slide rail, 17-tray locking cylinder, 18-floating head, 19-angular contact bearing, 20-servo origin block, 21-X-axis servo, 22-coupler, 23-X-axis slide rail, 24-energized probe, 25-Y-axis slide rail, 26-Y-axis servo, 27-Z-axis servo, 28-second speed reducer, 29-Z-axis slide rail, 30-a lifting door cylinder, 31-a dark box door, 32-a dark box, 33-a second slide rail, 34-an integrating sphere, 35-a laser displacement sensor, 36-a light source and 37-a CCD.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
The embodiment of the present invention is realized by an atmosphere lamp calibration apparatus as shown in fig. 1, 4, 6 and 7, comprising:
the detection mechanism is used for detecting X, Y position degrees, heights and tristimulus values of the atmosphere lamp;
the automatic feeding mechanism is used for carrying out pre-electrifying treatment on the atmosphere lamp;
the rotary conveying mechanism is used for carrying out rotary conveying on the automatic feeding mechanism subjected to pre-electrifying treatment;
and the driving mechanism is used for conveying the products after the rotary conveying into the detection mechanism.
When the automatic detection device is in practical application, a product is firstly placed on the automatic feeding mechanism, the automatic feeding mechanism fixes and pre-energizes the product, the product is rotated 180 degrees under the action of the rotary carrying mechanism after being processed, then the product is sent to the detection mechanism through the driving mechanism for detection, namely X, Y position degrees, height and tristimulus values of the product are automatically detected, and the detection result is recorded on a computer, so that data storage can be traced, the whole structure is convenient to operate, the production efficiency is greatly improved, the misjudgment rate is greatly reduced, and the qualification rate of the product is greatly increased.
As shown in fig. 1 to 3, as a preferred embodiment of the present invention, the automatic feeding mechanism includes:
a frame;
the product detection piece is arranged on the rack and used for detecting products;
the clamping piece is arranged on the rack, and clamps the product when the product detection piece detects the product;
the testing piece is installed on the rack, when the clamping frame clamps the product, the testing piece pre-energizes the product, and after energization is completed, the clamping piece loosens the product.
In the one kind of condition of this embodiment, the product was put on the clamping piece earlier in the during operation, and the clamping piece was opened this moment, and when the detection piece detected there was the product, the clamping piece work was pressed from both sides the product tight, and here is controlled through the control center of current controller or atmosphere lamp calibration system from the area, and the work piece after the clamp was tight accomplishes the pre-energization under the action of test piece, and the clamping piece loosens after the circular telegram was accomplished, has guaranteed the stability when pre-energization to make things convenient for subsequent processing and handle.
In order to ensure efficient operation, the product detection part is a correlation optical fiber;
the clamping member includes:
the product clamp is arranged on the rack;
the product clamping block is slidably mounted on the product clamp;
the unlocking cylinder is fixedly arranged on the rack, and the output end of the unlocking cylinder is fixedly connected with the product clamping block;
the spring is arranged between the product clamping block and the product clamp;
a clamp bushing mounted on the product clamp;
the test piece includes:
the electrifying cylinder is fixedly arranged on the rack;
the probe seat is fixedly arranged at the output end of the electrified cylinder, and a probe is arranged at one end of the probe seat, which is far away from the electrified cylinder;
the proximity switch is fixedly arranged on the rack;
that is, during the work, the unlocking cylinder 2 carries the product clamping block 4 to slide relative to the product clamp 5, when the product clamping block and the product clamp are close to each other, the product is clamped and fixed, when the product clamping block and the product clamp are far away from each other, the product can be put in or taken out, preferably, the clamping piece further comprises: the spring 6 is arranged between the product clamping block 4 and the product clamp 5; a clamp bush 7 installed on the product clamp 5, i.e., buffered and restored by providing a spring 6, the clamp bush 7 being provided to move integrally; when pre-electrifying, the electrifying cylinder 1 drives the probe seat 10 to move relative to the product and is matched with the product through the proximity switch 8 until the probe 9 on the probe seat 10 is inserted into the product, so that pre-electrifying is completed, automatic feeding is realized, and the working efficiency is improved.
As shown in fig. 4 and 5, as another preferred embodiment of the present invention, the rotary conveyance mechanism includes:
a lifting cylinder 11;
a servo motor 13 installed at one end of the lifting cylinder 11;
the mounting plate is fixedly arranged at the output end of one end of the servo motor 13, which is far away from the lifting cylinder 11, and the servo motor 13 drives the mounting plate to rotate when working;
a tray locking cylinder 17 mounted on the mounting plate;
and the bolt 15 is arranged on the mounting plate in a sliding manner, and the bolt 15 is connected with the output end of the tray locking cylinder 17.
In one case of this embodiment, the plug 15 is pushed out by the tray locking cylinder 17, so that the plug 15 is inserted into the tray mechanism, then the lifting cylinder 11 is lifted to lift the tray mechanism off the ground, and then the whole is driven by the servo motor 13 to rotate 180 ° or to a required rotation angle, after the rotation is completed, the lifting cylinder 11 is lowered to contact the tray mechanism with the supporting surface, and then the tray locking cylinder 17 pushes the plug 15 back to perform subsequent rotary transportation work, so that the transportation efficiency is improved; preferably, the tray locking cylinder 17 is connected with a mounting plate through a floating head 18, a first slide rail 16 is fixedly mounted on the mounting plate, and the bolt 15 is arranged on the first slide rail 16 and is in sliding connection with the first slide rail 16; the mounting plate is connected with a servo motor 13 through a first speed reducer 2814; the mounting plate is connected with the lifting cylinder 11 through an angular contact bearing 19, and a servo origin block 20 is fixedly mounted on the mounting plate; a plurality of buffers 12 are mounted on the outer side of the lifting cylinder 11, and the buffers 12 are uniformly distributed on the outer side of the lifting cylinder 11; the sliding stability of the bolt 15 is guaranteed through the first sliding rail 16, so that the inserting tray mechanism is more stable and accurate, the rotation stability of the mounting plate is guaranteed through the cooperation of the first speed reducer 2814 and the angular contact bearing 19, the rotation original point is conveniently determined by the servo original point block 20, the installation structure is more practical, the buffer 12 is arranged at the movable end of the lifting cylinder 11, the descending process is buffered, the falling is prevented from being too fast or accidentally caused, and the protection effect is good.
As another preferred embodiment of the present invention, as shown in fig. 6, the driving mechanism includes:
a support member;
the X-axis driving piece is arranged on the supporting piece and used for driving in the X-axis direction;
the Y-axis driving piece is arranged on the supporting piece and used for driving in the Y-axis direction;
and the Z-axis driving piece is arranged on the supporting piece and used for driving in the Z-axis direction.
In one case of the embodiment, the support member is arranged to support the X-axis driving member, the Y-axis driving member and the Z-axis driving member, so that stable driving in three directions of the X-axis, the Y-axis and the Z-axis is realized, and the practicability is improved; specifically, the method comprises the following steps:
the support member includes:
a Z-axis support plate;
one end of the X-axis supporting plate is arranged on the Z-axis supporting plate and is connected with the Z-axis supporting plate in a sliding manner;
the Y-axis supporting plate is arranged at one end, far away from the Z-axis supporting plate, of the X-axis supporting plate and is connected with the X-axis supporting plate in a sliding mode;
the X-axis drive includes:
the X-axis servo 21 is fixedly arranged on the X-axis supporting plate, and the X-axis servo 21 is connected with the Y-axis supporting plate through a coupler 22;
the X-axis sliding rail 23 is fixedly arranged on the X-axis supporting plate and used for guiding the Y-axis supporting plate;
the Y-axis driver includes:
a Y-axis servo 26 fixedly mounted on one end of the Y-axis support plate away from the X-axis support plate;
the Y-axis slide rail 25 is fixedly arranged on the Y-axis support plate;
the electrified probe 24 is fixedly arranged at the output end of the Y-axis servo 26, and the electrified probe 24 is sleeved on the Y-axis slide rail 25 and is in sliding connection with the Y-axis slide rail;
the Z-axis drive includes:
the Z-axis servo 27 is fixedly arranged on the Z-axis supporting plate, and the output end of the Z-axis servo 27 is connected with the X-axis supporting plate through a speed reducer 2814;
the Z-axis sliding rail 29 is fixedly arranged on the Z-axis supporting plate, and the Z-axis sliding rail 29 is connected with the X-axis supporting plate in a sliding manner;
when the X-axis support plate and the Y-axis support plate are in work, the X-axis support plate vertically slides on the Z-axis support plate, the Y-axis support plate horizontally slides left and right on the X-axis support plate, the Y-axis support plate is horizontally arranged front and back and can be driven horizontally, the three can be matched to drive and move at any position in space, and the practicability is high; the X-axis servo 21 drives the Y-bearing support plate to slide left and right in the horizontal direction, and the arrangement of the X-axis slide rail 23 improves the sliding stability of the Y-axis support plate; the Y-axis servo 26 drives the electrified probe 24 to slide back and forth in the horizontal direction, and the Y-axis slide rail 25 is arranged, so that the sliding stability of the electrified probe 24 is improved.
As shown in fig. 7 and 8, as another preferred embodiment of the present invention, the detecting mechanism includes:
a dark box 32;
a position detector installed in the dark box 32 for detecting X, Y position and height of the lamp;
a light emitting detector installed in the dark box 32 for detecting a tristimulus value of the lamp;
and the switch piece is arranged on one side of the dark box 32 and is matched with the dark box for controlling the opening and closing of the dark box 32.
In one aspect of the present embodiment, the dark box 32 is controlled to be opened by the switch, the lamp is placed in the dark box 32 which is closed by the switch, the external light source 36 is prevented from interfering with the detection structure, the detection accuracy is improved, during detection, X, Y position degrees of the lamp are detected first, then the height of the lamp is detected, finally the tristimulus value of the light is detected, the calibrated tristimulus value is recorded on the computer, data storage can be traced, all tests are qualified, the dark box 32 is opened to take out the lamp, the next group of calibration is prepared, and the detection efficiency is improved; specifically, the method comprises the following steps:
the switching piece includes:
a lift gate cylinder 30 fixedly mounted on the dark box 32;
a through hole opened on the dark box 32;
the camera bellows door 31 is matched with the through hole, and the camera bellows door 31 is connected with the output end of the lifting door cylinder 30;
the second slide rail 33 is fixedly arranged on the inner wall of the camera bellows door 31, and the camera bellows door 31 is arranged on the second slide rail 33 and is connected with the second slide rail in a sliding way;
the position detecting member includes:
a CCD37 installed in the dark box 32 for detecting the X, Y position degree of the lamp;
a laser displacement sensor 35 installed in the dark box 32 for detecting the height of the lamp;
a light source 36 mounted within the dark box 32;
the luminescence detection element is an integrating sphere 34;
control the lift of camera bellows door 31 through the lift door air lever promptly, realize closing of camera bellows 32 when camera bellows door 31 blocks up the through-hole, avoid outside light to disturb, when camera bellows door 31 staggers completely with the through-hole, camera bellows 32 is opened, conveniently puts into the lamp this moment, and is preferred, the switch spare still includes: the second slide rail 33 is fixedly arranged on the inner wall of the camera bellows door 31, the camera bellows door 31 is arranged on the second slide rail 33 and is in sliding connection with the second slide rail 33, namely, the camera bellows door 31 is guided by the second slide rail 33, so that the sliding stability is improved; by arranging the light source 36, the stability of internal light is ensured, the stability of X, Y position degree and height detection is improved, and meanwhile, the influence on subsequent detection of tristimulus values is also prevented; the red, green and white three colors are calibrated through the integrating sphere 34, the calibrated three color values are recorded on a computer, and data storage can be traced back, so that the method is more practical.
The working principle is as follows: the PCB is scanned by a worker, the unlocking cylinder 2 extends out to unlock the clamping mechanism, the product clamping block 4 is loosened, the product is manually placed into the product clamp 5, the correlation optical fiber 3 detects that the product is on the product clamp 5, the product is started by two hands, the unlocking cylinder 2 retracts, the product clamping block 4 clamps the product, the operation is sequentially repeated for three times, the electrifying cylinder 1 extends out to electrify, heat and pre-light the product, the electrifying is completed, and the electrifying cylinder 1 retracts; the lifting cylinder 11 retracts to drive the whole mechanism to descend to a tray position, the tray locking cylinder 17 extends to insert the plug pin 15 into the clamp bush 7, the lifting cylinder 11 extends to drive the whole mechanism to ascend, the servo motor 13 drives the whole mechanism to rotate 180 degrees, the lifting cylinder 11 drives the whole mechanism to descend to the tray position again, the tray locking cylinder 17 retracts to bring the plug pin 15 back, and the lifting cylinder 11 extends to the position; the tray mechanism is moved into the camera bellows 32 by the Y-axis servo 26, the camera bellows door 31 is closed when the lifting door cylinder 30 extends out, the first lamp is moved to the position under the CCD37 by the X-axis servo 21, the CCD37 starts to detect the X and Y position degrees of the lamp, the detection is finished, the first lamp is moved to the position under the laser displacement sensor 35 by the X-axis servo 21, the laser displacement sensor 35 detects the height value of the first lamp, the operation is repeated for three times in sequence, all the detected XYZ values for four times are recorded and displayed on a computer, the energizing probes 24 energize and light the four products, the first lamp is moved to the position under the integrating sphere 34 by the X-axis servo 21 to calibrate the red, green and white colors, and the calibrated tristimulus values are recorded on a computer, data storage can be traced, all tests are qualified, the lift gate cylinder 30 opens the camera bellows door 31, the X-axis servo 21, the Y-axis servo 26 and the Z-axis servo 27 move the tray out of the camera bellows 32.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (9)
1. An ambience light calibration device, comprising:
the detection mechanism is used for detecting X, Y position degrees, heights and tristimulus values of the atmosphere lamp;
the automatic feeding mechanism is used for carrying out pre-electrifying treatment on the atmosphere lamp;
the rotary conveying mechanism is used for carrying out rotary conveying on the automatic feeding mechanism subjected to pre-electrifying treatment;
and the driving mechanism is used for conveying the products after the rotary conveying into the detection mechanism.
2. The ambience lamp scaling device of claim 1, wherein the automatic feeding mechanism includes:
a frame;
the product detection piece is arranged on the rack and used for detecting products;
the clamping piece is arranged on the rack, and clamps the product when the product detection piece detects the product;
the testing piece is installed on the rack, when the clamping frame clamps the product, the testing piece pre-energizes the product, and after energization is completed, the clamping piece loosens the product.
3. The ambience lamp scaling device of claim 2, wherein the product detection member is a correlation fiber;
the clamping member includes:
the product clamp is arranged on the rack;
the product clamping block is slidably mounted on the product clamp;
the unlocking cylinder is fixedly arranged on the rack, and the output end of the unlocking cylinder is fixedly connected with the product clamping block;
the spring is arranged between the product clamping block and the product clamp;
a clamp bushing mounted on the product clamp;
the test piece includes:
the electrifying cylinder is fixedly arranged on the rack;
the probe seat is fixedly arranged at the output end of the electrified cylinder, and a probe is arranged at one end of the probe seat, which is far away from the electrified cylinder;
and the proximity switch is fixedly arranged on the rack.
4. The ambience lamp scaling device of claim 1, wherein the rotational handling mechanism includes:
a lifting cylinder;
the servo motor is arranged at one end of the lifting cylinder;
the mounting plate is fixedly mounted at the output end of one end of the servo motor, which is far away from the lifting cylinder, and the servo motor drives the mounting plate to rotate when working;
the tray locking cylinder is arranged on the mounting plate;
the bolt is arranged on the mounting plate in a sliding mode and is connected with the output end of the tray locking air cylinder.
5. The ambience lamp scaling device of claim 4, wherein the tray locking cylinder is connected to a mounting plate via a floating head, the mounting plate being fixedly provided with a first sliding rail, the plug being arranged on the first sliding rail and being slidably connected thereto; the mounting plate is connected with the servo motor through a first speed reducer; the mounting plate is connected with the lifting cylinder through an angular contact bearing, and a servo origin block is fixedly mounted on the mounting plate; a plurality of buffers are installed on the outer side of the lifting cylinder, and the buffers are uniformly distributed on the outer side of the lifting cylinder.
6. The ambience lamp scaling device of claim 1, wherein the driving mechanism includes:
a support member;
the X-axis driving piece is arranged on the supporting piece and used for driving in the X-axis direction;
the Y-axis driving piece is arranged on the supporting piece and used for driving in the Y-axis direction;
and the Z-axis driving piece is arranged on the supporting piece and used for driving in the Z-axis direction.
7. The ambience lamp scaling device of claim 6, wherein the support comprises:
a Z-axis support plate;
one end of the X-axis supporting plate is arranged on the Z-axis supporting plate and is connected with the Z-axis supporting plate in a sliding manner;
the Y-axis supporting plate is arranged at one end, far away from the Z-axis supporting plate, of the X-axis supporting plate and is connected with the X-axis supporting plate in a sliding mode;
the X-axis drive includes:
the X-axis servo is fixedly arranged on the X-axis supporting plate and is connected with the Y-axis supporting plate through a coupler;
the X-axis sliding rail is fixedly arranged on the X-axis supporting plate and used for guiding the Y-axis supporting plate;
the Y-axis driver includes:
the Y-axis servo is fixedly arranged at one end of the Y-axis support plate, which is far away from the X-axis support plate;
the Y-axis sliding rail is fixedly arranged on the Y-axis supporting plate;
the power-on probe is fixedly arranged at the output end of the Y-axis servo and sleeved on the Y axis and connected with the Y axis in a sliding manner;
the Z-axis drive includes:
the Z-axis servo is fixedly arranged on the Z-axis supporting plate, and the output end of the Z-axis servo is connected with the X-axis supporting plate through a speed reducer;
and the Z-axis sliding rail is fixedly arranged on the Z-axis supporting plate and is connected with the X-axis supporting plate in a sliding manner.
8. The ambience lamp scaling device of claim 1, wherein the detection mechanism includes:
a dark box;
the position detection piece is arranged in the dark box and is used for detecting X, Y position degrees and heights of the lamps;
the light-emitting detection piece is arranged in the dark box and used for detecting the tristimulus values of the lamp;
and the switch piece is arranged on one side of the camera bellows, is matched with the camera bellows and is used for controlling the switch of the camera bellows.
9. The ambience lamp scaling device of claim 8, wherein the switching member includes:
the lifting door cylinder is fixedly arranged on the dark box;
the through hole is formed in the dark box;
the hidden box door is matched with the through hole and is connected with the output end of the lifting door cylinder;
the sliding rail is fixedly arranged on the inner wall of the camera bellows door, and the camera bellows door is arranged on the sliding rail and is connected with the sliding rail in a sliding way;
the position detecting member includes:
the CCD is arranged in the dark box and is used for detecting the X, Y position degree of the lamp;
the laser displacement sensor is arranged in the dark box and used for detecting the height of the lamp;
the light source is arranged in the camera bellows;
the luminescence detection part is an integrating sphere.
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| CN202111155872.1A CN113917357B (en) | 2021-09-29 | 2021-09-29 | Atmosphere lamp calibration equipment |
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| CN113917357A true CN113917357A (en) | 2022-01-11 |
| CN113917357B CN113917357B (en) | 2024-04-30 |
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| CN101995326A (en) * | 2009-08-25 | 2011-03-30 | 上海诚测电子科技发展有限公司 | Test bed for testing comprehensive performance of LED modules |
| CN203695441U (en) * | 2014-01-25 | 2014-07-09 | 东莞市中谱光电设备有限公司 | Feeding mechanism of automatic testing sorting machine for COB optical assembly |
| CN109047045A (en) * | 2018-09-13 | 2018-12-21 | 东莞理工学院 | A kind of automatic checkout equipment of LED seat |
| CN209109640U (en) * | 2018-09-07 | 2019-07-16 | 上海优异达机电有限公司 | The detection sorting equipment of automobile atmosphere lamp |
| WO2021083138A1 (en) * | 2019-11-01 | 2021-05-06 | 宁波舜宇光电信息有限公司 | Parts support platform adapted for automatic parts changing, and corresponding automatic module testing apparatus |
| CN218917594U (en) * | 2021-10-12 | 2023-04-25 | 上海呈答智能科技有限公司 | Atmosphere lamp calibration equipment |
-
2021
- 2021-09-29 CN CN202111155872.1A patent/CN113917357B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101995326A (en) * | 2009-08-25 | 2011-03-30 | 上海诚测电子科技发展有限公司 | Test bed for testing comprehensive performance of LED modules |
| CN203695441U (en) * | 2014-01-25 | 2014-07-09 | 东莞市中谱光电设备有限公司 | Feeding mechanism of automatic testing sorting machine for COB optical assembly |
| CN209109640U (en) * | 2018-09-07 | 2019-07-16 | 上海优异达机电有限公司 | The detection sorting equipment of automobile atmosphere lamp |
| CN109047045A (en) * | 2018-09-13 | 2018-12-21 | 东莞理工学院 | A kind of automatic checkout equipment of LED seat |
| WO2021083138A1 (en) * | 2019-11-01 | 2021-05-06 | 宁波舜宇光电信息有限公司 | Parts support platform adapted for automatic parts changing, and corresponding automatic module testing apparatus |
| CN218917594U (en) * | 2021-10-12 | 2023-04-25 | 上海呈答智能科技有限公司 | Atmosphere lamp calibration equipment |
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| CN113917357B (en) | 2024-04-30 |
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