CN113915213A - Rain sensor pasting production line and use method thereof - Google Patents
Rain sensor pasting production line and use method thereof Download PDFInfo
- Publication number
- CN113915213A CN113915213A CN202111370497.2A CN202111370497A CN113915213A CN 113915213 A CN113915213 A CN 113915213A CN 202111370497 A CN202111370497 A CN 202111370497A CN 113915213 A CN113915213 A CN 113915213A
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- Prior art keywords
- rain sensor
- film
- rack
- suction
- conveyor
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000004140 cleaning Methods 0.000 claims abstract description 23
- 239000000463 material Substances 0.000 claims abstract description 6
- 230000007246 mechanism Effects 0.000 claims description 48
- 238000013519 translation Methods 0.000 claims description 21
- 238000001179 sorption measurement Methods 0.000 claims description 7
- 239000007921 spray Substances 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 4
- 239000002390 adhesive tape Substances 0.000 abstract description 2
- 230000008569 process Effects 0.000 description 4
- 239000003292 glue Substances 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 210000003437 trachea Anatomy 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000008093 supporting effect Effects 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
Abstract
The invention discloses a rain sensor pasting production line and a use method thereof, and the rain sensor pasting production line comprises the following steps: the device comprises a rack, wherein a plasma cleaning machine, a conveyor, a chip mounter and a material box are arranged on the rack; the conveyor can convey the rain sensor; the plasma cleaning machine is arranged above the conveyor and can clean the rain sensor conveyed on the conveyor; the chip mounter can paste a film on the rain sensor conveyed by the conveyor; a magazine capable of accommodating a film; the adhesive tape has the advantages of high adhering speed, high adhering quality, high adhering position and high work efficiency.
Description
Technical Field
The invention belongs to the technical field of glass processing, and particularly relates to a rain sensor pasting production line and a use method thereof.
Background
In the process of implementing the invention, the inventor finds that the prior art has at least the following problems:
in middle and high-end automobile glass, a rainfall sensor (rain sensor for short) is usually installed, the rain sensor is generally adhered by glue, and in modern streamlined operation, the quality requirement cannot be met by the pure manual adhesion of the glue.
Disclosure of Invention
The invention aims to provide a rain sensor pasting production line and a use method thereof, wherein the rain sensor pasting production line has the advantages of high pasting speed, high pasting quality, tighter pasting, more accurate pasting position and high working efficiency.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows: a rain sensor sticking production line is provided with:
the device comprises a rack, a cleaning device and a cleaning device, wherein the rack is provided with a plasma cleaning machine, a conveyor, a chip mounter and a material box;
the conveyor can convey rain sensors;
the plasma cleaning machine is arranged above the conveyor and can clean the rain sensor conveyed on the conveyor;
the chip mounter can paste a film on the rain sensor conveyed by the conveyor;
a magazine capable of accommodating a film;
the chip mounter has:
the device comprises a rack, wherein a lifting mechanism, a rotating mechanism, a sheet sucking mechanism and a translation mechanism are arranged on the rack;
the lifting mechanism is provided with:
the bracket is arranged on the rack through a translation mechanism;
the lifting cylinder is arranged on the bracket;
the mounting frame is connected with the piston of the lifting cylinder;
the sheet suction mechanism has:
a suction block; the end face of the workpiece adsorption device is provided with an adsorption hole which can adsorb a workpiece; the piece suction block is also provided with a blind hole which is communicated with the adsorption hole;
the hollow shaft is connected with the blind hole of the suction piece block; the hollow shaft is rotatably mounted on the mounting frame;
the air pipe is connected with the hollow shaft;
the vacuum generator is connected with the air pipe;
the rotating mechanism comprises:
the rotating motor is arranged on the mounting frame and is connected with the hollow shaft through a transmission mechanism;
the translation mechanism has:
the translation motor is arranged on the rack;
the screw rod is connected with a rotating shaft of the translation motor;
the nut is in threaded fit with the screw rod;
and the connecting seat is connected with the nut and is connected with the bracket.
The rotating motor is connected with the hollow shaft through a belt mechanism.
And the guide rod penetrates through the bracket and is connected with the micrometer head arranged on the bracket.
The fan-shaped block is provided with a connecting hole, the first end of the connecting hole is connected with the hollow shaft, and the second end of the connecting hole is connected with the suction piece block.
The air pipe is also provided with a speed control valve, a pressure switch and a vacuum filter; the vacuum filter is also provided with a filter bracket; the hollow shaft is connected with the air pipe through a joint.
The use method of the rain sensor pasting production line comprises the following steps:
1) manually placing the rain sensor on a conveying belt, and conveying by the conveying belt;
2) the rain sensor is conveyed to a spray head of the plasma cleaning machine by the conveying belt to complete the surface cleaning;
3) when the rain sensor is conveyed to the tail end, the rain sensor is manually taken down and installed in the rain sensor tool;
4) the film is absorbed on a film absorbing block of the rain-sensing sticking machine, and the direction of the film absorbing block is upward;
5) the rotating motor acts to drive the hollow shaft to rotate downwards;
6) the lifting cylinder presses down to enable the film to be attached to the rain sensor;
7) the translation mechanism of the bottom cabinet works to enable the whole support to move including the film suction block, meanwhile, the film suction shaft continues to rotate, and the film is gradually attached to the rain sensor;
8) after the sticking is finished, the lifting cylinder automatically retracts, and the suction piece block also rotates back to the original position to wait for the next operation.
One of the technical scheme has the advantages or beneficial effects of quickening the pasting speed, improving the pasting quality, enabling the pasting to be tighter, enabling the pasting position to be more accurate and enabling the working efficiency to be high.
Drawings
Fig. 1 is a schematic structural view of a rain sensor attaching production line provided in an embodiment of the present invention;
fig. 2 is a schematic structural view of a chip mounter of the rain sensor sticking production line of fig. 1;
FIG. 3 is a schematic structural view of a lifting mechanism of the rain sensor attaching line of FIG. 1;
fig. 4 is a schematic structural view of a rotating mechanism of the rain sensor attaching line of fig. 1;
FIG. 5 is a schematic structural view of a translation mechanism of the rain sensor attachment line of FIG. 1;
FIG. 6 is a schematic structural view of a sheet suction mechanism of the rain sensor attachment line of FIG. 1;
FIG. 7 is a schematic structural view of a sheet suction mechanism of the rain sensor attachment line of FIG. 6;
FIG. 8 is a schematic structural view of a sheet suction mechanism of the rain sensor attachment line of FIG. 6;
FIG. 9 is a schematic structural view of a sheet suction mechanism of the rain sensor attachment line of FIG. 6;
the labels in the above figures are: 1. the device comprises a frame, 2, a lifting mechanism, 21, a lifting cylinder, 22, a mounting frame, 23, a micrometer differential head, 24, a guide rod, 3, a rotating mechanism, 31, a rotating motor, 32, a belt, 4, a sheet sucking mechanism, 41, a speed control valve, 42, a hollow shaft, 43, a vacuum generator, 44, a fan-shaped block, 45, a joint, 47, a pressure switch, 48, a sheet sucking block, 49, a vacuum filter, 410, a filter support, 411, a sealing ring, 412, an air pipe, 5, a translation mechanism, 51, a translation motor, 52, a screw rod, 53, a nut, 54, a connecting seat, 6, a rack, 7, a plasma cleaning machine, 8 and a conveyor.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 9, a rain sensor attaching line has:
the device comprises a rack, wherein a plasma cleaning machine, a conveyor, a chip mounter and a material box are arranged on the rack;
the conveyor can convey the rain sensor; the plasma cleaning machine is mainly responsible for conveying the rain sensor, and achieves the purpose of cleaning through a spray head of the plasma cleaning machine in the conveying process.
The plasma cleaning machine is arranged above the conveyor and can clean the rain sensor conveyed on the conveyor; the device is mainly responsible for pre-pasting operation, the rain sensor is cleaned before pasting, and the spray head can spray plasma gas to clean the surface of a workpiece.
The chip mounter can paste a film on the rain sensor conveyed by the conveyor; the device is mainly responsible for pasting the 3M film on the rain sensor.
The material box can contain the film, and the film in the material box is manually loaded on the film sucking block; the rain-sensing machine base can improve the supporting effect.
The chip mounter has:
the frame is provided with a lifting mechanism, a rotating mechanism, a sheet sucking mechanism and a translation mechanism.
The cylinder pushes down the structure: the device is mainly responsible for pressing the sheet absorbing block down to apply pressure to the film and the rain sensor so as to achieve the purpose of sticking; the main structure is cylinder, guide rail slide block, etc.; the lifting mechanism is provided with: the bracket is arranged on the rack through a translation mechanism; the lifting cylinder is arranged on the bracket; and the mounting frame is connected with the piston of the lifting cylinder.
The sheet suction structure: and forming negative pressure by using a vacuum generator to adsorb the 3M glue to be pasted. The sheet suction mechanism has: a suction block; the end face of the workpiece clamping device is provided with an adsorption hole which can adsorb a workpiece; the suction piece block is also provided with a blind hole which is communicated with the suction hole; the film suction block is used for sucking the film and has the structural characteristic that the suction surface is provided with a plurality of small holes which are connected with the inner hole. The hollow shaft is connected with the blind hole of the suction piece block; the suction piece block is installed to provide a path for the compressed gas. A rubber ring is arranged between the sheet suction shaft and the sheet suction block, and the joint of the sheet suction shaft and the sheet suction block plays a role in sealing. The air pipe is connected with the hollow shaft; the trachea is the PU trachea, is gaseous delivery path. And the vacuum generator is connected with the air pipe. And the negative pressure actuating element is mainly responsible for forming negative pressure.
The motor rotating structure is as follows: the motor passes through the transmission of synchronizing wheel, realizes inhaling the rotation of piece, reaches the purpose of pasting, and rotary mechanism has: and the rotating motor is arranged on the mounting frame and is connected with the hollow shaft through a transmission mechanism.
The stepping motor drives the ball screw to realize left-right feeding. The translation mechanism has: the translation motor is arranged on the rack; the screw rod is connected with a rotating shaft of the translation motor; the nut is in threaded fit with the screw rod; and the connecting seat is connected with the nut and the bracket.
The pneumatic system provides compressed air for the cylinder and the vacuum generator, controls air pressure and the like. The display screen controls and adjusts the motion parameters. The rotating motor is connected with the hollow shaft through a belt mechanism.
The mounting rack is provided with a guide rod, the guide rod penetrates through the bracket to be connected with the micrometer differential head arranged on the bracket, and the motion stroke can be controlled.
The fan-shaped block is provided with a connecting hole, the first end of the connecting hole is connected with the hollow shaft, and the second end of the connecting hole is connected with the suction piece block.
The air pipe is also provided with a speed control valve, a pressure switch and a vacuum filter. Vacuum filters are used to purify air. The speed control valve is used for adjusting the negative pressure of the vacuum generator. The pressure switch is used for detecting the magnitude of negative pressure. The vacuum filter is also provided with a filter bracket. The hollow shaft is connected with the air pipe through a joint. The joint is a rotary joint and is connected with the suction piece shaft and the vacuum filter, and the tail end air pipe cannot be twisted and wound in the shaft rotating process.
In the initial state, the adhesive surface of the suction piece is upward, an operator presses the suction button to tear off a layer of wrapping paper from a 3M film (double-sided adhesive, wrapping paper is arranged on both sides, which is equivalent to double-sided adhesive tape), and the side with the remaining wrapping paper is attached to the mounting surface of the suction piece, and the torn layer is attached to a (rain sensor) workpiece outwards.
Compared with a sucker, the sucker can absorb a soft film, can absorb different objects due to different block shapes of the sucking film, can rotate a sucking film shaft, and can be matched with other processes such as sticking.
The use method of the rain sensor pasting production line comprises the following steps:
1) manually placing the rain sensor on a conveying belt, and conveying by the conveying belt;
2) the rain sensor is conveyed to a spray head of the plasma cleaning machine by the conveying belt to complete the surface cleaning;
3) when the rain sensor is conveyed to the tail end, the rain sensor is manually taken down and installed in the rain sensor tool;
4) the film is absorbed on a film absorbing block of the rain-sensing sticking machine, and the direction of the film absorbing block is upward;
5) the rotating motor acts to drive the hollow shaft to rotate downwards;
6) the lifting cylinder presses down to enable the film to be attached to the rain sensor;
7) the translation mechanism of the bottom cabinet works to enable the whole support to move including the film suction block, meanwhile, the film suction shaft continues to rotate, and the film is gradually attached to the rain sensor;
8) after the sticking is finished, the lifting cylinder automatically retracts, and the suction piece block also rotates back to the original position to wait for the next operation.
An operator A places the rain sensor on the conveying belt, the conveying belt conveys the rain sensor through the spray head of the plasma cleaning machine, the surface is cleaned, the adhesion force of the surface is enhanced, when the rain sensor is conveyed to the tail end, the operator B takes the rain sensor to be arranged in the rain sensor tool, the suction button of the rain sensor sticking machine is pressed, 3M films are sucked on the suction piece of the rain sensor sticking machine (the direction of the suction piece is upward at the moment), the sticking button is pressed, the motor acts to drive the suction piece shaft to rotate, the air cylinder is pressed down to enable the films to be stuck to the rain sensor, then the feeding mechanism of the bottom cabinet works, the whole air cylinder box comprises the suction piece to move leftwards, meanwhile, the suction piece shaft continues to rotate, and the films are gradually stuck to the rain sensor. After the sticking is finished, the air cylinder automatically retracts, and the suction piece block also rotates back to the original position to wait for the next operation.
After adopting foretell scheme, accelerate and paste speed, improve and paste the quality, it is tighter to paste, pastes the position more accurate, and work efficiency is high.
In the description of the present invention, it is to be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "one side", "top", "inner", "front", "center", "both ends", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "disposed," "connected," "secured," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; the terms may be directly connected or indirectly connected through an intermediate, and may be communication between two elements or interaction relationship between two elements, unless otherwise specifically limited, and the specific meaning of the terms in the present invention will be understood by those skilled in the art according to specific situations.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. A rain sensor sticking production line is characterized by comprising:
the device comprises a rack, a cleaning device and a cleaning device, wherein the rack is provided with a plasma cleaning machine, a conveyor, a chip mounter and a material box;
the conveyor can convey rain sensors;
the plasma cleaning machine is arranged above the conveyor and can clean the rain sensor conveyed on the conveyor;
the chip mounter can paste a film on the rain sensor conveyed by the conveyor;
a magazine capable of accommodating a film;
the chip mounter has:
the device comprises a rack, wherein a lifting mechanism, a rotating mechanism, a sheet sucking mechanism and a translation mechanism are arranged on the rack;
the lifting mechanism is provided with:
the bracket is arranged on the rack through a translation mechanism;
the lifting cylinder is arranged on the bracket;
the mounting frame is connected with the piston of the lifting cylinder;
the sheet suction mechanism has:
a suction block; the end face of the workpiece adsorption device is provided with an adsorption hole which can adsorb a workpiece; the piece suction block is also provided with a blind hole which is communicated with the adsorption hole;
the hollow shaft is connected with the blind hole of the suction piece block; the hollow shaft is rotatably mounted on the mounting frame;
the air pipe is connected with the hollow shaft;
the vacuum generator is connected with the air pipe;
the rotating mechanism comprises:
the rotating motor is arranged on the mounting frame and is connected with the hollow shaft through a transmission mechanism;
the translation mechanism has:
the translation motor is arranged on the rack;
the screw rod is connected with a rotating shaft of the translation motor;
the nut is in threaded fit with the screw rod;
and the connecting seat is connected with the nut and is connected with the bracket.
2. The rain sensor attaching line according to claim 1, wherein the rotary motor is connected to the hollow shaft by a belt mechanism.
3. The rain sensor pasting production line as claimed in claim 2, wherein a guide rod is arranged on the mounting rack, and the guide rod penetrates through the bracket and is connected with a micrometer differential head arranged on the bracket.
4. The rain sensor pasting production line according to claim 3, further comprising a sector, wherein the sector is provided with a connecting hole, a first end of the connecting hole is connected with the hollow shaft, and a second end of the connecting hole is connected with the suction piece block.
5. The rain sensor pasting production line according to claim 4, wherein said air pipe is further provided with a speed control valve, a pressure switch and a vacuum filter; the vacuum filter is also provided with a filter bracket; the hollow shaft is connected with the air pipe through a joint.
6. A method for using the rain sensor attaching line according to any one of claims 1 to 5, comprising the steps of:
1) manually placing the rain sensor on a conveying belt, and conveying by the conveying belt;
2) the rain sensor is conveyed to a spray head of the plasma cleaning machine by the conveying belt to complete the surface cleaning;
3) when the rain sensor is conveyed to the tail end, the rain sensor is manually taken down and installed in the rain sensor tool;
4) the film is absorbed on a film absorbing block of the rain-sensing sticking machine, and the direction of the film absorbing block is upward;
5) the rotating motor acts to drive the hollow shaft to rotate downwards;
6) the lifting cylinder presses down to enable the film to be attached to the rain sensor;
7) the translation mechanism of the bottom cabinet works to enable the whole support to move including the film suction block, meanwhile, the film suction shaft continues to rotate, and the film is gradually attached to the rain sensor;
8) after the sticking is finished, the lifting cylinder automatically retracts, and the suction piece block also rotates back to the original position to wait for the next operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111370497.2A CN113915213A (en) | 2021-11-18 | 2021-11-18 | Rain sensor pasting production line and use method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111370497.2A CN113915213A (en) | 2021-11-18 | 2021-11-18 | Rain sensor pasting production line and use method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113915213A true CN113915213A (en) | 2022-01-11 |
Family
ID=79247605
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111370497.2A Pending CN113915213A (en) | 2021-11-18 | 2021-11-18 | Rain sensor pasting production line and use method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113915213A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116825702A (en) * | 2022-06-21 | 2023-09-29 | 深圳市鸿芯微组科技有限公司 | Bonding chip mounter |
| CN116825702B (en) * | 2022-06-21 | 2024-05-14 | 深圳市鸿芯微组科技有限公司 | Bonding chip mounter |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWM485976U (en) * | 2012-12-27 | 2014-09-11 | Hon Hai Prec Ind Co Ltd | Pasting device |
| CN204099361U (en) * | 2014-07-16 | 2015-01-14 | 信义汽车玻璃(深圳)有限公司 | Rain sensor paster apparatus |
| CN205010367U (en) * | 2015-09-17 | 2016-02-03 | 福建省万达汽车玻璃工业有限公司 | Automatic device that bonds of general rain sensilla support |
| CN112340455A (en) * | 2020-11-10 | 2021-02-09 | 深圳市全洲自动化设备有限公司 | Paster production line for pasting polaroid on glass workpiece |
| CN112845475A (en) * | 2021-01-26 | 2021-05-28 | 深圳市大复科技有限公司 | Two-sided cleaning equipment of glass board |
| CN213981541U (en) * | 2020-12-28 | 2021-08-17 | 芜湖金三氏数控科技有限公司 | Adhesion suction piece block of rainfall sensor |
-
2021
- 2021-11-18 CN CN202111370497.2A patent/CN113915213A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWM485976U (en) * | 2012-12-27 | 2014-09-11 | Hon Hai Prec Ind Co Ltd | Pasting device |
| CN204099361U (en) * | 2014-07-16 | 2015-01-14 | 信义汽车玻璃(深圳)有限公司 | Rain sensor paster apparatus |
| CN205010367U (en) * | 2015-09-17 | 2016-02-03 | 福建省万达汽车玻璃工业有限公司 | Automatic device that bonds of general rain sensilla support |
| CN112340455A (en) * | 2020-11-10 | 2021-02-09 | 深圳市全洲自动化设备有限公司 | Paster production line for pasting polaroid on glass workpiece |
| CN213981541U (en) * | 2020-12-28 | 2021-08-17 | 芜湖金三氏数控科技有限公司 | Adhesion suction piece block of rainfall sensor |
| CN112845475A (en) * | 2021-01-26 | 2021-05-28 | 深圳市大复科技有限公司 | Two-sided cleaning equipment of glass board |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116825702A (en) * | 2022-06-21 | 2023-09-29 | 深圳市鸿芯微组科技有限公司 | Bonding chip mounter |
| CN116825702B (en) * | 2022-06-21 | 2024-05-14 | 深圳市鸿芯微组科技有限公司 | Bonding chip mounter |
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| PB01 | Publication | ||
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Application publication date: 20220111 |