CN113895919A - Self-adaptive deviation-correcting ink-jet circuit board printing system and printing method thereof - Google Patents
Self-adaptive deviation-correcting ink-jet circuit board printing system and printing method thereof Download PDFInfo
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- CN113895919A CN113895919A CN202111177837.XA CN202111177837A CN113895919A CN 113895919 A CN113895919 A CN 113895919A CN 202111177837 A CN202111177837 A CN 202111177837A CN 113895919 A CN113895919 A CN 113895919A
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- 238000007639 printing Methods 0.000 title claims abstract description 60
- 238000000034 method Methods 0.000 title claims abstract description 14
- 230000005540 biological transmission Effects 0.000 claims abstract description 29
- 239000007921 spray Substances 0.000 claims abstract description 19
- 238000007599 discharging Methods 0.000 claims abstract description 6
- 238000004364 calculation method Methods 0.000 claims description 11
- 238000007641 inkjet printing Methods 0.000 claims description 8
- 230000003044 adaptive effect Effects 0.000 claims description 6
- 238000013075 data extraction Methods 0.000 claims description 6
- 239000000284 extract Substances 0.000 claims description 3
- 230000000007 visual effect Effects 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims 1
- 230000008569 process Effects 0.000 abstract description 2
- 239000000463 material Substances 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 5
- 230000006872 improvement Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000007650 screen-printing Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J25/00—Actions or mechanisms not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J29/00—Details of, or accessories for, typewriters or selective printing mechanisms not otherwise provided for
- B41J29/38—Drives, motors, controls or automatic cut-off devices for the entire printing mechanism
- B41J29/393—Devices for controlling or analysing the entire machine ; Controlling or analysing mechanical parameters involving printing of test patterns
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/44—Typewriters or selective printing mechanisms having dual functions or combined with, or coupled to, apparatus performing other functions
- B41J3/445—Printers integrated in other types of apparatus, e.g. printers integrated in cameras
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/58—Belts or like endless load-carriers with means for holding or retaining the loads in fixed position, e.g. magnetic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/60—Arrangements for supporting or guiding belts, e.g. by fluid jets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/02—Belt- or chain-engaging elements
- B65G23/04—Drums, rollers, or wheels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Ink Jet (AREA)
Abstract
The invention has proposed a self-adaptation rectifies ink jet breadboard printing system and its printing method, its system includes drive system, vision system, central processing system, printing system and ink supply system, its method includes material loading transmission, vision positioning, data handling and printing unloading; according to the invention, the feeding and discharging of the circuit board are firstly carried out through the transmission system, the position information and the angle information of the circuit board are identified through the vision system, then the position information and the angle information of the circuit board are calculated and processed through the central processing system, and a corresponding position adjustment and correction instruction is issued, and finally the printing system drives the adjustable array type spray heads to carry out corresponding position adjustment according to the instruction, so that the self-adaptive correction function is realized, the printed images are always the same as the actual product placing position, the printing process is uninterrupted, and the product is positioned by using the negative pressure fan.
Description
Technical Field
The invention relates to the technical field of circuit board printing, in particular to a self-adaptive deviation rectifying ink-jet circuit board printing system and a printing method thereof.
Background
The English name of an electronic circuit board is PCB, which is an important supporting body of electronic components and electronic elements and is also a carrier for electrical interconnection of the electronic elements, the traditional printing processing of the electronic circuit board adopts a screen printing technology, but with the gradual reduction and diversification of production varieties of the electronic circuit board in factories, the screen printing is not required by industrial production in time effectiveness, so that an ink-jet printing technology is required, the ink-jet printing technology begins in the 70 th 20 th century, the resolution of the current ink-jet printing can realize hundreds of DPI or even thousands of DPI, the requirements of the production of the electronic circuit board can be completely met, the leap from a graphic display technology to a functional graphic technology is realized, and the processing of the current electronic circuit board cannot be opened from an ink-jet printing system.
Most of the existing ink-jet type circuit board printing systems are single in structure and cannot perform self-adaptive adjustment on printed patterns according to the actual positions of circuit boards, so that the printing precision and the printing effect are not affected well, most of the printing systems in the market are manually fed and positioned, product positioning is performed by positioning pins, the speed is slow, one printing is required to be fixed and then the next printing is required, single-point operating equipment is used for printing, and the efficiency is low.
Disclosure of Invention
The system firstly carries out feeding and discharging of a circuit board through a transmission system, then identifies position information and angle information of the circuit board through a vision system, then carries out calculation processing on the position information and the angle information of the circuit board through a central processing system and issues a corresponding position adjustment and deviation correction instruction, and finally drives an adjustable array type spray head to carry out corresponding position adjustment according to the instruction, thereby realizing the function of self-adaption deviation correction.
The technical scheme of the invention is realized as follows:
the utility model provides a self-adaptation inkjet circuit board printing system that rectifies, includes transmission system, vision system, central processing system, printing system and ink supply system all locate on the transmission system, transmission system is including the conveying platform that is used for the transmission line board and the negative-pressure air fan who is used for adsorbing the circuit board on the conveying platform, vision system is including the information acquisition module that is used for gathering circuit board positional information and the data upload module that is used for uploading acquisition information to central processing system, central processing system is including the data extraction module that is used for drawing acquisition information, the data calculation module that is used for calculating acquisition information and the instruction that is used for according to the calculated result issuing corresponding position adjustment instruction of rectifying down and issues the module, printing system is including the order receiving module that is used for receiving position adjustment instruction of rectifying down, printing system, The ink supply system supplies printing ink for the adjustable array type spray head.
The improved structure is characterized in that the conveying platform comprises a conveying belt driven by a conveying roller, an air suction hole is formed in the conveying belt, the negative pressure fan is arranged on the inner side of the conveying belt, the input end of the negative pressure fan is matched with the air suction hole, and a circuit board on the conveying platform is adsorbed on the conveying belt through the negative pressure fan.
The improved structure of the intelligent terminal is characterized in that the information acquisition module is an industrial camera, the information acquisition module shoots a circuit board on the transmission system and acquires position information and angle information of the circuit board, and the data uploading module uploads the acquired position information data and angle information data to the central processing system.
The improvement is that the data extraction module extracts the position information data and the angle information data uploaded by the data uploading module, the data calculation module calculates the position information and the angle information by using a big data correction algorithm and corrects the position information and the angle information of the required printed image, and the instruction issuing module issues a corresponding position adjustment correction instruction according to the corrected image data.
The further improvement lies in that the order receiving module receives the position adjustment deviation rectifying instruction issued by the instruction issuing module, and the order executing module drives the adjustable array type spray head to carry out corresponding position adjustment according to the position adjustment deviation rectifying instruction.
The further improvement is that the adjustable array type spray heads are distributed by small spray heads in an array manner, and the precision is controlled to be 0.05-0.1 mm.
A printing method of a self-adaptive deviation-rectifying ink-jet circuit board printing system comprises the following steps:
the method comprises the following steps: feeding and conveying
Firstly, starting a transmission system to carry out feeding transmission on a circuit board to be printed, and adsorbing and positioning the circuit board on a conveying platform by using a negative pressure fan;
step two: visual positioning
According to the first step, firstly, a circuit board on a transmission platform is photographed through a vision system, position information and angle information of the circuit board are collected, and collected information data are uploaded to a central processing system;
step three: data processing
According to the second step, firstly, the central processing system carries out big data correction calculation on the collected information data and corrects the position information and the angle information of the image to be printed, and then a corresponding position adjustment correction instruction is issued to the printing system according to the corrected image data;
step four: printing and blanking
And according to the third step, the printing system drives the adjustable array type spray heads to perform corresponding position adjustment after receiving the position adjustment deviation rectifying instruction, ink-jet printing is started when the circuit board is transmitted to the position below the adjustable array type spray heads, and after printing is completed, the circuit board finished products are conveyed out through the conveying platform and discharging is completed.
Compared with the prior art, the invention has the following advantages: according to the invention, the feeding and discharging of the circuit board are firstly carried out through the transmission system, the position information and the angle information of the circuit board are identified through the vision system, then the position information and the angle information of the circuit board are calculated and processed through the central processing system, and a corresponding position adjustment and correction instruction is issued, and finally the printing system drives the adjustable array type spray heads to carry out corresponding position adjustment according to the instruction, so that the self-adaptive correction function is realized, the printed images are always the same as the actual product placing position, the printing process is uninterrupted, and the product is positioned by using the negative pressure fan.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a system configuration diagram according to a first embodiment of the present invention;
FIG. 2 is a flowchart of a method according to a second embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," "fourth," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example one
Referring to fig. 1, the embodiment of the invention discloses a self-adaptive deviation rectifying ink jet circuit board printing system, which comprises a transmission system, a vision system, a central processing system, a printing system and an ink supply system, wherein the vision system, the central processing system, the printing system and the ink supply system are all arranged on the transmission system, the transmission system comprises a transmission platform for transmitting a circuit board and a negative pressure fan for adsorbing the circuit board on the transmission platform, the vision system comprises an information acquisition module for acquiring the position information of the circuit board and a data uploading module for uploading the acquired information to the central processing system, the central processing system comprises a data extraction module for extracting the acquired information, a data calculation module for calculating the acquired information and an instruction issuing module for issuing a corresponding position regulating deviation rectifying instruction according to a calculation result, the printing system comprises a command receiving module for receiving a position adjusting and deviation rectifying command, a command executing module for executing the deviation rectifying command and adjustable array type spray heads for ink-jet printing, wherein the adjustable array type spray heads are distributed in an array mode through small spray heads, the accuracy is controlled to be 0.05-0.1mm, and the ink supply system supplies ink for printing to the adjustable array type spray heads.
The conveying platform comprises a conveying belt driven by a conveying roller, an air suction hole is formed in the conveying belt, the negative pressure fan is arranged on the inner side of the conveying belt, the input end of the negative pressure fan is matched with the air suction hole, and a circuit board on the conveying platform is adsorbed on the conveying belt through the negative pressure fan.
The information acquisition module is an industrial camera, the information acquisition module shoots a circuit board on the transmission system and acquires position information and angle information of the circuit board, and the data uploading module uploads the acquired position information data and angle information data to the central processing system.
The data extraction module extracts the position information data and the angle information data uploaded by the data uploading module, the data calculation module calculates the position information and the angle information by utilizing a big data correction algorithm and corrects the position information and the angle information of the image to be printed, and the instruction issuing module issues a corresponding position adjustment correction instruction according to the corrected image data.
The command receiving module receives a position adjustment deviation rectifying command issued by the command issuing module, and the command executing module drives the adjustable array type spray head to perform corresponding position adjustment according to the position adjustment deviation rectifying command.
Example two
Referring to fig. 2, the embodiment provides a printing method of an adaptive deviation rectification inkjet circuit board printing system, including the following steps:
the method comprises the following steps: feeding and conveying
Firstly, starting a transmission system to carry out feeding transmission on a circuit board to be printed, and adsorbing and positioning the circuit board on a conveying platform by using a negative pressure fan;
step two: visual positioning
According to the first step, firstly, a circuit board on a transmission platform is photographed through a vision system, position information and angle information of the circuit board are collected, and collected information data are uploaded to a central processing system;
step three: data processing
According to the second step, firstly, the central processing system carries out big data correction calculation on the collected information data and corrects the position information and the angle information of the image to be printed, and then a corresponding position adjustment correction instruction is issued to the printing system according to the corrected image data;
step four: printing and blanking
And according to the third step, the printing system drives the adjustable array type spray heads to perform corresponding position adjustment after receiving the position adjustment deviation rectifying instruction, ink-jet printing is started when the circuit board is transmitted to the position below the adjustable array type spray heads, and after printing is completed, the circuit board finished products are conveyed out through the conveying platform and discharging is completed.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (7)
1. The utility model provides a self-adaptation inkjet circuit board printing system that rectifies, a serial communication port, including transmission system, vision system, central processing system, printing system and ink supply system all locate on the transmission system, transmission system is including the conveying platform that is used for the transmission circuit board and the negative-pressure air fan who is used for adsorbing the circuit board on the conveying platform, vision system is including the information acquisition module that is used for gathering circuit board positional information and the data upload module that is used for uploading acquisition information to central processing system, central processing system is including the data extraction module that is used for drawing acquisition information, the data calculation module that is used for calculating acquisition information and the instruction that is used for according to the calculated result to give the module of giving corresponding position adjustment instruction of rectifying, printing system is including the order receiving module that is used for receiving position adjustment instruction of rectifying, the order receiving module of rectifying, The ink supply system supplies printing ink for the adjustable array type spray head.
2. The adaptive correction ink jet circuit board printing system according to claim 1, wherein the conveying platform comprises a conveying belt driven by conveying rollers, the conveying belt is provided with an air suction hole, the negative pressure fan is arranged on the inner side of the conveying belt, the input end of the negative pressure fan is matched with the air suction hole, and the circuit board on the conveying platform is adsorbed on the conveying belt through the negative pressure fan.
3. The adaptive correction ink jet circuit board printing system according to claim 1, wherein the information acquisition module is an industrial camera, the information acquisition module takes a picture of the circuit board on the transmission system and acquires position information and angle information of the circuit board, and the data uploading module uploads the acquired position information data and angle information data to the central processing system.
4. The adaptive correction ink jet circuit board printing system according to claim 1, wherein the data extraction module extracts the position information data and the angle information data uploaded by the data uploading module, the data calculation module calculates the position information and the angle information by using a big data correction algorithm and corrects the position information and the angle information of the image to be printed, and the instruction issuing module issues a corresponding position adjustment correction instruction according to the corrected image data.
5. The adaptive correction ink jet circuit board printing system according to claim 1, wherein the command receiving module receives a position adjustment correction command issued by the command issuing module, and the command executing module drives the adjustable array type nozzle to perform corresponding position adjustment according to the position adjustment correction command.
6. The adaptive correction ink jet circuit board printing system according to claim 1, wherein the adjustable array nozzles are distributed in an array by small nozzles, and the accuracy is controlled to be 0.05-0.1 mm.
7. A printing method of a self-adaptive deviation-rectifying ink-jet circuit board printing system is characterized by comprising the following steps:
the method comprises the following steps: feeding and conveying
Firstly, starting a transmission system to carry out feeding transmission on a circuit board to be printed, and adsorbing and positioning the circuit board on a conveying platform by using a negative pressure fan;
step two: visual positioning
According to the first step, firstly, a circuit board on a transmission platform is photographed through a vision system, position information and angle information of the circuit board are collected, and collected information data are uploaded to a central processing system;
step three: data processing
According to the second step, firstly, the central processing system carries out big data correction calculation on the collected information data and corrects the position information and the angle information of the image to be printed, and then a corresponding position adjustment correction instruction is issued to the printing system according to the corrected image data;
step four: printing and blanking
And according to the third step, the printing system drives the adjustable array type spray heads to perform corresponding position adjustment after receiving the position adjustment deviation rectifying instruction, ink-jet printing is started when the circuit board is transmitted to the position below the adjustable array type spray heads, and after printing is completed, the circuit board finished products are conveyed out through the conveying platform and discharging is completed.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111177837.XA CN113895919A (en) | 2021-10-09 | 2021-10-09 | Self-adaptive deviation-correcting ink-jet circuit board printing system and printing method thereof |
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| CN202111177837.XA CN113895919A (en) | 2021-10-09 | 2021-10-09 | Self-adaptive deviation-correcting ink-jet circuit board printing system and printing method thereof |
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Cited By (2)
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| CN114714037A (en) * | 2022-04-19 | 2022-07-08 | 惠州亿纬集能有限公司 | Welding deviation rectifying method for soft package battery |
| CN115790455A (en) * | 2022-12-26 | 2023-03-14 | 武汉国创科光电装备有限公司 | Ink-jet printing substrate flatness detection system |
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| CN115790455A (en) * | 2022-12-26 | 2023-03-14 | 武汉国创科光电装备有限公司 | Ink-jet printing substrate flatness detection system |
| CN115790455B (en) * | 2022-12-26 | 2023-12-01 | 武汉国创科光电装备有限公司 | Ink jet printing base plate roughness detecting system |
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Application publication date: 20220107 |