CN113895665A - Canned plant protein ham packaging equipment and working method thereof - Google Patents
Canned plant protein ham packaging equipment and working method thereof Download PDFInfo
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- CN113895665A CN113895665A CN202111060379.1A CN202111060379A CN113895665A CN 113895665 A CN113895665 A CN 113895665A CN 202111060379 A CN202111060379 A CN 202111060379A CN 113895665 A CN113895665 A CN 113895665A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/02—Sterilising, e.g. of complete packages
- B65B55/12—Sterilising contents prior to, or during, packaging
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/14—Vegetable proteins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B7/00—Closing containers or receptacles after filling
- B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
- B65B7/28—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Biochemistry (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Basic Packing Technique (AREA)
- Meat, Egg Or Seafood Products (AREA)
Abstract
The invention relates to the technical field of food production, in particular to canned vegetable protein ham packaging equipment and a working method thereof, and the canned vegetable protein ham packaging equipment comprises a base plate, a stirring tank and two supporting frames, wherein the two supporting frames are symmetrically arranged at the top of the base plate, the stirring tank is arranged at the top ends of the two supporting frames, two feeding hoppers are arranged at the top ends of the stirring tank, the bottom end of the stirring tank is provided with a discharge pipe which is provided with an electromagnetic valve, and the stirring tank also comprises a stirring mechanism, a rotary conveying mechanism, a compacting mechanism, a drying mechanism, a filling mechanism and an upper cover mechanism, the stirring mechanism is arranged in the stirring tank, the rotary conveying mechanism is arranged at the side of the stirring tank, the compacting mechanism, the drying mechanism and the filling mechanism are sequentially arranged beside the rotary conveying mechanism, and the vegetable protein ham sausage filling machine can automatically fill vegetable protein ham sausage, so that the storage life of the vegetable protein ham sausage is improved.
Description
Technical Field
The invention relates to the technical field of food production, in particular to canned vegetable protein ham packaging equipment and a working method thereof.
Background
The vegetable protein meat uses the purified vegetable protein as a raw material to produce various simulated meat products, the technical threshold is higher, the appearance, the taste and the nutrition of the product are more similar to those of real meat, the product has market foundation, and the market-sold products are increased year by year. The vegetable protein ham achieves the sense similar to animal protein, adopts the mixing process of vegetable protein lean meat, vegetable fat meat and vegetable protein ham meat, the meat color of the whole sense product has obvious alternation of lean meat and fat meat, and the ratio of the vegetable protein ham is generally that soybean tissue protein, soybean protein isolate and various starches are mixed.
Most of the existing vegetable protein hams are packaged by casing and then are frozen for storage, the packaging form of cans is not available, the storage life of casing packaging is short, and the storage time of the vegetable protein hams is shortened.
Disclosure of Invention
The invention aims to provide canned vegetable protein ham packaging equipment and a working method thereof, and aims to solve the problems that most of vegetable protein ham is packaged by casing and then is frozen for storage, the casing packaging form is not available, the casing packaging shelf life is short, and the storage time of the vegetable protein ham is shortened in the background technology.
The invention provides canned vegetable protein ham packaging equipment, which comprises a base plate, an agitating tank and two supporting frames, wherein the two supporting frames are symmetrically arranged at the top of the base plate, the agitating tank is arranged at the top ends of the two supporting frames, the top end of the agitating tank is provided with two feeding hoppers, the bottom end of the agitating tank is provided with a discharging pipe, the discharging pipe is provided with an electromagnetic valve, the canned vegetable protein ham packaging equipment further comprises an agitating mechanism, a rotating conveying mechanism, a compacting mechanism, a drying mechanism, a filling mechanism and an upper cover mechanism, the agitating mechanism is arranged inside the agitating tank, the rotating conveying mechanism is arranged beside the agitating tank, the compacting mechanism, the drying mechanism and the filling mechanism are sequentially arranged beside the rotating conveying mechanism, the upper cover mechanism is arranged beside the tail end of the filling mechanism, and the rotating conveying mechanism comprises a mounting plate, a rotating shaft, a disc and a cover, Rotate motor, driving gear, driven gear and four carrier assembly, the mounting panel sets up the top at the base plate, the axis of rotation is rotated and is installed on the mounting panel, the disc is connected with the top of axis of rotation, the vertical setting of rotation motor is on the mounting panel, the driving gear is with the output shaft who rotates the motor, driven gear installs in the axis of rotation to driven gear and driving gear meshing, four carrier assembly sets up the top at the disc around the centre of a circle equidistant of disc.
Further, each bearing component comprises a bearing frame, a bearing seat, a bearing shaft, a connecting block, a driving motor, a driving wheel, a driven wheel, a first belt and a shaping component, wherein the bearing frame is arranged at the top of the disc, the bearing seat is arranged on the outer wall of the top end of the bearing frame, the bearing shaft is rotatably arranged in the bearing seat, one end of the bearing shaft extends to the outside of the bearing seat, the connecting block is arranged on the bearing shaft, the driving motor is horizontally arranged at the top of the bearing frame, the driving wheel is connected with an output shaft of the driving motor, the driven wheel is connected with one end of the bearing shaft extending to the outside of the bearing seat, the first belt is sleeved at the outside of the driving wheel and the driven wheel, the shaping component is arranged on the connecting block, and the shaping component comprises a shaping cylinder, an annular groove, a sliding ring, a rotating sleeve, an annular gear, an L-shaped plate, Rotating electrical machines, rotating gear and opening and closing piece, the vertical top that sets up at the connecting block of a design section of thick bamboo, be equipped with the design chamber on the design section of thick bamboo, be equipped with the first logical groove of a plurality of and design chamber intercommunication on the outer wall of a design section of thick bamboo, the ring channel sets up on the bottom outer wall of a design section of thick bamboo, slip ring slidable mounting is in the ring channel, the rotation cover sets up the outside at a design section of thick bamboo to the inner wall that rotates the cover and the outer wall connection of slip ring, it leads to the groove to be equipped with a plurality of second on the rotation cover, ring gear installs on the bottom outer wall that rotates the cover, the bottom at a design section of thick bamboo is installed to the L template, the vertical setting of rotating electrical machines is on the L template, rotating gear installs on rotating electrical machines's output shaft to rotating gear and ring gear meshing, the opening and closing piece is installed on the outer wall of connecting block.
Further, the opening and closing piece comprises a first electric push rod, a moving frame and a sealing plate, wherein the first electric push rod is horizontally arranged on the outer wall of the connecting block, the moving frame is installed on the output end of the first electric push rod, the sealing plate is installed at the top end of the moving frame, and the bottom of the sealing plate is coplanar with the top of the shaping cylinder and the top of the rotating sleeve.
Furthermore, the compacting mechanism comprises a fixing frame, a first hydraulic push rod and a lower pressing plate, wherein the fixing frame is arranged beside the disc, the first hydraulic push rod is vertically arranged at the top end of the fixing frame, the output end of the first hydraulic push rod faces downwards, and the lower pressing plate is arranged at the output end of the first hydraulic push rod.
Further, stoving mechanism includes stoving frame, steam pot, guide rail, diaphragm, second hydraulic rod, stoving cover, spacing seat and coupling hose, the stoving frame sets up the side at the disc, the steam pot sets up the side in stoving frame bottom, the vertical setting of guide rail is on the lateral wall of stoving frame, diaphragm slidable mounting is on the guide rail, the vertical setting of second hydraulic rod is on the top of stoving frame to the output of second hydraulic rod is connected with the top of diaphragm, the tip at the guide rail is kept away from to the stoving cover installation at the diaphragm, spacing seat sets up the top at the stoving frame, coupling hose's one end is linked together with the steam pot, coupling hose's the other end is linked together with the inside of stoving cover after passing spacing seat.
Further, the filling mechanism comprises a conveying frame, a conveying belt, a high-temperature sterilization chamber and two clamping assemblies, wherein the conveying frame is arranged beside the disc, the conveying belt is arranged at the top end of the conveying frame, the high-temperature sterilization chamber is arranged at the top end of the conveying frame, an inlet and an outlet are respectively formed in two sides of the high-temperature sterilization chamber, the two clamping assemblies are symmetrically arranged at the tail end of the conveying frame and each clamping assembly comprises a welding frame, a clamping cylinder and an arc-shaped clamping plate, the welding frame is arranged on the outer wall of the tail end of the conveying frame, the clamping cylinder is horizontally arranged at the top of the bearing frame, and the arc-shaped clamping plate is connected with the output end of the clamping cylinder.
Further, the upper cover mechanism includes portal frame, first lead screw slip table, third hydraulic push rod, crane, upper cover motor, U type frame, supplies lid subassembly and two to drive actuating cylinder, the portal frame erects at the top of base plate to the portal frame is located the tail end top of carriage, first lead screw slip table level sets up the top at the portal frame, the vertical setting of third hydraulic push rod is on the removal end of first lead screw slip table, the crane is connected with third hydraulic push rod's output, the vertical setting of upper cover motor is in the bottom of crane, the output shaft of U type frame and upper cover motor, two drive actuating cylinder symmetry and set up in U type frame to all be equipped with on two output that drive actuating cylinder and press from both sides the apron, supply the lid subassembly to install the top at the base plate.
Further, supply the lid subassembly including placing the platform, lifting board, second lead screw slip table, three spacing and the sealed lid of a plurality of, place the platform setting at the top of base plate, the top of placing the platform is equipped with the recess, and is three spacing equidistant setting is at the top of placing the platform, a plurality of sealed lid piles up at the top of placing the platform to a plurality of sealed lid is located three spacing, the vertical setting of second lead screw slip table is at the side of placing the platform, lifting board installs on the removal of second lead screw slip table is served to the one end of lifting board extends to in the recess.
Further, rabbling mechanism includes agitator motor, second belt and two stirring subassemblies, two stirring subassembly symmetry sets up in the inside of agitator tank, every the stirring subassembly all includes (mixing) shaft, fifth wheel and a plurality of stirring vane, the (mixing) shaft rotates and installs in the agitator tank to the top of (mixing) shaft extends to the outside of agitator tank, the fifth wheel is connected with the top of (mixing) shaft, a plurality of stirring vane equidistant setting is on the (mixing) shaft, the vertical top that sets up at the agitator tank of agitator motor to agitator motor's output shaft and the (mixing) shaft connection among one of them stirring subassembly, the outside at all fifth wheels is established to the second belt cover.
In a second aspect, the invention provides a working method of canned vegetable protein ham packaging equipment, which comprises the following steps,
s1, respectively pouring the plant lean meat and the plant fat meat into the two feeding hoppers, wherein the stirring mechanism is used for stirring and mixing the plant lean meat and the plant fat meat;
s2, driving four bearing components to rotate by a rotating motor, wherein the four bearing components sequentially pass through the lower part of a discharge pipe, a compacting mechanism, a drying mechanism and a filling mechanism, when the bearing components pass through the lower part of the discharge pipe, an electromagnetic valve is opened, and the mixed vegetarian protein ham meat materials in a stirring tank enter the bearing components through the discharge pipe;
s3, when the bearing component passes through the compacting mechanism, the compacting mechanism compacts and shapes the vegetarian protein ham meat material in the bearing component;
s4, when the bearing component passes through the drying mechanism, the drying mechanism heats and dries the vegetarian protein ham meat material in the bearing component;
s5, when the bearing assembly passes through the filling mechanism, the bearing assembly works to pour the shaped and dried plant protein ham meat into the packaging tank, and the filling mechanism carries out high-temperature sterilization and upper cover sealing on the plant protein ham meat in the packaging tank.
The invention provides canned vegetable protein ham packaging equipment and a working method thereof through improvement, and compared with the prior art, the canned vegetable protein ham packaging equipment has the following improvements and advantages:
one is as follows: the invention pours the vegetable lean meat and the vegetable fat meat into two feeding hoppers respectively, a stirring mechanism stirs and mixes the vegetable lean meat and the vegetable fat meat, then a rotating motor works to drive four bearing components to rotate, the four bearing components pass through the lower part of a discharge pipe, a compacting mechanism, a drying mechanism and a filling mechanism in sequence, when the bearing components pass through the lower part of the discharge pipe, an electromagnetic valve is opened, the mixed vegetable protein ham meat in the stirring tank enters the bearing components through the discharge pipe, when the bearing components pass through the compacting mechanism, the compacting mechanism compacts and shapes the vegetable protein ham meat in the bearing components, when the bearing components pass through the drying mechanism, the drying mechanism heats and dries the vegetable protein ham meat in the bearing components, when the bearing components pass through the filling mechanism, the bearing components work to pour the shaped and dried vegetable protein ham meat into a packaging tank, finally, the filling mechanism carries out high-temperature sterilization and upper cover sealing on the vegetable protein ham meat in the packaging tank, thereby achieving the purpose of filling the vegetable protein ham meat and improving the storage life of the vegetable protein ham meat.
The second step is as follows: according to the invention, the rotary gear is driven to rotate by the working of the rotary motor, the rotary gear drives the ring gear to move, the ring gear drives the rotary sleeve and the sliding ring to rotate, the plurality of second through grooves on the rotary sleeve rotate to positions which do not correspond to the plurality of first through grooves, then the vegetable protein ham meat material enters the shaping cavity through the discharge pipe, a subsequent compacting mechanism can conveniently compact and shape the vegetable protein ham meat material in the shaping cavity, when the shaping cylinder rotates to the drying mechanism, the rotary motor works to drive the rotary sleeve to rotate, the plurality of second through grooves on the rotary sleeve rotate to positions which correspond to the plurality of first through grooves, high-temperature steam in the drying mechanism can conveniently enter the shaping cavity through the second through grooves and the first through grooves to dry the vegetable protein ham meat material, and the drying efficiency of the drying mechanism is improved.
And thirdly: when the shaping cylinder rotates to the filling mechanism, the opening and closing piece works to seal the top of the shaping cylinder, then the driving motor works to drive the driving wheel and the driven wheel to rotate, the driven wheel drives the bearing shaft and the connecting block to rotate, the connecting block drives the shaping cylinder to rotate, the shaping cylinder stops rotating after rotating for 180 degrees, the opening and closing piece continues to work to enable the top of the shaping cylinder to be in an open state, the plant protein ham meat shaped and dried in the shaping cylinder is poured into a packaging tank, and the subsequent filling mechanism is convenient to sterilize the plant protein ham meat in the packaging tank at high temperature and seal an upper cover.
Fourthly, the method comprises the following steps: according to the invention, the cover component works to provide the sealing cover, then the two driving cylinders work to drive the clamping cover plate to move, the clamping cover plate clamps the sealing cover, then the first screw rod sliding table drives the sealing cover to move to the upper part of the packaging can, then the third hydraulic push rod drives the sealing cover to move downwards, the upper cover motor works while the sealing cover moves downwards, the upper cover motor drives the sealing cover to rotate, and the sealing cover rotates and is screwed into the top end of the packaging can while moving downwards to seal the packaging can.
Drawings
The invention is further explained below with reference to the figures and examples:
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a second perspective view of the present invention;
FIG. 3 is a third perspective view of the present invention;
FIG. 4 is a schematic view of a partial first perspective structure of the present invention;
FIG. 5 is a partial second perspective view of the present invention;
FIG. 6 is a schematic view of a third partial perspective of the present invention;
FIG. 7 is a partial cross-sectional view of the first embodiment of the present invention;
FIG. 8 is a schematic perspective view of a styling drum of the present invention;
FIG. 9 is a schematic perspective view of the drying mechanism of the present invention;
FIG. 10 is a schematic view of a first perspective structure of the cover supplying assembly of the present invention;
FIG. 11 is a second perspective view of the lid assembly of the present invention;
fig. 12 is a partial sectional view of the second embodiment of the present invention.
Description of reference numerals:
1. a substrate; 2. a stirring tank; 21. a feeding hopper; 22. a discharge pipe; 23. an electromagnetic valve; 3. a support frame; 4. a stirring mechanism; 41. a stirring motor; 42. a second belt; 43. a stirring assembly; 44. a stirring shaft; 45. a connecting wheel; 46. a stirring blade; 5. rotating the conveying mechanism; 51. mounting a plate; 52. a rotating shaft; 53. a disc; 54. rotating the motor; 55. a driving gear; 56. a driven gear; 57. a load bearing assembly; 571. a carrier; 572. a bearing seat; 573. a load bearing shaft; 574. connecting blocks; 575. a drive motor; 576. a driving wheel; 577. a driven wheel; 578. a first belt; 58. a shaping component; 581. shaping the cylinder; 582. an annular groove; 583. a slip ring; 584. rotating the sleeve; 585. a ring gear; 586. an L-shaped plate; 587. a rotating electric machine; 588. a rotating gear; 589. opening and closing the piece; 590. a first through groove; 591. a second through groove; 592. a first electric push rod; 593. a movable frame; 594. a sealing plate; 6. a compaction mechanism; 61. a fixed mount; 62. a first hydraulic push rod; 63. a lower pressing plate; 7. a drying mechanism; 71. a drying rack; 72. a vapor canister; 73. a guide rail; 74. a transverse plate; 75. a second hydraulic push rod; 76. a drying cover; 77. a limiting seat; 78. a connecting hose; 8. a filling mechanism; 81. a carriage; 82. a conveyor belt; 83. a high temperature sterilization chamber; 84. a clamping assembly; 85. welding a frame; 86. a clamping cylinder; 87. an arc-shaped splint; 9. a cover mounting mechanism; 91. a gantry; 92. a first screw rod sliding table; 93. a third hydraulic push rod; 94. a lifting frame; 95. an upper cover motor; 96. a U-shaped frame; 97. a supply cover assembly; 971. a placing table; 972. lifting the plate; 973. a second screw rod sliding table; 974. a limiting strip; 975. a sealing cover; 976. a groove; 98. a driving cylinder; 99. and clamping the cover plate.
Detailed Description
The present invention is described in detail below, and technical solutions in the embodiments of the present invention are clearly and completely described, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in figures 1-12, the invention provides canned vegetable protein ham packaging equipment, which comprises a base plate 1, a stirring tank 2 and two support frames 3, wherein the two support frames 3 are symmetrically arranged at the top of the base plate 1, the stirring tank 2 is arranged at the top ends of the two support frames 3, two feeding hoppers 21 are arranged at the top end of the stirring tank 2, a discharging pipe 22 is arranged at the bottom end of the stirring tank 2, an electromagnetic valve 23 is arranged on the discharging pipe 22, the canned vegetable protein ham packaging equipment further comprises a stirring mechanism 4, a rotary conveying mechanism 5, a compacting mechanism 6, a drying mechanism 7, a filling mechanism 8 and an upper cover mechanism 9, wherein the stirring mechanism 4 is arranged in the stirring tank 2, the rotary conveying mechanism 5 is arranged at the side of the stirring tank 2, the compacting mechanism 6, the drying mechanism 7 and the filling mechanism 8 are sequentially arranged at the side of the rotary conveying mechanism 5, the upper cover mechanism 9 is arranged at the side of the tail end of the filling mechanism 8, and the rotary conveying mechanism 5 comprises an installation plate 51, The rotary table comprises a rotary shaft 52, a disc 53, a rotary motor 54, a driving gear 55, a driven gear 56 and four bearing assemblies 57, wherein the mounting plate 51 is arranged at the top of the base plate 1, the rotary shaft 52 is rotatably arranged on the mounting plate 51, the disc 53 is connected with the top of the rotary shaft 52, the rotary motor 54 is vertically arranged on the mounting plate 51, the driving gear 55 is connected with an output shaft of the rotary motor 54, the driven gear 56 is arranged on the rotary shaft 52, the driven gear 56 is meshed with the driving gear 55, and the four bearing assemblies 57 are arranged at the top of the disc 53 at equal intervals around the circle center of the disc 53; plant lean meat and plant fat meat are respectively poured into the two feeding hoppers 21, the stirring mechanism 4 stirs and mixes the plant lean meat and the plant fat meat, then the rotating motor 54 works to drive the four bearing components 57 to rotate, the four bearing components 57 sequentially pass through the lower part of the discharge pipe 22, the compacting mechanism 6, the drying mechanism 7 and the filling mechanism 8, when the bearing components 57 pass through the lower part of the discharge pipe 22, the electromagnetic valve 23 is opened, the mixed plant protein ham meat in the stirring tank 2 enters the bearing components 57 through the discharge pipe 22, when the bearing components 57 pass through the compacting mechanism 6, the compacting mechanism 6 compacts and shapes the plant protein ham meat in the bearing components 57, when the bearing components 57 pass through the drying mechanism 7, the drying mechanism 7 heats and dries the plant protein ham meat in the bearing components 57, when the bearing components 57 pass through the filling mechanism 8, the work of carrier assembly 57 pours the vegetable protein ham meat after the design is dried into to the packing jar, and filling mechanism 8 carries out pasteurization and upper cover to the vegetable protein ham meat in the packing jar sealed at last, has reached the purpose of filling the vegetable protein ham meat, has improved the retention period of vegetable protein ham meat.
Specifically, each of the carrier assemblies 57 includes a carrier 571, a carrier seat 572, a carrier shaft 573, a connecting block 574, a driving motor 575, a driving wheel 576, a driven wheel 577, a first belt 578 and a shaping member 58, the carrier 571 is disposed on the top of the circular disc 53, the carrier seat 572 is mounted on the top outer wall of the carrier 571, the carrier shaft 573 is rotatably mounted in the carrier seat 572, one end of the carrier shaft 573 extends to the outside of the carrier seat 572, the connecting block 574 is mounted on the carrier shaft 573, the driving motor 575 is horizontally disposed on the top of the carrier 571, the driving wheel 576 is connected with the output shaft of the driving motor 575, the driven wheel 577 is connected with one end of the carrier shaft 573 extends to the outside of the carrier seat 572, the first belt is sleeved on the outside of the driving wheel 576 and the driven wheel 577, the shaping member 58 is mounted on the connecting block 574, the shaping member 58 includes a shaping cylinder 581, an annular groove 582, a sliding ring 583, a sliding ring 582, The device comprises a rotating sleeve 584, a ring gear 585, an L-shaped plate 586, a rotating motor 587, a rotating gear 588 and an opening member 589, wherein a shaping cylinder 581 is vertically arranged at the top of a connecting block 574, a shaping cavity is arranged on the shaping cylinder 581, a plurality of first through grooves 590 communicated with the shaping cavity are arranged on the outer wall of the shaping cylinder 581, an annular groove 582 is arranged on the outer wall of the bottom end of the shaping cylinder 581, a sliding ring 583 is slidably arranged in the annular groove 582, the rotating sleeve 584 is arranged outside the shaping cylinder 581, the inner wall of the rotating sleeve 584 is connected with the outer wall of the sliding ring 583, a plurality of second through grooves 591 are arranged on the rotating sleeve 584, a ring gear 585 is installed on the outer wall of the bottom end of the rotating sleeve 584, an L-shaped plate 586 is installed at the bottom of the sizing cylinder 581, a rotating motor 587 is vertically arranged on the L-shaped plate 586, a rotating gear 588 is installed on the output shaft of the rotating motor 587, the rotating gear 588 is meshed with the ring gear 585, and the opening part 589 is arranged on the outer wall of the connecting block 574; the rotary gear 588 is driven to rotate by the work of the rotary motor 587, the ring gear 585 is driven to move by the rotary gear 588, the ring gear 585 drives the rotary sleeve 584 and the sliding ring 583 to rotate, the second through grooves 591 on the rotary sleeve 584 rotate to positions which do not correspond to the first through grooves 590, then the vegetable protein ham meat enters the shaping cavity through the discharge pipe 22, the subsequent compacting mechanism 6 can conveniently compact and shape the vegetable protein ham meat in the shaping cavity, when the shaping barrel 581 rotates to the drying mechanism 7, the rotary motor 587 works to drive the rotary sleeve 584 to rotate, the second through grooves 591 on the rotary sleeve 584 rotate to positions which correspond to the first through grooves 590, the high-temperature steam in the drying mechanism 7 can conveniently enter the shaping cavity through the second through grooves 591 and the first through grooves 590 to dry the vegetable protein ham meat, and the drying efficiency of the drying mechanism 7 is improved, when the shaping cylinder 581 rotates to the filling mechanism 8, the opening part 589 works to seal the top of the shaping cylinder 581, then the driving wheel 576 and the driven wheel 577 are driven to rotate by the driving motor 575, the bearing shaft 573 and the connecting block 574 are driven by the driven wheel 577 to rotate, the shaping cylinder 581 is driven to rotate by the connecting block 574, the rotation of the shaping cylinder 581 is stopped after the shaping cylinder 581 rotates by 180 degrees, the opening part 589 continues to work to open the top of the shaping cylinder 581, the vegetable protein ham meat shaped and dried in the shaping cylinder 581 is poured into a packaging tank, and the subsequent filling mechanism 8 is convenient to sterilize the vegetable protein ham meat in the packaging tank at high temperature and seal an upper cover.
Specifically, the opening member 589 includes a first electromotive push rod 592, a moving frame 593, and a sealing plate 594, the first electromotive push rod 592 is horizontally disposed on an outer wall of the connecting block 574, the moving frame 593 is installed on an output end of the first electromotive push rod 592, the sealing plate 594 is installed on a top end of the moving frame 593, and a bottom of the sealing plate 594 is coplanar with a top of the setting cylinder 581 and the rotating sleeve 584; move a 593 removal through first electric putter 592 drive, remove a 593 and drive the closing plate 594 and remove, the closing plate 594 removes and seals up the top of a setting section of thick bamboo 581, when the closing plate 594 removes to keeping away from a setting section of thick bamboo 581, the top of a setting section of thick bamboo 581 is open state, makes things convenient for the vegetable protein ham meat in the discharging pipe 22 to enter into to the design intracavity, makes things convenient for compacting mechanism 6 and stoving mechanism 7 to carry out compaction and stoving operation to vegetable protein ham meat.
Specifically, the compacting mechanism 6 includes a fixed frame 61, a first hydraulic push rod 62 and a lower press plate 63, the fixed frame 61 is arranged at the side of the disc 53, the first hydraulic push rod 62 is vertically arranged at the top end of the fixed frame 61, the output end of the first hydraulic push rod 62 faces downward, and the lower press plate 63 is arranged at the output end of the first hydraulic push rod 62; the lower pressing plate 63 is driven to move downwards through the work of the first hydraulic push rod 62, the lower pressing plate 63 moves downwards to the shaping cavity, and the lower pressing plate 63 compacts and shapes the vegetable protein ham meat in the shaping cavity.
Specifically, the drying mechanism 7 includes a drying rack 71, a steam tank 72, a guide rail 73, a transverse plate 74, a second hydraulic push rod 75, a drying cover 76, a limiting seat 77 and a connecting hose 78, the drying rack 71 is arranged at the side of the disc 53, the steam tank 72 is arranged at the side of the bottom end of the drying rack 71, the guide rail 73 is vertically arranged on the side wall of the drying rack 71, the transverse plate 74 is slidably mounted on the guide rail 73, the second hydraulic push rod 75 is vertically arranged at the top end of the drying rack 71, the output end of the second hydraulic push rod 75 is connected with the top of the transverse plate 74, the drying cover 76 is mounted at the end of the transverse plate 74 far away from the guide rail 73, the limiting seat 77 is arranged at the top end of the drying rack 71, one end of the connecting hose 78 is communicated with the steam tank 72, and the other end of the connecting hose 78 is communicated with the inside of the drying cover 76 after passing through the limiting seat 77; the second hydraulic push rod 75 works to drive the transverse plate 74 to move downwards on the guide rail 73, the transverse plate 74 drives the drying cover 76 to move downwards, the drying cover 76 moves downwards to cover the shaping cylinder 581 in the shaping cylinder, then high-temperature steam in the steam tank 72 flows into the drying cover 76 through the connecting hose 78, at the moment, the second through grooves 591 in the rotating sleeve 584 rotate to positions corresponding to the first through grooves 590, the high-temperature steam in the drying cover 76 conveniently enters the shaping cavity through the second through grooves 591 and the first through grooves 590 to dry the vegetarian protein ham meat, the drying efficiency is improved, and the time required by drying is shortened.
Specifically, the filling mechanism 8 comprises a conveying frame 81, a conveying belt 82, a high-temperature sterilization chamber 83 and two clamping assemblies 84, wherein the conveying frame 81 is arranged at the side of the disc 53, the conveying belt 82 is arranged at the top end of the conveying frame 81, the high-temperature sterilization chamber 83 is arranged at the top end of the conveying frame 81, an inlet and an outlet are respectively formed in two sides of the high-temperature sterilization chamber 83, the two clamping assemblies 84 are symmetrically arranged at the tail end of the conveying frame 81, each clamping assembly 84 comprises a welding frame 85, a clamping cylinder 86 and an arc-shaped clamping plate 87, the welding frame 85 is arranged on the outer wall of the tail end of the conveying frame 81, the clamping cylinder 86 is horizontally arranged at the top of a bearing frame 571, and the arc-shaped clamping plate 87 is connected with the output end of the clamping cylinder 86; carry the packing jar through conveyer belt 82 work, empty packing jar passes through the below of a setting section of thick bamboo 581 in proper order, then plant protein ham meat after the setting stoving is poured into to empty packing jar in the setting section of thick bamboo 581, conveyer belt 82 continues work afterwards and drives the packing jar that is equipped with plant protein ham meat and move to between two clamping components 84 behind high temperature sterilization room 83, high temperature sterilization room 83 carries out pasteurization to the plant protein ham meat in the packing jar, clamping cylinder 86 work drives arc splint 87 work at last, arc splint 87 relative movement among two clamping components 84 presss from both sides tightly spacingly to the bottom of packing jar, make things convenient for upper cover mechanism 9 to carry out the upper cover to the packing jar and seal.
Specifically, the upper cover mechanism 9 includes a portal frame 91, a first lead screw sliding table 92, a third hydraulic push rod 93, a lifting frame 94, an upper cover motor 95, a U-shaped frame 96, a cover component 97 and two driving cylinders 98, wherein the portal frame 91 is erected at the top of the substrate 1, the portal frame 91 is positioned above the tail end of the conveying frame 81, the first lead screw sliding table 92 is horizontally arranged at the top end of the portal frame 91, the third hydraulic push rod 93 is vertically arranged on the moving end of the first lead screw sliding table 92, the lifting frame 94 is connected with the output end of the third hydraulic push rod 93, the upper cover motor 95 is vertically arranged at the bottom of the lifting frame 94, the U-shaped frame 96 is connected with the output shaft of the upper cover motor 95, the two driving cylinders 98 are symmetrically arranged in the U-shaped frame 96, and the output ends of the two driving cylinders 98 are both provided with a cover clamping plate 99, so that the cover component 97 is installed at the top of the substrate 1; provide sealed lid 975 through supplying lid subassembly 97 work, then two drive actuating cylinder 98 work and drive and press from both sides apron 99 and remove, it gets sealed lid 975 clamp to press from both sides apron 99, first lead screw slip table 92 drives sealed lid 975 and removes to the top of packing jar afterwards, then third hydraulic push rod 93 drives sealed lid 975 and moves down, upper cover motor 95 work when sealed lid 975 moves down, upper cover motor 95 drives sealed lid 975 and rotates, rotate the top of screw in to packing jar when sealed lid 975 moves down, seal the packing jar.
Specifically, the cover supplying component 97 includes a placing table 971, a lifting plate 972, a second screw rod sliding table 973, three limiting strips 974 and a plurality of sealing covers 975, the placing table 971 is arranged on the top of the base plate 1, a groove 976 is formed in the top end of the placing table 971, the three limiting strips 974 are arranged on the top of the placing table 971 at equal intervals, the plurality of sealing covers 975 are stacked on the top of the placing table 971, the plurality of sealing covers 975 are located in the three limiting strips 974, the second screw rod sliding table 973 is vertically arranged beside the placing table 971, the lifting plate 972 is installed on the moving end of the second screw rod sliding table 973, and one end of the lifting plate 972 extends into the groove 976; work through second lead screw slip table 973 drives lifts board 972 rebound, and lifting board 972 rebound moves the sealed lid 975 of the superiors to the top of three spacing strips 974, makes things convenient for clamp cover 99 to press from both sides the sealed lid 975 clamp of the superiors with, has reached the purpose that provides sealed lid 975.
Specifically, the stirring mechanism 4 includes a stirring motor 41, a second belt 42 and two stirring assemblies 43, the two stirring assemblies 43 are symmetrically arranged inside the stirring tank 2, each stirring assembly 43 includes a stirring shaft 44, a connecting wheel 45 and a plurality of stirring blades 46, the stirring shaft 44 is rotatably installed inside the stirring tank 2, the top of the stirring shaft 44 extends to the outside of the stirring tank 2, the connecting wheel 45 is connected with the top of the stirring shaft 44, the plurality of stirring blades 46 are equidistantly arranged on the stirring shaft 44, the stirring motor 41 is vertically arranged on the top of the stirring tank 2, an output shaft of the stirring motor 41 is connected with the stirring shaft 44 in one of the stirring assemblies 43, and the second belt 42 is sleeved outside all the connecting wheels 45; the stirring motor 41 works to drive one stirring shaft 44 to rotate, the stirring shaft 44 drives two stirring shafts 44 to synchronously rotate by utilizing the connecting wheel 45 and the second belt 42, and the two stirring shafts 44 drive the plurality of stirring blades 46 to rotate to stir and mix the plant lean meat and the plant fat meat.
The invention provides a working method of canned vegetable protein ham packaging equipment, which comprises the following steps,
s1, pouring plant lean meat and plant fat meat into the two feeding hoppers 21 respectively, and stirring and mixing the plant lean meat and the plant fat meat by the stirring mechanism 4;
s2, the rotating motor 54 drives the four bearing components 57 to rotate, the four bearing components 57 sequentially pass through the lower part of the discharge pipe 22, the compacting mechanism 6, the drying mechanism 7 and the filling mechanism 8, when the bearing components 57 pass through the lower part of the discharge pipe 22, the electromagnetic valve 23 is opened, and the mixed vegetarian protein ham meat material in the stirring tank 2 enters the bearing components 57 through the discharge pipe 22;
s3, when the bearing component 57 passes through the compacting mechanism 6, the compacting mechanism 6 compacts and shapes the vegetarian protein ham meat material in the bearing component 57;
s4, when the bearing component 57 passes through the drying mechanism 7, the drying mechanism 7 heats and dries the vegetarian protein ham meat material in the bearing component 57;
s5, when the bearing component 57 passes through the filling mechanism 8, the bearing component 57 works to pour the shaped and dried plant protein ham meat into the packaging tank, and the filling mechanism 8 carries out high-temperature sterilization and upper cover sealing on the plant protein ham meat in the packaging tank.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. The utility model provides a canned vegetable protein ham equipment for packing, includes base plate (1), agitator tank (2) and two support frame (3), two support frame (3) symmetry sets up the top in base plate (1), the top at two support frame (3) is installed in agitator tank (2), the top of agitator tank (2) is equipped with two and adds hopper (21), the bottom of agitator tank (2) is equipped with discharging pipe (22), be equipped with solenoid valve (23) on discharging pipe (22), its characterized in that: the automatic filling machine further comprises a stirring mechanism (4), a rotating conveying mechanism (5), a compacting mechanism (6), a drying mechanism (7), a filling mechanism (8) and an upper cover mechanism (9), wherein the stirring mechanism (4) is arranged inside the stirring tank (2), the rotating conveying mechanism (5) is arranged at the side of the stirring tank (2), the compacting mechanism (6), the drying mechanism (7) and the filling mechanism (8) are sequentially arranged at the side of the rotating conveying mechanism (5), the upper cover mechanism (9) is arranged at the side of the tail end of the filling mechanism (8), the rotating conveying mechanism (5) comprises a mounting plate (51), a rotating shaft (52), a disc (53), a rotating motor (54), a driving gear (55), a driven gear (56) and four bearing components (57), the mounting plate (51) is arranged at the top of the base plate (1), and the rotating shaft (52) is rotatably arranged on the mounting plate (51), the disc (53) is connected with the top of the rotating shaft (52), the rotating motor (54) is vertically arranged on the mounting plate (51), the driving gear (55) is connected with an output shaft of the rotating motor (54), the driven gear (56) is arranged on the rotating shaft (52), the driven gear (56) is meshed with the driving gear (55), and the four bearing assemblies (57) are arranged on the top of the disc (53) at equal intervals around the circle center of the disc (53).
2. The canned vegetable protein ham packaging apparatus of claim 1, wherein: each bearing assembly (57) comprises a bearing frame (571), a bearing seat (572), a bearing shaft (573), a connecting block (574), a driving motor (575), a driving wheel (576), a driven wheel (577), a first belt (578) and a shaping component (58), wherein the bearing frame (571) is arranged at the top of the disc (53), the bearing seat (572) is arranged on the outer wall of the top end of the bearing frame (571), the bearing shaft (573) is rotatably arranged in the bearing seat (572), one end of the bearing shaft (573) extends to the outside of the bearing seat (572), the connecting block (574) is arranged on the bearing shaft (573), the driving motor (575) is horizontally arranged at the top of the bearing frame (571), the driving wheel (576) is connected with an output shaft of the driving motor (575), the driven wheel (577) is connected with one end of the bearing shaft (573) extending to the outside of the bearing seat (572), the first belt (578) is sleeved outside the driving wheel (576) and the driven wheel (577), the shaping component (58) is installed on the connecting block (574), the shaping component (58) comprises a shaping cylinder (581), an annular groove (582), a sliding ring (583), a rotating sleeve (584), an annular gear (585), an L-shaped plate (586), a rotating motor (587), a rotating gear (588) and an opening component (589), the shaping cylinder (581) is vertically arranged at the top of the connecting block (574), a shaping cavity is formed in the shaping cylinder (581), a plurality of first through grooves (590) communicated with the shaping cavity are formed in the outer wall of the shaping cylinder (581), the annular groove (582) is formed in the outer wall of the bottom end of the shaping cylinder (581), the sliding ring (583) is slidably installed in the annular groove (582), the rotating sleeve (584) is arranged outside the shaping cylinder (581), and the inner wall that rotates cover (584) and the outer wall connection of slip ring (583), it leads to groove (591) to be equipped with a plurality of second on the cover (584) to rotate, ring gear (585) are installed on the bottom outer wall of rotating cover (584), the bottom at sizing drum (581) is installed to L template (586), rotating electrical machines (587) are vertical to be set up on L template (586), rotating gear (588) are installed on the output shaft of rotating electrical machines (587) to rotating gear (588) and ring gear (585) mesh, division spare (589) are installed on the outer wall of connecting block (574).
3. The canned vegetable protein ham packaging apparatus of claim 2, wherein: the opening member (589) includes a first electromotive push rod (592), a moving frame (593), and a sealing plate (594), the first electromotive push rod (592) is horizontally disposed on an outer wall of the connecting block (574), the moving frame (593) is installed on an output end of the first electromotive push rod (592), the sealing plate (594) is installed at a top end of the moving frame (593), and a bottom of the sealing plate (594) is coplanar with a top of the sizing cylinder (581) and the rotating sleeve (584).
4. The canned vegetable protein ham packaging apparatus of claim 1, wherein: compacting mechanism (6) are including mount (61), first hydraulic ram (62) and holding down plate (63), mount (61) set up the side at disc (53), the vertical top that sets up at mount (61) of first hydraulic ram (62) to the output of first hydraulic ram (62) is down, holding down plate (63) are installed on the output of first hydraulic ram (62).
5. The canned vegetable protein ham packaging apparatus of claim 1, wherein: the drying mechanism (7) comprises a drying rack (71), a steam tank (72), a guide rail (73), a transverse plate (74), a second hydraulic push rod (75), a drying cover (76), a limiting seat (77) and a connecting hose (78), the drying rack (71) is arranged beside the disc (53), the steam tank (72) is arranged beside the bottom end of the drying rack (71), the guide rail (73) is vertically arranged on the side wall of the drying rack (71), the transverse plate (74) is slidably arranged on the guide rail (73), the second hydraulic push rod (75) is vertically arranged at the top end of the drying rack (71), the output end of the second hydraulic push rod (75) is connected with the top of the transverse plate (74), the drying cover (76) is arranged at the end part of the transverse plate (74) far away from the guide rail (73), the limiting seat (77) is arranged at the top end of the drying rack (71), and one end of the connecting hose (78) is communicated with the steam tank (72), the other end of the connecting hose (78) penetrates through the limiting seat (77) and then is communicated with the inside of the drying cover (76).
6. The equipment for packaging canned vegetable protein ham as claimed in claim 5, wherein: the filling mechanism (8) comprises a conveying frame (81), a conveying belt (82), a high-temperature sterilization chamber (83) and two clamping components (84), the conveying frame (81) is arranged at the side of the disc (53), the conveying belt (82) is arranged at the top end of the conveying frame (81), the high-temperature sterilizing chamber (83) is arranged at the top end of the conveying frame (81), and the two sides of the high-temperature sterilizing chamber (83) are respectively provided with an inlet and an outlet, the two clamping components (84) are symmetrically arranged at the tail end of the conveying frame (81), each clamping component (84) comprises a welding frame (85), a clamping cylinder (86) and an arc-shaped clamping plate (87), the welding frame (85) is arranged on the outer wall of the tail end of the conveying frame (81), the clamping cylinder (86) is horizontally arranged at the top of the bearing frame (571), the arc-shaped clamping plate (87) is connected with the output end of the clamping cylinder (86).
7. The canned vegetable protein ham packaging apparatus of claim 1, wherein: the upper cover mechanism (9) comprises a portal frame (91), a first screw rod sliding table (92), a third hydraulic push rod (93), a lifting frame (94), an upper cover motor (95), a U-shaped frame (96), a cover supplying assembly (97) and two driving cylinders (98), wherein the portal frame (91) is erected at the top of the base plate (1), the portal frame (91) is positioned above the tail end of the conveying frame (81), the first screw rod sliding table (92) is horizontally arranged at the top end of the portal frame (91), the third hydraulic push rod (93) is vertically arranged at the moving end of the first screw rod sliding table (92), the lifting frame (94) is connected with the output end of the third hydraulic push rod (93), the upper cover motor (95) is vertically arranged at the bottom of the lifting frame (94), the U-shaped frame (96) is connected with the output shaft of the upper cover motor (95), the two driving cylinders (98) are symmetrically arranged in the U-shaped frame (96), and the output ends of the two driving cylinders (98) are respectively provided with a clamping cover plate (99), and the cover supplying assemblies (97) are arranged at the top of the base plate (1).
8. The equipment for packaging canned vegetable protein ham as claimed in claim 7, wherein: supply lid subassembly (97) including placing platform (971), lifting board (972), second lead screw slip table (973), three spacing strip (974) and a plurality of sealed lid (975), place platform (971) and set up the top at base plate (1), the top of placing platform (971) is equipped with recess (976), and is three spacing strip (974) equidistant setting is at the top of placing platform (971), a plurality of sealed lid (975) piles up at the top of placing platform (971), and a plurality of sealed lid (975) are located three spacing strip (974), the vertical setting of second lead screw slip table (973) is at the side of placing platform (971), lift board (972) and install on the removal end of second lead screw slip table (973) to the one end of lifting board (972) extends to in recess (976).
9. The canned vegetable protein ham packaging apparatus of claim 1, wherein: the stirring mechanism (4) comprises a stirring motor (41), a second belt (42) and two stirring components (43), the two stirring components (43) are symmetrically arranged inside the stirring tank (2), each stirring component (43) comprises a stirring shaft (44), a connecting wheel (45) and a plurality of stirring blades (46), the stirring shaft (44) is rotatably arranged in the stirring tank (2), the top of the stirring shaft (44) extends to the outside of the stirring tank (2), the connecting wheel (45) is connected with the top of the stirring shaft (44), a plurality of stirring blades (46) are arranged on the stirring shaft (44) at equal intervals, the stirring motor (41) is vertically arranged at the top of the stirring tank (2), and the output shaft of the stirring motor (41) is connected with a stirring shaft (44) in one stirring assembly (43), the second belt (42) is sleeved outside all the connecting wheels (45).
10. The working method of the canned vegetable protein ham packaging equipment according to claim 1, characterized in that: comprises the following steps of (a) carrying out,
s1, pouring plant lean meat and plant fat meat into the two feeding hoppers (21) respectively, and stirring and mixing the plant lean meat and the plant fat meat by the stirring mechanism (4);
s2, the rotating motor (54) drives the four bearing components (57) to rotate, the four bearing components (57) sequentially pass through the lower part of the discharge pipe (22), the compacting mechanism (6), the drying mechanism (7) and the filling mechanism (8), when the bearing components (57) pass through the lower part of the discharge pipe (22), the electromagnetic valve (23) is opened, and the mixed vegetarian protein ham meat materials in the stirring tank (2) enter the bearing components (57) through the discharge pipe (22);
s3, when the bearing component (57) passes through the compacting mechanism (6), the compacting mechanism (6) compacts and shapes the vegetarian protein ham meat material in the bearing component (57);
s4, when the bearing component (57) passes through the drying mechanism (7), the drying mechanism (7) heats and dries the vegetarian protein ham meat material in the bearing component (57);
s5, when the bearing component (57) passes through the filling mechanism (8), the bearing component (57) works to pour the shaped and dried plant protein ham meat into the packaging tank, and the filling mechanism (8) carries out high-temperature sterilization and upper cover sealing on the plant protein ham meat in the packaging tank.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111060379.1A CN113895665B (en) | 2021-09-10 | 2021-09-10 | Canned plant protein ham packaging equipment and working method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111060379.1A CN113895665B (en) | 2021-09-10 | 2021-09-10 | Canned plant protein ham packaging equipment and working method thereof |
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| CN113895665A true CN113895665A (en) | 2022-01-07 |
| CN113895665B CN113895665B (en) | 2022-12-30 |
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| CN113895665B (en) | 2022-12-30 |
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