CN113894925A - Processing device and preparation method of precast concrete square pile - Google Patents

Processing device and preparation method of precast concrete square pile Download PDF

Info

Publication number
CN113894925A
CN113894925A CN202111172790.8A CN202111172790A CN113894925A CN 113894925 A CN113894925 A CN 113894925A CN 202111172790 A CN202111172790 A CN 202111172790A CN 113894925 A CN113894925 A CN 113894925A
Authority
CN
China
Prior art keywords
fixed
driving
square pile
concrete square
platform
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN202111172790.8A
Other languages
Chinese (zh)
Inventor
陈淑娟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Anhui Jinggong Green Construction Group Co ltd
Original Assignee
Anhui Jinggong Green Construction Group Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Anhui Jinggong Green Construction Group Co ltd filed Critical Anhui Jinggong Green Construction Group Co ltd
Priority to CN202111172790.8A priority Critical patent/CN113894925A/en
Publication of CN113894925A publication Critical patent/CN113894925A/en
Withdrawn legal-status Critical Current

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B21/00Methods or machines specially adapted for the production of tubular articles
    • B28B21/56Methods or machines specially adapted for the production of tubular articles incorporating reinforcements or inserts
    • B28B21/60Methods or machines specially adapted for the production of tubular articles incorporating reinforcements or inserts prestressed reinforcements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/29Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/245Curing concrete articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B21/00Methods or machines specially adapted for the production of tubular articles
    • B28B21/90Methods or apparatus for demoulding or discharging after shaping

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Structural Engineering (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

The invention discloses a processing device and a preparation method of a precast concrete square pile, and the processing device comprises a casting platform, wherein a surface leveling device is arranged on the casting platform in a sliding manner, a first driving device for driving the surface leveling device to slide is fixed on the casting platform, demoulding parts are arranged in the casting platform in a sliding manner, second driving devices which are symmetrically distributed are fixed on the casting platform and used for driving the demoulding parts to slide in the casting platform, a curing box is arranged on one side of the casting platform, a blanking platform is connected between the curing box and the casting platform, and a transfer device for transferring the concrete square pile which is poured on the casting platform to the curing box is arranged on the blanking platform. The processing equipment provided by the invention has the advantages that the clamping piece is driven by the second motor to move downwards to the position where the concrete square pile is placed on the interlayer, the clamping piece is separated from the concrete square pile under the action of the first elastic piece on the clamping piece, and the interlayer is moved to the curing box to cure the concrete square pile, so that the processing equipment saves labor.

Description

Processing device and preparation method of precast concrete square pile
Technical Field
The invention relates to the field of processing of concrete square piles, in particular to a processing device for a precast concrete square pile and a preparation method thereof.
Background
The precast concrete square pile is generally a square concrete pile manufactured by a pre-forming method in a factory or a construction site by adopting a professional mold. The precast concrete square pile can bear larger load, is firm and durable, has high construction speed and has more reliable quality than a cast-in-place pile.
Traditional concrete square pile preparation mould is difficult to the drawing of patterns, and relies on the manpower with concrete square pile transfer to curing box, wastes time and energy at the in-process that shifts, for solving above-mentioned problem, provides a processingequipment and preparation method of the higher concrete square pile of prefabricated degree of automation now, and this processingequipment drawing of patterns is simple.
Disclosure of Invention
The invention aims to provide a processing device and a preparation method of a precast concrete square pile, wherein a first driving part drives an end part mould to move oppositely to demould the end part of the concrete square pile, a second driving device drives a demoulding part to move upwards to jack the concrete square pile upwards, a third motor moves a clamping part to the upper part of the end part mould, a second motor is started to drive the end part mould to descend to a conical positioning block to be clamped in a conical positioning groove, a first driving part is started to drive the end part mould to move oppositely to drive the clamping part to move oppositely to clamp deformed steel on the concrete square pile in a sliding groove, a second motor is started to drive the clamping part to ascend to the upper part of an interlayer in a curing box to be placed, a third driving part corresponding to the interlayer is started to move the interlayer to the upper part of the clamping part, and the second motor is started to drive the clamping part to move downwards to the concrete square pile to be placed on the interlayer, under the effect of the first elastic component on the fastener, the fastener breaks away from with concrete square pile, maintains concrete square pile through removing this interlayer to the curing box, and this processingequipment degree of automation is high, practices thrift the manpower, and the drawing of patterns is simple.
The purpose of the invention can be realized by the following technical scheme:
the utility model provides a processingequipment of precast concrete square pile, processingequipment includes casting platform, it is equipped with the surfacing device to slide on the casting platform, is fixed with on the casting platform and is used for driving the gliding first drive arrangement of surfacing device, and it takes off the module to slide in the casting platform, is fixed with the second drive arrangement of symmetric distribution on the casting platform, and second drive arrangement is used for driving and takes off the module and is located the casting platform and slide.
One side of casting platform is equipped with the maintenance case, is connected with the unloading platform between maintenance case and the casting platform, is equipped with on the unloading platform to be used for shifting the concrete side's pile that the pouring was accomplished on the casting platform to the transfer device of maintenance case.
Furthermore, the pouring platform comprises a pouring frame, pouring molds distributed in an array mode are arranged on the pouring frame, symmetrically distributed end portion molds are arranged in the pouring molds in a sliding mode, and first driving pieces used for driving the end portion molds to slide are fixed at the two ends of the pouring frame.
The casting frame is provided with symmetrically distributed grooves, the grooves are located at two ends of a casting mold, horizontal partition plates are arranged in the grooves and divide the grooves into an upper part and a lower part, the part located above is a waste material groove, the part located below is a driving groove, the waste material groove is used for collecting waste materials scraped by a surface leveling device, a cavity is arranged on the casting frame and located below the casting mold, and the two ends of the cavity are provided with symmetrically distributed through holes.
The end part die comprises a rectangular block, a die cavity is formed in one side of the rectangular block, a sliding groove is formed in the die cavity in a communicated mode, a supporting piece is arranged in the sliding groove in a sliding mode, and a first elastic piece is connected between the supporting piece and the sliding groove.
The first driving part comprises a first air cylinder fixed on the pouring frame, an output shaft of the first air cylinder penetrates into the driving groove to be connected with first connecting rods distributed in an array mode, and the first connecting rods penetrate through the driving groove to be fixed on the end portion die.
Further, surfacing device is including the gliding U type scraper blade in casting mold's top, and it is equipped with vertical fender to slide on the U type scraper blade, and the both sides of U type scraper blade all are equipped with a grade pole, and the both ends of pouring frame all are fixed with L type connecting rod, are fixed with the connecting block on the L type connecting rod, and the connecting block is located the top of dirty tank, slides on the connecting block and is equipped with the slide bar.
Be equipped with the second elastic component between slide bar and the connecting block, the below of slide bar is equipped with the spring bolt that is used for locking vertical baffle, and one side of slide bar is fixed with the second connecting rod, and the lateral wall that the second connecting rod passed the connecting block is fixed with the drive block.
The lower part of the driving block is a smooth arc-shaped surface, and when the driving block slides, the driving block is blocked by the stop lever and upwards compresses the second elastic piece, so that the lock tongue upwards moves, and the vertical baffle is unlocked.
Furthermore, first drive arrangement includes the first screw rod of symmetric distribution, and first screw rod is located the pouring frame and rotates, and the one end of first screw rod is fixed with first gear, is connected with first synchronous belt between the first gear, and first drive arrangement still includes the fourth motor of fixing on the pouring frame, and the output shaft of fourth motor is fixed on the first gear of one side, and first drive arrangement passes through first screw rod and U type scraper blade threaded connection.
Further, the drawing of patterns spare includes the backup pad of first connecting plate and array distribution, and first connecting plate is located the cavity and slides, and the backup pad is located the casting mold and slides, is connected with the second connecting rod that the array distributes between backup pad and the first connecting plate, and the both ends of first connecting plate all are fixed with the bracing piece of symmetric distribution, sliding connection between bracing piece and the through hole.
Furthermore, the second driving device comprises a second cylinder fixed on the casting frame, a U-shaped connecting rod is fixed on an output shaft of the second cylinder, and the U-shaped connecting rod is fixed on the supporting rod.
Furthermore, the curing box includes the box, and the slip is equipped with the interlayer of array distribution in the box, and the below of interlayer is equipped with and is used for driving the gliding third driving piece of interlayer, and one side that the box is close to casting platform is equipped with the slip and is equipped with the chamber door, is fixed with on the unloading platform to be used for driving the gliding fourth driving piece of chamber door.
The third driving piece is a third air cylinder, the third air cylinder is fixed on the inner wall of the box body, and an output shaft of the third air cylinder is fixed on the interlayer.
The box door comprises a door body which is positioned on the box body and slides, and one side of the door body, which is close to the casting platform, is provided with a vertical rack.
The fourth driving part comprises a first motor fixed on the blanking platform, and a second gear meshed with the vertical rack is fixed on an output shaft of the first motor.
Further, the unloading platform includes the roof, and the below of roof is equipped with the curb plate of symmetric distribution, and the curb plate is connected at the both sides lateral wall of box.
Further, transfer device is including being located the gliding symmetric distribution's in below rolling support of roof, and the rolling support goes up to be equipped with the coiling piece, and the coiling has the rope that the array distributes around coiling on the coiling piece, and the last second motor that is fixed with of rolling support, the output shaft of second motor are fixed on the coiling piece.
The lower part of the top plate is rotatably provided with symmetrically distributed second screw rods, the second screw rods are in threaded connection with the winding support, one end of each second screw rod is fixedly provided with a third gear, a second synchronous belt is connected between the third gears, a third motor is fixed below the top plate, an output shaft of the third motor is fixed on the third gear on one side, and a clamping piece used for clamping the square pile is fixed on the free end of the rope.
The clamping piece and the end part die are the same in structure, and the difference is that dents for increasing friction force are arranged in a sliding groove and a die groove of the clamping piece, a conical positioning groove is arranged above a rectangular block of the end part die, and a conical positioning block matched with the conical positioning groove is arranged below the rectangular block of the clamping piece.
A preparation method for preparing a concrete square pile by using a processing device for prefabricating the concrete square pile comprises the following steps:
s1: adjusting die
And adjusting the length of the mould according to the length of the manufactured concrete square pile.
S2: laying square pile framework
The deformed steel bars are used as a framework of the concrete square pile and clamped in a mould of a casting platform, and the deformed steel bars are required to be ensured to be located at the center of the concrete square pile during clamping.
S3: grouting agent
And (3) pouring concrete slurry output by the stirrer into a mould on the pouring platform, and stirring the slurry in the mould in the grouting process to avoid solidification.
S4: the upper surface is smooth
And after grouting is finished, repeatedly moving the surface leveling device along the surface of the mold to level the surface of the concrete square pile.
S5: demoulding
And after the concrete square pile is naturally solidified, demolding the concrete square pile, and performing ash supplementing and scraping treatment on the surface of the concrete square pile after demolding.
S6 maintenance
And (3) placing the concrete square pile subjected to ash supplementing and scraping treatment for 2.5-3.5h, transferring to a curing box for curing, adjusting the temperature in the curing box to 18-22 ℃, adjusting the humidity to 95-99% and curing for 26-30 days.
The invention has the beneficial effects that:
1. according to the processing equipment, the end part dies are driven to move oppositely by the first driving piece to perform end part demoulding on the concrete square pile, the second driving device drives the demoulding piece to move upwards to jack up the concrete square pile, the third motor moves the clamping piece to the position above the end part die, the second motor is started to drive the end part die to descend until the conical positioning block is clamped in the conical positioning groove, the first driving piece is started to drive the end part die to move oppositely to drive the clamping piece to move oppositely to clamp the deformed steel bar on the concrete square pile in the sliding groove, and the second motor is started to drive the clamping piece to ascend to the position above the interlayer in the curing box to be placed, so that the processing equipment is simple in demoulding;
2. according to the processing equipment, the second motor is started to drive the clamping piece to move downwards until the concrete square pile is placed on the interlayer, the clamping piece is separated from the concrete square pile under the action of the first elastic piece on the clamping piece, and the interlayer is moved to the curing box to cure the concrete square pile.
Drawings
The invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic view of the construction of a processing apparatus according to the present invention;
FIG. 2 is a schematic cross-sectional view of a processing apparatus according to the present invention;
FIG. 3 is a schematic cross-sectional view of a processing apparatus according to the present invention;
FIG. 4 is a schematic view of the construction of the processing apparatus of the present invention;
FIG. 5 is a schematic view of a portion of the surface smoothing device of the present invention;
FIG. 6 is an enlarged schematic view of the structure at A in FIG. 1;
FIG. 7 is an enlarged view of the structure at B in FIG. 3;
FIG. 8 is a schematic cross-sectional view of an end mold of the present invention;
FIG. 9 is a cross-sectional view of the engaging member of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The utility model provides a processingequipment of precast concrete square pile, processingequipment includes casting platform 1, as shown in figure 1, figure 2, it is equipped with surfacing device 2 to slide on casting platform 1, be fixed with on casting platform 1 and be used for driving the gliding first drive arrangement 3 of surfacing device 2, it takes off module 4 to slide in casting platform 1, be fixed with the second drive arrangement 5 of symmetric distribution on casting platform 1, second drive arrangement 5 is used for driving and takes off module 4 and is located casting platform 1 and slides.
One side of casting platform 1 is equipped with maintenance box 6, is connected with unloading platform 7 between maintenance box 6 and the casting platform 1, is equipped with on the unloading platform 7 to be used for shifting the concrete square pile of pouring completion on the casting platform 1 to maintenance box 6's transfer device 8.
The casting platform 1 includes a casting frame 11, as shown in fig. 3, casting molds 12 are arranged on the casting frame 11 in an array distribution, end molds 13 are arranged in the casting molds 12 in a sliding manner, and first driving members 14 for driving the end molds 13 to slide are fixed at both ends of the casting frame 11.
The casting frame 11 is provided with symmetrically distributed grooves 15, the grooves 15 are positioned at two ends of the casting mould 12, horizontal partition plates 16 are arranged in the grooves 15, the horizontal partition plates 16 divide the grooves 15 into an upper part and a lower part, the upper part is a waste material groove, the lower part is a driving groove,
the waste material groove is used for collecting waste materials scraped by the surface flattening device 2, a cavity 17 is arranged on the pouring frame 11, the cavity 17 is located below the pouring mold 12, and through holes 18 which are symmetrically distributed are formed in two ends of the cavity 17.
The end mold 13 includes a rectangular block 131, as shown in fig. 8, a mold cavity 132 is formed at one side of the rectangular block 131, a sliding groove 133 is formed in the mold cavity 132, a supporting member 134 is slidably disposed in the sliding groove 133, and a first elastic member 135 is connected between the supporting member 134 and the sliding groove 133.
The first driving member 14 includes a first cylinder 141 fixed on the casting frame 11, an output shaft of the first cylinder 141 penetrates into the driving slot to connect with first connecting rods 142 distributed in an array, and the first connecting rods 142 penetrate through the driving slot and are fixed on the end mold 13.
The surface leveling device 2 comprises a U-shaped scraper 21 sliding above the casting mold 12, as shown in fig. 5, 6 and 7, a vertical baffle 22 is arranged on the U-shaped scraper 21 in a sliding manner, two sides of the U-shaped scraper 21 are respectively provided with a baffle rod 23, two ends of the casting frame 11 are respectively fixed with an L-shaped connecting rod 24, a connecting block 25 is fixed on the L-shaped connecting rod 24, the connecting block 25 is positioned above the waste chute, and a sliding rod 26 is arranged on the connecting block 25 in a sliding manner.
A second elastic piece 27 is arranged between the sliding rod 26 and the connecting block 25, a locking tongue 28 for locking the vertical baffle 22 is arranged below the sliding rod 26, a second connecting rod 29 is fixed on one side of the sliding rod 26, and a driving block 210 is fixed on the second connecting rod 29 through the side wall of the connecting block 25.
The lower part of the driving block 210 is a smooth arc-shaped surface, when the driving block 210 slides, the driving block is blocked by the stop lever 23, and the second elastic piece 27 is compressed upwards, so that the bolt 28 moves upwards, and the vertical baffle 22 is unlocked.
The first driving device 3 comprises first screw rods 31 which are symmetrically distributed, the first screw rods 31 are located on the casting frame 11 to rotate, first gears 32 are fixed to one ends of the first screw rods 31, first synchronous belts 33 are connected between the first gears 32, the first driving device 3 further comprises fourth motors 34 fixed on the casting frame 11, output shafts of the fourth motors 34 are fixed on the first gears 32 on one side, and the first driving device 3 is in threaded connection with the U-shaped scraper 21 through the first screw rods 31.
The demolding part 4 comprises a first connecting plate 41 and supporting plates 42 distributed in an array manner, the first connecting plate 41 is located in the cavity 17 to slide, the supporting plates 42 are located in the casting mold 12 to slide, second connecting rods 43 distributed in an array manner are connected between the supporting plates 42 and the first connecting plate 41, supporting rods 44 distributed symmetrically are fixed at two ends of the first connecting plate 41, and the supporting rods 44 are connected with the through holes 18 in a sliding manner.
The second driving device 5 comprises a second cylinder 51 fixed on the casting frame 11, a U-shaped connecting rod 52 is fixed on an output shaft of the second cylinder 51, and the U-shaped connecting rod 52 is fixed on the supporting rod 44.
The curing box 6 comprises a box body 61, interlayer 62 which is distributed in an array mode is arranged in the box body 61 in a sliding mode, a third driving piece 63 used for driving the interlayer 62 to slide is arranged below the interlayer 62, a box door 64 is arranged on one side, close to the casting platform 1, of the box body 61 in a sliding mode, and a fourth driving piece 65 used for driving the box door 64 to slide is fixed on the blanking platform 7.
The third driving member 63 is a third cylinder fixed on the inner wall of the box 61, and an output shaft of the third cylinder is fixed on the partition 62.
The box door 64 includes a door body 641 sliding on the box body 61, and a vertical rack 642 is disposed on a side of the door body 641 close to the casting platform 1.
The fourth driving member 65 includes a first motor 651 fixed to the blanking platform 7, and a second gear 652 engaged with the vertical rack 642 is fixed to an output shaft of the first motor 651.
The blanking platform 7 comprises a top plate 71, side plates 72 which are symmetrically distributed are arranged below the top plate 71, and the side plates 72 are connected to the side walls of the two sides of the box body 61.
The transfer device 8 comprises symmetrically distributed winding supports 81 which are positioned below the top plate 71 in a sliding manner, winding pieces 82 are arranged on the winding supports 81 in a rotating manner, ropes 83 distributed in an array manner are wound on the winding pieces 82, a second motor 84 is fixed on the winding supports 81, and an output shaft of the second motor 84 is fixed on the winding pieces 82.
The second screw rods 85 which are symmetrically distributed are rotatably arranged below the top plate 71, the second screw rods 85 are in threaded connection with the winding support 81, a third gear 86 is fixed to one end of each second screw rod 85, a second synchronous belt 87 is connected between the third gears 86, a third motor 88 is fixed below the top plate 71, an output shaft of the third motor 88 is fixed to the third gear 86 on one side, and a clamping piece 89 used for clamping the square pile is fixed to the free end of the rope 83.
The engaging member 89 has the same structure as the end mold 13, and is different from the end mold 13 in that both the sliding groove 133 and the mold groove 132 of the engaging member 89 are provided with dents for increasing friction force, a tapered positioning groove 136 is provided above the rectangular block 131 of the end mold 13, and a tapered positioning block 891 engaged with the tapered positioning groove 136 is provided below the rectangular block 131 of the engaging member 89.
A preparation method for preparing a concrete square pile by using a processing device for a precast concrete square pile comprises the following steps:
s1: adjusting die
And adjusting the length of the mould according to the length of the manufactured concrete square pile.
S2: laying square pile framework
The deformed steel bars are used as a framework of the concrete square pile and clamped in a mould of the casting platform 1, and the deformed steel bars are required to be located at the center of the concrete square pile during clamping.
S3: grouting agent
And concrete slurry output by the stirrer is poured into the mould on the pouring platform 1, and the slurry in the mould is stirred in the grouting process to avoid solidification.
S4: the upper surface is smooth
After the grouting is completed, the surface leveling device 2 is used for repeatedly moving along the surface of the mold, and the surface leveling of the concrete square pile is performed.
S5: demoulding
And after the concrete square pile is naturally solidified, demolding the concrete square pile, and performing ash supplementing and scraping treatment on the surface of the concrete square pile after demolding.
S6 maintenance
And (3) placing the concrete square pile subjected to the ash supplementing and scraping treatment for 3h, transferring to a curing box for curing, wherein the temperature in the curing box is adjusted to be 20 ℃, the humidity is adjusted to be 97%, and the curing time is 28 days.
During the use, through the length that starts first driving piece 14 and adjust pouring mold 12, pour the completion back, strickle off the upper surface of concrete square pile through starting 3 drive surfacing device 2 of first drive arrangement, surfacing device 2 slides when the top to the dirty tank, baffle 22 is locked by spring bolt 28, control surfacing device 2 reverse motion through first drive arrangement 3, U type scraper blade 21 reverse motion, the baffle 22 that is located on U type scraper blade 21 can't remove, the waste material in the U type scraper blade 21 receives baffle 22's promotion, fall into the dirty tank.
The end part moulds 13 are driven by the first driving piece 14 to move towards each other to demould the end part of the concrete square pile, the demoulding piece 4 is driven by the second driving device 5 to move upwards to jack up the concrete square pile, the clamping piece 89 is moved to the position above the end part mould 13 by the third motor 88, and the end part mould 13 is driven by starting the second motor 84 to descend to the conical positioning block 891 to be clamped in the conical positioning groove 136.
The first driving member 14 is started to drive the end mold 13 to move oppositely, so as to drive the clamping member 89 to move oppositely, the deformed steel bar on the concrete square pile is clamped in the sliding groove 133, the second motor 84 is started to drive the clamping member 89 to ascend to the upper side of the interlayer 62 in the curing box 6 to be placed, the third driving member 63 corresponding to the interlayer 62 is started, and the interlayer 62 is moved to the upper side of the clamping member 89.
Start second motor 84 drive fastener 89 and descend to the concrete square pile and place on interlayer 62, under the effect of first elastic component 135 on fastener 89, fastener 89 breaks away from with the concrete square pile, maintains the concrete square pile through removing this interlayer 62 to maintenance box 6, and this processingequipment degree of automation is high, practices thrift the manpower, and the drawing of patterns is simple.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.

Claims (10)

1. The processing device for the precast concrete square pile comprises a pouring platform (1), and is characterized in that a surface flattening device (2) is arranged on the pouring platform (1) in a sliding mode, a first driving device (3) used for driving the surface flattening device (2) to slide is fixed on the pouring platform (1), demoulding parts (4) are arranged in the pouring platform (1) in the sliding mode, second driving devices (5) which are symmetrically distributed are fixed on the pouring platform (1), and the second driving devices (5) are used for driving the demoulding parts (4) to slide in the pouring platform (1);
one side of casting platform (1) is equipped with maintenance case (6), is connected with unloading platform (7) between maintenance case (6) and casting platform (1), is equipped with transfer device (8) that are used for shifting the concrete square pile of pouring completion on casting platform (1) to maintenance case (6) on unloading platform (7).
2. The processing device of the precast concrete square pile according to the claim 1, characterized in that the casting platform (1) comprises a casting frame (11), casting molds (12) distributed in an array are arranged on the casting frame (11), symmetrically distributed end molds (13) are arranged in the casting molds (12) in a sliding manner, and first driving members (14) for driving the end molds (13) to slide are fixed at both ends of the casting frame (11);
the casting frame (11) is provided with symmetrically distributed grooves (15), the grooves (15) are located at two ends of a casting mold (12), horizontal partition plates (16) are arranged in the grooves (15), the horizontal partition plates (16) divide the grooves (15) into an upper part and a lower part, the upper part is a waste trough, the lower part is a driving trough, the waste trough is used for collecting waste materials scraped by the surface leveling device (2), the casting frame (11) is provided with a cavity (17), the cavity (17) is located below the casting mold (12), and two ends of the cavity (17) are provided with symmetrically distributed through holes (18);
the end part die (13) comprises a rectangular block (131), a die cavity (132) is formed in one side of the rectangular block (131), a sliding groove (133) is formed in the die cavity (132) in a communicated mode, a supporting piece (134) is arranged in the sliding groove (133) in a sliding mode, and a first elastic piece (135) is connected between the supporting piece (134) and the sliding groove (133);
the first driving part (14) comprises a first air cylinder (141) fixed on the casting frame (11), an output shaft of the first air cylinder (141) penetrates through the driving groove to be connected with first connecting rods (142) distributed in an array mode, and the first connecting rods (142) penetrate through the driving groove to be fixed on the end portion die (13).
3. The processing device of the precast concrete square pile as claimed in claim 2, wherein the surface leveling device (2) comprises a U-shaped scraper (21) sliding above the casting mold (12), a vertical baffle (22) is arranged on the U-shaped scraper (21) in a sliding manner, two sides of the U-shaped scraper (21) are respectively provided with a stop lever (23), two ends of the casting frame (11) are respectively fixed with an L-shaped connecting rod (24), a connecting block (25) is fixed on the L-shaped connecting rods (24), the connecting block (25) is arranged above the waste chute, and a sliding rod (26) is arranged on the connecting block (25) in a sliding manner;
a second elastic piece (27) is arranged between the sliding rod (26) and the connecting block (25), a lock tongue (28) used for locking the vertical baffle (22) is arranged below the sliding rod (26), a second connecting rod (29) is fixed on one side of the sliding rod (26), and the second connecting rod (29) penetrates through a driving block (210) fixed on the side wall of the connecting block (25);
the lower part of the driving block (210) is a smooth arc-shaped surface, when the driving block (210) slides, the driving block is blocked by the stop lever (23) and upwards compresses the second elastic piece (27), so that the lock tongue (28) upwards moves and the vertical baffle (22) is unlocked.
4. The precast concrete square pile processing device according to claim 3, wherein the first driving device (3) comprises first screw rods (31) which are symmetrically distributed, the first screw rods (31) are positioned on the casting frame (11) to rotate, one ends of the first screw rods (31) are fixed with first gears (32), and a first synchronous belt (33) is connected between the first gears (32);
the first driving device (3) further comprises a fourth motor (34) fixed on the pouring frame (11), an output shaft of the fourth motor (34) is fixed on the first gear (32) on one side, and the first driving device (3) is in threaded connection with the U-shaped scraper (21) through a first screw (31).
5. The processing device for the precast concrete square pile as recited in claim 2, wherein the demolding member (4) comprises a first connecting plate (41) and supporting plates (42) distributed in an array, the first connecting plate (41) is positioned in the cavity (17) to slide, the supporting plates (42) are positioned in the casting mold (12) to slide, second connecting rods (43) distributed in an array are connected between the supporting plates (42) and the first connecting plate (41), symmetrically distributed supporting rods (44) are fixed at both ends of the first connecting plate (41), and the supporting rods (44) are connected with the through holes (18) in a sliding manner.
6. A precast concrete square pile processing device according to claim 5, characterized in that the second driving device (5) comprises a second cylinder (51) fixed on the casting frame (11), a U-shaped connecting rod (52) is fixed on the output shaft of the second cylinder (51), and the U-shaped connecting rod (52) is fixed on the supporting rod (44).
7. The processing device of the precast concrete square pile as claimed in claim 2, wherein the curing box (6) comprises a box body (61), the box body (61) is internally provided with the interlayer (62) in an array manner in a sliding manner, a third driving member (63) for driving the interlayer (62) to slide is arranged below the interlayer (62), a box door (64) is arranged on one side of the box body (61) close to the casting platform (1) in a sliding manner, and a fourth driving member (65) for driving the box door (64) to slide is fixed on the blanking platform (7);
the third driving piece (63) is a third cylinder, the third cylinder is fixed on the inner wall of the box body (61), and an output shaft of the third cylinder is fixed on the interlayer (62);
the box door (64) comprises a door body (641) which is positioned on the box body (61) in a sliding manner, and one side of the door body (641) close to the casting platform (1) is provided with a vertical rack (642);
the fourth driving piece (65) comprises a first motor (651) fixed on the blanking platform (7), and a second gear (652) meshed with the vertical rack (642) is fixed on an output shaft of the first motor (651).
8. The processing device of the precast concrete square pile as claimed in claim 7, wherein the blanking platform (7) comprises a top plate (71), symmetrically distributed side plates (72) are arranged below the top plate (71), and the side plates (72) are connected to two side walls of the box body (61).
9. The precast concrete square pile processing device is characterized in that the transfer device (8) comprises symmetrically distributed rolling supports (81) which slide below the top plate (71), the rolling supports (81) are rotated to be provided with rolling pieces (82), ropes (83) distributed in an array are wound on the rolling pieces (82), a second motor (84) is fixed on the rolling supports (81), and output shafts of the second motor (84) are fixed on the rolling pieces (82);
second screw rods (85) which are symmetrically distributed are rotatably arranged below the top plate (71), the second screw rods (85) are in threaded connection with the winding support (81), a third gear (86) is fixed at one end of each second screw rod (85), a second synchronous belt (87) is connected between the third gears (86), a third motor (88) is fixed below the top plate (71), an output shaft of the third motor (88) is fixed on the third gear (86) on one side, and a clamping piece (89) used for clamping a square pile is fixed at the free end of the rope (83);
the structure of the clamping piece (89) is the same as that of the end part mold (13), and the difference is that dents for increasing friction force are arranged in a sliding groove (133) and a mold groove (132) of the clamping piece (89), a conical positioning groove (136) is arranged above a rectangular block (131) of the end part mold (13), and a conical positioning block (891) matched with the conical positioning groove (136) is arranged below the rectangular block (131) of the clamping piece (89).
10. The method for manufacturing a concrete square pile according to any one of claims 1 to 9, comprising the steps of:
s1: adjusting die
Adjusting the length of the mould according to the length of the manufactured concrete square pile;
s2: laying square pile framework
The deformed steel bar is used as a framework of the concrete square pile and clamped in a mould of the casting platform (1), and the deformed steel bar needs to be ensured to be positioned at the center of the concrete square pile during clamping;
s3: grouting agent
Pouring concrete slurry output by the stirrer into a mould on the pouring platform (1), and stirring the slurry in the mould in the grouting process to avoid solidification;
s4: the upper surface is smooth
After grouting is finished, repeatedly moving along the surface of the mould by using a surface leveling device (2) to level the surface of the concrete square pile;
s5: demoulding
After the concrete square pile is naturally solidified, demoulding the concrete square pile, and after demoulding, performing ash supplementing and scraping treatment on the surface of the concrete square pile;
s6 maintenance
And (3) placing the concrete square pile subjected to ash supplementing and scraping treatment for 2.5-3.5h, transferring to a curing box for curing, adjusting the temperature in the curing box to 18-22 ℃, adjusting the humidity to 95-99% and curing for 26-30 days.
CN202111172790.8A 2021-10-08 2021-10-08 Processing device and preparation method of precast concrete square pile Withdrawn CN113894925A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111172790.8A CN113894925A (en) 2021-10-08 2021-10-08 Processing device and preparation method of precast concrete square pile

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111172790.8A CN113894925A (en) 2021-10-08 2021-10-08 Processing device and preparation method of precast concrete square pile

Publications (1)

Publication Number Publication Date
CN113894925A true CN113894925A (en) 2022-01-07

Family

ID=79190455

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202111172790.8A Withdrawn CN113894925A (en) 2021-10-08 2021-10-08 Processing device and preparation method of precast concrete square pile

Country Status (1)

Country Link
CN (1) CN113894925A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116373098A (en) * 2023-04-19 2023-07-04 武汉建工集团股份有限公司 Integrated preparation device and method for recycled concrete member

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116373098A (en) * 2023-04-19 2023-07-04 武汉建工集团股份有限公司 Integrated preparation device and method for recycled concrete member
CN116373098B (en) * 2023-04-19 2024-05-10 武汉建工集团股份有限公司 Integrated preparation device and method for recycled concrete member

Similar Documents

Publication Publication Date Title
EP2646210B1 (en) Automated concrete structural member fabrication system, apparatus and method
CN210308385U (en) Automatic pouring device for cement precast block
CN113894925A (en) Processing device and preparation method of precast concrete square pile
CN113370351A (en) GRC hollow slab prefabricating equipment with inner and outer molds capable of being rapidly separated
CN207415642U (en) A kind of lightweight wall plate molding machine
CN111483042B (en) Assembled PC prefab pours forming die
CN111516098B (en) Pouring forming equipment for building cement column
CN112223528B (en) Method for manufacturing prefabricated prestressed concrete thin plate laminated floor slab
CN116277473A (en) Forming and manufacturing method of concrete prefabricated part for water conservancy construction
CN114851376B (en) Prefabrication device and prefabrication method for engineering building foundation piles
CN114150815B (en) Assembled concrete wallboard and leveling pouring process thereof
CN116408878A (en) Demolding device for prestressed track slab
CN113021609B (en) Production device for concrete prefabricated part
CN111688000A (en) Forming and cutting method and device for perforated building blocks
CN209832057U (en) Non-solid volume production equipment of laying bricks
JP2881643B2 (en) Method for manufacturing concrete block, formwork apparatus, and method for constructing concrete block
CN211469163U (en) Prefabricated plate storage facilities that stews
CN111590716B (en) Quick pouring forming method for building cement square column
CN220313652U (en) Concrete mould convenient to concrete demoulding
CN219294270U (en) Concrete prefabricated part mould
CN220313689U (en) Light concrete slat forming device
CN114043602B (en) Film paper, test mold bottom sealing device, building test block manufacturing method and forming equipment
CN215395941U (en) Building board production equipment
CN211806920U (en) Turnover mechanism of prefabricated part forming die
CN212602463U (en) Forming die of concrete prefabricated part convenient to unload

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
WW01 Invention patent application withdrawn after publication

Application publication date: 20220107

WW01 Invention patent application withdrawn after publication