CN215395941U

CN215395941U - Building board production equipment

Info

Publication number: CN215395941U
Application number: CN202121777714.5U
Authority: CN
Inventors: 张正; 张云麟; 尚慧州
Original assignee: Individual
Current assignee: Individual
Priority date: 2021-08-01
Filing date: 2021-08-01
Publication date: 2022-01-04
Anticipated expiration: 2031-08-01

Abstract

A building board production device comprises a pouring device, a maintenance device and a cutting device. The pouring device comprises a support, a driving roller, a belt, a supporting belt wheel and a mould monomer. The lower end face of the bottom plate of each mold monomer is fixedly connected with the surface of the belt, a plurality of mold monomers are closely distributed on the whole belt, and when the mold monomers run to the upper parts of the two driving rollers, a large mold groove is automatically spliced to complete the mold filling process; when the die monomer moves to the tail end of the driving roller, the die monomer rotates downwards and is automatically demoulded. Two hoppers and a geogrid support are arranged above the belt, and the processes of rib material laying and material pouring can be automatically completed. And a maintenance device is arranged at the rear side of the pouring device, so that the temperature around the pouring body is kept in an optimal range required by curing maintenance, and the solidification of the pouring body is accelerated. And a cutting device is arranged at the rear side of the maintenance device, and the cast body is cut according to the required thickness to finally manufacture the required plate.

Description

Building board production equipment

Technical Field

The utility model relates to building material production equipment, in particular to building board production equipment.

Background

The plates are common members in the building construction process, and in order to save time and improve construction efficiency, people manufacture some common plates in a prefabricating mode so as to meet construction requirements. In the prior art, a template is required to be erected firstly when manufacturing the plate, then the rib materials are paved at proper positions in the template, then the materials are poured, and the materials are solidified to manufacture the required plate through a certain procedure and proper time of maintenance. In the production practice, the reinforcement materials are usually laid by adopting a manual operation mode, and the mode is difficult to ensure the accuracy of the laying position and takes longer time, which becomes a difficult problem that the product quality and the production efficiency are restricted. In addition, traditional preparation method need carry out longer maintenance on the support after pouring, just can demolish the template after the material solidifies certain intensity, and this turnover rate that has reduced the production material, simultaneously, whole production process leans on artifical formwork dress mould, drawing of patterns, and the process is complicated, and the recruitment is big, and workman intensity of labour is high, and efficiency is lower, has increased manufacturing cost.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the technical problem of providing the building board production equipment which can automatically support a mould, demould, automatically lay a rib material, automatically pour materials, automatically maintain and solidify, greatly improve the production efficiency, improve the product quality and make up for the market blank.

In order to solve the technical problem, the utility model is realized by the following structure: the building board production equipment comprises a pouring device (1), a maintenance device (2) and a cutting device (3);

the casting device (1) comprises: the belt forming machine comprises a support (4), two driving rollers (5), a belt (6), belt supporting wheels (7) and mould monomers (8), wherein the two driving rollers (5) are horizontally arranged at two ends of the support (4), the belt (6) is annularly sleeved on the two driving rollers (5), the plurality of mould monomers (8) are arranged on the outer surface of the annular belt (6) in parallel, each mould monomer (8) is integrally configured into a U shape, the lower end face of a bottom plate of each mould monomer (8) is fixedly connected with the surface of the belt (6), the plurality of mould monomers (8) are tightly arranged and are fully distributed on the whole belt (6), the plurality of belt supporting wheels (7) are horizontally arranged on the inner surface of the belt (6) at equal intervals on the upper portion of the support (4), and the belt (6) runs to the upper portions of the two driving rollers (5) under the support of the belt supporting wheels (7), the whole die is kept in a horizontal state, so that two adjacent die single bodies (8) can be horizontally butted and spliced into a large die groove, and each surface in the die groove is smooth and flat;

a first hopper (9) is arranged above the front end of the belt (6), a first geogrid support (10) is arranged on the side wall of the front end of the first hopper (9), and a geogrid is wound on the middle shaft of the first geogrid support (10); the first geogrid support (10) extends downwards into the mould single body (8), a first guide wheel (11) is arranged at the end part of the first geogrid support close to the bottom plate of the mould single body (8), and the first guide wheel (11) guides the geogrid to be laid at the bottom of a mould groove formed by splicing the mould single bodies (8) according to a set position; pouring materials are added from an opening at the upper end of the first hopper (9), flow out from an opening at the lower end and fall on the geogrid, and the pouring materials and the geogrid are fully bonded, so that the strength requirement of the plate is met; a first rolling roller (12) is arranged on the rear side of the first guide wheel (11), the first rolling roller (12) compacts materials passing through and rolls the surface to be flat;

after the materials are compacted and leveled by a first rolling roller (12) in the mold groove, placing prefabricated light filling materials on the surface of the materials manually, and keeping a certain distance between the filling materials and the vertical walls at the two sides of the mold groove and the top end of the mold groove according to design requirements for containing pouring materials;

a second hopper (13) is arranged above the belt (6) close to the middle part, a second geogrid support (14) is arranged on the side wall of the front end of the second hopper (13), geogrids are wound on the middle shaft of the second geogrid support (14), the second geogrid support (14) extends downwards to an opening in the upper part of the mould single body (8), a second guide wheel (15) is arranged at the end part of the second geogrid support in the mould single body (8) close to the top end, the second guide wheel (15) guides the geogrids to be laid on the upper end surface of the filling material according to a set position, pouring materials are added from the opening in the upper end of the second hopper (13), flow out from the opening in the lower end and fall onto the geogrids, and are fully bonded, so that the strength requirement of the plate is met; a second rolling roller (16) is arranged on the rear side of the second guide wheel (15), the second rolling roller (16) compacts the passing materials and rolls and flattens the surface;

a maintenance device (2) is arranged on the rear side of the pouring device (1), the maintenance device (2) comprises a conveyor belt (17), a temperature control device (18), a third hopper (19) and a third rolling roller (20), the front end of the conveyor belt (17) extends forwards into the single mold body (8) to be connected with the rear end of the belt (6), the upper surface of the conveyor belt (17) is as high as the bottom plate of the single mold body (8), a pouring body is poured at the tail of the belt (6) to be demoulded, and the conveyor belt (17) carries out continuous backward movement; a third hopper (19) is arranged above the front part of the conveyor belt (17), and fine surface mortar is added from an opening at the upper end of the third hopper (19), flows out from an opening at the lower end and falls on the surface of a casting body; a third rolling roller (20) is arranged at the rear side of the third hopper (19), the third rolling roller (20) flattens and compacts fine mortar scattered on the surface of the casting body, and the rough surface of the casting body is refined and flattened; a plurality of temperature control devices (18) are arranged above the conveyor belt (17) at equal intervals, so that the temperature of the casting body is kept in an optimal range required by curing and curing, and the solidification of the casting body is accelerated;

the rear side of the maintenance device (2) is provided with a cutting device (3), the cutting device (3) comprises a cutting support (21), a blade (22) and a cutting table (23), the cutting table (23) is arranged on the rear side of the conveyor belt (17) and used for supporting the pouring body, the cutting support (21) is arranged above the cutting table (23), the blade (22) is arranged on the lower middle portion of the cutting support (21), the pouring body is cut by the blade (22) according to the required thickness, and finally the required plate is manufactured.

Furthermore, a mould cleaning device (24) is arranged below the pouring device (1) and can clean the passing mould single body (8).

Furthermore, the first hopper (9), the second hopper (13) and the third hopper (19) are respectively internally provided with a kick-out device (25), and the outflow speed of the materials can be adjusted by adjusting the rotating speed of the kick-out device (25).

Further, the die unit (8) is made of a metal material having a rectangular cross section.

Further, the distance between the two driving rollers (5) is 25-35 m.

Further, the length of the maintenance device (2) is 50-60 m.

Further, the size of the die single body (8) is 910mm wide and 300mm high.

The working process of the utility model is as follows: the driving roller (5) drives the belt (6) to rotate clockwise slowly at a certain speed, the lower end surface of the bottom plate of the mould monomer (8) is fixedly connected with the surface of the belt (6), a plurality of mould monomers (8) are closely arranged, and is fully distributed on the whole belt (6), when the die monomer (8) moves to the upper part of the two driving rollers (5), under the support of the supporting wheel (7), the geogrid is horizontally and tightly arranged and spliced into a whole mould groove, the first guide wheel (11) guides the geogrid to be laid at the bottom of the mould groove spliced by the mould monomers (8) according to a set position, pouring materials are added from an opening at the upper end of a first hopper (9), flow out from an opening at the lower end and fall on the geogrid, when the material moves backwards through the first rolling cylinder (12), the first rolling cylinder (12) compacts the passing material and rolls the surface flat. Manually placing prefabricated light filling materials on the surface of the material which is rolled smoothly, enabling the filling materials to be spaced from the vertical walls on the two sides of the mold groove and the top end of the mold groove according to design requirements, leading the geogrid to be laid on the upper end face of the filling materials according to set positions by a second guide wheel (15), adding pouring materials from an opening at the upper end of a second hopper (13), flowing out from an opening at the lower end and falling into gaps on the geogrid and on the two sides of the filling materials, compacting the passing materials by a second rolling roller (16), and rolling and leveling the surface; after two times of pouring, the pouring body is formed. When the casting body moves backwards to the tail end of the support (4), the mould single body (8) rotates downwards to be separated from the periphery of the casting body, and the demoulding process is completed. The pouring body is carried by the conveyor belt (17) to continue moving backwards, a third hopper (19) is arranged above the front part of the conveyor belt (17), fine surface mortar is added from an opening at the upper end of the third hopper (19), flows out from an opening at the lower end and falls on the upper surface of the pouring body; a third rolling roller (20) flattens and compacts fine mortar scattered on the surface of the casting body, and refines and flattens the rough surface of the casting body; a plurality of temperature control devices (18) are arranged above the conveyor belt (17) at equal intervals, and the temperature control devices (18) enable the temperature around the casting body to be kept in the optimal range required by curing and curing, so that the solidification of the casting body is accelerated; the end of the conveyor belt (17) is engaged with a cutting device (3) where the cast body is cut to the desired thickness and finally made into the desired sheet material.

The mechanical equipment is formed by pouring twice, and two layers of geogrids and filling materials are accurately paved in place according to design requirements. The staff can make the panel of different cross-sections through the shape of adjustment mould monomer (8), has realized the reasonable control to each specification product. The whole process comprises automatic die filling, automatic die stripping, automatic pouring and automatic maintenance, so that the material loss is reduced, and the working efficiency is improved. The equipment has simple procedure, convenient operation and flow operation, particularly automatic demoulding, and improves the traditional old process of manual mould removal and mould filling. The pouring body is high in curing speed, the requirements of curing and maintenance sites and the investment of facilities are reduced, the labor is relatively less, the production environment of workers is better, and the production safety is better guaranteed. The equipment can produce plates with different moduli on the same production line, such as self-insulation external wall panels, self-insulation roof panels, partition boards, decorative columns for prefabricated buildings, and products with other specifications, such as Mongolian yurt, ancient buildings, large-scale and giant sculptures.

Drawings

In order to illustrate the technical solutions of the embodiments of the present invention more clearly, specific embodiments of the present invention will be described in detail below by way of example and not by way of limitation with reference to the accompanying drawings. Those skilled in the art will appreciate that the drawings are not necessarily drawn to scale. In the drawings:

FIG. 1 is a schematic view of a perspective structure of a building board production facility

FIG. 2 is a schematic view of a mold unit structure

The reference numbers used in the drawings are as follows:

the device comprises a pouring device 1, a curing device 2, a cutting device 3, a support 4, a driving roller 5, a belt 6, a supporting belt wheel 7, a mold monomer 8, a first hopper 9, a first geogrid support 10, a first guide wheel 11, a first rolling roller 12, a second hopper 13, a second geogrid support 14, a second guide wheel 15, a second rolling roller 16, a conveyor belt 17, a temperature control device 18, a third hopper 19, a third rolling roller 20, a cutting support 21, a blade 22, a cutting table 23, a mold cleaning device 24 and a material poking device 25.

Detailed Description

The present invention will be further described with reference to the following examples, but the embodiments of the present invention are not limited thereto, and the scope of the present invention is not limited by the following examples.

As shown in fig. 1 and 2, the building board production equipment comprises a pouring device 1, a maintenance device 2 and a cutting device 3;

the casting device 1 includes: the device comprises a bracket 4, a driving roller 5, a belt 6, a supporting belt wheel 7 and a mould monomer 8; the transverse section of the support 4 is rectangular, the width is 1090mm, the height is 600mm, two driving rollers 5 are horizontally arranged at two ends of the support 4, the diameter of each driving roller 5 is 600mm, the distance between the two driving rollers 5 is 30m, the belt 6 is annularly sleeved on the two driving rollers 5, a plurality of mould single bodies 8 are arranged on the outer surface of the annular belt 6 in parallel, each mould single body 8 is integrally configured to be U-shaped and made of a metal material with the section of 50mm multiplied by 50mm, the size of each mould single body 8 is 910mm wide and 300mm high, and a bottom plate and a side wall of each mould single body 8 are welded; the lower end face of the bottom plate of each mold unit 8 is fixedly connected with the surface of the belt 6, the mold units 8 are closely arranged and are fully distributed on the whole belt 6, a plurality of belt supporting wheels 7 are horizontally arranged on the upper portion of the support 4 and on the inner surface of the belt 6 at equal intervals, the diameter of each belt supporting wheel 7 is 38mm, the distance between the two belt supporting wheels 7 is 400mm, and the belt 6 is supported by the belt supporting wheels 7 and moves to the upper portions of the two driving rollers 5, so that the whole body is kept in a horizontal state, two adjacent mold units 8 can be horizontally butted to be spliced into a large mold groove, and each surface in the mold groove is smooth and flat;

a first hopper 9 is arranged above the front end of the belt 6, a first geogrid support 10 is arranged on the side wall of the front end of the first hopper 9, and geogrids are wound on the middle shaft of the first geogrid support 10; compared with steel bars, the geogrid has the advantages of no corrosion, corrosion resistance, lasting strength, strong bearing capacity, high temperature resistance, wide application range and the like. The first geogrid support 10 extends downwards into the mould single body 8, a first guide wheel 11 is arranged at the end part of the first geogrid support close to the bottom plate of the mould single body 8, and the geogrid is guided by the first guide wheel 11 to be laid at the bottom of a mould groove formed by splicing the mould single bodies 8 according to a set position; pouring materials are added from an opening at the upper end of the first hopper 9, a kick-out device 25 is arranged inside the first hopper 9, the outflow speed of the materials can be adjusted by adjusting the rotating speed of the kick-out device 25, the materials flow out from an opening at the lower end of the first hopper 9 and fall on the geogrid, and the materials and the geogrid are fully bonded, so that the strength requirement of the plate is met; a first rolling roller 12 is arranged at the rear side of the first guide wheel 11, the diameter of the first rolling roller 12 is 480mm, the first rolling roller 12 compacts materials passing through, and the surface is rolled and flattened;

in the mold groove, after the material is compacted and leveled by the first rolling roller 12, placing a prefabricated light filling material on the surface of the material manually, and keeping a certain distance between the filling material and the vertical walls at the two sides of the mold groove and the top end of the mold groove according to the design requirement for containing pouring materials;

a second hopper 13 is arranged above the belt 6 close to the middle part, a second geogrid support 14 is arranged on the side wall of the front end of the second hopper 13, geogrids are wound on the middle shaft of the second geogrid support 14, the second geogrid support 14 extends downwards to an opening in the upper part of the mould single body 8, a second guide wheel 15 is arranged at the end part of the second geogrid support in the mould single body 8 close to the top end, the second guide wheel 15 guides the geogrids to be laid on the upper end face of the filling material according to a set position, pouring materials are added from an opening in the upper end of the second hopper 13, a material poking device 25 is arranged in the second hopper 13, the outflow speed of the materials can be adjusted by adjusting the rotating speed of the material poking device 25, the materials flow out from an opening in the lower end of the second hopper 13 and fall onto the geogrids, the materials are fully adhered, and the strength requirements of the plates are met; a second rolling roller 16 is arranged at the rear side of the second guide wheel 15, the diameter of the second rolling roller 16 is 200mm, the second rolling roller 16 compacts the passing materials, and the surface is rolled and flattened;

a mould cleaning device 24 is arranged below the pouring device 1, more material impurities and dust are adhered to the surface of the mould single body 8 after the mould single body is separated from the pouring body, and when the mould single body 8 moves clockwise through the cleaning device 24, a water gun arranged in the cleaning device 24 sprays high-speed water flow to clean the mould single body 8; a water outlet is arranged below the cleaning device 24, and the cleaned water is introduced into the anti-seepage pool for recycling.

A curing device 2 is arranged at the rear side of the pouring device 1, the curing device 2 comprises a conveyor belt 17, a temperature control device 18, a third hopper 19 and a third rolling roller 20, the front end of the conveyor belt 17 extends forwards into the die monomer 8 to be connected with the rear end of the belt 6, the upper surface of the conveyor belt 17 is as high as the bottom plate of the die monomer 8, the casting body is demoulded at the tail part of the belt 6 and continues to move backwards at the speed of 1 meter per minute, the whole length of the conveyor belt 17 is 54m, a third hopper 19 is arranged above the front part of the conveyor belt 17, fine surface mortar is added from an opening at the upper end of the third hopper 19, a kick-out device 25 is provided inside the third hopper 19, and by adjusting the rotation speed of the kick-out device 25, the outflow speed of the fine mortar can be adjusted, and the fine mortar flows out from the opening at the lower end of the third hopper 19 and falls on the surface of the casting body; a third rolling roller 20 is arranged at the rear side of the third hopper 19, the diameter of the third rolling roller 20 is 200mm, the third rolling roller 20 flattens and compacts fine mortar scattered on the surface of the casting body, and the rough surface of the casting body is refined and flattened; a plurality of temperature control devices 18 are arranged above the conveyor belt 17 at equal intervals, and the temperature control devices 18 adjust the temperature of the air around the casting body to be 50-60 ℃ so as to keep the temperature of the casting body in the optimal range required by solidification, thereby accelerating the solidification of the casting body;

the rear side of the maintenance device 2 is provided with a cutting device 3, the cutting device 3 comprises a cutting support 21, a blade 22 and a cutting table 23, the cutting table 23 is arranged on the rear side of the conveyor belt 17 and used for supporting the pouring body, the cutting support 21 is arranged above the cutting table 23, the blade 22 is arranged on the lower middle portion of the cutting support 21, and the pouring body is cut by the blade 22 according to the required thickness to be finally manufactured into the required plate.

Thus, it should be understood by those skilled in the art that while exemplary embodiments of the present invention have been illustrated and described in detail herein, many other variations and modifications can be made, which are consistent with the principles of the utility model, from the disclosure herein, without departing from the spirit and scope of the utility model. Accordingly, the scope of the utility model should be understood and interpreted to cover all such other variations and modifications.

Claims

1. The utility model provides a building board production facility, is including pouring device (1), curing means (2), cutting device (3), its characterized in that:

the casting device (1) comprises: the belt forming machine comprises a support (4), two driving rollers (5), a belt (6), belt supporting wheels (7) and mould monomers (8), wherein the two driving rollers (5) are horizontally arranged at two ends of the support (4), the belt (6) is annularly sleeved on the two driving rollers (5), the plurality of mould monomers (8) are arranged on the outer surface of the annular belt (6) in parallel, each mould monomer (8) is integrally configured into a U shape, the lower end face of a bottom plate of each mould monomer (8) is fixedly connected with the surface of the belt (6), the plurality of mould monomers (8) are tightly arranged and fully distributed on the whole belt (6), and the plurality of belt supporting wheels (7) are horizontally arranged on the upper portion of the support (4) and on the inner surface of the belt (6) at equal intervals;

a first hopper (9) is arranged above the front end of the belt (6), a first geogrid support (10) is arranged on the side wall of the front end of the first hopper (9), and a geogrid is wound on the middle shaft of the first geogrid support (10); the first geogrid support (10) extends downwards to the interior of the mould single body (8), a first guide wheel (11) is arranged at the end part of the first geogrid support close to the bottom plate of the mould single body (8), and a first rolling roller (12) is arranged on the rear side of the first guide wheel (11);

a second hopper (13) is arranged above the belt (6) close to the middle part, a second geogrid support (14) is arranged on the side wall of the front end of the second hopper (13), and geogrids are wound on the middle shaft of the second geogrid support (14); the second geogrid support (14) extends downwards to an opening at the upper part of the mould single body (8), a second guide wheel (15) is arranged at the end part of the second geogrid support close to the top end in the mould single body (8), and a second rolling roller (16) is arranged on the rear side of the second guide wheel (15);

a maintenance device (2) is arranged on the rear side of the pouring device (1), the maintenance device (2) comprises a conveyor belt (17), a temperature control device (18), a third hopper (19) and a third rolling roller (20), the front end of the conveyor belt (17) extends forwards into the die single body (8) to be connected with the rear end of the belt (6), the upper surface of the conveyor belt (17) is as high as the bottom plate of the die single body (8), the third hopper (19) is arranged above the front part of the conveyor belt (17), the third rolling roller (20) is arranged on the rear side of the third hopper (19), and a plurality of temperature control devices (18) are arranged above the conveyor belt (17) at equal intervals;

the rear side of the curing device (2) is provided with a cutting device (3), the cutting device (3) comprises a cutting support (21), a blade (22) and a cutting table (23), the rear side of the conveyor belt (17) is provided with the cutting table (23), the cutting support (21) is arranged above the cutting table (23), and the lower part of the middle of the cutting support (21) is provided with the blade (22).

2. The building board production apparatus as claimed in claim 1, wherein: and a mould cleaning device (24) is arranged below the pouring device (1).

3. The building board production apparatus as claimed in claim 1, wherein: kick-out devices (25) are respectively arranged in the first hopper (9), the second hopper (13) and the third hopper (19).

4. The building board production apparatus as claimed in claim 1, wherein: the die single body (8) is made of metal material with a rectangular section.

5. The building board production apparatus as claimed in claim 1, wherein: the distance between the two driving rollers (5) is 25-35 m.

6. The building board production apparatus as claimed in claim 1, wherein: the length of the maintenance device (2) is 50-60 m.

7. The building board production apparatus as claimed in claim 4, wherein: the size of the die single body (8) is 910mm wide and 300mm high.