CN113894582B - Hydraulic tool, hydraulic system and hydraulic method for processing stringer - Google Patents
Hydraulic tool, hydraulic system and hydraulic method for processing stringer Download PDFInfo
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- CN113894582B CN113894582B CN202111114928.9A CN202111114928A CN113894582B CN 113894582 B CN113894582 B CN 113894582B CN 202111114928 A CN202111114928 A CN 202111114928A CN 113894582 B CN113894582 B CN 113894582B
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- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/08—Work-clamping means other than mechanically-actuated
- B23Q3/082—Work-clamping means other than mechanically-actuated hydraulically actuated
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Abstract
本发明提供了一种长桁加工的液压工装、加工系统和液压加工方法,长桁加工的液压工装包括液压系统;液压组件,其中,所述液压组件至少包括紧固工位和驱动装置,所述紧固工位用于长桁的放置,所述驱动装置与所述液压系统连通,并被所述液压系统驱动在紧固工位对长桁进行紧固;快压组件,设置于所述液压组件并位于所述液压组件的一侧,对长桁提供与驱动装置紧固力方向垂直的紧固力,因此实现了自动装夹的过程,相对于人工装夹的方式更加快速且便捷,从而提高长桁加工的效率以及质量。快压组件能够对长桁提供与驱动装置紧固力方向垂直的紧固力,因此能够避免零件在加工过程中上翘和位移,提高长桁加工的良品率。
The invention provides a hydraulic tooling for long stringer processing, a processing system and a hydraulic processing method. The hydraulic tooling for long stringer processing includes a hydraulic system; a hydraulic assembly, wherein the hydraulic assembly at least includes a fastening station and a driving device, and The fastening station is used for placing the long stringer, the driving device communicates with the hydraulic system, and is driven by the hydraulic system to fasten the long stringer at the fastening station; the quick pressing assembly is arranged on the The hydraulic assembly is located on one side of the hydraulic assembly, and provides fastening force perpendicular to the direction of the fastening force of the driving device to the long stringer, thus realizing the process of automatic clamping, which is faster and more convenient than manual clamping. Thereby improving the efficiency and quality of long stringer processing. The quick press assembly can provide the fastening force perpendicular to the direction of the fastening force of the driving device to the long stringer, so it can avoid parts from upturning and displacement during processing, and improve the yield rate of long stringer processing.
Description
技术领域technical field
本发明涉及长桁加工技术领域,具体而言,涉及一种长桁加工的液压工装、加工系统和液压加工方法。The invention relates to the technical field of long stringer processing, in particular to a hydraulic tooling, a processing system and a hydraulic processing method for long stringer processing.
背景技术Background technique
对于大批量的长桁加工,目前现有技术中采用人工方式进行装夹定位,上述过程不仅费时费力,而且使得装夹效率极低,进一步造成长桁加工的效率低下。For the processing of large quantities of stringers, manual clamping and positioning are currently used in the prior art. The above-mentioned process is not only time-consuming and laborious, but also makes clamping efficiency extremely low, further resulting in low efficiency of stringer processing.
发明内容Contents of the invention
本发明旨在至少解决现有技术中存在的技术问题之一。The present invention aims to solve at least one of the technical problems existing in the prior art.
为此,本发明第一方面提供了一种长桁加工的液压工装。For this reason, the first aspect of the present invention provides a hydraulic tool for long stringer processing.
本发明第二方面提供了一种长桁加工系统。The second aspect of the present invention provides a stringer processing system.
本发明第三方面提供了一种长桁液压加工方法。The third aspect of the present invention provides a long stringer hydraulic machining method.
本发明提供了一种长桁加工的液压工装,包括液压系统;液压组件,其中,所述液压组件至少包括紧固工位和驱动装置,所述紧固工位用于长桁的放置,所述驱动装置与所述液压系统连通,并被所述液压系统驱动在紧固工位对长桁进行紧固;快压组件,设置于所述液压组件并位于所述液压组件的一侧,对长桁提供与驱动装置紧固力方向垂直的紧固力。The invention provides a hydraulic tooling for stringer processing, including a hydraulic system; a hydraulic assembly, wherein the hydraulic assembly at least includes a fastening station and a driving device, and the fastening station is used for placing the stringer. The driving device communicates with the hydraulic system, and is driven by the hydraulic system to fasten the long stringer at the fastening station; the quick-press assembly is arranged on the hydraulic assembly and is located on one side of the hydraulic assembly. The stringer provides a fastening force perpendicular to the direction of the drive unit's fastening force.
本发明提出的长桁加工的液压工装,包括液压系统、液压组件和快压组件。液压系统用于对液压组件中的驱动装置提供液压力,从而使其能够对长桁提供水平方向的紧固力。液压组件包括紧固工位和驱动装置。紧固工位用于放置长桁,而驱动装置则能够在紧固工位对长桁提供紧固力,因此实现了自动装夹的过程,相对于人工装夹的方式更加快速且便捷,从而提高长桁加工的效率以及质量。快压组件能够对长桁提供与驱动装置紧固力方向垂直的紧固力,因此能够避免零件在加工过程中上翘和位移,提高长桁加工的良品率。The hydraulic tooling for long truss processing proposed by the present invention includes a hydraulic system, a hydraulic assembly and a quick pressing assembly. The hydraulic system is used to provide hydraulic pressure to the driving device in the hydraulic assembly, so that it can provide horizontal fastening force to the stringer. The hydraulic assembly includes fastening stations and drives. The fastening station is used to place the long stringer, and the driving device can provide fastening force to the long stringer at the fastening station, so the process of automatic clamping is realized, which is faster and more convenient than manual clamping, thus Improve the efficiency and quality of stringer processing. The quick press assembly can provide the fastening force perpendicular to the direction of the fastening force of the driving device to the long stringer, so it can avoid parts from upturning and displacement during processing, and improve the yield rate of long stringer processing.
根据本发明上述技术方案的长桁加工的液压工装,还可以具有以下附加技术特征:According to the above technical solution of the present invention, the hydraulic tooling for long stringer processing can also have the following additional technical features:
在上述技术方案中,所述液压组件包括:安装件,所述驱动装置滑动连接于所述安装件,并被所述液压系统驱动在所述安装件上滑动;安装孔,形成于所述驱动装置;钳口件,可拆卸连接于所述安装孔,并位于所述紧固工位。In the above technical solution, the hydraulic assembly includes: a mounting part, the driving device is slidably connected to the mounting part, and is driven by the hydraulic system to slide on the mounting part; a mounting hole is formed in the driving device A device; a jaw piece, detachably connected to the installation hole, and located at the fastening station.
在该技术方案中,液压组件包括安装件、安装孔和钳口件。安装件能够确保驱动装置的安装。安装孔则用于保证钳口件的安装,并且还能够实现钳口件的快速更换,适应不同规格的长桁加工。具体地,可以加工出不同形状以及尺寸的钳口件,从而通过可拆卸连接结构进行快速更换,以提高适配性。可拆卸连接结构可以为螺栓连接。In this technical solution, the hydraulic assembly includes a mounting part, a mounting hole and a jaw part. The mounting piece ensures the installation of the drive unit. The mounting holes are used to ensure the installation of the jaw parts, and can also realize the quick replacement of the jaw parts, adapting to the processing of long stringers of different specifications. Specifically, jaw parts of different shapes and sizes can be processed so as to be quickly replaced through a detachable connection structure to improve adaptability. The detachable connection structure may be a bolt connection.
在上述技术方案中,所述液压系统包括:供油管路,与所述驱动装置连通;压力控制系统,与所述供油管路连。In the above technical solution, the hydraulic system includes: an oil supply pipeline communicated with the driving device; a pressure control system connected with the oil supply pipeline.
在该技术方案中,液压系统包括供油管路和压力控制系统。供油管路用于提供油,而压力控制系统则用于提供压力。In this technical solution, the hydraulic system includes an oil supply pipeline and a pressure control system. The oil supply line is used to provide oil, and the pressure control system is used to provide pressure.
在上述技术方案中,所述供油管路包括:油箱;三位四通电磁阀,与所述油箱连通;控制阀组件,设置于所述供油管路。In the above technical solution, the oil supply pipeline includes: an oil tank; a three-position four-way solenoid valve communicated with the oil tank; and a control valve assembly arranged in the oil supply pipeline.
在该技术方案中,供油管路包括油箱、三位四通电磁和控制阀组件。油箱用于存储和调用液体油。三位四通电则用于保证供油管路的连通。具体型号不做限定。控制阀组件则用于控制管路内液体的流向和流速等。In this technical solution, the fuel supply pipeline includes a fuel tank, a three-position four-way solenoid and a control valve assembly. The oil tank is used to store and call liquid oil. The three-position four-connection is used to ensure the connection of the oil supply pipeline. The specific model is not limited. The control valve assembly is used to control the flow direction and flow rate of the liquid in the pipeline.
在上述技术方案中,所述控制阀组件包括:单向阀、电液比例减压阀和可调节流阀。In the above technical solution, the control valve assembly includes: a one-way valve, an electro-hydraulic proportional pressure reducing valve and an adjustable throttle valve.
在上述技术方案中,所述压力控制系统包括:蓄能器,与所述三位四通电磁阀连通;压力继器,与所述蓄能器连通。In the above technical solution, the pressure control system includes: an accumulator communicated with the three-position four-way solenoid valve; a pressure relay communicated with the accumulator.
在该技术方案中,压力控制系统包括蓄能器和压力继器。蓄能器和压力继器能够配合,从而控制管路内的压力等情况,具体型号不做限定。In this technical solution, the pressure control system includes an accumulator and a pressure relay. The accumulator and the pressure relay can cooperate to control the pressure in the pipeline and other conditions, and the specific model is not limited.
在上述技术方案中,所述快压组件包括:安装架,设置于所述液压组件;下压件,设置于所述安装件,并对长桁提供与驱动装置紧固力方向垂直的紧固力。In the above technical solution, the quick pressing assembly includes: a mounting bracket, arranged on the hydraulic assembly; a pressing piece, arranged on the mounting piece, and provides fastening for the long stringer perpendicular to the direction of the fastening force of the driving device force.
在该技术方案中,快压组件包括安装架和下压件。安装架用于保证与液压组件之间的连接,下压件则用于提供紧固力。具体地,下压件可以为气缸等电动结构,也可以为螺杆结构,从而手动进行调节,实现对长桁的紧固。In this technical solution, the quick pressing assembly includes a mounting frame and a pressing piece. The mounting frame is used to ensure the connection with the hydraulic components, and the pressing piece is used to provide fastening force. Specifically, the pressing member may be an electric structure such as a cylinder, or may be a screw structure, so as to be adjusted manually to realize the fastening of the stringer.
本发明还提供了一种长桁加工系统,包括:机架;如上述任一项技术方案所述的长桁加工的液压工装,可拆卸连接于所述机架。The present invention also provides a stringer processing system, comprising: a machine frame; the hydraulic tooling for stringer processing according to any one of the above technical solutions, detachably connected to the frame.
在本技术方案中,长桁加工系统包括机架和如上述任一项技术方案所述的长桁加工的液压工装。机架用于提供安装工位,长桁加工的液压工装可拆卸连接在机架上,除了上述的全部有益效果外,还能够实现快速更换。In this technical solution, the stringer processing system includes a frame and hydraulic tooling for stringer processing as described in any one of the above technical solutions. The frame is used to provide an installation station, and the hydraulic tooling for long stringer processing is detachably connected to the frame. In addition to all the above-mentioned beneficial effects, it can also be quickly replaced.
在上述技术方案中,所述长桁加工的液压工装数量为若干,并均布在所述机架上。In the above technical solution, the number of hydraulic tooling for the processing of the stringer is several, and they are evenly distributed on the frame.
在该技术方案中,若干数量的长桁加工的液压工装构成较长规格的加工线,从而适配长度较长的长桁加工。In this technical solution, a certain number of hydraulic tooling for long stringer processing constitutes a longer-sized processing line, thereby adapting to longer stringer processing.
本发明还提供了一种长桁液压加工方法,应用如上述任一项技术方案所述的长桁加工的液压工装,包括:The present invention also provides a long stringer hydraulic processing method, using the hydraulic tooling for long stringer processing described in any one of the above technical solutions, including:
步骤一:将长桁放置在紧固工位;Step 1: Place the stringer on the fastening station;
步骤二:启动下压件,使其对长桁提供向下的紧固力;Step 2: Start the pressing part to provide downward fastening force to the stringer;
步骤三:启动液压系统,使其驱动驱动装置对长桁进行水平方向的紧固力。Step 3: Start the hydraulic system to drive the driving device to perform horizontal fastening force on the stringer.
本发明的附加方面和优点将在下面的描述部分中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the invention will become apparent in the description which follows, or may be learned by practice of the invention.
附图说明Description of drawings
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and comprehensible from the description of the embodiments in conjunction with the following drawings, wherein:
图1是本发明一个实施例的长桁加工的液压工装的立体图;Fig. 1 is a perspective view of a hydraulic tooling for stringer processing according to an embodiment of the present invention;
图2是图1所示长桁加工的液压工装的主视图;Fig. 2 is the front view of the hydraulic tooling for long stringer processing shown in Fig. 1;
图3是长桁加工的液压工装中液压系统连接图。Figure 3 is a connection diagram of the hydraulic system in the hydraulic tooling for long truss processing.
其中,图1至图3中附图标记与部件名称之间的对应关系为:Wherein, the corresponding relationship between reference numerals and component names in Fig. 1 to Fig. 3 is:
102紧固工位,104驱动装置,108安装件,110钳口件,112油箱,114三位四通电磁阀,116单向阀,118电液比例减压阀,120可调节流阀,122蓄能器,124压力继器,126安装架,128下压件。102 fastening station, 104 driving device, 108 installation piece, 110 jaw piece, 112 oil tank, 114 three-position four-way solenoid valve, 116 one-way valve, 118 electro-hydraulic proportional pressure reducing valve, 120 adjustable throttle valve, 122 Accumulator, 124 pressure relays, 126 mounting brackets, 128 pressing parts.
具体实施方式Detailed ways
为了能够更清楚地理解本发明的上述目的、特征和优点,下面结合附图和具体实施方式对本发明进行进一步的详细描述。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to understand the above-mentioned purpose, features and advantages of the present invention more clearly, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that, in the case of no conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是,本发明还可以采用其它不同于在此描述的方式来实施,因此,本发明的保护范围并不受下面公开的具体实施例的限制。In the following description, many specific details are set forth in order to fully understand the present invention. However, the present invention can also be implemented in other ways than described here. Therefore, the protection scope of the present invention is not limited by the specific implementation disclosed below. Example limitations.
下面参照图1至图3来描述根据本发明一些实施例提供的长桁加工的液压工装、加工系统和液压加工方法。The hydraulic tooling, processing system and hydraulic processing method for stringer processing provided according to some embodiments of the present invention are described below with reference to FIGS. 1 to 3 .
本申请的一些实施例提供了一种长桁加工的液压工装。Some embodiments of the present application provide a hydraulic tool for stringer processing.
如图1至图2所示,本发明第一个实施例提出了一种长桁加工的液压工装,包括液压系统;液压组件,其中,所述液压组件至少包括紧固工位102和驱动装置104,所述紧固工位102用于长桁的放置,所述驱动装置104与所述液压系统连通,并被所述液压系统驱动在紧固工位102对长桁进行紧固;快压组件,设置于所述液压组件并位于所述液压组件的一侧,对长桁提供与驱动装置104紧固力方向垂直的紧固力。As shown in Figures 1 to 2, the first embodiment of the present invention proposes a hydraulic tool for stringer processing, including a hydraulic system; a hydraulic assembly, wherein the hydraulic assembly at least includes a
本发明提出的长桁加工的液压工装,包括液压系统、液压组件和快压组件。液压系统用于对液压组件中的驱动装置104提供液压力,从而使其能够对长桁提供水平方向的紧固力。液压组件包括紧固工位102和驱动装置104。紧固工位102用于放置长桁,而驱动装置104则能够在紧固工位102对长桁提供紧固力,因此实现了自动装夹的过程,相对于人工装夹的方式更加快速且便捷,从而提高长桁加工的效率以及质量。快压组件能够对长桁提供与驱动装置104紧固力方向垂直的紧固力,因此能够避免零件在加工过程中上翘和位移,提高长桁加工的良品率。The hydraulic tooling for long truss processing proposed by the present invention includes a hydraulic system, a hydraulic assembly and a quick pressing assembly. The hydraulic system is used to provide hydraulic pressure to the
本发明第二个实施例提出了一种长桁加工的液压工装,且在第一个实施例的基础上,所述液压组件包括:安装件108,所述驱动装置104滑动连接于所述安装件108,并被所述液压系统驱动在所述安装件108上滑动;安装孔,形成于所述驱动装置104;钳口件110,可拆卸连接于所述安装孔,并位于所述紧固工位102。The second embodiment of the present invention proposes a hydraulic tool for stringer processing, and on the basis of the first embodiment, the hydraulic assembly includes: a mounting
在本实施例中,液压组件包括安装件108、安装孔和钳口件110。安装件108能够确保驱动装置104的安装。安装孔则用于保证钳口件110的安装,并且还能够实现钳口件110的快速更换,适应不同规格的长桁加工。具体地,可以加工出不同形状以及尺寸的钳口件110,从而通过可拆卸连接结构进行快速更换,以提高适配性。可拆卸连接结构可以为螺栓连接。In this embodiment, the hydraulic assembly includes a mounting
本发明第三个实施例提出了一种长桁加工的液压工装,且在上述任一实施例的基础上,所述液压系统包括:供油管路,与所述驱动装置104连通;压力控制系统,与所述供油管路连。The third embodiment of the present invention proposes a hydraulic tool for long stringer processing, and on the basis of any of the above embodiments, the hydraulic system includes: an oil supply pipeline communicated with the
在本实施例中,液压系统包括供油管路和压力控制系统。供油管路用于提供油,而压力控制系统则用于提供压力。In this embodiment, the hydraulic system includes an oil supply pipeline and a pressure control system. The oil supply line is used to provide oil, and the pressure control system is used to provide pressure.
在上述技术方案中,所述供油管路包括:油箱112;三位四通电磁阀114,与所述油箱112连通;控制阀组件,设置于所述供油管路。In the above technical solution, the oil supply pipeline includes: an
本发明第四个实施例提出了一种长桁加工的液压工装,且在上述任一实施例的基础上,如图3所示,供油管路包括油箱112、三位四通电磁和控制阀组件。油箱112用于存储和调用液体油。三位四通电则用于保证供油管路的连通。具体型号不做限定。控制阀组件则用于控制管路内液体的流向和流速等。The fourth embodiment of the present invention proposes a hydraulic tool for long stringer processing, and on the basis of any of the above embodiments, as shown in Figure 3, the oil supply pipeline includes an
在上述技术方案中,所述控制阀组件包括:单向阀116、电液比例减压阀118和可调节流阀120。In the above technical solution, the control valve assembly includes: a one-
本发明第五个实施例提出了一种长桁加工的液压工装,且在上述任一实施例的基础上,如图3所示,所述压力控制系统包括:蓄能器122,与所述三位四通电磁阀114连通;压力继器124,与所述蓄能器122连通。The fifth embodiment of the present invention proposes a hydraulic tool for stringer processing, and on the basis of any of the above embodiments, as shown in Figure 3, the pressure control system includes: an
在本实施例中,压力控制系统包括蓄能器122和压力继器124。蓄能器122和压力继器124能够配合,从而控制管路内的压力等情况,具体型号不做限定。In this embodiment, the pressure control system includes an
本发明第六个实施例提出了一种长桁加工的液压工装,且在上述任一实施例的基础上,如图1所示,所述快压组件包括:安装架126,设置于所述液压组件;下压件128,设置于所述安装件108,并对长桁提供与驱动装置104紧固力方向垂直的紧固力。The sixth embodiment of the present invention proposes a hydraulic tool for long truss processing, and on the basis of any of the above embodiments, as shown in Figure 1, the quick pressing assembly includes: a mounting
在本实施例中,快压组件包括安装架126和下压件128。安装架126用于保证与液压组件之间的连接,下压件128则用于提供紧固力。具体地,下压件128可以为气缸等电动结构,也可以为螺杆结构,从而手动进行调节,实现对长桁的紧固。In this embodiment, the quick pressing assembly includes a mounting
本发明第七个实施例提出了一种长桁加工系统(图中未示出),包括:机架;如上述任一项实施例所述的长桁加工的液压工装,可拆卸连接于所述机架。The seventh embodiment of the present invention proposes a long stringer processing system (not shown in the figure), including: a frame; the hydraulic tooling for long stringer processing as described in any one of the above embodiments, detachably connected to the described rack.
长桁加工系统包括机架和如上述任一项实施例所述的长桁加工的液压工装。机架用于提供安装工位,长桁加工的液压工装可拆卸连接在机架上,除了上述的全部有益效果外,还能够实现快速更换。The stringer processing system includes a frame and the hydraulic tooling for stringer processing as described in any one of the above embodiments. The frame is used to provide an installation station, and the hydraulic tooling for long stringer processing is detachably connected to the frame. In addition to all the above-mentioned beneficial effects, it can also be quickly replaced.
所述长桁加工的液压工装数量为若干,并均布在所述机架上,若干数量的长桁加工的液压工装构成较长规格的加工线,从而适配长度较长的长桁加工。The number of hydraulic tooling for long stringer processing is several, and they are evenly distributed on the frame. A certain number of hydraulic tooling for long stringer processing constitutes a relatively long processing line, so as to adapt to the processing of long stringer.
本发明第八个实施例提出了一种长桁液压加工方法,应用如上述任一项实施例所述的长桁加工的液压工装,包括:The eighth embodiment of the present invention proposes a long stringer hydraulic machining method, using the hydraulic tooling for long stringer processing as described in any one of the above embodiments, including:
步骤一:将长桁放置在紧固工位102;Step 1: place the stringer on the
步骤二:启动下压件128,使其对长桁提供向下的紧固力;Step 2: activate the
步骤三:启动液压系统,使其驱动驱动装置104对长桁进行水平方向的紧固力。Step 3: Start the hydraulic system to drive the driving
在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或实例。而且,描述的具体特征、结构、材料或特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims (8)
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Address after: 618400 Shifang Economic Development Zone, Deyang City, Sichuan Province (Lingjie Park) Patentee after: Sichuan Xinhang Titanium Technology Co.,Ltd. Address before: 618400 Shifang Economic Development Zone, Deyang City, Sichuan Province (Lingjie Park) Patentee before: SICHUAN FUTURE AEROSPACE INDUSTRIAL Co.,Ltd. |
