CN217570404U - Numerical control stamping die for flange - Google Patents
Numerical control stamping die for flange Download PDFInfo
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Abstract
Description
技术领域technical field
本申请涉及法兰冲压设备的技术领域,具体来说是涉及一种法兰数控冲压模具。The present application relates to the technical field of flange stamping equipment, in particular to a flange CNC stamping die.
背景技术Background technique
法兰,其因具有良好的综合性能,从而广泛用于化工、建筑、给水、排水、石油、轻重工业、冷冻、卫生、水暖、消防、电力、航天、造船等基础工程。Flange, because of its good comprehensive performance, is widely used in chemical, construction, water supply, drainage, petroleum, light and heavy industry, refrigeration, sanitation, plumbing, fire protection, electric power, aerospace, shipbuilding and other basic projects.
但是,现有法兰制造生产过程中,其所需冲压制造时,并没有可配合冲床以完成自动冲压加工的法兰冲压模具,进而不仅生产效率低,劳动强度大,且还无法进一步满足实际生产需求,为此,本领域技术人员亟需研发一种法兰数控冲压模具来满足更多的实际使用需求。However, in the existing flange manufacturing process, there is no flange stamping die that can cooperate with a punching machine to complete automatic stamping processing, which not only has low production efficiency and high labor intensity, but also cannot further meet the actual requirements. Production requirements, for this reason, those skilled in the art urgently need to develop a flange CNC stamping die to meet more practical needs.
实用新型内容Utility model content
本申请所要解决是针对的上述现有的技术问题,提供一种应用于法兰数控冲压模具。The above-mentioned existing technical problems to be solved by the present application provide a numerical control stamping die applied to flanges.
为解决上述技术问题,本申请是通过以下技术方案实现:In order to solve the above-mentioned technical problems, the application is realized through the following technical solutions:
一种法兰数控冲压模具,上模组和与所述上模组相适配的下模组,所述下模组包括:A flange numerically controlled stamping die, an upper die set and a lower die set matched with the upper die set, the lower die set comprises:
底座;base;
导向装置,其设于所述底座上,用于导向置放工件;a guiding device, which is arranged on the base and is used for guiding and placing the workpiece;
可调节定位装置,其设于所述导向装置下侧,且可水平转动和上下升降移动以调节定位工件;An adjustable positioning device, which is arranged on the lower side of the guide device, and can be rotated horizontally and moved up and down to adjust and position the workpiece;
限位装置,其设于所述底座前后两侧,用于限位工件上下移动;Limiting devices, which are arranged on the front and rear sides of the base to limit the up and down movement of the workpiece;
上推脱料装置,其设于所述底座与所述导向装置间,用于向上推出位于所述导向装置内工件以完成上推脱料工作;an upward pushing and unloading device, which is arranged between the base and the guide device, and is used to push up the workpiece located in the guide device to complete the upward pushing and unloading work;
工件冲切适配模组,其设于所述可调节定位装置外侧,且其上端向上贯穿所述上推脱料装置,用于适配所述上模组以冲切工件。The workpiece punching and fitting module is arranged outside the adjustable positioning device, and its upper end penetrates the upper push-off device upward, and is used for fitting the upper module to punch the workpiece.
如上所述的法兰数控冲压模具,所述导向装置包括连接支架、设于所述连接支架上并位于所述上推脱料装置前侧的前导向组,以及设于所述上推脱料装置后侧的后导向组,所述前导向组与所述后导向组前后对称设置。In the above-mentioned flange numerical control stamping die, the guide device includes a connecting bracket, a front guide group arranged on the connecting bracket and located on the front side of the upper pushing and stripping device, and a front guide group arranged on the back of the upper pushing and stripping device. The rear guide group on the side, the front guide group and the rear guide group are symmetrically arranged front and rear.
如上所述的法兰数控冲压模具,所述连接支架包括:In the above-mentioned flange CNC stamping die, the connecting bracket includes:
纵向连接板组,其设于所述前导向组和所述后导向组的下侧;a longitudinal connecting plate group, which is arranged on the lower side of the front guide group and the rear guide group;
支撑立柱,其设于所述纵向连接板组下侧;a supporting column, which is arranged on the lower side of the longitudinal connecting plate group;
支撑弹性件,其设于所述纵向连接板组与所述支撑立柱间,用于弹性支撑所述纵向连接板组;a supporting elastic member, which is arranged between the longitudinal connecting plate group and the supporting column, and is used for elastically supporting the longitudinal connecting plate group;
所述前导向组包括:The front guide group includes:
前连接板,其横跨设置于所述纵向连接板组上;a front connecting plate, which is arranged across the longitudinal connecting plate group;
前左导向部件,其设于所述前连接板左侧;a front left guide part, which is arranged on the left side of the front connecting plate;
前右导向部件右侧;Right side of front right guide part;
所述前左导向部件和所述前右导向部件的上端均设有用于导向的导向锥面。The upper ends of the front left guide member and the front right guide member are both provided with guide cone surfaces for guiding.
如上所述的法兰数控冲压模具,所述前连接板上设有位于所述前左导向部件与所述前右导向部件间且向前凸出的前凸弧形部。In the above-mentioned numerical control stamping die for flanges, the front connecting plate is provided with a front convex arc portion which is located between the front left guide member and the front right guide member and protrudes forward.
如上所述的法兰数控冲压模具,所述可调节定位装置包括:In the above-mentioned flange CNC stamping die, the adjustable positioning device includes:
安装支架;Mounting brackets;
第一伸缩定位组,其设于所述安装支架一端,且可上下伸缩移动,当其向上升起时,用于伸入工件内部以定位工件;The first telescopic positioning group, which is arranged at one end of the mounting bracket, and can be telescopically moved up and down, when it rises upwards, it is used to extend into the interior of the workpiece to position the workpiece;
第二伸缩定位组,其设于所述安装支架另一端,且可上下伸缩移动,当其向上升起时,用于伸入工件内部以定位工件;The second telescopic positioning group, which is arranged at the other end of the mounting bracket, and can be telescopically moved up and down, when it rises up, it is used to extend into the inside of the workpiece to position the workpiece;
铰接支架,其一端与所述安装支架铰接;a hinged bracket, one end of which is hinged with the mounting bracket;
第三伸缩定位组,其设于所述铰接支架上,且可上下伸缩移动,当其向上升起时,用于伸入工件内部以定位工件;The third telescopic positioning group, which is arranged on the hinged bracket and can be telescopically moved up and down, when it rises up, it is used to extend into the inside of the workpiece to position the workpiece;
移动调节驱动组,其一端与所述底座连接,另一端与所述铰接支架连接,用于驱动所述铰接支架带动所述第三伸缩定位组转动,以使调节所述第三伸缩定位组具体位置以适配定位工件。The moving and adjusting drive group, one end of which is connected to the base and the other end is connected to the hinged bracket, is used to drive the hinged bracket to drive the third telescopic positioning group to rotate, so as to adjust the third telescopic positioning group specifically position to fit the positioning workpiece.
如上所述的法兰数控冲压模具,所述安装支架水平向右倾斜设置;In the above-mentioned flange CNC stamping die, the mounting bracket is horizontally inclined to the right;
所述铰接支架位于所述安装支架右侧,且其一端铰接于所述安装支架中部下侧;The hinged bracket is located on the right side of the installation bracket, and one end of the hinged bracket is hinged to the lower side of the middle part of the installation bracket;
所述移动调节驱动组设于所述铰接支架左侧。The movement adjustment drive group is arranged on the left side of the hinged bracket.
如上所述的法兰数控冲压模具,所述工件冲切适配模组包括:As mentioned above, the flange CNC stamping die, the workpiece punching adaptation module includes:
工件冲切基座,其设于所述底座上;a workpiece punching base, which is arranged on the base;
工件冲切适配块,其设于所述工件冲切基座上,且其上开设有冲切凹孔。The workpiece punching adapter block is arranged on the workpiece punching base, and a punching concave hole is opened on it.
如上所述的法兰数控冲压模具,所述工件冲切适配模组的数量为 2组,且分设于所述可调节定位装置左右两侧。In the above-mentioned flange numerical control stamping die, the number of the workpiece punching and matching modules is 2 groups, and they are respectively arranged on the left and right sides of the adjustable positioning device.
如上所述的法兰数控冲压模具,所述上推脱料装置包括:In the above-mentioned flange numerical control stamping die, the upward pushing and stripping device includes:
脱料板,其设于所述前导向组与所述后导向组间,且其前侧设有用于让位所述前导向组的前让位凹位,以及其后侧设有用于让位所述后导向组的后让位凹位;Stripping plate, which is arranged between the front guide group and the rear guide group, and its front side is provided with a front recess for giving way to the front guide group, and its rear side is provided with a space for giving way the back of the rear guide group gives way to the concave position;
上推驱动组,其分设于所述脱料板左右两侧,用于驱动所述脱料板上下移动。The push-up drive group is arranged on the left and right sides of the stripper plate, and is used to drive the stripper plate to move up and down.
如上所述的法兰数控冲压模具,所述限位装置包括设于所述底座前侧的前限位装置和设于所述底座后侧的后限位装置,所述前限位装置与所述后限位装置前后对称设置;As mentioned above, the flange numerical control stamping die, the limit device includes a front limit device arranged on the front side of the base and a rear limit device arranged on the rear side of the base, the front limit device and the The rear limit device is symmetrically arranged in the front and rear;
所述前限位装置包括:The front limit device includes:
前立式支架;Front vertical bracket;
前限位块,其滑动连接于所述前立式支架后侧,且其后端向后伸出;a front limit block, which is slidably connected to the rear side of the front vertical bracket, and its rear end extends backward;
前驱动组,其设于所述前立式支架前侧,且其动力输出端与所述前限位块连接,用于驱动所述前限位块前后伸缩移动。The front drive group is arranged on the front side of the front vertical bracket, and its power output end is connected with the front limit block, and is used for driving the front limit block to move forward and backward telescopically.
与现有技术相比,上述申请有如下优点:Compared with the prior art, the above application has the following advantages:
本申请法兰数控冲压模具通过所述导向装置导向法兰工件平放其上,随之通过所述可调节定位装置自动调节以定位法兰工件,随后所述限位装置限位法兰工件,即当所述上模组向下移动时,则可与所述工件冲切适配模组适配冲切法兰工件,而后所述上模组向上移动时,所述限位装置自动复位,继而再由所述上推脱料装置上推法兰工件,以使法兰工件脱出所述下模组,完成一次法兰的冲压工作,从而在结合冲床及自动上料设备后则可实现全自动化冲压生产法兰,进而不仅可大大地提高生产效率,降低生产效率,且还可进一步满足实际生产需求,有利于更进一步普及法兰工件的应用。The flange CNC stamping die of the present application is guided by the guide device to place the flange workpiece flat on it, and then automatically adjusted by the adjustable positioning device to position the flange workpiece, and then the limiting device limits the flange workpiece, That is, when the upper die set moves downward, it can be adapted to punch the flange workpiece with the workpiece punching adaptation die set, and then when the upper die set moves upward, the limiting device automatically resets. Then, the flange workpiece is pushed up by the upper pushing and stripping device, so that the flange workpiece is released from the lower module, and the stamping work of the flange is completed once, so that full automation can be realized after combining the punching machine and the automatic feeding equipment. Stamping and producing flanges can not only greatly improve production efficiency and reduce production efficiency, but also further meet actual production needs, which is conducive to further popularizing the application of flange workpieces.
附图说明Description of drawings
图1是本申请法兰数控冲压模具的立体图。FIG. 1 is a perspective view of a flange CNC stamping die of the present application.
图2是本申请法兰数控冲压模具中所述下模组的局部分解视图。FIG. 2 is a partial exploded view of the lower die set in the flange numerical control stamping die of the present application.
图3是本申请法兰数控冲压模具中所述下模组隐藏所述限位装置后的分解视图。3 is an exploded view of the lower module in the flange numerical control stamping die of the present application after hiding the limiting device.
图4是本申请法兰数控冲压模具中所述可调节定位装置和所述工件冲切适配模组的立体图。FIG. 4 is a perspective view of the adjustable positioning device and the workpiece punching adapter module in the flange numerical control stamping die of the present application.
图5是图4的局部放大视图Ⅰ。FIG. 5 is a partial enlarged view I of FIG. 4 .
图6是本申请法兰数控冲压模具中所述导向装置的立体图。Fig. 6 is a perspective view of the guide device in the flange numerical control stamping die of the present application.
图7是本申请法兰数控冲压模具中所述前导向组的立体图。FIG. 7 is a perspective view of the front guide group in the flange CNC stamping die of the present application.
图8是本申请法兰数控冲压模具中所述上推脱料装置的立体图。FIG. 8 is a perspective view of the upper push-off device in the flange numerical control stamping die of the present application.
图9是本申请法兰数控冲压模具中所述前限位装置的立体图。FIG. 9 is a perspective view of the front limiting device in the flange numerical control stamping die of the present application.
图10是本申请法兰数控冲压模具装载于冲床上的示意立体图。FIG. 10 is a schematic perspective view of the flange CNC stamping die of the present application loaded on the punching machine.
具体实施方式Detailed ways
下面通过具体实施方式结合附图对本申请作进一步详细说明。The present application will be further described in detail below through specific embodiments in conjunction with the accompanying drawings.
如图1~10所示,一种法兰数控冲压模具,包括上模组1和与所述上模组1相适配的下模组2。As shown in FIGS. 1 to 10 , a flange numerically controlled stamping die includes an upper die set 1 and a lower die set 2 adapted to the upper die set 1 .
具体的,所述下模组2包括底座21、导向装置22、可调节定位装置23、限位装置24、上推脱料装置25、工件冲切适配模组26。Specifically, the
所述导向装置22设于所述底座21上,用于导向置放工件;所述可调节定位装置23设于所述导向装置22下侧,且可水平转动和上下升降移动以调节定位工件;所述限位装置24设于所述底座21前后两侧,用于限位工件上下移动;所述上推脱料装置25设于所述底座21 与所述导向装置22间,用于向上推出位于所述导向装置22内工件以完成上推脱料工作;所述工件冲切适配模组26设于所述可调节定位装置23外侧,且其上端向上贯穿所述上推脱料装置25,用于适配所述上模组1以冲切工件。The guiding
本申请法兰数控冲压模具通过所述导向装置22导向法兰工件平放其上,随之通过所述可调节定位装置23自动调节以定位法兰工件,随后所述限位装置24限位法兰工件,即当所述上模组1向下移动时,则可与所述工件冲切适配模组26适配冲切法兰工件,而后所述上模组1向上移动时,所述限位装置24自动复位,继而再由所述上推脱料装置25上推法兰工件,以使法兰工件脱出所述下模组2,完成一次法兰的冲压工作,从而在结合冲床及自动上料设备后则可实现全自动化冲压生产法兰,进而不仅可大大地提高生产效率,降低生产效率,且还可进一步满足实际生产需求,有利于更进一步普及法兰工件的应用。The flange CNC stamping die of the present application is guided by the
进一步的,所述导向装置22包括连接支架221、设于所述连接支架221上并位于所述上推脱料装置25前侧的前导向组222,以及设于所述上推脱料装置25后侧的后导向组223,所述前导向组222 与所述后导向组223前后对称设置。Further, the
所述连接支架221包括纵向连接板组2211、支撑立柱2212、支撑弹性件2213;所述纵向连接板组2211设于所述前导向组222和所述后导向组223的下侧;所述支撑立柱2212设于所述纵向连接板组 2211下侧;所述支撑弹性件2213设于所述纵向连接板组2211与所述支撑立柱2212间,用于弹性支撑所述纵向连接板组2211。The connecting
所述前导向组222包括前连接板2221、前左导向部件2222、前右导向部件2223;所述前连接板2221横跨设置于所述纵向连接板组 2211上;所述前左导向部件2222设于所述前连接板2221左侧;所述前右导向部件2223设于所述前连接板2221右侧;The
所述前左导向部件2222和所述前右导向部件2223的上端均设有用于导向的导向锥面2220。其优点在于实现导向法兰工件平放于所述导向装置22上,进而方便于所述可调节定位装置23对法兰工件的调节定位工作。The upper ends of the front
更进一步的,所述前连接板2221上设有位于所述前左导向部件 2222与所述前右导向部件2223间且向前凸出的前凸弧形部22211。其目的在于适配支撑法兰工件。Further, the
更进一步的,所述可调节定位装置23包括安装支架231、第一伸缩定位组232、第二伸缩定位组233、铰接支架234、第三伸缩定位组235、移动调节驱动组236;所述第一伸缩定位组232设于所述安装支架231一端,且可上下伸缩移动,当其向上升起时,用于伸入工件内部以定位工件;所述第二伸缩定位组233设于所述安装支架 231另一端,且可上下伸缩移动,当其向上升起时,用于伸入工件内部以定位工件;所述铰接支架234一端与所述安装支架231铰接;所述第三伸缩定位组235设于所述铰接支架234上,且可上下伸缩移动,当其向上升起时,用于伸入工件内部以定位工件;所述移动调节驱动组236一端与所述底座21连接,另一端与所述铰接支架234连接,用于驱动所述铰接支架234带动所述第三伸缩定位组235转动,以使调节所述第三伸缩定位组235具体位置以适配定位工件。Further, the
更进一步的,所述第一伸缩定位组232和所述第二伸缩定位组 233及所述第三伸缩定位组235均优选为气缸,或为电缸,其目的在于气缸或电缸均为现有技术,方便使用及维护。Further, the first
更进一步的,所述安装支架231水平向右倾斜设置;Further, the mounting
所述铰接支架234位于所述安装支架231右侧,且其一端铰接于所述安装支架231中部下侧;The hinged
所述移动调节驱动组236设于所述铰接支架234左侧。The movement
更进一步的,所述工件冲切适配模组26包括工件冲切基座261、工件冲切适配块262;所述工件冲切基座261设于所述底座21上;所述工件冲切适配块262可拆卸连接于所述工件冲切基座261上,且其上开设有冲切凹孔2621。其优点在于可拆卸更换所述工件冲切适配块262,进而满足不同规格的冲压需求。Further, the workpiece punching
更进一步的,所述工件冲切适配模组26的数量为2组,且分设于所述可调节定位装置23左右两侧。其目的在于实现结构紧凑,减少占用空间。Further, the number of the workpiece punching and adapting
更进一步的,所述上推脱料装置25包括脱料板251、上推驱动组252;所述脱料板251设于所述前导向组222与所述后导向组223 间,且其前侧设有用于让位所述前导向组222的前让位凹位2511,以及其后侧设有用于让位所述后导向组223的后让位凹位2512;所述上推驱动组252分设于所述脱料板251左右两侧,用于驱动所述脱料板251上下移动。本申请采用所述前让位凹位2511和所述后让位凹位2512的目的在于实现结构紧凑,减少占用空间,同时通过所述上推驱动组252驱动所述脱料板251向上移动以实现上推法兰工件脱出所述下模组2,进而方便卸料操作。Further, the upper pushing and stripping
更进一步的,所述限位装置24包括设于所述底座21前侧的前限位装置241和设于所述底座21后侧的后限位装置242,所述前限位装置241与所述后限位装置242前后对称设置;Further, the limiting
所述前限位装置241包括前立式支架2411、前限位块2412、前驱动组2413;所述前限位块2412滑动连接于所述前立式支架2411 后侧,且其后端向后伸出;所述前驱动组2413设于所述前立式支架 2411前侧,且其动力输出端与所述前限位块2412连接,用于驱动所述前限位块2412前后伸缩移动。其目的在于实现限位法兰工件需求。The
更进一步的,所述前限位装置241还包括前挡块2414、前挡块驱动组2415;所述前挡块2414滑动连接于所述前立式支架2411上,位于所述前限位块2412左侧;所述前挡块驱动组2415设于所述前立式支架2411上,位于所述前驱动组2413左侧,且其动力输出端与所述前挡块2414连接,用于驱动所述前挡块2414前后伸缩移动。本申请采用所述前挡块驱动组2415配合所述前挡块2414的目的在于实现方便有另一法兰工件进入所述导向装置22上,以使避免冲压事故。Further, the
综上所述对本申请的实施方式作了详细说明,但是本申请不限于上述实施方式。即使其对本申请作出各种变化,则仍落入在本申请的保护范围。In summary, the embodiments of the present application have been described in detail, but the present application is not limited to the above-mentioned embodiments. Even if it makes various changes to this application, it still falls within the protection scope of this application.
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