CN113892427A - Intelligent malt culture system and culture method for maltose production - Google Patents

Intelligent malt culture system and culture method for maltose production Download PDF

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Publication number
CN113892427A
CN113892427A CN202111079912.9A CN202111079912A CN113892427A CN 113892427 A CN113892427 A CN 113892427A CN 202111079912 A CN202111079912 A CN 202111079912A CN 113892427 A CN113892427 A CN 113892427A
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China
Prior art keywords
malt
controller
wheat
motor
roller
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CN202111079912.9A
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Chinese (zh)
Inventor
李翔
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Lu'an Kangerhui Food Co ltd
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Lu'an Kangerhui Food Co ltd
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Priority to CN202111079912.9A priority Critical patent/CN113892427A/en
Publication of CN113892427A publication Critical patent/CN113892427A/en
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    • A—HUMAN NECESSITIES
    • A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G31/00—Soilless cultivation, e.g. hydroponics
    • A01G31/02—Special apparatus therefor
    • A01G31/04—Hydroponic culture on conveyors
    • A—HUMAN NECESSITIES
    • A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01C—PLANTING; SOWING; FERTILISING
    • A01C5/00—Making or covering furrows or holes for sowing, planting or manuring
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/02—Belt- or chain-engaging elements
    • B65G23/04—Drums, rollers, or wheels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/22—Arrangements or mountings of driving motors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/02—Devices for feeding articles or materials to conveyors
    • B65G47/16—Devices for feeding articles or materials to conveyors for feeding materials in bulk
    • B65G47/18—Arrangements or applications of hoppers or chutes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
    • B65G69/04—Spreading out the materials conveyed over the whole surface to be loaded; Trimming heaps of loose materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
    • B65G69/20—Auxiliary treatments, e.g. aerating, heating, humidifying, deaerating, cooling, de-watering or drying, during loading or unloading; Loading or unloading in a fluid medium other than air
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H43/00—Use of control, checking, or safety devices, e.g. automatic devices comprising an element for sensing a variable
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
    • B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
    • B65H75/44—Constructional details
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
    • B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
    • B65H75/44—Constructional details
    • B65H75/48—Automatic re-storing devices
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/20—Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2
    • Y02P60/21—Dinitrogen oxide [N2O], e.g. using aquaponics, hydroponics or efficiency measures

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental Sciences (AREA)
  • Soil Sciences (AREA)
  • Apparatus Associated With Microorganisms And Enzymes (AREA)

Abstract

The invention belongs to the technical field of maltose production, and particularly relates to an intelligent malt culture system and method for maltose production, which comprise a paving part and a rack; according to the wheat malt harvester, the controller is used for enabling the two first rollers to rotate, so that the conveyor belt is driven to move, wheat is enabled to be evenly paved on the conveyor belt, the wheat is cultured, the controller controls the conveyor belt to rotate reversely after the wheat malt is cultured, so that the wheat malt is moved into the material receiving part, the collection of the wheat malt is achieved, the automatic paving of the wheat and the automatic collection of the wheat malt are achieved through the controller, the manual paving and the collection are avoided, the labor is saved, and the cost is saved; and because the paving thickness of the wheat at each part is consistent, the nutrients which can be absorbed by the malt at each part are kept equal, the growth conditions of the malt at each part are kept consistent, the nutrient components contained in the malt at each part are consistent, the quality of the malt is improved, and the quality of the malt is improved.

Description

Intelligent malt culture system and culture method for maltose production
Technical Field
The invention belongs to the technical field of maltose production, and particularly relates to an intelligent malt culture system and culture method for maltose production.
Background
Maltose is a traditional leisure snack, is a sugar food prepared by fermenting grains such as wheat, sticky rice, sweet potatoes and the like, is a carbohydrate, can be made into a maltose block and can also be made into maltose syrup, the wheat needs to be spread on a culture table for culture in the early production stage of the maltose, the quality of the malt is determined by factors such as the thickness, the uniformity, the temperature, the humidity, the quality of the wheat and the like, and the high-quality malt can be cultured only by strictly controlling the culture conditions of the malt, so that the high-quality maltose can be produced.
In the prior art, most of wheat is paved on a cultivation platform by workers for cultivation when malt cultivation is carried out, the method is easily influenced by subjective factors of the workers, the wheat is poor in paving uniformity, the paving thickness of the wheat at each part is inconsistent, the nutrients which can be absorbed by the malt at each part are different, the growth conditions of the malt at each part are inconsistent, the nutritional ingredients of the malt at each part are different, the quality of the malt is different, the quality of maltose is influenced, the nutrient absorption of the malt is influenced due to the excessively thick paving of the wheat, the growth and development of the malt are influenced, the growth speed of the malt is reduced, and time waste is caused.
Disclosure of Invention
In order to make up the defects of the prior art, the invention provides an intelligent culture system and culture method for malt for maltose production. The invention mainly aims to solve the problems that in the prior art, most of working personnel pave wheat on a culture platform for culture, the paving thickness of the wheat at each part is inconsistent, the nutrients which can be absorbed by the malt at each part are different, the growth conditions of the malt at each part are inconsistent, the nutrient components of the malt at each part are different, the quality of the malt is different, the quality of maltose is influenced, the nutrient absorption of the malt is influenced due to the excessively thick paving of the wheat, the growth and development of the malt are influenced, the growth speed of the malt is reduced, and the time is wasted.
The technical scheme adopted by the invention for solving the technical problems is as follows: the invention provides an intelligent malt culture system for producing maltose, which comprises a paving component and a rack, wherein the paving component is arranged on the rack; the paving part comprises a conveyor belt, a first roller, a first rotating shaft and a first motor; the first rotating shafts are symmetrically arranged at two ends of the rack; the first rotating shaft is rotatably connected with the rack; the two first rotating shafts are connected through a first belt; the first rotary shaft is sleeved with the first roller; the first roller is fixedly connected with the first rotating shaft; the conveyor belt is arranged outside the first rollers; the first motor is arranged on the rack; the first motor is fixedly connected with the rack; one first rotating shaft is connected with a rotating shaft of the first motor through a second belt; the lower end of the rack is provided with a controller; the controller is fixedly connected with the rack; the controller is communicated with the first motor through an electric signal; the controller is used for controlling the first motor to rotate; a hopper is arranged above the rack; the hopper is fixedly connected with the rack; the lower end of the frame is provided with a material receiving part.
When the wheat harvester is in operation, wheat is placed in the hopper, the wheat is enabled to be sprinkled onto the conveying belt, the controller controls the first motor to rotate, the first rotating shaft is driven to rotate through the second belt, the first rotating shafts are connected through the first belt, the first rotating shafts are driven to rotate simultaneously, the first rollers generate acting force on the conveying belt, the conveying belt is driven to move, the conveying belt drives the wheat to move, the wheat is evenly paved on the conveying belt, the wheat is paved, the wheat is cultured, the malt is cultured, after the malt culture is completed, the controller controls the first motor to rotate reversely, the first rotating shaft is driven to rotate reversely, the first rotating rollers are driven to rotate reversely, the conveying belt is driven to rotate reversely, and the malt is driven to move towards the material receiving piece, the malt is moved into the material receiving part, the collection of the malt is further realized, the rotation direction of the first motor is controlled through the controller, the moving direction of the conveying belt is further controlled, the automatic spreading of the malt and the automatic collection of the malt are further realized, the manual spreading and collection are further avoided, the labor is further saved, and the cost is further saved; and because the rotation speed of the first motor is not changed when the wheat is paved, the first motor drives the conveyor belt to move at a constant speed, the wheat is further uniformly paved on the conveyor belt, the paving thickness of the wheat at each part is consistent, the malt at each part has the same growth condition, the nutrients which can be absorbed by the malt at each part are kept equal, the growth rate of the malt at each part is kept consistent, the growth condition of the malt at each part is kept consistent, the nutrients contained in the malt at each part are kept consistent, the quality of the malt is improved, the wheat is prevented from being paved too thickly, the nutrient absorption of the malt is prevented from being influenced by the excessive thickness of the wheat, the sufficient nutrients are absorbed by the malt, the growth speed of the malt is improved, the culture time of the malt is shortened, and the production time of the malt is shortened, thereby improving the production rate of the maltose.
Preferably, a water spraying part is arranged on the frame; the water spraying component comprises a rack, a supporting plate, a roller, a second rotating shaft, a second gear, a water spraying rod and a second motor; the rack is symmetrically arranged on the rack; the rack is fixedly connected with the rack; the supporting plates are symmetrically arranged on two sides of the rack; the rollers are symmetrically arranged at the lower end of the supporting plate; the rollers are arranged on the same side of the supporting plate; the roller is rotationally connected with the supporting plate; the roller is abutted against the lower surface of the cross beam of the rack; the middle part of the supporting plate is provided with the second rotating shaft; the second rotating shaft is rotatably connected with the supporting plate; the second rotating shaft is provided with the second gear; the second gear is fixedly connected with the second rotating shaft; the second gear is meshed with the rack; the water spray rod is arranged between the two support plates; the water spray rods are arranged at the upper ends of the two support plates; two ends of the water spray rod are respectively fixedly connected with the two supporting plates; the spray rod is provided with a spray head; the spray heads are uniformly arranged at intervals along the axis direction of the water spray rod; the spray head is fixedly connected with the water spray rod; the second motor is arranged on one of the supporting plates; the second motor is fixedly connected with the supporting plate; a rotating shaft of the second motor is fixedly connected with the second rotating shaft; the second motor is communicated with the controller through an electric signal; a water pump is arranged below the rack; one end of the water pump is communicated with a water source; the other end of the water pump is communicated with the water spraying rod through a first water pipe; the water pump is communicated with the controller through an electric signal.
Through the arrangement of the water spraying rod, the controller controls the water pump to work, so that water enters the water spraying rod through the first water pipe, the water is sprayed out from the spray head downwards, and then local malt is sprayed, meanwhile, the controller controls the second motor to rotate, so as to drive the second rotating shaft to rotate, so as to drive the second gear to rotate, and because the second gear is meshed with the rack, and the roller is abutted against a cross beam of the frame, so as to drive the second gear to horizontally move, further drive the supporting plate to move, further drive the water spraying rod to move, further spray water to all the malt on the conveying belt, further realize uniform water spraying of the malt, further keep the water content of each malt layer consistent, further keep the water absorbed by each malt consistent, further prevent the growth condition difference of each malt from being too large due to the inconsistent absorbed water, further prevent the nutrient component difference of each malt from being too large due to the too large growth condition difference of each malt, further avoiding the quality reduction of the malt caused by the overlarge difference of nutrient components contained in each part of the malt, further improving the quality of the malt and further improving the quality of the malt; through setting up the controller, and then the controller makes the water spray rod spray water to the malt according to the procedure of setting for, and then according to the growth stage control water spray time and the water spray volume of water spray rod of malt, and then make the malt satisfy the requirement that the malt grows at each growth stage the water yield that can absorb, and then improve the growth condition of malt at each growth stage, and then improve the growth rate of malt, and then shorten the culture time of malt, and then shorten the production time of maltose, and then improve the production speed of malt.
Preferably, the frame is provided with a covering component; the covering part comprises a second roller, a third motor and a covering film; one end of the rack is provided with the second roller and the third roller; the second roller is arranged above the conveyor belt; the second roller is rotationally connected with the rack; the third roller is arranged below the conveyor belt; the third roller is rotationally connected with the rack; the covering film is arranged above the conveying belt; one end of the covering film is provided with a connecting piece; the connecting piece is fixedly connected with the covering film; the other end of the covering film is fixedly connected with the third roller; the middle part of the covering film bypasses from the upper part of the second roller; the water spraying rod is provided with a first electromagnet; the first electromagnet is fixedly connected with the water spraying rod; the first electromagnet is communicated with the controller through an electric signal; a second electromagnet is arranged on the hopper; the second electromagnet is fixedly connected with the hopper; the second electromagnet is communicated with the controller through an electric signal; the third motor is arranged on the rack; the third motor is fixedly connected with the rack; a rotating shaft of the third motor is connected with the third roller through a third belt; the third motor is communicated with the controller through an electric signal.
The malt on the conveying belt is covered by the covering film, the malt is isolated from the external environment by the covering film, the transmission of moisture and temperature is reduced, the water quantity and the temperature around the malt are kept constant, the water quantity and the temperature meet the requirement of malt growth all the time, the growth speed of the malt is improved, the culture time of the malt is shortened, the production time of the maltose is shortened, and the production speed of the maltose is improved; the controller controls the second motor to rotate according to a set program, the second motor drives the water spraying rod and the first electromagnet to move towards the hopper, the first electromagnet moves below the connecting piece, the controller controls the second electromagnet to be powered off, the controller controls the first electromagnet to be powered on simultaneously, the first electromagnet generates suction to the connecting piece, the controller controls the water spraying rod and the first electromagnet to move in the reverse direction, the first electromagnet drives the connecting piece to move, the controller controls the third motor to rotate simultaneously, the third motor drives the third roller to rotate, the third roller winds the covering film, the covering film is retracted, the malt is ventilated, excessive harmful gas is prevented from accumulating above the malt, the air quality above the malt is improved, the growing environment of the malt is improved, and the growing speed of the malt is improved, meanwhile, the temperature of the malt is reduced, so that the over-high temperature of the malt is prevented, the death of the malt caused by the over-high temperature is avoided, the survival rate of the malt is improved, and the yield of the malt is improved; after the preset ventilation time is reached, the controller controls the water spraying rod and the first electromagnet to move towards the hopper, the controller controls the third roller to rotate reversely, the first electromagnet drives the connecting piece to move towards the hopper, after the connecting piece moves above the second electromagnet, the controller controls the first electromagnet to be powered off, the controller controls the second electromagnet to be powered on, the second electromagnet generates suction to the connecting piece, the connecting piece is attached to the side face of the hopper, the covering film is laid above the malt, the malt is covered, the malt is isolated from the external environment, the growth of the malt is facilitated, the controller controls the laying and the folding of the covering film, the malt is ventilated at regular time, the air quality above the malt is improved at regular time, and the air environment around the malt is improved at regular time, further, the environment around the malt can meet the requirement of the growth of the malt all the time, so that the growth speed of the malt is improved, the culture time of the malt is shortened, the production time of maltose is shortened, and the production speed of the maltose is improved.
Preferably, a heating element is arranged in the covering film; the heating element is poured in the covering film; the heating element is formed by alternately bending a heating wire; two ends of the heating element are communicated with a heating power supply; the heating power supply is communicated with the controller through an electric signal; a temperature sensor is arranged on the conveyor belt; the temperature sensor is fixedly connected with the conveyor belt; the temperature sensor is in electrical signal communication with the controller.
Through setting up temperature sensor, and then temperature sensor gives the controller with temperature signal transmission, and then the controller carries out contrastive analysis with the real-time temperature of malt and the theoretical temperature of each growth stage of malt, controller control covers the membrane and packs up when the temperature is too high, and then cool down the malt, the work of controller control heating power supply when the temperature is too low, and then make the heating member produce heat, and then improve the temperature above the malt, and then improve the temperature of malt, and then make the actual temperature of each growth stage of malt satisfy the requirement of growth temperature all the time through the controller, and then improve the growth rate of each growth stage of malt, and then improve the growth rate of malt, and then shorten the culture time of malt, and then shorten the production time of maltose, and then improve the production rate of malt.
Preferably, the lower end of the hopper is provided with a third rotating shaft; the third rotating shaft is rotationally connected with the hopper; a material shifting roller is arranged on the third rotating shaft; the material shifting roller is fixedly connected with the third rotating shaft; the material shifting roller is provided with a material shifting sheet structure; the material shifting sheet structures are uniformly arranged at intervals; one end of the third rotating shaft is provided with a third gear; the third gear is fixedly connected with the third rotating shaft; a fourth motor is arranged on the side surface of the hopper; the fourth motor is fixedly connected with the hopper; a fourth gear is arranged on a rotating shaft of the fourth motor; the fourth gear is meshed with the third gear.
Through setting up No. four motors, the slew velocity of No. four motors of controller control, and then the slew velocity of control No. four gears, and then the slew velocity of control No. three axis of rotation and group material cylinder, and then the slew velocity of control group material piece structure, and then the speed of control group material piece structure stirring to the wheat, and then the falling speed of control wheat, and then the thickness that paves of the variety adjustment wheat according to the wheat, and then the wheat that makes different varieties is in the respective best thickness that paves, and then improve the growth rate of different varieties malt.
The invention also provides an intelligent culture method of the malt for producing the maltose, which comprises the following steps:
s1: the wheat is poured into the hopper, the controller controls the material stirring sheet structure to rotate, the material stirring sheet structure drives the wheat to be downwards scattered, the controller controls the conveyor belt to move at a constant speed in the process of downwards scattering the wheat, and the wheat is uniformly spread on the conveyor belt under the action of the movement of the conveyor belt;
s2: after the wheat is paved in the S1, the controller controls the first electromagnet to be electrified, the first electromagnet sucks the connecting piece, then the controller controls the connecting piece to move, the connecting piece pulls the covering film from one end of the conveyor belt to the other end of the conveyor belt, after the connecting piece moves above the second electromagnet, the controller controls the second electromagnet to be electrified, the second electromagnet sucks the connecting piece, then the controller controls the first electromagnet to be powered off, and at the moment, the covering film completely covers the wheat;
s3: after the cover film completely covers the wheat in S2, the controller controls the heating elements to work, the heating elements heat air above the wheat, meanwhile, the temperature sensor transmits the actual temperature of the wheat to the controller, the controller compares the actual temperature of the wheat with the theoretical temperature, and when the actual temperature of the wheat reaches the theoretical temperature, the controller controls the heating elements to stop heating;
s4: after the cover film is completely covered above the wheat for a certain time in S2, the controller controls the cover film to move according to a set program, the cover film is moved away from the upper part of the conveyor belt, then the malt is ventilated, and after the ventilation time is reached, the controller controls the cover film to move, and the cover film is covered on the malt again;
s5: after the cover film completely covers the wheat for a certain time in S2, the controller controls the water spraying rod to move according to a set program, and simultaneously the controller controls the water pump to work, and the water spraying rod sprays water to the wheat uniformly;
s6: after a period of time of the alternating cycle of operation in S4 and S5, the controller controls the belt, which transports the malt into the receiving member, to move in reverse.
The controller controls the stirring sheet structure to rotate at a constant speed, so that the wheat is enabled to fall downwards, the controller controls the conveyor belt to move at a constant speed, the wheat is enabled to be uniformly paved on the conveyor belt under the action of the conveyor belt, the paving thickness of the wheat at each part is enabled to be consistent, the malt at each part has the same growth condition, the nutrients which can be absorbed by the malt at each part are enabled to be equal, the growth rate of the malt at each part is enabled to be consistent, the growth condition of the malt at each part is enabled to be consistent, the nutrient content of the malt at each part is enabled to be consistent, the quality of the malt is improved, and the quality of the malt is improved; after the wheat is uniformly paved, the controller enables the covering film to cover the upper part of the wheat and work together with the temperature sensor and the heating element, so that the actual temperature of the malt meets the requirement of theoretical temperature, the growth speed of the malt is further improved, the culture time of the malt is further shortened, the production time of maltose is further shortened, and the production speed of the maltose is further improved; after the malt is cultured for a period of time, the controller retracts the covering film according to a set program, so that the malt is ventilated at regular time, excessive harmful gas is prevented from accumulating above the malt, the air quality above the malt is improved, the growth environment of the malt is improved, the growth speed of the malt is improved, the malt is cooled, the temperature of the malt is prevented from being too high, the death of the malt due to too high temperature is avoided, the survival rate of the malt is improved, and the yield of the malt is improved; after the malt is cultured for a period of time, the controller enables the water spraying rods to uniformly spray water to the malt according to a set program, so that the water quantity which can be absorbed by the malt in each growth stage meets the requirement of malt growth, the growth conditions of the malt in each growth stage are improved, the growth speed of the malt in each growth stage is increased, the growth speed of the malt is increased, the culture time of the malt is shortened, the production time of maltose is shortened, and the production speed of the maltose is increased; through setting up the controller, realized the automation of wheat pave, automatic cover, self-heating, automatic ventilation, the automatic collection of automatic watering and malt, and then avoid manual operation, and then reduce the probability of production error, and then realize accurate control to the cultivation of malt, and then the growth rate and the growth condition of accurate control malt, and then the incubation time of accurate control malt and the quality of malt, and then realize the lean production of maltose, manual operation has been reduced simultaneously, and then reduce staff's work load of work, and then reduce staff's quantity, and then reduce artifical spending, and then practice thrift the cost.
The invention has the following beneficial effects:
1. in the invention, wheat is placed in a hopper, the wheat is further enabled to be scattered onto a conveying belt, a controller controls a first motor to rotate, a first rotating shaft is further driven to rotate through a second belt, the two first rotating shafts are further connected through the first belt, the two first rotating shafts are further driven to rotate simultaneously, further two first rollers are driven to rotate simultaneously, further the first rollers generate acting force on the conveying belt, further the conveying belt is driven to move, further the conveying belt drives the wheat to move, further the wheat is uniformly paved on the conveying belt, further the wheat is paved, further the wheat is cultivated, further the cultivation of the wheat is realized, after the cultivation of the wheat is finished, the controller controls the first motor to rotate reversely, further the first rotating shaft is driven to rotate reversely, further the first rollers are driven to rotate reversely, further the conveying belt is driven to rotate reversely, the malt is driven to move towards the material receiving part, so that the malt is moved into the material receiving part, the malt is collected, the rotation direction of the first motor is controlled through the controller, the moving direction of the conveying belt is controlled, the automatic wheat spreading and automatic malt collection are achieved, manual spreading and collection are avoided, manpower is saved, and cost is saved; and because the rotation speed of the first motor is not changed when the wheat is paved, the first motor drives the conveyor belt to move at a constant speed, the wheat is further uniformly paved on the conveyor belt, the paving thickness of the wheat at each part is consistent, the malt at each part has the same growth condition, the nutrients which can be absorbed by the malt at each part are kept equal, the growth rate of the malt at each part is kept consistent, the growth condition of the malt at each part is kept consistent, the nutrients contained in the malt at each part are kept consistent, the quality of the malt is improved, the wheat is prevented from being paved too thickly, the nutrient absorption of the malt is prevented from being influenced by the excessive thickness of the wheat, the sufficient nutrients are absorbed by the malt, the growth speed of the malt is improved, the culture time of the malt is shortened, and the production time of the malt is shortened, thereby improving the production rate of the maltose.
2. According to the malt uniform spraying device, the water spraying rod is arranged, the controller controls the water pump to work, water enters the water spraying rod through the first water pipe, the water is sprayed out from the spray head downwards, partial malt is sprayed, the controller controls the second motor to rotate, the second rotating shaft is driven to rotate, the second gear is driven to rotate due to the fact that the second gear is meshed with the rack, the roller is abutted against a cross beam of the rack, the second gear is driven to horizontally move, the supporting plate is driven to move, the water spraying rod is driven to move, all the malt on the conveying belt is sprayed with water, uniform water spraying of the malt is achieved, the water content of each malt layer is kept consistent, the moisture absorbed by each malt layer is kept consistent, the phenomenon that the growth condition difference of each malt is too large due to the fact that the absorbed moisture is inconsistent is prevented, and the nutrient content difference of each malt is prevented from being caused by the fact that the growth condition difference of each malt is too large The difference is too large, so that the quality reduction of the malt caused by the overlarge difference of nutrient components contained in each part of the malt is avoided, the quality of the malt is improved, and the quality of the malt is improved; through setting up the controller, and then the controller makes the water spray rod spray water to the malt according to the procedure of setting for, and then according to the growth stage control water spray time and the water spray volume of water spray rod of malt, and then make the malt satisfy the requirement that the malt grows at each growth stage the water yield that can absorb, and then improve the growth condition of malt at each growth stage, and then improve the growth rate of malt, and then shorten the culture time of malt, and then shorten the production time of maltose, and then improve the production speed of malt.
3. According to the malt culture device, the covering film is arranged to cover the malt on the conveying belt, so that the malt is isolated from the external environment by the covering film, the transmission of moisture and temperature is reduced, the water quantity and the temperature around the malt are kept constant, the water quantity and the temperature meet the requirement of malt growth all the time, the growth speed of the malt is increased, the culture time of the malt is shortened, the production time of maltose is shortened, and the production speed of the malt is increased; the controller controls the second motor to rotate according to a set program, the second motor drives the water spraying rod and the first electromagnet to move towards the hopper, the first electromagnet moves below the connecting piece, the controller controls the second electromagnet to be powered off, the controller controls the first electromagnet to be powered on simultaneously, the first electromagnet generates suction to the connecting piece, the controller controls the water spraying rod and the first electromagnet to move in the reverse direction, the first electromagnet drives the connecting piece to move, the controller controls the third motor to rotate simultaneously, the third motor drives the third roller to rotate, the third roller winds the covering film, the covering film is retracted, the malt is ventilated, excessive harmful gas is prevented from accumulating above the malt, the air quality above the malt is improved, the growing environment of the malt is improved, and the growing speed of the malt is improved, meanwhile, the temperature of the malt is reduced, so that the over-high temperature of the malt is prevented, the death of the malt caused by the over-high temperature is avoided, the survival rate of the malt is improved, and the yield of the malt is improved; after the preset ventilation time is reached, the controller controls the water spraying rod and the first electromagnet to move towards the hopper, the controller controls the third roller to rotate reversely, the first electromagnet drives the connecting piece to move towards the hopper, after the connecting piece moves above the second electromagnet, the controller controls the first electromagnet to be powered off, the controller controls the second electromagnet to be powered on, the second electromagnet generates suction to the connecting piece, the connecting piece is attached to the side face of the hopper, the covering film is laid above the malt, the malt is covered, the malt is isolated from the external environment, the growth of the malt is facilitated, the controller controls the laying and the folding of the covering film, the malt is ventilated at regular time, the air quality above the malt is improved at regular time, and the air environment around the malt is improved at regular time, further, the environment around the malt can meet the requirement of the growth of the malt all the time, so that the growth speed of the malt is improved, the culture time of the malt is shortened, the production time of maltose is shortened, and the production speed of the maltose is improved.
4. According to the malt production device, the temperature sensor is arranged, the temperature sensor transmits a temperature signal to the controller, the controller compares and analyzes the real-time temperature of malt and the theoretical temperature of each growth stage of the malt, the controller controls the covering film to be folded when the temperature is too high, then the malt is cooled, the controller controls the heating power supply to work when the temperature is too low, then the heating element generates heat, the temperature above the malt is further increased, the temperature of the malt is further increased, the actual temperature of each growth stage of the malt always meets the requirement of the growth temperature through the controller, the growth speed of each growth stage of the malt is further increased, the growth speed of the malt is further increased, the culture time of the malt is further shortened, the production time of the malt is further shortened, and the production speed of the malt is further increased.
5. According to the invention, the controller controls the material stirring sheet structure to rotate at a constant speed, so that the wheat is enabled to fall downwards, the controller controls the conveyor belt to move at a constant speed, the wheat is enabled to be uniformly paved on the conveyor belt under the action of the conveyor belt, the paving thickness of the wheat at each part is enabled to be consistent, so that the malt at each part has the same growth condition, the nutrients absorbed by the malt at each part are enabled to be equal, the growth rate of the malt at each part is enabled to be consistent, the growth conditions of the malt at each part are enabled to be consistent, the nutrient components contained in the malt at each part are enabled to be consistent, the quality of the malt is improved, and the quality of the malt is improved; after the wheat is uniformly paved, the controller enables the covering film to cover the upper part of the wheat and work together with the temperature sensor and the heating element, so that the actual temperature of the malt meets the requirement of theoretical temperature, the growth speed of the malt is further improved, the culture time of the malt is further shortened, the production time of maltose is further shortened, and the production speed of the maltose is further improved; after the malt is cultured for a period of time, the controller retracts the covering film according to a set program, so that the malt is ventilated at regular time, excessive harmful gas is prevented from accumulating above the malt, the air quality above the malt is improved, the growth environment of the malt is improved, the growth speed of the malt is improved, the malt is cooled, the temperature of the malt is prevented from being too high, the death of the malt due to too high temperature is avoided, the survival rate of the malt is improved, and the yield of the malt is improved; after the malt is cultured for a period of time, the controller enables the water spraying rods to uniformly spray water to the malt according to a set program, so that the water quantity which can be absorbed by the malt in each growth stage meets the requirement of malt growth, the growth conditions of the malt in each growth stage are improved, the growth speed of the malt in each growth stage is increased, the growth speed of the malt is increased, the culture time of the malt is shortened, the production time of maltose is shortened, and the production speed of the maltose is increased; through setting up the controller, realized the automation of wheat pave, automatic cover, self-heating, automatic ventilation, the automatic collection of automatic watering and malt, and then avoid manual operation, and then reduce the probability of production error, and then realize accurate control to the cultivation of malt, and then the growth rate and the growth condition of accurate control malt, and then the incubation time of accurate control malt and the quality of malt, and then realize the lean production of maltose, manual operation has been reduced simultaneously, and then reduce staff's work load of work, and then reduce staff's quantity, and then reduce artifical spending, and then practice thrift the cost.
Drawings
The invention will be further explained with reference to the drawings.
FIG. 1 is a schematic view showing the overall construction of a culture system according to the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 at A;
FIG. 3 is a schematic view of the structure of the conveyor belt of the present invention;
FIG. 4 is an enlarged view of a portion of FIG. 3 at B;
FIG. 5 is an enlarged view of a portion of FIG. 3 at C;
FIG. 6 is a schematic structural view of the third roller in the present invention;
FIG. 7 is an enlarged view of a portion of FIG. 6 at D;
FIG. 8 is an enlarged view of a portion of FIG. 6 at E;
FIG. 9 is a schematic view showing the structure of a water spray part according to the present invention;
FIG. 10 is a schematic view of a heating element according to the present invention;
FIG. 11 is a schematic view showing the structure of a connecting member according to the present invention;
FIG. 12 is a schematic view of the construction of the kick-off roller of the present invention;
in the figure: paving part 1, conveyor belt 11, temperature sensor 111, first roller 12, first rotating shaft 13, first motor 14, first belt 15, second belt 16, frame 2, hopper 21, material receiving part 22, water pump 23, controller 3, water spraying part 4, rack 41, support plate 42, roller 43, second rotating shaft 44, second gear 45, water spraying rod 46, spray head 461, second motor 47, first water pipe 48, covering part 5, second roller 51, third roller 52, third motor 53, third belt 531, covering film 54, heating part 541, connecting part 541, first electromagnet 56, second electromagnet 57, third rotating shaft 61, material stirring roller 62, material stirring sheet structure 621, third gear 63, fourth motor 64 and fourth gear 65.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1, fig. 3, fig. 6 and fig. 8, an intelligent culture system for malt for maltose production comprises a paving part 1 and a frame 2; the paving component 1 comprises a conveyor belt 11, a first roller 12, a first rotating shaft 13 and a first motor 14; the first rotating shafts 13 are symmetrically arranged at two ends of the frame 2; the first rotating shaft 13 is rotatably connected with the rack 2; the two first rotating shafts 13 are connected through a first belt 15; the first rotary shaft 13 is sleeved with the first roller 12; the first roller 12 is fixedly connected with the first rotating shaft 13; the conveyor belt 11 is arranged outside the two first rollers 12; the first motor 14 is arranged on the frame 2; the first motor 14 is fixedly connected with the frame 2; one of the first rotating shafts 13 is connected with a rotating shaft of the first motor 14 through a second belt 16; the lower end of the frame 2 is provided with a controller 3; the controller 3 is fixedly connected with the rack 2; the controller 3 is communicated with the first motor 14 through an electric signal; the controller 3 is used for controlling the rotation of the first motor 14; a hopper 21 is arranged above the frame 2; the hopper 21 is fixedly connected with the frame 2; the lower end of the frame 2 is provided with a receiving part 22.
In operation, wheat is placed in the hopper 21, wheat is enabled to be scattered onto the conveyor belt 11, the controller 3 controls the first motor 14 to rotate, the second belt 16 drives the first rotating shaft 13 to rotate, the first rotating shafts 13 are connected through the first belt 15, the first rotating shafts 13 are driven to rotate simultaneously, the first rollers 12 generate acting force on the conveyor belt 11, the conveyor belt 11 is driven to move, the conveyor belt 11 drives the wheat to move, the wheat is enabled to be evenly spread on the conveyor belt 11, the wheat is enabled to be spread, the wheat is enabled to be cultured, the malt is cultured, after the malt is cultured, the controller 3 controls the first motor 14 to rotate reversely, the first rotating shaft 13 is driven to rotate reversely, the first rollers 12 are driven to rotate reversely, the conveying belt 11 is driven to rotate reversely, so that malt is driven to move towards the material receiving part 22, the malt is further moved into the material receiving part 22, the collection of the malt is further realized, the rotating direction of the first motor 14 is controlled through the controller 3, the moving direction of the conveying belt 11 is further controlled, the automatic wheat spreading and automatic malt collection are further realized, the manual spreading and collection are further avoided, the labor is further saved, and the cost is further saved; and because the rotation speed of the first motor 14 is not changed when the wheat is spread, the first motor drives the conveyor belt 11 to move at a constant speed, the wheat is uniformly spread on the conveyor belt 11, the spreading thickness of the wheat at each part is consistent, the malt at each part has the same growth condition, the nutrients which can be absorbed by the malt at each part are kept equal, the growth rate of the malt at each part is kept consistent, the growth condition of the malt at each part is kept consistent, the nutrients contained in the malt at each part are kept consistent, the quality of the malt is improved, the wheat is prevented from being spread too thick, the nutrient absorption of the malt due to the fact that the wheat is spread too thick is prevented, the sufficient nutrients are absorbed by the malt, the growth speed of the malt is improved, the culture time of the malt is shortened, and the production time of the malt is shortened, thereby improving the production rate of the maltose.
As shown in fig. 1, 2, 3, 6, 7 and 9, a water spraying part 4 is arranged on the frame 2; the water spraying component 4 comprises a rack 41, a support plate 42, a roller 43, a second rotating shaft 44, a second gear 45, a water spraying rod 46 and a second motor 47; the rack bars 41 are symmetrically arranged on the rack 2; the rack 41 is fixedly connected with the rack 2; the supporting plates 42 are symmetrically arranged on two sides of the frame 2; the rollers 43 are symmetrically arranged at the lower end of the supporting plate 42; the rollers 43 are arranged on the same side of the supporting plate 42; the roller 43 is rotatably connected with the supporting plate 42; the roller 43 is abutted against the lower surface of the cross beam of the frame 2; the second rotating shaft 44 is arranged in the middle of the supporting plate 42; the second rotating shaft 44 is rotatably connected with the supporting plate 42; the second gear 45 is arranged on the second rotating shaft 44; the second gear 45 is fixedly connected with the second rotating shaft 44; the second gear 45 is meshed with the rack 41; the water spray rod 46 is arranged between the two supporting plates 42; the water spray bar 46 is arranged at the upper ends of the two support plates 42; two ends of the water spray rod 46 are respectively fixedly connected with the two support plates 42; a nozzle 461 is arranged on the water spray rod 46; the nozzles 461 are uniformly spaced along the axial direction of the water spray bar 46; the nozzle 461 is fixedly connected with the water spray rod 46; the second motor 47 is arranged on one of the supporting plates 42; the second motor 47 is fixedly connected with the supporting plate 42; the rotating shaft of the second motor 47 is fixedly connected with the second rotating shaft 44; the second motor 47 is communicated with the controller 3 through an electric signal; a water pump 23 is arranged below the frame 2; one end of the water pump 23 is communicated with a water source; the other end of the water pump 23 is communicated with the water spray rod 46 through a first water pipe 48; the water pump 23 is in electrical signal communication with the controller 3.
By arranging the water spraying rod 46, the controller 3 controls the water pump 23 to work, so that water enters the water spraying rod 46 through the first water pipe 48, and then the water is sprayed downwards from the spray head 461, and then the local malt is sprayed, meanwhile, the controller 3 controls the second motor 47 to rotate, and then drives the second rotating shaft 44 to rotate, and further drives the second gear 45 to rotate, because the second gear 45 is meshed with the rack 41, and the roller 43 is abutted against the cross beam of the frame 2, and further drives the second gear 45 to horizontally move, and further drives the supporting plate 42 to move, and further drives the water spraying rod 46 to move, and further sprays water to all the malt on the conveying belt 11, so that the uniform water spraying of the malt is realized, further the water content of each malt layer is kept consistent, further the water absorbed by each malt is kept consistent, and further, the difference of the growth conditions of each malt due to the inconsistency of the absorbed water is prevented from being too large, further preventing the difference of nutrient components contained in each part of the malt from being overlarge due to the overlarge difference of the growth conditions of the malt at each part, further avoiding the quality reduction of the malt caused by the overlarge difference of the nutrient components contained in each part of the malt, further improving the quality of the malt and further improving the quality of the malt; through setting up controller 3, and then controller 3 makes water spray bar 46 spray water to the malt according to the procedure that sets for, and then according to the growth stage control water spray time and the water spray volume of water spray bar 46 of malt, and then make the water yield that the malt can absorb in each growth stage satisfy the requirement that the malt grows, and then improve the growth condition of malt in each growth stage, and then improve the growth rate of malt, and then reduce the culture time of malt, and then reduce the production time of malt sugar, and then improve the production speed of malt.
As shown in fig. 1, 2, 3, 4, 5, 6, 7, 8, 9 and 11, the housing 2 is provided with a covering member 5; the covering member 5 includes a second roller 51, a third roller 52, a third motor 53, and a covering film 54; one end of the frame 2 is provided with the second roller 51 and the third roller 52; the second roller 51 is arranged above the conveyor belt 11; the second roller 51 is rotatably connected with the frame 2; the third roller 52 is arranged below the conveyor belt 11; the third roller 52 is rotatably connected with the frame 2; the covering film 54 is arranged above the conveyor belt 11; one end of the covering film 54 is provided with a connecting piece 55; the connecting piece 55 is fixedly connected with the covering film 54; the other end of the covering film 54 is fixedly connected with the third roller 52; the middle part of the cover film 54 passes over the second roller 51; the water spray rod 46 is provided with a first electromagnet 56; the first electromagnet 56 is fixedly connected with the water spraying rod 46; the first electromagnet 56 is communicated with the controller 3 through an electric signal; a second electromagnet 57 is arranged on the hopper 21; the second electromagnet 57 is fixedly connected with the hopper 21; the second electromagnet 57 is communicated with the controller 3 through an electric signal; the third motor 53 is arranged on the frame 2; the third motor 53 is fixedly connected with the frame 2; the rotating shaft of the third motor 53 is connected with the third roller 52 through a third belt 531; the third motor 53 is in electrical signal communication with the controller 3.
By arranging the cover film 54, the cover film 54 covers the malt on the conveyor belt 11, and the cover film 54 isolates the malt from the external environment, so that the transmission of moisture and temperature is reduced, the water quantity and the temperature around the malt are kept constant, the water quantity and the temperature meet the requirement of malt growth all the time, the growth speed of the malt is improved, the culture time of the malt is shortened, the production time of the maltose is shortened, and the production speed of the malt is improved; the controller 3 controls the second motor 47 to rotate according to a set program, then the second motor 47 drives the water spraying rod 46 and the first electromagnet 56 to move towards the hopper 21, after the first electromagnet 56 moves below the connecting piece 55, the controller 3 controls the second electromagnet 57 to be powered off, simultaneously the controller 3 controls the first electromagnet 56 to be powered on, then the first electromagnet 56 generates suction to the connecting piece 55, the controller 3 controls the water spraying rod 46 and the first electromagnet 56 to move in opposite directions, then the first electromagnet 56 drives the connecting piece 55 to move, simultaneously the controller 3 controls the third motor 53 to rotate, then the third motor 53 drives the third roller 52 to rotate, then the third roller 52 winds the covering film 54, then the covering film 54 is folded, further the malt is ventilated, further excessive harmful gas is prevented from accumulating above the malt, and further the air quality above the malt is improved, further improving the growth environment of the malt, further improving the growth speed of the malt, and simultaneously cooling the malt, further preventing the temperature of the malt from being too high, further avoiding the death of the malt caused by the too high temperature, further improving the survival rate of the malt, and further improving the yield of the malt; after the preset ventilation time is reached, the controller 3 controls the water spraying rod 46 and the first electromagnet 56 to move towards the hopper 21, meanwhile, the controller 3 controls the third roller 52 to rotate reversely, then the first electromagnet 56 drives the connecting piece 55 to move towards the hopper 21, after the connecting piece 55 moves above the second electromagnet 57, the controller 3 controls the first electromagnet 56 to be powered off, meanwhile, the controller 3 controls the second electromagnet 57 to be powered on, then the second electromagnet 57 generates suction to the connecting piece 55, further the connecting piece 55 is attached to the side surface of the hopper 21, further the covering film 54 is laid above the malt, further the malt is covered, further the malt is isolated from the external environment, further the growth of the malt is facilitated, the controller 3 controls the laying and the retraction of the covering film 54, further the malt is ventilated at regular time, and further the air quality above the malt is improved at regular time, further improving the air environment around the malt regularly, further enabling the environment around the malt to meet the requirement of malt growth all the time, further improving the growth speed of the malt, further shortening the culture time of the malt, further shortening the production time of maltose, and further improving the production speed of the maltose.
As shown in fig. 10, a heating member 541 is provided in the cover film 54; the heating elements 541 are cast in the cover film 54; the heating element 541 is formed by alternately bending a heating wire; two ends of the heating element 541 are communicated with a heating power supply; the heating power supply is communicated with the controller 3 through an electric signal; a temperature sensor 111 is arranged on the conveyor belt 11; the temperature sensor 111 is fixedly connected with the conveyor belt 11; the temperature sensor 111 is in electrical signal communication with the controller 3.
Through setting up temperature sensor 111, and then temperature sensor 111 gives controller 3 with temperature signal transmission, and then controller 3 carries out contrastive analysis with the real-time temperature of malt and the theoretical temperature of each growth stage of malt, controller 3 control covers membrane 54 and packs up when the temperature is too high, and then cool down the malt, controller 3 control heating power supply work when the temperature is too low, and then make heating member 541 produce heat, and then improve the temperature above the malt, and then improve the temperature of malt, and then make the actual temperature of each growth stage of malt satisfy the requirement of growth temperature all the time through controller 3, and then improve the growth rate of each growth stage of malt, and then improve the growth rate of malt, and then shorten the culture time of malt, and then reduce the production time of maltose, and then improve the production rate of malt.
As shown in fig. 1, 3, 5, 6, 8 and 12, a third rotating shaft 61 is arranged at the lower end of the hopper 21; the third rotating shaft 61 is rotatably connected with the hopper 21; the third rotating shaft 61 is provided with a material poking roller 62; the material shifting roller 62 is fixedly connected with the third rotating shaft 61; a material stirring sheet structure 621 is arranged on the material stirring roller 62; the material stirring sheet structures 621 are arranged at even intervals; a third gear 63 is arranged at one end of the third rotating shaft 61; the third gear 63 is fixedly connected with the third rotating shaft 61; a fourth motor 64 is arranged on the side surface of the hopper 21; the fourth motor 64 is fixedly connected with the hopper 21; a fourth gear 65 is arranged on a rotating shaft of the fourth motor 64; the fourth gear 65 meshes with the third gear 63.
Through setting up No. four motor 64, controller 3 controls the slew velocity of No. four motor 64, and then control the slew velocity of No. four gear 65, and then control the slew velocity of No. three gear 63, and then control the slew velocity of No. three axis of rotation 61 and stirring cylinder 62, and then control the slew velocity of stirring tablet structure 621, and then control stirring tablet structure 621 to the stirring speed of wheat, and then control the falling speed of wheat, and then control the thickness of paving of wheat, and then the thickness of paving of the variety adjustment wheat according to the wheat, and then make the wheat of different cultivars be in the respective best thickness of paving, and then improve the growth rate of different cultivars malt.
As shown in FIGS. 1 to 12, the present invention provides an intelligent culture method of malt for maltose production, which comprises the following steps:
s1: wheat is poured into the hopper 21, the controller 3 controls the material stirring sheet structure 621 to rotate, the material stirring sheet structure 621 drives the wheat to be downwards scattered, the controller 3 controls the conveyor belt 11 to move at a constant speed in the process of downwards scattering the wheat, and the wheat is uniformly paved on the conveyor belt 11 under the action of the movement of the conveyor belt 11;
s2: after the wheat is paved in S1, the controller 3 controls the first electromagnet 56 to be electrified, the first electromagnet 56 attracts the connecting piece 55, then the controller 3 controls the connecting piece 55 to move, the connecting piece 55 pulls the covering film 54 from one end of the conveyor belt 11 to the other end of the conveyor belt 11, after the connecting piece 55 moves above the second electromagnet 57, the controller 3 controls the second electromagnet 57 to be electrified, the second electromagnet 57 attracts the connecting piece 55, then the controller 3 controls the first electromagnet 56 to be powered off, and then the covering film 54 completely covers the wheat;
s3: after the cover film 54 completely covers the wheat in S2, the controller 3 controls the heating elements 541 to operate, the heating elements 541 heat air above the wheat, the temperature sensor 111 transmits the actual temperature of the wheat to the controller 3, the controller 3 compares the actual temperature of the wheat with a theoretical temperature, and when the actual temperature of the wheat reaches the theoretical temperature, the controller 3 controls the heating elements 541 to stop heating;
s4: after the cover film 54 is completely covered on the wheat for a certain time in S2, the controller 3 controls the cover film 54 to move according to a set program, the cover film 54 is removed from the upper side of the conveyor belt 11, then the malt is ventilated, and after the ventilation time is reached, the controller 3 controls the cover film 54 to move, and the cover film 54 is covered on the malt again;
s5: after the cover film 54 is completely covered above the wheat for a certain time in S2, the controller 3 controls the water spray bar 46 to move according to a set program, and simultaneously the controller 3 controls the water pump 23 to work, so that the water spray bar 46 sprays water uniformly to the wheat;
s6: after a certain time of the alternating cycle of operations in S4 and S5, the controller 3 controls the belt 11 to move in reverse, and the belt 11 conveys the malt into the receiving member 22.
The controller 3 controls the material stirring sheet structure 621 to rotate at a constant speed, so that the wheat is enabled to fall downwards, meanwhile, the controller 3 controls the conveyor belt 11 to move at a constant speed, so that the wheat is uniformly paved on the conveyor belt 11 under the action of the conveyor belt 11, the paving thickness of the wheat at each part is consistent, so that the malt at each part has the same growth condition, the nutrients absorbed by the malt at each part are kept equal, the growth rate of the malt at each part is kept consistent, the growth condition of the malt at each part is kept consistent, the nutrient content contained in the malt at each part is kept consistent, the quality of the malt is improved, and the quality of the malt is improved; after the wheat is uniformly paved, the controller 3 enables the covering film 54 to cover the upper part of the wheat and work together with the temperature sensor 111 and the heating element 541, so that the actual temperature of the malt meets the requirement of theoretical temperature, the growth speed of the malt is further improved, the culture time of the malt is further shortened, the production time of maltose is further shortened, and the production speed of the maltose is further improved; after the malt is cultured for a period of time, the controller 3 retracts the covering film 54 according to a set program, so that the malt is ventilated at regular time, excessive harmful gas is prevented from accumulating above the malt, the air quality above the malt is improved, the growing environment of the malt is improved, the growing speed of the malt is increased, meanwhile, the malt is cooled, the temperature of the malt is prevented from being too high, the death of the malt due to the too high temperature is avoided, the survival rate of the malt is increased, and the yield of the malt is increased; after the malt is cultured for a period of time, the controller 3 enables the water spraying rods 46 to uniformly spray water to the malt according to a set program, so that the water quantity which can be absorbed by the malt in each growth stage meets the requirement of malt growth, the growth conditions of the malt in each growth stage are improved, the growth speed of the malt in each growth stage is improved, the growth speed of the malt is improved, the culture time of the malt is shortened, the production time of maltose is shortened, and the production speed of the maltose is improved; through setting up controller 3, realized the automation of wheat pave, automatic cover, self-heating, automatic ventilation, the automatic collection of automatic watering and malt, and then avoid manual operation, and then reduce the probability of producing the error, and then realize accurate control to the cultivation of malt, and then the growth rate and the growth condition of accurate control malt, and then the incubation time of accurate control malt and the quality of malt, and then realize the lean production of maltose, manual operation has been reduced simultaneously, and then reduce staff's work load, and then reduce staff's quantity, and then reduce artifical spending, and then practice thrift the cost.
In operation, wheat is placed in the hopper 21, wheat is enabled to be scattered onto the conveyor belt 11, the controller 3 controls the first motor 14 to rotate, the second belt 16 drives the first rotating shaft 13 to rotate, the first rotating shafts 13 are connected through the first belt 15, the first rotating shafts 13 are driven to rotate simultaneously, the first rollers 12 generate acting force on the conveyor belt 11, the conveyor belt 11 is driven to move, the conveyor belt 11 drives the wheat to move, the wheat is enabled to be evenly spread on the conveyor belt 11, the wheat is enabled to be spread, the wheat is enabled to be cultured, the malt is cultured, after the malt is cultured, the controller 3 controls the first motor 14 to rotate reversely, the first rotating shaft 13 is driven to rotate reversely, the first rollers 12 are driven to rotate reversely, the conveying belt 11 is driven to rotate reversely, so that malt is driven to move towards the material receiving part 22, the malt is further moved into the material receiving part 22, the collection of the malt is further realized, the rotating direction of the first motor 14 is controlled through the controller 3, the moving direction of the conveying belt 11 is further controlled, the automatic wheat spreading and automatic malt collection are further realized, the manual spreading and collection are further avoided, the labor is further saved, and the cost is further saved; and because the rotation speed of the first motor 14 is not changed when the wheat is spread, the first motor drives the conveyor belt 11 to move at a constant speed, the wheat is uniformly spread on the conveyor belt 11, the spreading thickness of the wheat at each part is consistent, the malt at each part has the same growth condition, the nutrients which can be absorbed by the malt at each part are kept equal, the growth rate of the malt at each part is kept consistent, the growth condition of the malt at each part is kept consistent, the nutrients contained in the malt at each part are kept consistent, the quality of the malt is improved, the wheat is prevented from being spread too thick, the nutrient absorption of the malt due to the fact that the wheat is spread too thick is prevented, the sufficient nutrients are absorbed by the malt, the growth speed of the malt is improved, the culture time of the malt is shortened, and the production time of the malt is shortened, thereby improving the production rate of the maltose.
While the present invention has been described with reference to the embodiments shown in the drawings, the present invention is not limited to the embodiments, which are illustrative and not restrictive, and it will be apparent to those skilled in the art that various changes and modifications can be made therein without departing from the spirit and scope of the invention as defined in the appended claims.

Claims (6)

1. The utility model provides a malt intelligence culture system for maltose production which characterized in that: comprises a paving component (1) and a frame (2); the paving component (1) comprises a conveyor belt (11), a first roller (12), a first rotating shaft (13) and a first motor (14); the first rotating shafts (13) are symmetrically arranged at two ends of the rack (2); the first rotating shaft (13) is rotatably connected with the rack (2); the two first rotating shafts (13) are connected through a first belt (15); the first rotary shaft (13) is sleeved with the first roller (12); the first roller (12) is fixedly connected with the first rotating shaft (13); the conveyor belt (11) is arranged outside the two first rollers (12); the first motor (14) is arranged on the rack (2); the first motor (14) is fixedly connected with the rack (2); one first rotating shaft (13) is connected with a rotating shaft of the first motor (14) through a second belt (16); the lower end of the rack (2) is provided with a controller (3); the controller (3) is fixedly connected with the rack (2); the controller (3) is communicated with the first motor (14) through an electric signal; the controller (3) is used for controlling the rotation of the first motor (14); a hopper (21) is arranged above the rack (2); the hopper (21) is fixedly connected with the rack (2); the lower end of the frame (2) is provided with a receiving part (22).
2. The intelligent culture system for malt for maltose production as claimed in claim 1, wherein: a water spraying component (4) is arranged on the rack (2); the water spraying component (4) comprises a rack (41), a supporting plate (42), a roller (43), a second rotating shaft (44), a second gear (45), a water spraying rod (46) and a second motor (47); the rack (41) is symmetrically arranged on the rack (2); the rack (41) is fixedly connected with the rack (2); the support plates (42) are symmetrically arranged on two sides of the rack (2); the rollers (43) are symmetrically arranged at the lower end of the supporting plate (42); the rollers (43) are arranged on the same side of the supporting plate (42); the roller (43) is rotationally connected with the supporting plate (42); the roller (43) is abutted against the lower surface of a cross beam of the rack (2); the middle part of the supporting plate (42) is provided with the second rotating shaft (44); the second rotating shaft (44) is rotatably connected with the supporting plate (42); the second rotating shaft (44) is provided with the second gear (45); the second gear (45) is fixedly connected with the second rotating shaft (44); the second gear (45) is meshed with the rack (41); the water spray rod (46) is arranged between the two support plates (42); the water spray rods (46) are arranged at the upper ends of the two support plates (42); two ends of the water spray rod (46) are respectively and fixedly connected with the two supporting plates (42); a spray head (461) is arranged on the water spray rod (46); the spray heads (461) are arranged at equal intervals along the axial direction of the water spray rod (46); the spray head (461) is fixedly connected with the water spray rod (46); the second motor (47) is arranged on one of the supporting plates (42); the second motor (47) is fixedly connected with the supporting plate (42); a rotating shaft of the second motor (47) is fixedly connected with the second rotating shaft (44); the second motor (47) is communicated with the controller (3) through an electric signal; a water pump (23) is arranged below the rack (2); one end of the water pump (23) is communicated with a water source; the other end of the water pump (23) is communicated with the water spray rod (46) through a first water pipe (48); the water pump (23) is communicated with the controller (3) through an electric signal.
3. The intelligent culture system for malt for maltose production as claimed in claim 2, wherein: a covering part (5) is arranged on the machine frame (2); the covering part (5) comprises a second roller (51), a third roller (52), a third motor (53) and a covering film (54); one end of the rack (2) is provided with the second roller (51) and the third roller (52); the second roller (51) is arranged above the conveyor belt (11); the second roller (51) is rotationally connected with the frame (2); the third roller (52) is arranged below the conveyor belt (11); the third roller (52) is rotationally connected with the frame (2); the covering film (54) is arranged above the conveyor belt (11); one end of the covering film (54) is provided with a connecting piece (55); the connecting piece (55) is fixedly connected with the covering film (54); the other end of the covering film (54) is fixedly connected with the third roller (52); the middle part of the covering film (54) bypasses from the upper part of the second roller (51); a first electromagnet (56) is arranged on the water spraying rod (46); the first electromagnet (56) is fixedly connected with the water spraying rod (46); the first electromagnet (56) is communicated with the controller (3) through an electric signal; a second electromagnet (57) is arranged on the hopper (21); the second electromagnet (57) is fixedly connected with the hopper (21); the second electromagnet (57) is communicated with the controller (3) through an electric signal; the third motor (53) is arranged on the frame (2); the third motor (53) is fixedly connected with the rack (2); the rotating shaft of the third motor (53) is connected with the third roller (52) through a third belt (531); the third motor (53) is communicated with the controller (3) through an electric signal.
4. The intelligent culture system for malt for maltose production as claimed in claim 3, wherein: a heating element (541) is arranged in the covering film (54); the heating element (541) is cast in the cover film (54); the heating element (541) is formed by alternately bending a heating wire; both ends of the heating element (541) are communicated with a heating power supply; the heating power supply is communicated with the controller (3) through an electric signal; a temperature sensor (111) is arranged on the conveyor belt (11); the temperature sensor (111) is fixedly connected with the conveyor belt (11); the temperature sensor (111) is in electrical signal communication with the controller (3).
5. The intelligent culture system for malt for maltose production as claimed in claim 4, wherein: the lower end of the hopper (21) is provided with a third rotating shaft (61); the third rotating shaft (61) is rotationally connected with the hopper (21); a material shifting roller (62) is arranged on the third rotating shaft (61); the material shifting roller (62) is fixedly connected with the third rotating shaft (61); the material shifting roller (62) is provided with a material shifting sheet structure (621); the material shifting sheet structures (621) are uniformly arranged at intervals; one end of the third rotating shaft (61) is provided with a third gear (63); the third gear (63) is fixedly connected with the third rotating shaft (61); a fourth motor (64) is arranged on the side surface of the hopper (21); the fourth motor (64) is fixedly connected with the hopper (21); a fourth gear (65) is arranged on a rotating shaft of the fourth motor (64); the fourth gear (65) is meshed with the third gear (63).
6. An intelligent culture method of malt for maltose production, which is applied to the culture system of any one of claims 1 to 5, characterized in that: the method comprises the following steps:
s1: wheat is poured into the hopper (21), the controller (3) controls the material stirring sheet structure (621) to rotate, the material stirring sheet structure (621) drives the wheat to be downwards scattered, the controller (3) controls the conveyor belt (11) to move at a constant speed in the process of downwards scattering the wheat, and the wheat is uniformly paved on the conveyor belt (11) under the action of the movement of the conveyor belt (11);
s2: after the wheat is paved in S1, the controller (3) controls the first electromagnet (56) to be electrified, the first electromagnet (56) attracts the connecting piece (55), then the controller (3) controls the connecting piece (55) to move, the connecting piece (55) pulls the covering film (54) from one end of the conveyor belt (11) to the other end of the conveyor belt (11), after the connecting piece (55) moves above the second electromagnet (57), the controller (3) controls the second electromagnet (57) to be electrified, the second electromagnet (57) attracts the connecting piece (55), then the controller (3) controls the first electromagnet (56) to be powered off, and at the moment, the covering film (54) completely covers the wheat;
s3: after the cover film (54) completely covers the wheat in S2, the controller (3) controls the heating element (541) to work, the heating element (541) heats air above the wheat, meanwhile, the temperature sensor (111) transmits the actual temperature of the wheat to the controller (3), the controller (3) compares the actual temperature of the wheat with the theoretical temperature, and when the actual temperature of the wheat reaches the theoretical temperature, the controller (3) controls the heating element (541) to stop heating;
s4: after the cover film (54) is completely covered above the wheat for a certain time in S2, the controller (3) controls the cover film (54) to move according to a set program, the cover film (54) is removed from the upper part of the conveyor belt (11), then the malt is ventilated, after the ventilation time is reached, the controller (3) controls the cover film (54) to move, and the cover film (54) is covered on the malt again;
s5: after the cover film (54) completely covers the wheat for a certain time in S2, the controller (3) controls the water spray rod (46) to move according to a set program, and simultaneously the controller (3) controls the water pump (23) to work, so that the water spray rod (46) sprays water uniformly to the wheat;
s6: after a period of time following the alternating cycle of operations in S4 and S5, the controller (3) controls the belt conveyor (11) to move in reverse, the belt conveyor (11) transporting the malt into the receiving member (22).
CN202111079912.9A 2021-09-15 2021-09-15 Intelligent malt culture system and culture method for maltose production Withdrawn CN113892427A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111079912.9A CN113892427A (en) 2021-09-15 2021-09-15 Intelligent malt culture system and culture method for maltose production

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111079912.9A CN113892427A (en) 2021-09-15 2021-09-15 Intelligent malt culture system and culture method for maltose production

Publications (1)

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CN113892427A true CN113892427A (en) 2022-01-07

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Application Number Title Priority Date Filing Date
CN202111079912.9A Withdrawn CN113892427A (en) 2021-09-15 2021-09-15 Intelligent malt culture system and culture method for maltose production

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Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117566390A (en) * 2024-01-19 2024-02-20 山东承锦海洋生物科技有限公司 Loading attachment is used in sea cucumber ferment production

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117566390A (en) * 2024-01-19 2024-02-20 山东承锦海洋生物科技有限公司 Loading attachment is used in sea cucumber ferment production
CN117566390B (en) * 2024-01-19 2024-04-16 山东承锦海洋生物科技有限公司 Loading attachment is used in sea cucumber ferment production

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Application publication date: 20220107