CN113888017A - Intelligent manufacturing platform system for customized furniture - Google Patents
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Abstract
The invention relates to an intelligent manufacturing platform system for customized furniture, which comprises an intelligent scheduling system and a production bus; the production bus is sequentially provided with a material preparation section, a material opening section, a sealing edge feeding mechanism, a sealing edge section, a drilling hole feeding section, a drilling hole section, a sorting feeding section and a packaging section along the direction of a production process; the intelligent scheduling system comprises a process flow scheduling system, a production line central control system, a data acquisition system and an online monitoring system; according to the invention, the production bus is systematically controlled through the process flow scheduling system, the production line central control system, the data acquisition system and the online monitoring system, a workshop level control system for full-dimensional data acquisition and interaction from a workshop, a production line to an equipment unit and production process management and control is established, a full-automatic flexible production line for plates is established, the precise customized production of the plates can be realized, the instant production and the flexible production are realized, the labor cost is greatly saved, the product quality is improved, and the operation cost is effectively reduced.
Description
[ technical field ] A method for producing a semiconductor device
The invention relates to the field of furniture manufacturing, in particular to an intelligent manufacturing platform system for customized furniture.
[ background of the invention ]
The manufacturing process of the furniture comprises a plate processing technology, generally comprises the working procedures of plate cutting, edge sealing, excess material processing, plate hole opening, plate cleaning, plate blanking and the like, and belongs to the front-end technology of furniture production and manufacturing.
At present, the panel processing technology, mostly by manual operation, the cooperation is opened the material equipment, the banding equipment, trompil equipment, need artifical manual carry panel to open the material equipment at the beginning and open the material, need carry again after the material is opened and carry on the banding equipment, after the banding is accomplished, need the manual work again to carry panel to trompil on the trompil equipment, every link all needs artifical participation and operation, fail to realize comprehensive full automatization, intelligent operation, low speed, low efficiency, simultaneously intensity of labour is big, high in production cost, be difficult to realize the target of high-efficient production.
In view of the above problems, the applicant has proposed a solution.
[ summary of the invention ]
The invention aims to overcome the defects of the prior art and provides an intelligent customized furniture manufacturing platform system.
In order to solve the technical problems, the invention adopts the following technical scheme:
an intelligent manufacturing platform system for customized furniture comprises an intelligent scheduling system and a production bus;
the production bus is sequentially provided with a material preparation section, a material opening section, a sealing edge feeding mechanism, a sealing edge section, a drilling hole feeding section, a drilling hole section, a sorting feeding section and a packaging section along the direction of a production process; the cutting section comprises at least one cutting device, and a code pasting device used for pasting the only corresponding label to the plate is arranged at the front end of each cutting device; the edge sealing feeding mechanism comprises at least one feeding roller set and an edge sealing feeding manipulator, and the edge sealing feeding manipulator is used for grabbing the plate positioned on the feeding roller set to the initial end of the edge sealing section; the edge sealing section comprises an edge sealing conveying roller set, a first edge side edge sealing unit, a second edge side edge sealing unit, a third edge side edge sealing unit and a fourth edge side edge sealing unit which are sequentially arranged along the edge sealing conveying roller set, and 90-degree rotary equipment is arranged between the second edge side edge sealing unit and the third edge side edge sealing unit; the drilling and feeding section comprises a drilling and feeding roller set and plate detection equipment arranged on the drilling and feeding roller set; the drilling section comprises at least one four-row drilling unit, at least one two-row drilling unit, a split-flow type drilling input roller set and a split-flow type drilling output roller set, wherein the split-flow type drilling input roller set and the split-flow type drilling output roller set are respectively arranged at the front end and the rear end of the four-row drilling unit and the two-row drilling unit; the sorting section comprises a plurality of sorting storage areas, sorting manipulators located in each sorting storage area, and a shunting sorting input roller set surrounding the sorting storage areas and used for conveying the drilled plates to the sorting storage areas, and the sorting manipulators are used for grabbing the plates located in the shunting sorting input roller set and placing the plates into the sorting storage areas; the sorting and feeding section comprises a sorting and feeding area, a sorting and feeding roller set connected with the starting end of the packaging section, movable sorting and feeding vehicle-mounted equipment for conveying the plates in the sorting and storage area to the sorting and feeding area, and a sorting and feeding manipulator for grabbing and placing the plates in the sorting and feeding area onto the sorting and feeding roller set; the packaging section comprises at least one plate packaging production line;
the intelligent scheduling system comprises a process flow scheduling system, a production line central control system, a data acquisition system and an online monitoring system; the production line central control system can realize data acquisition and execution command control and comprises a material preparation subsystem connected with a material preparation section, a material cutting subsystem connected with a material cutting section, an edge sealing feeding subsystem connected with an edge sealing feeding mechanism, an edge sealing subsystem connected with an edge sealing section, a drilling feeding subsystem connected with a drilling feeding section, a drilling subsystem connected with a drilling section, a sorting subsystem connected with a sorting section, a sorting feeding subsystem connected with a sorting feeding section and a packaging subsystem connected with a packaging section, wherein the production line central control system is connected with a process flow scheduling system to schedule and control a production bus, and is connected with the data acquisition system to feed back all equipment real-time data on the production bus and the data acquisition system in a bilateral mode; the on-line monitoring system comprises a plurality of code scanning devices arranged on the production bus so as to monitor the real-time states of inflow and outflow of any plate from the material opening section to the packaging section in the production bus in real time; the online monitoring system is connected with the data acquisition system to realize bilateral feedback; the data acquisition system is connected with the process flow scheduling system to realize bilateral feedback and overall process flow scheduling.
In a further improvement scheme, the production line central control system comprises a production line sub-control unit, a data access integration unit and a statistic unit; the production line sub-control unit respectively controls the preparation section, the opening section, the edge sealing feeding mechanism, the edge sealing section, the drilling feeding section, the drilling section, the sorting feeding section and the packaging section to realize production action control and realize full-automatic production sub-control; the data access integration unit is used for parameter collection, management and integration and comprises a data cleaning module, a data access module, a data synchronization module, an environment parameter module, an equipment parameter module and a production parameter module; the statistical unit is used for statistics of various production data.
In a further improvement, the process flow scheduling system includes a process configuration unit, a production management and control unit, a production planning unit, an SPC configuration unit, an MI management unit, a WI management unit, a data tracing unit, an alarm management unit, a Mark library management unit, a yield statistics unit, a Mark rule configuration unit, an equipment state monitoring unit, an environmental parameter monitoring unit, an equipment maintenance management unit, a data analysis unit, an equipment control unit, and a log management unit.
In a further improvement, the equipment data acquisition system comprises an environmental parameter overview unit, an equipment state overview unit, a halt recording unit, a control instruction overview unit and an execution result overview unit.
In a further improvement scheme, the online monitoring system can acquire equipment operation data, environmental parameters, process data and plate data from the data acquisition system at regular time, and verify and analyze the data according to configured production plans and production scheduling information to generate real-time monitoring data and alarm data.
In a further improvement scheme, a cutting and feeding mechanism is arranged between the material preparing section and the material cutting section, and the cutting and feeding mechanism is mobile feeding vehicle-mounted equipment; the production line central control system further comprises a loading vehicle subsystem.
In a further improvement scheme, a cutting plate storage area is arranged between the cutting section and the edge sealing feeding mechanism, and movable edge sealing material preparation vehicle-mounted equipment is arranged in the edge sealing material storage area and can convey cutting plates into the feeding storage area of the edge sealing feeding mechanism; the production line central control system further comprises an edge sealing and material preparing vehicle-mounted subsystem.
In a further improvement, at least one group of plate washing equipment and plate detecting equipment is arranged between the drilling section and the sorting section; the production line central control system further comprises a plate washing subsystem and a plate detection subsystem.
Compared with the prior art, the invention has the beneficial effects that: the invention carries out systematic control on a production bus through a process flow scheduling system, a production line central control system, a data acquisition system and an online monitoring system, constructs a workshop level control system for full-dimensional data acquisition, interaction and production process management and control from a workshop, a production line to an equipment unit, integrates the functions of real-time data acquisition and monitoring, data analysis and pushing and the like, can realize the functions of equipment state real-time monitoring, production management, monitoring, scheduling and the like of a production line, realizes multi-process equipment coordination, dynamically analyzes the data sampled in real time by using a spc control model, predicts the trend of the production progress and identifies production abnormity through the analysis result, achieves the aim of improving the production efficiency and stable quality, establishes a full-automatic flexible production line for automatically preparing materials, labeling, cutting materials, edge sealing materials, sealing edges, drilling holes, zoning and sorting, sorting materials and packaging of plates, the whole-line flow-pull type design can realize accurate customized production of the plates, the production process, the production specification, the production batch and the order requirement scheduling are carried out according to the shape, the structure, the size and the process requirement of the plates, the instant production and the flexible production are realized, the labor cost is greatly saved, the product quality is improved, and the operation cost is effectively reduced.
The invention is described in further detail below with reference to the following detailed description and accompanying drawings:
[ description of the drawings ]
FIG. 1 is a schematic diagram of a production bus according to an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a material preparation section in an embodiment of the present invention;
FIG. 3 is a schematic structural diagram of a cutting section in an embodiment of the present invention;
FIG. 4 is a schematic structural view of a cut sheet storage area according to an embodiment of the present invention;
FIG. 5 is a schematic structural diagram of an edge banding of an embodiment of the present invention;
FIG. 6 is a schematic structural diagram of a drilling and feeding section according to an embodiment of the present invention;
FIG. 7 is a schematic diagram of a drilled section according to an embodiment of the present invention;
FIG. 8 is a schematic structural diagram of a plate washing device and a plate detecting device in an embodiment of the invention;
FIG. 9 is a schematic diagram of a sorting section according to an embodiment of the present invention;
fig. 10 is a schematic structural diagram of a sorting loading section and a packaging section in the embodiment of the invention.
[ detailed description ] embodiments
Reference will now be made in detail to the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar functions throughout.
The orientation shown in the drawings is not to be construed as limiting the specific scope of the invention, but is for the best understanding of the preferred embodiments only, and changes in location or addition of numbers or structural simplifications may be made to the product parts shown in the drawings.
The relation of "connected" between the components shown in the drawings and described in the specification can be understood as fixedly connected or detachably connected or integrally connected; the connecting elements can be directly connected or connected through an intermediate medium, and persons skilled in the art can understand the connecting relation according to specific conditions, and can use the connecting elements in a screwed connection or riveting connection or welding connection or clamping connection or embedding connection mode to replace different embodiments in a proper mode.
The terms of orientation such as up, down, left, right, top, bottom, and the like in the description and the orientation shown in the drawings, may be used for direct contact or contact with each other through another feature therebetween; above may be directly above and obliquely above, or it simply means above the other; other orientations may be understood by analogy.
The material for manufacturing the solid-shaped component shown in the specification and the drawings can be a metal material or a non-metal material or other composite materials; the machining processes used for components having solid shapes can be stamping, forging, casting, wire cutting, laser cutting, casting, injection molding, digital milling, three-dimensional printing, machining, and the like; one skilled in the art can select the materials and the manufacturing process adaptively or in combination according to different processing conditions, cost and precision.
The invention relates to an intelligent manufacturing platform system for customized furniture, which comprises an intelligent scheduling system and a production bus;
the production bus is sequentially provided with a material preparation section 100, a material opening section 200, an edge sealing feeding mechanism 300, an edge sealing section 400, a drilling feeding section 500, a drilling section 600, a sorting section 700, a sorting feeding section 800 and a packaging section 900 along the direction of a production process; the cutting section 200 comprises at least one cutting device 20, and a code pasting device for pasting a unique corresponding label on a plate is arranged at the front end of each cutting device 20; the edge sealing feeding mechanism 300 comprises at least one feeding roller set 30 and an edge sealing feeding manipulator 31, wherein the edge sealing feeding manipulator 31 is used for grabbing the plate positioned on the feeding roller set 30 to the beginning end of the edge sealing section 400; the edge sealing section 400 comprises an edge sealing conveying roller group 40, a first edge side edge sealing unit 41, a second edge side edge sealing unit 42, a third edge side edge sealing unit 43 and a fourth edge side edge sealing unit 44 which are sequentially arranged along the edge sealing conveying roller group 40, and 90-degree rotary equipment 45 is arranged between the second edge side edge sealing unit 42 and the third edge side edge sealing unit 43; the drilling feeding section 500 comprises a drilling feeding roller set 50 and plate detection equipment 51 arranged on the drilling feeding roller set 50; the drilling section 600 comprises at least one four-row drilling unit 61, at least one two-row drilling unit 62, a split-flow drilling input roller set 63 and a split-flow drilling output roller set 64 which are respectively arranged at the front end and the rear end of the four-row drilling unit 61 and the two-row drilling unit 62; the sorting section 700 comprises a plurality of sorting reserves 70, a sorting manipulator 71 positioned in each sorting reserve 70, and a split sorting input roller group 72 surrounding the sorting reserves 70 and conveying the drilled plates to the sorting reserves 70, wherein the sorting manipulator 71 is used for grabbing and placing the plates positioned in the split sorting input roller group 72 into the sorting reserves 70; the sorting and feeding section 800 comprises a sorting and feeding area 80, a sorting and feeding roller group 81 connected with the beginning end of the packaging section 900, a movable sorting and feeding vehicle-mounted device for conveying the plates in the sorting and storage area 70 into the sorting and feeding area 80, and a sorting and feeding manipulator 82 for grabbing and placing the plates in the sorting and feeding area 80 onto the sorting and feeding roller group 81; the packaging section 900 comprises at least one sheet packaging production line 90;
the intelligent scheduling system comprises a process flow scheduling system, a production line central control system, a data acquisition system and an online monitoring system; the production line central control system can realize data acquisition and execution command control and comprises a material preparation subsystem connected with a material preparation section 100, a material opening subsystem connected with a material opening section 200, an edge sealing feeding subsystem connected with an edge sealing feeding mechanism 300, an edge sealing subsystem connected with an edge sealing section 400, a drilling feeding subsystem connected with a drilling feeding section 500, a drilling subsystem connected with a drilling section 600, a sorting subsystem connected with a sorting section 700, a sorting feeding subsystem connected with a sorting feeding section 800 and a packaging subsystem connected with a packaging section 900, wherein the production line central control system is connected with a process flow scheduling system to schedule and control a production bus, and is connected with the data acquisition system to feed back all equipment real-time data on the production bus to the data acquisition system in a bilateral mode; the online monitoring system comprises a plurality of code scanning devices arranged on the production bus so as to monitor the real-time states of inflow and outflow of any plate from the material opening section 200 to the packaging section 900 in the production bus in real time; the online monitoring system is connected with the data acquisition system to realize bilateral feedback; the data acquisition system is connected with the process flow scheduling system to realize bilateral feedback and overall process flow scheduling.
The specific procedures are as follows: a large number of plates to be cut are filed in the material preparation section 100, the plates to be cut are conveyed to the material cutting section 200 according to a production plan instruction under the scheduling of an intelligent scheduling system, the material cutting equipment 20 performs cutting planning on the plates to be cut according to the production plan instruction to obtain a cutting circuit diagram, in the embodiment, the material cutting equipment 20 is a numerical control precise sliding table saw, a code pasting equipment pastes a label into a planned cutting interval of the plates to be cut, and then the material cutting equipment 20 performs cutting; the plates after being cut are sent to the feeding roller group 30, the edge sealing feeding manipulator 31 transfers the cut plates to the edge sealing conveying roller group 40, the cut plates pass through the edge sealing conveying roller group 40 and sequentially pass through a first edge sealing unit 41, a second edge sealing unit 42, a 90-degree rotary device 45, a third edge sealing unit 43 and a fourth edge sealing unit 44, in the embodiment, the first edge sealing unit 41 and the second edge sealing unit 42 are respectively positioned at two sides of the edge sealing conveying roller group 40, the third edge sealing unit 43 and the fourth edge sealing unit 44 are respectively positioned at two sides of the edge sealing conveying roller group 40, the edge sealing conveying roller group 40 guides the cut plates on the edge sealing conveying roller group to the first edge sealing unit 41, the second edge sealing unit 42, the third edge sealing unit 43 and the fourth edge sealing unit 44 which are positioned at the side of the edge sealing conveying roller group 40 in sequence by the edge side, the sequential edge sealing of two sides of the front end can be realized, and after 90-degree rotation, the sequential edge sealing of the other two sides of the rear end can be realized, and the edge sealing of two sides or the edge sealing of four sides can be realized according to production plan instructions; after the edge sealing is finished, the edge-sealed plate enters the drilling and feeding roller set 50, and the plate detection is carried out through the plate detection equipment 60; then, the drilling fluid enters a four-row drilling unit 61 or a two-row drilling unit 62 through a split-flow type drilling input roller set 63, and four-row drilling or two-row drilling is realized according to production plan instructions; after drilling is completed, the drilled plate enters the shunting and sorting input roller group 72, the intelligent dispatching system dispatches according to a production plan, and classifies the drilled plate into different sorting storage areas 70 according to production specifications, production batches and order requirements, and the drilled plate is grabbed into the sorting storage areas 70 from the shunting and sorting input roller group 72 by the sorting manipulator 71; then, the intelligent scheduling system schedules and arranges again, and through portable letter sorting material loading on-vehicle equipment 82 with the panel in the letter sorting reserve zone 70 transport to letter sorting material loading district 80, then letter sorting material loading manipulator 83 will sort on the panel in the material loading district 80 transfers to letter sorting material loading roller group 81 again, letter sorting material loading roller group 81 again according to specific packing arrangement and requirement with panel carry corresponding panel packing on producing the line 90.
In the embodiment, as shown in the figure, a cut plate storage area 1000 is arranged between the cutting section 200 and the edge sealing feeding mechanism 300 to adapt to the production processing beat of the production bus, and a mobile edge sealing material preparation vehicle-mounted device 1001 is arranged in the edge sealing feeding storage area 1000, and the mobile edge sealing material preparation vehicle-mounted device 1001 can convey a cut plate into the feeding storage area 1000 or convey a cut plate in the feeding storage area 1000 to the edge sealing feeding mechanism 300; the production line central control system further comprises an edge sealing and material preparing vehicle-mounted subsystem.
In an embodiment, as shown, at least one set of a plate washing device 2000 and a plate detecting device 3000 is arranged between the drilling section 600 and the sorting section 700; the production line central control system further comprises a plate washing subsystem and a plate detection subsystem.
The production line central control system comprises production line sub-control units, a data access integration unit and a statistical unit; the production line sub-control unit respectively controls the preparation section 100, the opening section 200, the edge sealing feeding mechanism 300, the edge sealing section 400, the drilling feeding section 500, the drilling section 600, the sorting section 700, the sorting feeding section 800 and the packaging section 900 to realize production action control and realize full-automatic production sub-control; the data access integration unit is used for parameter collection, management and integration and comprises a data cleaning module, a data access module, a data synchronization module, an environment parameter module, an equipment parameter module and a production parameter module; the statistical unit is used for statistics of various production data.
The process flow scheduling system comprises a process configuration unit, a production management and control unit, a production planning unit, an SPC configuration unit, an MI management unit, a WI management unit, a data tracing unit, an alarm management unit, a Mark library management unit, a yield statistics unit, a Mark rule configuration unit, an equipment state monitoring unit, an environmental parameter monitoring unit, an equipment maintenance management unit, a data analysis unit, an equipment control unit and a log management unit.
The equipment data acquisition system comprises an environmental parameter overview unit, an equipment state overview unit, a halt recording unit, a control instruction overview unit and an execution result overview unit.
The online monitoring system can acquire equipment operation data, environmental parameters, process data and plate data from the data acquisition system at regular time, and carries out verification analysis on the data according to configured production plans and production scheduling information to generate real-time monitoring data and alarm data.
In the invention, a production line central control system is responsible for uniformly scheduling the production tasks of all subsystems, and all subsystems in the production line central control system are responsible for controlling all processing equipment, all feeding equipment, all manipulators and all conveying roller sets and controlling a PLC system, and docking environment parameters, equipment parameters, production parameters, shutdown parameters and the like. The gigabit Ethernet architecture is adopted between each subsystem and a central control system of a production line, between an on-line monitoring system and a data acquisition system, and is an equipment private network architecture, an industrial Ethernet configuration is used, industrial network protocols such as Profinet, EtherCAT and the like are required to be preferentially used, data interaction between equipment is carried out by using a communication mode, data exchange is realized by adopting a full-interface mode, a handshake protocol is required to be used between a receiving end and a controlled end, unidirectional instructions are forbidden, ideas such as flexible manufacturing, multidimensional data acquisition, bottom layer management and the like are integrated, the most advanced automatic equipment (such as cutting equipment, four-row drilling machine sets and the like), robots (such as mobile sorting loading vehicle-mounted equipment and the like), collectors are adopted, the production action intellectualization of equipment units is realized, the capacity of bottom layer data acquisition is realized in a full-dimensional mode, and a standardized data acquisition protocol and a high-speed instruction set are established, and a good bottom foundation is established for realizing a through type control mode for an intelligent factory. In addition, due to the fact that the labels are arranged on the plates, any position and processing condition of the plates in the production bus can be tracked through the code scanning labels, an order tracing and material tracing system is achieved, data of a material library and a product library are comprehensively managed, storage and material execution strategies are dynamically adjusted according to production data, and intelligent management of the warehouse and materials is achieved.
The invention carries out systematic control on a production bus through a process flow scheduling system, a production line central control system, a data acquisition system and an online monitoring system, constructs a workshop level control system for full-dimensional data acquisition, interaction and production process management and control from a workshop, a production line to an equipment unit, integrates the functions of real-time data acquisition and monitoring, data analysis and pushing and the like, can realize the functions of equipment state real-time monitoring, production management, monitoring, scheduling and the like of a production line, realizes multi-process equipment coordination, dynamically analyzes the data sampled in real time by using a spc control model, predicts the trend of the production progress and identifies production abnormity through the analysis result, achieves the aim of improving the production efficiency and stable quality, establishes a full-automatic flexible production line for automatically preparing materials, labeling, cutting materials, edge sealing materials, sealing edges, drilling holes, zoning and sorting, sorting materials and packaging of plates, the whole-line flow-pull type design can realize accurate customized production of the plates, the production process, the production specification, the production batch and the order requirement scheduling are carried out according to the shape, the structure, the size and the process requirement of the plates, the instant production and the flexible production are realized, the labor cost is greatly saved, the product quality is improved, and the operation cost is effectively reduced.
Although the present invention has been described in detail with reference to the above embodiments, it will be apparent to those skilled in the art from this disclosure that various changes or modifications can be made herein without departing from the principles and spirit of the invention as defined by the appended claims. Therefore, the detailed description of the embodiments of the present disclosure is to be construed as merely illustrative, and not limitative of the remainder of the disclosure, but rather to limit the scope of the disclosure to the full extent set forth in the appended claims.
Claims (8)
1. An intelligent manufacturing platform system for customized furniture is characterized by comprising an intelligent scheduling system and a production bus;
the production bus is sequentially provided with a material preparation section, a material opening section, a sealing edge feeding mechanism, a sealing edge section, a drilling hole feeding section, a drilling hole section, a sorting feeding section and a packaging section along the direction of a production process; the cutting section comprises at least one cutting device, and a code pasting device used for pasting the only corresponding label to the plate is arranged at the front end of each cutting device; the edge sealing feeding mechanism comprises at least one feeding roller set and an edge sealing feeding manipulator, and the edge sealing feeding manipulator is used for grabbing the plate positioned on the feeding roller set to the initial end of the edge sealing section; the edge sealing section comprises an edge sealing conveying roller set, a first edge side edge sealing unit, a second edge side edge sealing unit, a third edge side edge sealing unit and a fourth edge side edge sealing unit which are sequentially arranged along the edge sealing conveying roller set, and 90-degree rotary equipment is arranged between the second edge side edge sealing unit and the third edge side edge sealing unit; the drilling and feeding section comprises a drilling and feeding roller set and plate detection equipment arranged on the drilling and feeding roller set; the drilling section comprises at least one four-row drilling unit, at least one two-row drilling unit, a split-flow type drilling input roller set and a split-flow type drilling output roller set, wherein the split-flow type drilling input roller set and the split-flow type drilling output roller set are respectively arranged at the front end and the rear end of the four-row drilling unit and the two-row drilling unit; the sorting section comprises a plurality of sorting storage areas, sorting manipulators located in each sorting storage area, and a shunting sorting input roller set surrounding the sorting storage areas and used for conveying the drilled plates to the sorting storage areas, and the sorting manipulators are used for grabbing the plates located in the shunting sorting input roller set and placing the plates into the sorting storage areas; the sorting and feeding section comprises a sorting and feeding area, a sorting and feeding roller set connected with the starting end of the packaging section, movable sorting and feeding vehicle-mounted equipment for conveying the plates in the sorting and storage area to the sorting and feeding area, and a sorting and feeding manipulator for grabbing and placing the plates in the sorting and feeding area onto the sorting and feeding roller set; the packaging section comprises at least one plate packaging production line;
the intelligent scheduling system comprises a process flow scheduling system, a production line central control system, a data acquisition system and an online monitoring system; the production line central control system can realize data acquisition and execution command control and comprises a material preparation subsystem connected with a material preparation section, a material cutting subsystem connected with a material cutting section, an edge sealing feeding subsystem connected with an edge sealing feeding mechanism, an edge sealing subsystem connected with an edge sealing section, a drilling feeding subsystem connected with a drilling feeding section, a drilling subsystem connected with a drilling section, a sorting subsystem connected with a sorting section, a sorting feeding subsystem connected with a sorting feeding section and a packaging subsystem connected with a packaging section, wherein the production line central control system is connected with a process flow scheduling system to schedule and control a production bus, and is connected with the data acquisition system to feed back all equipment real-time data on the production bus and the data acquisition system in a bilateral mode; the on-line monitoring system comprises a plurality of code scanning devices arranged on the production bus so as to monitor the real-time states of inflow and outflow of any plate from the material opening section to the packaging section in the production bus in real time; the online monitoring system is connected with the data acquisition system to realize bilateral feedback; the data acquisition system is connected with the process flow scheduling system to realize bilateral feedback and overall process flow scheduling.
2. The intelligent customized furniture manufacturing platform system according to claim 1, wherein the production line central control system comprises a production line sub-control unit, a data access integration unit and a statistical unit; the production line sub-control unit respectively controls the preparation section, the opening section, the edge sealing feeding mechanism, the edge sealing section, the drilling feeding section, the drilling section, the sorting feeding section and the packaging section to realize production action control and realize full-automatic production sub-control; the data access integration unit is used for parameter collection, management and integration and comprises a data cleaning module, a data access module, a data synchronization module, an environment parameter module, an equipment parameter module and a production parameter module; the statistical unit is used for statistics of various production data.
3. The system of claim 1, wherein the process scheduling system comprises a process configuration unit, a production management and control unit, a production planning unit, an SPC configuration unit, an MI management unit, a WI management unit, a data tracing unit, an alarm management unit, a Mark library management unit, a yield statistics unit, a Mark rule configuration unit, an equipment state monitoring unit, an environmental parameter monitoring unit, an equipment maintenance management unit, a data analysis unit, an equipment control unit and a log management unit.
4. The system as claimed in claim 1, wherein the equipment data acquisition system comprises an environmental parameter overview unit, an equipment state overview unit, a shutdown recording unit, a control instruction overview unit, and an execution result overview unit.
5. The system of claim 1, wherein the online monitoring system is capable of periodically obtaining device operational data, environmental parameters, process data, and plate data from the data acquisition system, and performing verification analysis on the data according to the configured production plan and production scheduling information to generate real-time monitoring data and alarm data.
6. The intelligent customized furniture manufacturing platform system according to claim 1, wherein a cutting and feeding mechanism is arranged between the preparation section and the cutting section, and the cutting and feeding mechanism is a mobile feeding vehicle-mounted device; the production line central control system further comprises a loading vehicle subsystem.
7. The system of claim 1, wherein a cut plate storage area is provided between the cutting section and the edge sealing feeding mechanism, and a mobile edge sealing material preparation vehicle-mounted device is provided in the edge sealing material storage area, and can convey cut plates into the feeding storage area of the edge sealing feeding mechanism; the production line central control system further comprises an edge sealing and material preparing vehicle-mounted subsystem.
8. The intelligent customized furniture manufacturing platform system according to claim 1, wherein at least one set of board washing equipment and board detecting equipment is arranged between the drilling section and the sorting section; the production line central control system further comprises a plate washing subsystem and a plate detection subsystem.
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