CN113887681A - Label printing system and label printing method - Google Patents
Label printing system and label printing method Download PDFInfo
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- CN113887681A CN113887681A CN202111069289.9A CN202111069289A CN113887681A CN 113887681 A CN113887681 A CN 113887681A CN 202111069289 A CN202111069289 A CN 202111069289A CN 113887681 A CN113887681 A CN 113887681A
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- 238000007639 printing Methods 0.000 title claims abstract description 35
- 238000000034 method Methods 0.000 title claims abstract description 33
- 238000005520 cutting process Methods 0.000 claims abstract description 49
- 229920006280 packaging film Polymers 0.000 claims abstract description 39
- 239000012785 packaging film Substances 0.000 claims abstract description 39
- 239000002994 raw material Substances 0.000 claims abstract description 38
- 230000008859 change Effects 0.000 claims description 9
- 230000003993 interaction Effects 0.000 claims description 9
- 238000005303 weighing Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 description 17
- 239000000463 material Substances 0.000 description 14
- 230000008569 process Effects 0.000 description 12
- 238000004590 computer program Methods 0.000 description 6
- 238000000071 blow moulding Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 238000003860 storage Methods 0.000 description 4
- 239000012528 membrane Substances 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 230000001960 triggered effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010191 image analysis Methods 0.000 description 1
- 239000013072 incoming material Substances 0.000 description 1
- 229920000092 linear low density polyethylene Polymers 0.000 description 1
- 239000004707 linear low-density polyethylene Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisions for transferring data to distant stations, e.g. from a sensing device
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
- G05B19/054—Input/output
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- General Engineering & Computer Science (AREA)
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
- Making Paper Articles (AREA)
Abstract
The application discloses label printing system and label printing method, and the label printing system comprises: the recorder is used for recording the slitting sequence of the slit film when the slitting machine slits the packaging film raw material to obtain the slit film; the PLC is connected with the recorder and is used for generating cutting information of the cut film at least according to the cutting sequence of the cut film; and the upper computer is connected with the PLC and is used for filling the slitting information into the label templates corresponding to the slitting films to generate labels corresponding to the slitting films after receiving the slitting information of the slitting films sent by the PLC, and controlling the connected printer to print the generated labels. The label printing system provided by the application can reduce the cost of label printing.
Description
Technical Field
The present disclosure relates to the field of label printing technologies, and in particular, to a label printing system and a label printing method.
Background
The liquid packaging film raw material is a film prepared by using low-density polyethylene resin, linear low-density polyethylene resin or a blend thereof as a main raw material and performing blow molding, printing and slitting.
Wherein when product quality appears unusually, in order to trace back information such as production time, personnel, all can paste the label on the general packing box. At present, in order to print labels, production information of each workshop and each process is generally collected and printed, and the method has high requirements on equipment of each production link, high cost and low efficiency.
Disclosure of Invention
The application provides a label printing system and a label printing method, which can reduce the cost of label printing and improve the efficiency of product information tracing.
A first aspect of embodiments of the present application provides a label printing system, including: the recording instrument is used for recording the slitting sequence of the slitting film when the slitting machine slits the packaging film raw material to obtain the slitting film; the PLC is connected with the recorder and is used for generating cutting information of the cutting film at least according to the cutting sequence of the cutting film; and the upper computer is connected with the PLC and is used for receiving the slitting information sent by the PLC, filling the slitting information into the label templates corresponding to the slitting films to generate labels corresponding to the slitting films, and controlling the connected printer to print the generated labels.
A second aspect of the embodiments of the present application provides a label printing method, including: when a splitting machine splits a packaging film raw material to obtain a split film, a recorder records the splitting sequence of the split film; the PLC generates cutting information of the slitting film at least according to the cutting sequence of the slitting film and sends the cutting information of the slitting film to an upper computer; and after receiving the slitting information of the slitting film, the upper computer fills the slitting information into the label template corresponding to the slitting film to generate a label corresponding to the slitting film, and then controls a connected printer to print the generated label.
The beneficial effect of this application is: according to the label printing method, the cutting sequence of the cut film is recorded through the recorder, then the PLC generates cutting information according to the cutting sequence, finally the upper computer fills the cutting information into the corresponding label template to generate a corresponding label, the printer is controlled to print the label, meanwhile, the information of the slitting machine, product information and upstream incoming materials is integrated by the aid of the feeding button and the human-computer interaction interface to generate an information number, through the information number and the production record table of each workshop, detailed production information of each coil stock can be conveniently inquired, the whole process does not need to modify or upgrade the existing slitting machine, and according to the existing production process, organization mode and work flow, the problem of label printing can be solved with the lowest cost, and the production information tracing efficiency is improved.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts. Wherein:
FIG. 1 is a schematic view of a slitting machine according to the present application;
FIG. 2 is a schematic diagram of a structure of an embodiment of a label printing system of the present application;
FIG. 3 is a schematic structural view of a tag of the present application;
FIG. 4 is a schematic flow chart diagram illustrating one embodiment of a label printing method according to the present application;
FIG. 5 is a schematic structural diagram of an embodiment of a computer-readable storage medium according to the present application.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
Before first introducing the solution of the present application, some background information of the present application is introduced:
the production process of the packaging film comprises four procedures of blow molding, color printing, slitting and packaging. The blow molding workshop produces white materials of large rolls, the white materials are changed into colored coil materials through the color printing workshop, the colored coil materials are transferred to the slitting workshop, the colored coil materials are slit through the slitting machine, each coil material can be divided into 8 to 10 small coil materials, and the small coil materials obtained through slitting are conveyed to the packaging workshop to be packaged into finished products and delivered.
Meanwhile, as shown in fig. 1, in the slitting process, the slitting machine slits the packaging film raw material of the large roll to obtain a plurality of small rolls, and each small roll is a slit film. Meanwhile, each splitting machine can be correspondingly provided with a feeding line.
In the cutting process, the operating personnel firstly place the packaging film raw materials on the cutting machine, then start the cutting machine and cut, after cutting and obtaining a cutting film, cut the membrane and will be shifted (can be artifical the transfer, also can utilize equipment such as manipulator to shift) to the material loading line that the cutting machine corresponds on, then the material loading line will cut the membrane and shift to the conveyer again, through the transport of conveyer, cut the membrane and reach next process.
Referring to fig. 2, fig. 2 is a schematic structural diagram of an embodiment of a label printing system of the present application, where the label printing system 1000 includes a recorder 1100, a PLC controller 1200, an upper computer 1300, and a weighing sensor 1400.
The recorder 1100 is used to record the slitting sequence of the slit film when the slitting machine slits the packaging film raw material to obtain the slit film.
The recorder 1100 corresponds to the splitting machine, and each splitting machine has the corresponding recorder 1100, and the two are bound in advance.
The slitting sequence indicates the position of the slitting film in the slitting film slit by the corresponding slitting machine, for example, the slitting sequence of the slitting film is that the slitting film is the first slitting film in the first packaging film raw material slit by the slitting machine, or the slitting film is the first slitting film slit by the slitting machine.
In the present embodiment, the slit film is the second slit film of the second packaging film material slit by the slitting machine.
Usually in the production process, each workshop all has corresponding production record, also has the identification card when the material circulation, consequently every roll of packaging film raw materials also can have a production identification card, records basic information such as length, weight, production batch number of packaging film raw materials above.
Therefore, after the packaging film raw material to which the slitting film belongs is traced back through the slitting information, the detailed operation information of the packaging film raw material in the processes of blow molding and color printing before slitting can be traced back through the production identification card corresponding to the packaging film raw material.
The PLC controller 1200 is connected to the recorder 1100, and is configured to generate slitting information of the slit film at least according to the slitting sequence of the slit film. Specifically, PLC controller 1200 generates the slitting information according to the slitting sequence according to a preset rule. The slitting information may be a string of numeric symbols, for example, the slitting information is 0508, which indicates that the corresponding slitting film is the 8 th slitting film in the 5 th packaging film raw material slit by the slitting machine.
In an application scenario, the PLC controller 1200 specifically generates the slitting information according to the slitting sequence, the slitting time, and the device identifier of the corresponding slitting machine of the slitting film, and can query the slitting film which day is slit on which slitting machine through the slitting information, and the slitting film is the second slitting film in the second packaging film raw material slit on the same day by the slitting machine.
For example, the generated slitting information is FQ01-190314-05-08, which indicates that the slit film is the 8 th slit film in the 5 th packaging film raw material slit by the 1# slitting machine in 19 years, 3 months and 14 days.
At the moment, the detailed operation process of the packaging film raw material can be traced by combining the slitting information and the production records of the slitting workshop, the color printing workshop and the blow molding workshop.
In other application scenarios, the PLC controller 1200 may further generate the slitting information according to the slitting sequence and the batch information of the slit film and the device identifier of the corresponding slitting machine, and at this time, the slitting information may be used to query which batch of the first packaging film raw material is slit on which slitting machine and which is the first slit film in the packaging film raw material.
The upper computer 1300 is connected to the PLC controller 1200, and is configured to, after receiving the slitting information of the slit film sent by the PLC controller 1200, fill the slitting information into the label template corresponding to the slit film to generate a label corresponding to the slit film, and control a connected printer to print the generated label.
Specifically, referring to fig. 3, a tag template is stored in the upper computer 1300, and the tag template includes an unchangeable portion 10, a changeable portion 20, and an automatic filling portion 30, where the unchangeable portion 10 refers to information fixed in the tag template, and the information is unchangeable when the tag template is manufactured; the modifiable part 20 refers to a part of the label template that is manually input by a user, and when the label template is manufactured, the user can input related information in the modifiable part 20 according to actual conditions; the automatic filling part 30 refers to a part filled with data information sent by the PLC 1200 through the upper computer 1300, and the upper computer 1300 fills the slitting information into the automatic filling part 30 when filling the slitting information into the label template.
Meanwhile, a plurality of label templates are stored in the upper computer 1300, different label templates are distinguished through different template identifications (such as template numbers), the label template corresponding to the slitting film can be selected by an operator directly on the upper computer 1300 before the label is printed, or can be selected by the operator on a human-computer interaction interface connected with the PLC 1200, at the moment, the operator selects the corresponding label template for the slitting film on the human-computer interaction interface, then the PLC 1200 sends the template identification (such as the template number) of the label template selected by the user to the upper computer 1300 along with the slitting information every time the slitting information is sent, then the upper computer 1300 firstly searches the corresponding label template in the stored label template according to the template identification, and then fills the slitting information into the corresponding label template.
Generally speaking, label templates corresponding to a plurality of cut films obtained by cutting the same packaging film raw material are the same, so that before operation, an operator selects a corresponding template on a human-computer interaction interface, and then in the process of cutting the packaging film raw material, the operator does not need to repeatedly select, but under certain conditions, label templates corresponding to a plurality of cut films obtained by cutting the same packaging film raw material can be different, and at the moment, when each cut film is cut, the operator can select a corresponding template on the human-computer interaction interface. In summary, as long as it is ensured that the cutting information of the cut film corresponds to the label template, the application is not limited as to when the user inputs the cutting information and what device the user inputs the cutting information.
In order to trace back product information subsequently, relevant operators can be traced back, the operators can input job numbers on the man-machine interaction interface in addition to selecting the label templates, and the upper computer 1300 fills the slitting information and the job numbers into the label templates (for example, the information number and the job number in fig. 3).
With reference to fig. 1 and fig. 2, in this embodiment, the recorder 1100 includes a reel change button 1101 and a feeding button 1102, and both the reel change button 1101 and the feeding button 1102 are connected to the PLC controller 1200, where the trigger information of the reel change button 1101 indicates the serial number information of the packaging film raw material slit by the corresponding slitting machine, and the feeding button 1102 indicates the position information of the slit film slit by the corresponding slitting machine in the corresponding packaging film raw material.
Specifically, the PLC controller 1200 is provided with a first counter corresponding to the reel change button 1101 and a second counter corresponding to the loading button 1102, where each time the reel change button 1101 is triggered, the value of the first counter is incremented by one, the value of the second counter is cleared, and each time the loading button 1102 is triggered, the value of the second counter is incremented by one. In an application scenario, the value of the first counter indicates that the packaging film raw material being slit is the first packaging film raw material slit on the same day corresponding to the slitting machine, and the value of the second counter indicates that the corresponding slit film is the second slit film in the packaging film raw materials.
In the operation process, after the slit film is obtained by slitting, an operator presses the feeding button 1102 once, then a second counter corresponding to the feeding button 1102 in the PLC controller 1200 is incremented, and the corresponding feeding line advances by the distance of one slit film, so that the user can transfer the slit film obtained by slitting to the feeding line.
After the packaging film raw material is completely cut and is completely placed on the feeding line, an operator places another packaging film raw material to be cut on the splitting machine, then presses the roll changing button 1101, at this time, the numerical value of the second counter is cleared, and the numerical value of the first counter is increased by one.
That is, the slitting sequence of the slit film can be obtained by combining the trigger information of the reel-change button 1101 and the feed button 1102.
In other embodiments, the recorder 1100 may be another component, for example, the recorder 1100 is a camera, and the cutting sequence of the cut film is obtained through image analysis by photographing the materials placed on the cutting machine and the materials on the corresponding feeding line of the cutting machine.
In this embodiment, in order to enrich the information on the label, the conveyor may also convey the slit film to the weighing sensor 1400 during the process of conveying the slit film, and the weighing sensor 1400 is connected to the PLC controller 1200, and is configured to acquire the weight of the slit film and send the weight to the upper computer 1300, so that the upper computer 1300 fills the slit information into the label template and also fills the weight into the label template (for example, the "weight" part in fig. 3).
The PLC controller 1200 may send the slitting information and the weight to the upper computer 1300 together, or may send the slitting information and the weight to the upper computer 1300 in sequence, which is not limited herein.
In addition, the upper computer 1300 obtains the current time point on the upper computer 1300 before filling the cut information into the label template, and then fills the current time point and the cut information into the label template, for example, the "date of manufacture" part in fig. 4.
It can be seen from the above that, in the method for printing the label, the cutting sequence of the cut film is recorded by the recorder 1100, then the PLC controller 1200 generates the cutting information according to the cutting sequence, and finally the upper computer 1300 fills the cutting information into the corresponding label template to generate the corresponding label, and controls the printer to print the label, and the whole process does not need to modify or upgrade the existing splitting machine, and the used PLC controller 1200 and the upper computer 1300 belong to the common equipment on the production line, so that the cost for printing the label can be reduced.
For a better understanding of the label printing system 1000 of the present application, the operation of the label printing system 1000 is described as follows:
before the work, the worker selects a label template and inputs a job number on a human-machine interface connected to PLC controller 1200.
After the slit film is obtained by slitting, an operator presses a feeding button 1102 once, the corresponding feeding line advances by a distance of one slit film, and then the user transfers the slit film obtained by slitting to the feeding line.
After the packaging film raw material is completely cut and placed on the feeding line, the operator places another packaging film raw material to be cut on the splitting machine, and then presses the roll changing button 1101.
Subsequently, during the conveyance of the slit film by the conveyor, the conveyor conveys the slit film to the load cell 1400 to obtain the weight of the slit film.
Then, when the slit film reaches the boxing station or before the slit film reaches the boxing station, the PLC controller 1200 generates slit information according to the trigger information of the reel change button 1101 and the feeding button 1102, the device identifier of the corresponding cutting machine, and the corresponding slitting time, and then sends the slit information, the weight, the template identifier of the same slit film and the job number of the operator to the upper computer 1300.
The upper computer 1300 searches for a label template according to the template identifier, then fills the slitting information, the job number and the weight into the label template, and simultaneously obtains the current time point of the upper computer 1300 before filling, and fills the current time point into the label template when filling.
After the upper computer 1300 fills various information into the label template, a complete label is manufactured, then the upper computer 1300 can control a printer connected with the upper computer to print, and then the printed label can be pasted on a packaging box corresponding to the slitting film.
When the product goes wrong, the packaging film raw material and the corresponding operator which the product belongs to can be traced through the slitting information on the label, and the detailed operation condition of the product in each process can be traced by combining the production records of each workshop.
Referring to fig. 4, fig. 4 is a schematic flow chart of an embodiment of a method for printing a label of the present application, the method including:
s110: when the slitting machine slits the packaging film raw material to obtain slit films, the recorder records the slitting sequence of the slit films.
S120: the PLC generates cutting information of the cutting film at least according to the cutting sequence of the cutting film and sends the cutting information of the cutting film to the upper computer.
S130: and after receiving the slitting information of the slitting film, the upper computer fills the slitting information into the label template corresponding to the slitting film to generate a label corresponding to the slitting film, and then controls a connected printer to print the generated label.
The method steps executed by the recorder, the PLC controller, and the upper computer in this embodiment are the same as the method steps executed by the recorder 1100, the PLC controller 1200, and the upper computer 1300 in the above embodiment, and for details, reference may be made to the above embodiment, and details are not repeated herein.
Referring to fig. 5, fig. 5 is a schematic structural diagram of an embodiment of a computer-readable storage medium according to the present application. The computer-readable storage medium 200 stores a computer program 210, the computer program 210 being executable by a processor to implement the steps of any of the methods described above.
The computer-readable storage medium 200 may be a device that can store the computer program 210, such as a usb disk, a removable hard disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a magnetic disk, or an optical disk, or may be a server that stores the computer program 210, and the server may send the stored computer program 210 to another device for operation, or may run the stored computer program 210 by itself.
The above description is only for the purpose of illustrating embodiments of the present application and is not intended to limit the scope of the present application, and all modifications of equivalent structures and equivalent processes, which are made by the contents of the specification and the drawings of the present application or are directly or indirectly applied to other related technical fields, are also included in the scope of the present application.
Claims (10)
1. A label printing system, the system comprising:
the recording instrument is used for recording the slitting sequence of the slitting film when the slitting machine slits the packaging film raw material to obtain the slitting film;
the PLC is connected with the recorder and is used for generating cutting information of the cutting film at least according to the cutting sequence of the cutting film;
and the upper computer is connected with the PLC and is used for receiving the slitting information sent by the PLC, filling the slitting information into the label templates corresponding to the slitting films to generate labels corresponding to the slitting films, and controlling the connected printer to print the generated labels.
2. The system of claim 1, wherein the recorder comprises a reel change button and a loading button, the reel change button and the loading button are both connected with the PLC, wherein the triggering information of the reel change button represents the serial number information of the packaging film raw material cut by the corresponding slitting machine, and the loading button represents the position information of the slit film in the packaging film raw material cut by the corresponding slitting machine.
3. The system of claim 1, further comprising:
the weighing sensor is used for acquiring the weight of the slitting film, and the weighing sensor is connected with the PLC so as to enable the weight to be transmitted to the upper computer through the PLC, so that the upper computer can fill the slitting information into the label template and also fill the weight into the label template.
4. The system of claim 1, wherein the PLC controller is provided with a human-computer interaction interface for an operator to input a job number and select the corresponding label template on the human-computer interaction interface,
the PLC sends the slitting information to the upper computer, and simultaneously sends the work number and the template identification of the label template to the upper computer, so that the upper computer searches the label template selected by a user in the pre-stored label template according to the template identification, and then fills the work number and the slitting information into the label template.
5. The system of claim 1, wherein the PLC controller generates the slitting information specifically according to the slitting sequence, the slitting time, and a device identifier of the corresponding slitting machine of the slit film.
6. The system of claim 1, wherein the upper computer obtains a current time point before filling the cutting information into the label template corresponding to the cutting film, and then fills the cutting information and the current time point into the label template.
7. A method of label printing, the method comprising:
when a splitting machine splits a packaging film raw material to obtain a split film, a recorder records the splitting sequence of the split film;
the PLC generates cutting information of the slitting film at least according to the cutting sequence of the slitting film and sends the cutting information of the slitting film to an upper computer;
and after receiving the slitting information of the slitting film, the upper computer fills the slitting information into the label template corresponding to the slitting film to generate a label corresponding to the slitting film, and then controls a connected printer to print the generated label.
8. The method of claim 7, prior to the upper computer generating the label, further comprising:
the weighing sensor acquires the weight of the slitting film and sends the weight to the PLC;
after receiving the weight, the PLC sends the weight to the upper computer;
and after receiving the weight, the upper computer correspondingly fills the slitting information and the weight into the label template corresponding to the slitting film.
9. The method of claim 7, wherein the step of the PLC controller sending the slitting information of the slit film to the upper computer comprises:
the PLC controller sends the job number input by an operator on a human-computer interaction interface, the selected template identification of the label template and the slitting information of the slitting film to the upper computer;
the step that the upper computer will cut the information and fill in the label template that the piece film corresponds includes:
and the upper computer searches the label template selected by the user from the pre-stored label templates according to the template identification, and then correspondingly fills the job number and the slitting information into the label template.
10. The method of claim 7, wherein the step of generating the slitting information of the slit film according to at least the slitting sequence of the slit film by a PLC controller comprises:
and the PLC specifically generates the slitting information according to the slitting sequence and the slitting time of the slitting film and the corresponding equipment identification of the slitting machine.
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| CN213677583U (en) * | 2020-10-29 | 2021-07-13 | 浙江鼎业机械设备有限公司 | Paste mark and detect output mechanism |
| CN112669110A (en) * | 2020-12-29 | 2021-04-16 | 苏州浪潮智能科技有限公司 | Server label management method and related equipment |
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