CN211941196U - Full-automatic die-cut data plate product production line - Google Patents
Full-automatic die-cut data plate product production line Download PDFInfo
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- CN211941196U CN211941196U CN202020078253.1U CN202020078253U CN211941196U CN 211941196 U CN211941196 U CN 211941196U CN 202020078253 U CN202020078253 U CN 202020078253U CN 211941196 U CN211941196 U CN 211941196U
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Abstract
The utility model relates to an automatic change the die-cut production field of data plate, concretely relates to full-automatic die-cut data plate product production line. This production line has arranged feeder, punching machine in proper order according to the process, cuts device and receipts workbin, its characterized in that: the automatic feeding device comprises a feeding sensor, a label tracing electronic eye, a material guide roller and a punching servo system; the feeding sensor is arranged between the feeding machine and the punching machine; the mark tracing electronic eye is arranged on a feeding frame of a punching machine of the punching machine; the material guide roller is arranged at the discharge port of the punching machine; the punching servo system is respectively in control connection with the mark tracing electronic eye, the punching machine, the material guide roller and the slitting device. The whole continuous stamping system completes the punching of the printed semi-finished coiled material, saves complex punching procedures such as cutting, punching, trepanning single punching and the like compared with the original stamping process, is completed by 1 person in the original 3-5 person operation process, reduces the labor cost and greatly improves the overall efficiency of nameplate production.
Description
Technical Field
The utility model relates to an automatic change the die-cut production field of data plate, concretely relates to full-automatic die-cut data plate product production line.
Background
The label nameplate is widely applied to various fields of household appliances, intelligent toys, game machines, electronic communication, medical equipment, industrial control equipment, automobile industry and the like. Due to wide application, the production of the nameplate becomes a main production and processing project and a business source of a plurality of screen printing enterprises, and the production process of the nameplate inevitably has the process requirements of screen printing and shape punching. With the gradual progress of industrial development in China, automatic production in the screen printing process is realized in a plurality of factories in recent years, and the production efficiency in the printing process is greatly improved for continuous roll material screen printing in which large-batch products are transferred from original sheet production to roll-to-roll. And the semi-finished product after the printing roll-to-roll production and processing needs to be subjected to a rear-section shape punching process. In the prior production, the punching appearance needs to be cut into single products suitable for punching equipment and dies, positioning points printed beside the products and used for rear-section punching positioning are punched through an automatic CCD (charge coupled device) alignment punching machine, the diameter of each positioning hole is generally 2-3mm, a punching machine is provided with a cutter template, two positioning pins with the diameter of 2-3mm and the height of 1-3mm higher than the height of a cutter blade of the cutter template are arranged on the cutter template, when the appearance is punched, the product positioning pins are manually inserted into the two positioning pins of the cutter template to fix the placement position of the product, then the product is punched and cut into the required appearance, and an operator collects the product into a storage box after punching each single product and places leftover bits and pieces into a waste material barrel. The whole production process of the rear section comprises material slitting, positioning hole punching, manual alignment sleeve hole punching and product and waste material separation. Each process all needs the manual work to take the material processing, and whole process is numerous and diverse, consuming time very long to every process all needs a manpower to operate at least, the automatic production of relative anterior segment, the whole product of back end towards the bottleneck that the shape process becomes whole production efficiency and promotes, want to reduce the cost of labor, improve the productivity effect and must solve above problem.
SUMMERY OF THE UTILITY MODEL
For solving the half-finished product after above-mentioned printing volume is to rolling up production processing and carrying out the die-cut appearance process of back end, the production process of whole back end includes that artifical material is cut, is beaten the locating hole, counterpoint cover hole towards shape, product and waste material branch put, whole process procedure is numerous and diverse, consuming time very long to every process all needs a manpower to come the operation at least, the automatic production of relative anterior segment, the whole product of back end towards the bottleneck problem that the shape process becomes whole production efficiency and promotes.
The utility model discloses a realize that the technical scheme that above-mentioned purpose adopted is: the utility model provides a full-automatic die-cut data plate product production line, has arranged feeder, punching machine, the device of cutting and receipts workbin in proper order according to the process, its characterized in that: the automatic feeding device comprises a feeding sensor, a mark tracing electronic eye, a material guide roller and a punching servo system;
the feeding sensor comprises an emitting end and a receiving end, the mounting heights of the emitting end and the receiving end are consistent, and the emitting end and the receiving end are respectively arranged below the discharge hole of the feeding machine and the feed hole of the punching machine;
the mark tracing electronic eye is arranged on a feeding frame of the punching machine, and the feeding frame of the punching machine is arranged at a feeding port of the punching machine;
the material guide roller is arranged at the discharge port of the punching machine and used for guiding and conveying the punched coil stock;
and the punching servo system is respectively in control connection with the mark tracking electronic eye, the punching machine, the material guide roller and the slitting device.
Furthermore, a punching machine upper fixing plate and a punching machine lower fixing plate are arranged on the punching machine, a punching cutting die is installed on the punching machine upper fixing plate, and the punching cutting die protrudes out of the lower surface of the punching machine upper fixing plate.
Furthermore, height limiting blocks are arranged on the periphery of a stamping area of the lower fixing plate of the stamping machine, and the height of each height limiting block is larger than the thickness of the protruding part of the stamping cutting die.
Furthermore, the height limiting blocks are four and are respectively arranged at four corners of a stamping area of the lower fixing plate of the stamping machine.
Further, the feeding machine is loaded with a coil stock, the coil stock comprises a product layer and a protective film layer, and the protective film layer is attached to the lower surface of the product layer.
Further, the thickness of the protruding part of the punching cutting die is larger than or equal to the thickness of the product layer of the roll, and the thickness of the protruding part of the punching cutting die is smaller than the thickness of the roll.
Furthermore, sliding chutes are respectively arranged on two sides of the punch feeding frame, and the label tracking electronic eye can be in sliding connection with the punch feeding frame in the sliding chutes.
Furthermore, the punching machine feeding frame is a U-shaped limiting clamping groove.
Further, the feeding sensor is a correlation type photoelectric sensor.
The utility model discloses a technological effect and advantage: by adopting the full-automatic punching nameplate product production line of the technical scheme, through adding the automatic feeding device, all processes are controlled by the servo system, the whole continuous punching system is utilized to complete punching of the printed coiled material semi-finished product, continuous production operation is realized, complex punching processes such as manual material cutting, positioning hole punching, contraposition sleeve hole punching and the like are omitted compared with the original punching process, manual material taking and processing are not needed, the operation process is completed by 3-5 persons, the labor cost is reduced by 1 person, the height limiting blocks are arranged around the punching area of the lower fixing plate of the punching machine, the blade edge of the punching cutting die can be ensured not to directly collide with the lower fixing plate of the punching machine to damage the sharpness of the punching cutting die and the punching cutting die when the punching machine punches, meanwhile, the coiled material is designed into a product layer and a protective film layer, and the thickness of the product layer of the coiled material is less than or equal to the thickness of the protruding part of the punching cutting die, the thickness of die-cut cutting die bulge is less than the thickness of coil stock, makes the blade point of die-cut cutting die just break the product layer of coil stock, can slightly die-cut the protection film layer to the coil stock, neither can harm the blade point, protects the rete simultaneously and not broken again, plays the linkage effect of whole die-cut production line, has improved product production speed greatly, improves the whole efficiency of data plate production.
Drawings
FIG. 1 is a schematic view of a production line of a full-automatic die-cut nameplate product of the present invention;
FIG. 2 is a schematic view of the structure of the coil material of the present invention;
in the figure: 1-feeding machine, 2-punching machine, 3-slitting device, 4-receiving box, 5-feeding sensor, 6-punching machine feeding frame, 7-tracing electronic eye, 8-guiding roller, 9-punching machine upper fixing plate, 10-punching machine lower fixing plate, 11-punching cutting die, 12-height limiting block, 13-rolling material, 1301-product layer and 1302-protective film layer.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings and examples.
Example 1:
as shown in fig. 1 and fig. 2, the utility model provides a pair of full-automatic die-cut data plate product production line has arranged feeder 1, punching machine 2 in proper order according to the process, cuts device 3 and receives workbin 4, its characterized in that: the automatic feeding device comprises a feeding sensor 5, a mark tracing electronic eye 7, a guide roller 8 and a punching servo system; the feeding sensor 5 is a correlation type photoelectric sensor, the feeding sensor 5 comprises an emitting end and a receiving end, the mounting heights of the emitting end and the receiving end are consistent, and the emitting end and the receiving end are respectively arranged below the discharge hole of the feeder 1 and the feed hole of the punch 2; the mark tracing electronic eye 7 is arranged on a punch feeding frame 6 of the punch 2, the punch feeding frame 6 is arranged at a feeding port of the punch 2, and the punch feeding frame 6 is a U-shaped limiting clamping groove; the material guide roller 8 is arranged at the discharge port of the punching machine 2, and the slitting device 3 is arranged behind the material guide roller 8 and used for guiding the punched coil stock 13; the material receiving box 4 is arranged at a discharge port of the punching machine 2 and is used for containing a product after being cut by the cutting device 3, and the punching servo system is respectively in control connection with the mark tracking electronic eye 7, the punching machine 2, the guide roller 8 and the cutting device 3; a roll material 13 is loaded on the feeder 1, the roll material 13 comprises a product layer 1301 and a protective film layer 1302, and the protective film layer 1302 is attached to the lower surface of the product layer 1301; the punching machine 2 is provided with a punching machine upper fixing plate 9 and a punching machine lower fixing plate 10, the punching machine upper fixing plate 9 is provided with a punching cutter die 11, and the punching cutter die 11 protrudes out of the lower surface of the punching machine upper fixing plate 9; the periphery of a stamping area of a lower fixing plate 10 of the stamping machine is provided with height limiting blocks 12, and the height of each height limiting block 12 is larger than the thickness of a protruding part of a stamping cutting die 11; the four height limiting blocks 12 are respectively arranged at four corners of a stamping area of the lower fixing plate 10 of the stamping machine; the thickness of the protruding part of the punching cutting die 11 is larger than or equal to the thickness of the product layer 1301 of the roll material 13, and the thickness of the protruding part of the punching cutting die 11 is smaller than the thickness of the roll material 13.
In the using process, the coil material 13 is loaded on the feeding machine 1, the distance of 50CM-100CM is arranged between the punching machine 2 and the feeding machine 1, the coil material 13 is fed on the punching machine 2 through the punching machine feeding frame 6 through the feeding machine 1, the punching machine feeding frame 6 is a U-shaped limiting clamping groove, the width of the limiting clamping groove is adjusted according to the width of the coil material 13, the coil material 13 can be ensured not to generate position deviation when being conveyed to the punching machine 2, when the length of the coil material 13 sent out by the feeding machine 1 can meet the punching speed of the punching machine 2 and the coil material 13 is redundant, the coil material 13 can droop between the feeding machine 1 and the punching machine 2 and droop to a sensing area of the feeding sensor 5, so that a receiving end of the feeding sensor 5 cannot receive a signal of an emitting end, at the moment, the feeding sensor 5 sends a stop signal to the feeding machine 1, and the, the coil 13 does not droop any longer, along with the use of the coil 13 by the punch 2, the drooped coil 13 is slowly reduced and leaves the sensing range of the feeding sensor 5, so that the receiving end of the feeding sensor 5 can receive the signal of the transmitting end again, the feeder 1 is restarted to continue feeding, the feeder 1 works repeatedly in such a way, the tracing electronic eye 7 monitors the step distance signal of the coil 13 on the punch feeding frame 6 of the punch 2, the coil 13 is arranged on the upper surface of the height limiting block 12 on the punch lower fixing plate 10, when the punch 2 works, the blade of the punching knife 11 on the punch 2 just breaks the product layer 1301 of the coil 13, the protective film layer 1302 of the coil 13 can be slightly punched, the blade of the punching knife 11 cannot be damaged, and meanwhile, the protective film 1302 is not broken, so that the connection effect of the whole punching production line is achieved; the punched coil stock 13 is conveyed to the slitting device 3 through the guide roller 8, the punching servo system controls the guide speed and the guide length of the guide roller 8 by receiving a step pitch signal transmitted by the mark tracing electronic eye 7, the punching servo system controls the punching frequency of the punching machine 2 at the same time, when the punching machine 2 punches a group of products, the punching servo system coordinates the guide roller 8 to feed the punched coil stock 13 to the slitting device 3, the punching servo system simultaneously controls the slitting length of each product of the slitting device 3, after the specified punching times and slitting length of the products are finished, the punching servo system sends an action signal to the slitting device 3, the slitting device 3 can finish a slitting action, the slit products are contained in the receiving box 4, and operators are uniformly arranged or equipment operators are used for separating the products from waste materials, all the devices are mutually matched and coordinated, and the punching and cutting of the coil stock 13 are automatically completed.
This production line makes the whole product that the printing was accomplished need not artifical material and cuts, beat the locating hole, counterpoint trepanning is die-cut, coil stock 13 directly sends into punching machine 2 through feeder 1, it traces the leading-in position and the step of coil stock 13 to trace mark electron eye 7, die-cut servo receives the signal that marks the electron eye 7 and send, coordinate the die-cut frequency of punching machine 2, the guide length and the control of guide running roller 8 cut device 3 and accomplish cutting of a set of product, through the repetitive work of whole production line, accomplish printing semi-manufactured goods and accomplish towards the shape, by original 3-5 people operation process, save to 1 people and accomplish, reduce the human cost, production efficiency has been improved greatly.
Example 2:
While the embodiments of the invention have been described above, it is not intended to be limited to the details shown, or described, but rather to cover all modifications, which would come within the scope of the appended claims, and all changes which come within the meaning and range of equivalency of the art are therefore intended to be embraced therein.
Claims (9)
1. The utility model provides a full-automatic die-cut data plate product production line, has arranged feeder, punching machine, the device of cutting and receipts workbin in proper order according to the process, its characterized in that: the automatic feeding device comprises a feeding sensor, a mark tracing electronic eye, a material guide roller and a punching servo system;
the feeding sensor comprises an emitting end and a receiving end, the mounting heights of the emitting end and the receiving end are consistent, and the emitting end and the receiving end are respectively arranged below the discharge hole of the feeding machine and the feed hole of the punching machine;
the mark tracing electronic eye is arranged on a feeding frame of the punching machine, and the feeding frame of the punching machine is arranged at a feeding port of the punching machine;
the material guide roller is arranged at the discharge port of the punching machine and used for guiding and conveying the punched coil stock;
and the punching servo system is respectively in control connection with the mark tracking electronic eye, the punching machine, the material guide roller and the slitting device.
2. The full-automatic die-cut nameplate product production line of claim 1, wherein: the punching machine is provided with a punching machine upper fixing plate and a punching machine lower fixing plate, a punching cutting die is mounted on the punching machine upper fixing plate, and the punching cutting die protrudes out of the lower surface of the punching machine upper fixing plate.
3. The full-automatic die-cut nameplate product production line of claim 2, wherein: and height limiting blocks are arranged around the stamping area of the lower fixing plate of the stamping machine, and the height of each height limiting block is greater than the thickness of the protruding part of the stamping cutting die.
4. The full-automatic die-cut nameplate product production line of claim 3, wherein: the four height limiting blocks are respectively arranged at four corners of a stamping area of the lower fixing plate of the stamping machine.
5. The full-automatic die-cut nameplate product production line of claim 2, wherein: the coil stock is loaded on the feeding machine and comprises a product layer and a protective film layer, and the protective film layer is attached to the lower surface of the product layer.
6. The full-automatic die-cut nameplate product production line of claim 5, wherein: the thickness of the protruding part of the punching cutting die is larger than or equal to the thickness of a product layer of the coiled material, and the thickness of the protruding part of the punching cutting die is smaller than the thickness of the coiled material.
7. The full-automatic die-cut nameplate product production line of claim 1, wherein: and sliding chutes are respectively arranged on two sides of the punch feeding frame, and the label tracking electronic eye can be in sliding connection with the punch feeding frame in the sliding chutes.
8. The full-automatic die-cut nameplate product production line of claim 1, wherein: the punching machine feeding frame is a U-shaped limiting clamping groove.
9. The full-automatic die-cut nameplate product production line of claim 1, wherein: the feeding sensor is a correlation type photoelectric sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020078253.1U CN211941196U (en) | 2020-01-15 | 2020-01-15 | Full-automatic die-cut data plate product production line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202020078253.1U CN211941196U (en) | 2020-01-15 | 2020-01-15 | Full-automatic die-cut data plate product production line |
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| CN211941196U true CN211941196U (en) | 2020-11-17 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114194899A (en) * | 2021-12-09 | 2022-03-18 | 安徽耐科装备科技股份有限公司 | Die-cut pay-off guide rail mechanism and cut muscle system |
| CN114834085A (en) * | 2022-06-29 | 2022-08-02 | 江苏双赢锻压机床有限公司 | Centralized digital control method and system for online operation of multiple punching machines |
-
2020
- 2020-01-15 CN CN202020078253.1U patent/CN211941196U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114194899A (en) * | 2021-12-09 | 2022-03-18 | 安徽耐科装备科技股份有限公司 | Die-cut pay-off guide rail mechanism and cut muscle system |
| CN114834085A (en) * | 2022-06-29 | 2022-08-02 | 江苏双赢锻压机床有限公司 | Centralized digital control method and system for online operation of multiple punching machines |
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