CN109669386A - A kind of reel monitoring system and the bundling production method that can be monitored - Google Patents
A kind of reel monitoring system and the bundling production method that can be monitored Download PDFInfo
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- CN109669386A CN109669386A CN201811288140.8A CN201811288140A CN109669386A CN 109669386 A CN109669386 A CN 109669386A CN 201811288140 A CN201811288140 A CN 201811288140A CN 109669386 A CN109669386 A CN 109669386A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 100
- 238000012544 monitoring process Methods 0.000 title claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 34
- 230000005540 biological transmission Effects 0.000 claims abstract description 7
- 238000012790 confirmation Methods 0.000 claims abstract description 4
- 238000004321 preservation Methods 0.000 claims abstract description 4
- 238000005303 weighing Methods 0.000 claims description 9
- 238000004891 communication Methods 0.000 claims description 7
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000012546 transfer Methods 0.000 claims description 3
- 230000008676 import Effects 0.000 claims description 2
- 238000007726 management method Methods 0.000 description 21
- 238000005520 cutting process Methods 0.000 description 5
- 238000010923 batch production Methods 0.000 description 2
- 230000000295 complement effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000013439 planning Methods 0.000 description 2
- 241001269238 Data Species 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013523 data management Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
- G05B19/054—Input/output
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/10—Plc systems
- G05B2219/11—Plc I-O input output
- G05B2219/1103—Special, intelligent I-O processor, also plc can only access via processor
Abstract
The bundling production method that the present invention discloses a kind of reel monitoring system and can monitor, wherein monitoring system includes ERP management system, creates production order according to coiled material production plan；FTP client FTP is established with ERP management system and is communicated to connect, for importing order data from ERP management system automatically every setting time；PLC control system, for acquire in real time reel branch roll up manufacturing parameter, and receive by FTP client FTP transmission come order data, according to order data setting reel gear unit manufacturing parameter；Its bundling production method includes S1, confirms an order: transferring order data automatically every setting time, and carries out selection confirmation to the order for the production that will be switched on；S2, branch volume production: the manufacturing parameter of reel is set after confirming an order according to order data automatically；S3, branch volume data acquisition and preservation；S4, label printing.The present invention is monitored and manages to reel, improves bundling production efficiency.
Description
Technical field
The invention belongs to coiled material bundling production fields, and in particular to a kind of reel monitoring system and the bundling that can be monitored are raw
Production method.
Background technique
Reel is the capital equipment of cutting, the arrangement of various coiled materials in paper industry, due to decorative fabric, vapour facing
The popularity of the material products such as material, function film is higher and higher, therefore the production requirement of coiled material product and its scale are also more next
Bigger, in order to meet the needs of huge, current coiled material production site all puts into a large amount of production equipment and produces to coiled material,
But largely equipment space occupied is big, and lacks the management and control of equipment, when leading to large-scale production, needs operator
Every equipment is configured, it is artificial that production equipment parameter is set, it is easy to appear parameter setting mistake, production process is caused to drag
Pile, while multiple devices can not be carried out while be monitored, cause batch production efficiency that can not improve always.
Summary of the invention
In view of the deficiencies of the prior art, the purpose of the present invention be intended to provide it is a kind of can reel monitoring system and can monitor
Bundling production method, order data can be obtained automatically, the automatic manufacturing parameter that reel is set, while to more reels into
Row monitoring and management, to improve production efficiency.
To achieve the above object, the present invention adopts the following technical scheme:
A kind of reel monitoring system, comprising:
ERP management system creates production order according to coiled material production plan；
FTP client FTP is established with ERP management system and is communicated to connect, and is for managing automatically from ERP every setting time
Order data is imported in system；Every reel matches a set of FTP client FTP, ERP of the FTP client FTP through Ethernet access enterprise
In management system, for obtaining order data and saving branch volume manufacturing parameter.
PLC control system realizes reel and the communication connection of FTP client FTP between the two by PLC control system,
For acquire in real time reel branch roll up manufacturing parameter, and receive by FTP client FTP transmission Lai order data, according to order
The manufacturing parameter of data setting reel gear unit.Every reel is all matched with PLC control system alone, PLC control
System can control the working condition of reel gear unit, while the manufacturing parameter of reel gear unit can also be controlled by PLC
System processed is acquired.
Further, the FTP client FTP is built-in with SQL database, obtains from ERP management system for saving
The branch volume manufacturing parameter that order data and record are acquired in real time by PLC control system.
Further, the branch volume manufacturing parameter of the PLC control system acquisition includes but is not limited to current branch volume volume length, branch
Volume weighing.
Further, the order data includes but is not limited to branch volume branch number, branch rolls up affiliated O/No., branch volume generates day
Phase, branch volume volume length, branch volume weighing.
The core parameter of manufacturing parameter and order data is branch volume volume length, and reel rolls up the long setting of volume for coiled material according to branch
It is cut into the length of setting, can whether correct by the collected long cutting position for understanding coiled material of branch volume volume of PLC control system；
And the weighing of branch volume can be by carrying out weighing measurement manually the coiled material after cutting is transferred on platform scale, platform scale and PLC control are
System signal communication, coiled material will test data transmission automatically after weight detecting and recorded into PLC control system, can pass through branch
Whether the overall weight that volume weighing understands after the cutting of coiled material is normal.
Further, the FTP client FTP includes at least and has:
Order management module, for being shown and being recorded branch volume production for the order data imported from ERP management system
Parameter；This module is the nucleus module of monitoring system, for showing the relevant information of order, including order to be produced, order detail,
Branch rolls up the demands such as the record of production.
Tag control module is given birth to for rolling up manufacturing parameter according to order data and branch according to the tag template of setting automatically
At corresponding branch volume label；Since different clients are different for tag format requirement, it is therefore desirable to provide the pipe of tag format
Standard label template or customized label template can be selected in reason, can opposite side distance, title edited, can also simply add text
Information etc..
System management module is also managed user right for configuring to user information.To the identity of user
It is verified, the user of different stage matches different degrees of permission, guarantees the safety of system.
Main control module, for receiving and handling the transmission data of each system and issue control instruction to modules.
Main control module receives the information such as ERP system, the order data of PLC control system, manufacturing parameter, user data, and controls and order
Menu manager module, tag control module and system management module execute corresponding control instruction.
Further, the tag control module and external printing device communicate to connect, for being played branch volume label
Print.
A kind of bundling production method monitored, comprising:
Step S1, it confirms an order: original big roll of material is filled on reel, transfer order automatically every setting time
Data, and selection confirmation is carried out to the order for the production that will be switched on；
Step S2, branch volume production: the manufacturing parameter of reel, bundling are set after confirming an order according to order data automatically
Machine starts branch volume production according to manufacturing parameter, and reel can roll up original big roll of material branch to small coiled material finished product；
Step S3, the acquisition of branch volume data and preservation: when reaching default branch volume length, reel is out of service, acquisition branch
Volume volume is long, rolls up tuple evidence, saves in conjunction with the order data of branch volume into database, and storing data is managed and is shown
Show；
Step S4, label prints: according to the branch volume volume of record, long, volume weight automatically generates coiled material label with its order data,
And label is printed and is stored.
Further, further include step S10, system login before the step S1: user inputs log-on message, believes logging in
Breath is verified, to guarantee the safety of system.
Further, database is set as SQL database in the step S3.
Further, the order data in the step S1 include but is not limited to branch volume branch number, branch roll up belonging to O/No.,
Branch rolls up date of formation, branch volume volume length, branch volume weighing, and by transferring in ERP management system, user can shift to an earlier date the order data
Typing associated order information in ERP management system.
The beneficial effects of the present invention are:
Monitoring system automatically grabs generation order, according to the order data that ERP is imported, automatically generates reel production and orders
Single, corresponding manufacturing parameter is arranged according to order data automatically for the PLC control system of reel, and it is dynamic that control reel opens production
Make, and order production, label and its user information are monitored and are managed, can be reduced manual intervention, improves reel production
The accuracy of parameter setting improves production efficiency, while can also be monitored to batch production, reduces error condition.
Detailed description of the invention
Fig. 1 is a kind of system flow chart of the monitoring system of reel of the present invention；
Fig. 2 is the method flow diagram for the bundling production method that one kind of the present invention can monitor.
Specific embodiment
In the following, being described further in conjunction with attached drawing and specific embodiment to the present invention:
Embodiment one
A kind of monitoring system of reel, comprising:
ERP management system creates production order according to coiled material production plan.
Wherein ERP (Enterprise Resource Planning) is Enterprise Resources Plan, in ERP management system
Existence resource planning, manufacture, finance, sale, buying and relevant management function are gathered, enterprise creates in ERP management system
Build production order information, can each order of typing date to be produced, each order is numbered, the product of each order of typing
Title, color number, specification, standard roll up poor, required volume number, remarks etc., and operator is needed by the production that each order understands product
It asks.
FTP client FTP is established with ERP management system and is communicated to connect, and is for managing automatically from ERP every setting time
Order data is imported in system；Every reel is respectively connected with FTP client FTP, and FTP client FTP is for obtaining order data and guarantor
Branch volume manufacturing parameter is deposited, the another COM port using FTP client FTP is in communication with each other with PLC control system realization.
As shown in Figure 1, may be provided with a primary client system and multiple secondary clients in the case where numerous reels
End system, primary client system are responsible for importing order data from ERP system automatically at regular intervals, be mainly responsible for and ERP
Communication, data between system mutually transmit；Secondary FTP client FTP then only need to import order data from the system of primary client
It can.
PLC control system realizes reel and the communication connection of FTP client FTP between the two by PLC control system,
For acquire in real time reel branch roll up manufacturing parameter, and receive by FTP client FTP transmission Lai order data, according to order
The manufacturing parameter of reel gear unit is arranged in data, controls the various running parameters of reel.
SQL database is built-in in FTP client FTP, for saving the order data and note that obtain from ERP management system
Record rolls up manufacturing parameter by the branch that PLC control system acquires in real time.And all creation datas are maintained in the system of primary client
In SQL database, it is ensured that the integrality of creation data.At the same time, the branch in SQL database can be rolled up and be generated by FTP client FTP
Parameter is uploaded in ERP management system and is stored, and makes the order data of ERP management system more perfect.
FTP client FTP carries out pipe to detailed production information by order management module, label model and system module
Reason realizes acquisition and monitoring function.Wherein since different clients are different for tag format requirement, therefore provide label model pair
Tag format is managed, and provides 4 standard label templates, for order selection；Also it can provide customized label template；User
Adjustable tag format generates standard label template, uses for order.Label adjustment herein is only limitted to specialize in personnel's tune
It after whole, is used for operator, adjustment frequency will not be too high.And customized label is limited to adjust back gauge, editor's title, simply add
Add text information etc..
Embodiment two
As shown in Fig. 2, a kind of bundling production method that can be monitored, comprising steps of
S1, it confirms an order: original big roll of material being filled on reel, transfers order numbers automatically every setting time
According to, and selection confirmation is carried out to the order for the production that will be switched on.
After feeding, the order that will be produced on the day of being imported from ERP system automatically, and pass through the page for order
Relevant information and order data information are shown, are automatically generated reel production order, are understood for operator and select,
Middle operator can obtain the order data of order to be produced, including but not limited to branch volume branch number, pre- production date, order by the page
The information such as number, name of product, color number, specification, coiled material parameter, remarks, wherein the order data of core the most is that will produce
Coiled material parameter, including but not limited to long, required volume number of standard volume etc..
Wherein branch rolls up branch number: for recording branch volume sequence number, system is incremented by according to branch volume production quantity automatically；
Branch rolls up affiliated O/No.: for recording the corresponding O/No. of branch volume；
Branch rolls up the date of manufacture: for recording the branch volume production corresponding date.
Branch volume volume length: for recording branch volume volume length.
Branch volume weighing: for recording branch volume weight.
Outside it, also branch volume state can be checked in the page: for showing whether current branch volume is effective, if branch volume quality is not
Qualification needs to cancel the branch volume record；Branch volume production data recording is also provided and deletes function, user can produce number to abnormal
It is deleted according to record.
S2, branch volume production: the manufacturing parameter of reel, reel root are set after confirming an order according to order data automatically
Start branch volume production according to manufacturing parameter, reel can roll up original big roll of material branch to small coiled material finished product.
After order automatically grabs production, by manually selecting the order for the production that will be switched on, by place an order starting by
After key, the manufacturing parameter of the order is issued in the PLC control system of reel by FTP client FTP automatically, controls reel
Gear unit starts to start reel production according to manufacturing parameter, and reel can roll up original big coiled strip branch to small coiled material finished product.
S3, branch volume data acquisition and preservation: when reaching default branch volume length, reel is out of service, is controlled by PLC
System acquisition branch volume volume is long, rolls up tuple evidence, saves in conjunction with the order data of branch volume into database, and carry out to storing data
Management and display.
Storing data is stored in the SQL database in FTP client FTP, and operator can be observed by FTP client FTP
The working condition and manufacturing parameter of reel, play the effect of monitoring.Its storing data can also be transmitted in ERP system and be deposited
Storage guarantees that the order data in ERP system is complete.
Wherein rolling up the acquisition of tuple evidence is obtained by external platform scale, and platform scale and PLC control system communicate to connect, and is being rolled up
After material completes cutting, by will manually weigh in coiled strip transferred product to platform scale, weighing data is automatically sent to PLC control
In system, in the production data recording deposit SQL database of acquisition.
S4, label printing: according to the branch volume volume of record, long, volume weight automatically generates coiled material label, and right with its order data
Label is printed and is stored.
By Zhi Jilu creation data, after the completion of branch coiled material produces, branch creation data where record, including branch volume volume length,
Other information in volume weight and order data generates label jointly, and while being stored in production data recording, print label.Also
Label complement function is provided, when mistake occurs for printing in step s 4, print module can be individually called, complete label complement.
Weighted bundling finished product is used the label for sticking printing after packing paper wrapper complete single branch volume
Production process.Thereafter an order to be produced under reselection, starts next volume operation, and all volumes production of place order finishes
Afterwards, production order production finishes.
Further include step S10, system login before step S1: user inputs log-on message, verifies to log-on message,
To guarantee the safety of system.
The manufacturing parameter of reel is acquired and is monitored, the degree of automation of system can be improved, reduces artificial participation,
Efficiently batch coiled material is produced, to further increase production efficiency.
It will be apparent to those skilled in the art that can make various other according to the above description of the technical scheme and ideas
Corresponding change and deformation, and all these changes and deformation all should belong to the protection scope of the claims in the present invention
Within.
Claims (10)
1. a kind of reel monitoring system characterized by comprising
ERP management system creates production order according to coiled material production plan；
FTP client FTP is established with ERP management system and is communicated to connect, for every setting time automatically from ERP management system
Import order data；
PLC control system is realized reel and the communication connection of FTP client FTP between the two by PLC control system, is used for
In real time acquisition reel branch roll up manufacturing parameter, and receive by FTP client FTP transmission Lai order data, according to order data
The manufacturing parameter of reel gear unit is set.
2. reel monitoring system according to claim 1, which is characterized in that the FTP client FTP is built-in with SQL number
According to library, given birth to for saving the branch volume that the order data obtained from ERP management system and record are acquired in real time by PLC control system
Produce parameter.
3. reel monitoring system according to claim 2, which is characterized in that the branch volume of the PLC control system acquisition
Manufacturing parameter includes but is not limited to current branch volume volume length, branch volume weighing.
4. reel monitoring system according to claim 1, which is characterized in that the order data includes but is not limited to branch
Volume branch number, branch roll up affiliated O/No., branch rolls up the date of formation, branch volume volume is long, branch is rolled up and weighed.
5. reel monitoring system according to claim 1, which is characterized in that the FTP client FTP, which includes at least, to be had:
Order management module, for being shown and being recorded branch volume manufacturing parameter for the order data imported from ERP management system；
Tag control module automatically generates pair for rolling up manufacturing parameter according to order data and branch according to the tag template of setting
The branch volume label answered；
System management module is also managed user right for configuring to user information；
Main control module, for receiving and handling the transmission data of each system and issue control instruction to modules.
6. reel monitoring system according to claim 5, which is characterized in that the tag control module and external printing
Equipment communication connection, for printing branch volume label.
7. the bundling production method that one kind can monitor characterized by comprising
Step S1, it confirms an order: original big roll of material is filled on reel, transfer order numbers automatically every setting time
According to, and selection confirmation is carried out to the order for the production that will be switched on；
Step S2, branch volume production: the manufacturing parameter of reel, reel root are set after confirming an order according to order data automatically
Start branch volume production according to manufacturing parameter, reel can roll up original big roll of material branch to small coiled material finished product；
Step S3, the acquisition of branch volume data and preservation: when reaching default branch volume length, reel is out of service, acquisition branch volume volume
Long, volume tuple evidence, saves in conjunction with the order data of branch volume into database, and storing data is managed and is shown；
Step S4, label prints: according to the branch volume volume of record, long, volume weight automatically generates coiled material label, and right with its order data
Label is printed and is stored.
8. the bundling production method according to claim 7 monitored, which is characterized in that further include step before the step S1
Rapid S10, system login: user inputs log-on message, verifies to log-on message.
9. the bundling production method according to claim 7 monitored, which is characterized in that database is set in the step S3
It is set to SQL database.
10. the bundling production method according to claim 7 monitored, which is characterized in that the order in the step S1
Data include but is not limited to branch volume branch number, branch rolls up affiliated O/No., branch rolls up the date of formation, branch volume volume is long, branch is rolled up and weighed.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811288140.8A CN109669386A (en) | 2018-10-31 | 2018-10-31 | A kind of reel monitoring system and the bundling production method that can be monitored |
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| CN201811288140.8A CN109669386A (en) | 2018-10-31 | 2018-10-31 | A kind of reel monitoring system and the bundling production method that can be monitored |
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| CN111394778A (en) * | 2020-03-13 | 2020-07-10 | 江西景旺精密电路有限公司 | Automatic generation and loading method and device for VCP (virtual video protocol) line production parameters |
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