CN113885458A - Data acquisition and monitoring system based on Internet of things - Google Patents
Data acquisition and monitoring system based on Internet of things Download PDFInfo
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- CN113885458A CN113885458A CN202111219817.4A CN202111219817A CN113885458A CN 113885458 A CN113885458 A CN 113885458A CN 202111219817 A CN202111219817 A CN 202111219817A CN 113885458 A CN113885458 A CN 113885458A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses a data acquisition and monitoring system based on the Internet of things, which comprises a data processing center, a sensor, a data acquisition unit, a terminal controller, a signal transmitter and a signal receiver, wherein the data processing center is connected with the sensor; the data processing center is respectively connected with the signal transmitter and the signal receiver through electric signals, the signal transmitter is connected with the terminal controller through electric signals, the sensor is connected with the data collector through electric signals, the data collector is connected with the signal transmitter through electric signals, data information of the sensor is transmitted to the data collector through electric signals, and the data information of the data collector is transmitted to the signal receiver connected with the data processing center through the signal transmitter. The invention has the advantages that the data processing center, the data collector and the sensor are used for constructing the information acquisition and processing network, the data processing pressure is reduced, the transmission efficiency of the network is improved, the production speed and the production quantity of the goods are monitored in time, and the goods are conveniently monitored, scheduled and managed.
Description
Technical Field
The invention relates to the technical field of Internet of things, in particular to a data acquisition and monitoring system based on the Internet of things.
Background
With the continuous development and growth of enterprises, the production scale of the enterprises is enlarged, in order to enlarge production, the number of numerical control machines of the enterprises is more and more required, and meanwhile, new challenges are brought to the production and management of the enterprises.
The numerical control machine tool is an automatic machine tool with a program control system, and has the advantages of high machining precision and stable machining quality, the automation degree of the machine tool is high, the production efficiency is high, the labor intensity of production personnel can be reduced, the management of the numerical control machine tool in the current enterprise workshop mainly takes manual management as a main part, the state of the numerical control machine tool is analyzed and monitored based on collected data of manual records, when the working state information of different machine tools is needed to be known, the working state information is needed to be checked and operated on site by the working personnel, time and labor are wasted, safety are realized, the requirement that the workshop management personnel can not know the state information of the numerical control machine tool in real time is met, the production efficiency of the enterprise workshop is low, and the production requirement of a modern intelligent factory can not be met.
Disclosure of Invention
The invention aims to provide a data acquisition and monitoring system based on the Internet of things, so that the pressure of data processing is reduced, the transmission efficiency of a network is improved, the production speed and the production quantity of goods can be monitored in time, managers can know the output condition of the goods conveniently at the first time, and the goods are monitored, scheduled and managed conveniently.
A data acquisition and monitoring system based on the Internet of things comprises a data processing center, a sensor, a data acquisition unit, a terminal controller, a signal transmitter and a signal receiver; the data processing center is respectively in electric signal connection with the signal transmitter and the signal receiver, the signal transmitter is in electric signal connection with the terminal controller, the sensor is in electric signal connection with the data collector, the data collector is in electric signal connection with the signal transmitter, data information of the sensor is transmitted to the data collector through an electric signal, the data information of the data collector is transmitted to the signal receiver connected with the data processing center through the signal transmitter, the data processing center processes the received data information, and processed command information is transmitted to the terminal controller through the signal transmitter.
The data processing center is respectively in electric signal connection with the signal transmitter and the signal receiver, the signal transmitter is in electric signal connection with the terminal controller, the sensor is in electric signal connection with the data collector, and the data collector and the sensor form an information acquisition and processing network through the data processing center, so that the data processing pressure is reduced, the data transmission quantity in the network is reduced, and the transmission efficiency of the network is improved.
Further, data parameters acquired by the data acquisition device are uploaded to the data processing center, the data processing center is connected with the mobile internet of things cloud terminal through a remote network, and the data processing center acquires the latest data parameters by accessing the mobile internet of things cloud terminal.
Furthermore, the sensor is a temperature sensor, the temperature sensor is used for uploading temperature parameters of the equipment terminal to the data collector after preprocessing, and the data collector is used for recording and storing the temperature parameters collected by the temperature sensor in real time.
Further, the data processing center is provided with a data parameter unit and a data display unit, the data parameter unit sets a normal temperature threshold value, the data display unit is provided with a touch screen, and the touch screen displays temperature parameters collected by the temperature sensor.
Furthermore, the data acquisition unit is connected with a plurality of sensors simultaneously, the sensor is located terminal equipment, terminal equipment is numerical control lathe, the sensor contains first sensor, second sensor and third sensor, first sensor is vibration sensor, first sensor is located terminal equipment's motor train driving chain, the second sensor is acceleration sensor, the second sensor is located terminal equipment's rotation axis, the third sensor is temperature sensor, the third sensor laminating is in terminal equipment's motor surface.
Furthermore, the data processing center also comprises a data backup unit, the data backup unit is used for backing up the data information collected by the data processing center, and the backup unit carries out data backup on the positions and distribution characteristics of the data information nodes of the signal transmitter and the signal receiver.
Further, the terminal controller comprises a handheld terminal, the handheld terminal is provided with a data receiving module, a data sending module and a positioning module, the data receiving module is used for receiving commands from the data processing center, the data sending module is used for transmitting the commands from the data processing center, and the positioning module monitors the position information of the terminal equipment in real time and carries out equipment identification through the data processing center.
The terminal controller contains handheld terminal, and handheld terminal is provided with data receiving module, data transmission module and orientation module, need not the on-the-spot collection of managers and management data, and management maintainer can connect the network through handheld terminal and realize the transmission of data and the interaction of information, looks over complete record and preserve historical data, has the advantage of automatic monitoring and in time discovering the potential safety hazard, need not the manual work and patrols and examines reduction human cost by a wide margin.
Further, the data acquisition unit acquires the state information data of the numerical control machine tool through the plurality of sensors, and the data acquisition unit transmits the state information data to the data processing center through the signal transmitter for analysis, processing and storage.
Data collection station has realized removing the control of thing networking through the status information data of a plurality of sensors collection digit control machine tool, acquires data through removing thing networking terminal wireless mode, and convenient and practical has improved the efficiency of data acquisition and management.
Further, the sensor comprises an image sensor and a gravity sensor, the image sensor is used for collecting production information image data, the information image data are converted into production speed data through the data processing center, the gravity sensor is used for collecting weight information data of products, and the weight information data are converted into production capacity data through the data processing center.
The sensor contains image sensor and gravity inductor, and the sensor is based on the control of the production goods that goes on the basis of thing networking, in time monitors the production speed and the amount of production of goods, and information updates in real time, makes things convenient for managers to know the condition of goods output in the very first time, is convenient for monitor, dispatch and management to the goods.
Furthermore, the data acquisition device is provided with a data acquisition submodule, the data acquisition submodule is used for converting the state information data acquired by the sensor into corresponding data signals, and the data processing center receives the data signals and performs data processing and analysis.
The data acquisition device is provided with a data acquisition submodule which is used for converting the state information data acquired by the sensor into corresponding data signals, so that the data processing center can conveniently and uniformly perform centralized processing on different types of data information, and the data processing speed is improved.
The invention has the advantages that: the data processing center is respectively in electric signal connection with the signal transmitter and the signal receiver, the signal transmitter is in electric signal connection with the terminal controller, the sensor is in electric signal connection with the data collector, and the data collector and the sensor form an information acquisition and processing network through the data processing center, so that the data processing pressure is reduced, the data transmission quantity in the network is reduced, and the transmission efficiency of the network is improved; the sensor contains image sensor and gravity inductor, and the sensor is based on the control of the production goods that goes on the basis of thing networking, in time monitors the production speed and the amount of production of goods, and information updates in real time, makes things convenient for managers to know the condition of goods output in the very first time, is convenient for monitor, dispatch and management to the goods.
Drawings
Fig. 1 is a schematic view of a work flow of a data collector based on the internet of things.
Fig. 2 is a schematic flow chart of a data acquisition and monitoring system based on the internet of things.
Detailed Description
Aiming at the defects in the prior art, the invention provides the data acquisition and monitoring system based on the Internet of things, so that the data processing pressure is reduced, the network transmission efficiency is improved, the production speed and the production quantity of goods can be monitored in time, managers can know the goods output condition in the first time conveniently, and the goods are monitored, scheduled and managed conveniently.
In order to solve the technical problems, the invention adopts the following technical scheme:
as an embodiment, as shown in fig. 2, a data acquisition and monitoring system based on the internet of things includes a data processing center, a sensor, a data acquisition unit, a terminal controller, a signal transmitter and a signal receiver; the data processing center is respectively in electric signal connection with the signal transmitter and the signal receiver, the signal transmitter is in electric signal connection with the terminal controller, the sensor is in electric signal connection with the data collector, the data collector is in electric signal connection with the signal transmitter, data information of the sensor is transmitted to the data collector through an electric signal, the data information of the data collector is transmitted to the signal receiver connected with the data processing center through the signal transmitter, the data processing center processes the received data information, and processed command information is transmitted to the terminal controller through the signal transmitter.
Preferably, the data processing center is respectively in electric signal connection with the signal transmitter and the signal receiver, the signal transmitter is in electric signal connection with the terminal controller, and the sensor is in electric signal connection with the data collector.
Preferably, the sensor is a temperature sensor, the temperature sensor is used for uploading temperature parameters of the equipment terminal to the data collector after preprocessing, and the data collector is used for recording and storing the temperature parameters collected by the temperature sensor in real time.
Preferably, the data processing center is provided with a data parameter unit and a data display unit, the data parameter unit sets a normal temperature threshold value, the data display unit is provided with a touch screen, and the touch screen displays temperature parameters acquired by the temperature sensor.
As an implementation manner, as shown in fig. 1, data parameters acquired by a data acquisition unit are uploaded to a data processing center, the data processing center is connected to a mobile internet of things cloud terminal through a remote network, the data processing center acquires latest data parameters by accessing the mobile internet of things cloud terminal, the data acquisition unit is simultaneously connected to a plurality of sensors, the sensors are located on a terminal device, the terminal device is a numerically controlled lathe, the sensors include a first sensor, a second sensor and a third sensor, the first sensor is a vibration sensor, the first sensor is located on a transmission chain of a motor group of the terminal device, the second sensor is an acceleration sensor, the second sensor is located on a rotating shaft of the terminal device, the third sensor is a temperature sensor, and the third sensor is attached to a surface of a motor of the terminal device.
Preferably, the data acquisition unit acquires the state information data of the numerical control machine tool through the plurality of sensors, and the data acquisition unit transmits the state information data to the data processing center through the signal emitter for analysis, processing and storage.
Preferably, data collection station has realized removing the thing networking control through the status information data of a plurality of sensors collection digit control machine tool, acquires data through removing thing networking terminal wireless mode, and convenient and practical has improved the efficiency of data acquisition and management.
Preferably, the data acquisition device is provided with a data acquisition submodule, the data acquisition submodule is used for converting the state information data acquired by the sensor into corresponding data signals, and the data processing center receives the data signals and performs data processing and analysis.
Preferably, the data acquisition device is provided with a data acquisition submodule, and the data acquisition submodule is used for converting the state information data acquired by the sensor into corresponding data signals, so that the data processing center can conveniently and uniformly perform centralized processing on different types of data information, and the data processing speed is increased.
Preferably, the data processing center further comprises a data backup unit, the data backup unit is used for backing up data information collected by the data processing center, and the backup unit performs data backup on the positions and distribution characteristics of the data information nodes of the signal transmitter and the signal receiver.
Preferably, the terminal controller comprises a handheld terminal, the handheld terminal is provided with a data receiving module, a data sending module and a positioning module, the data receiving module is used for receiving commands from the data processing center, the data sending module is used for transmitting the commands from the data processing center, and the positioning module monitors position information of the terminal equipment in real time and identifies the terminal equipment through the data processing center.
Preferably, the terminal controller contains handheld terminal, and handheld terminal is provided with data receiving module, data transmission module and orientation module, need not that managers field acquisition and management data, and management maintainer can connect the network through handheld terminal and realize the transmission of data and the interaction of information, looks over complete record and preserves historical data, has the advantage of automatic monitoring and in time discovering the potential safety hazard, need not the manual work and patrols and examines and reduce the human cost by a wide margin.
As an embodiment, the sensor comprises an image sensor and a gravity sensor, the image sensor is used for collecting production information image data and converting the information image data into production speed data through the data processing center, and the gravity sensor is used for collecting weight information data of a product and converting the weight information data into production capacity data through the data processing center.
Preferably, the sensor contains image sensor and gravity inductor, and the sensor is based on the control of the production goods that goes on the basis of thing networking, in time monitors the production speed and the amount of production of goods, and information updates in real time, makes things convenient for managers to know the condition of goods output in the very first time, is convenient for monitor, dispatch and management to the goods.
The invention has the beneficial effects that: the data processing center is respectively in electric signal connection with the signal transmitter and the signal receiver, the signal transmitter is in electric signal connection with the terminal controller, the sensor is in electric signal connection with the data collector, and the data collector and the sensor form an information acquisition and processing network through the data processing center, so that the data processing pressure is reduced, the data transmission quantity in the network is reduced, and the transmission efficiency of the network is improved; the terminal controller contains handheld terminal, and handheld terminal is provided with data receiving module, data transmission module and orientation module, need not the on-the-spot collection of managers and management data, and management maintainer can connect the network through handheld terminal and realize the transmission of data and the interaction of information, looks over complete record and preserve historical data, has the advantage of automatic monitoring and in time discovering the potential safety hazard, need not the manual work and patrols and examines reduction human cost by a wide margin.
The data acquisition unit acquires the state information data of the numerical control machine tool through a plurality of sensors, so that the mobile Internet of things monitoring is realized, the data is acquired in a wireless mode through the mobile Internet of things terminal, the convenience and the practicability are realized, and the data acquisition and management efficiency is improved; the sensor comprises an image sensor and a gravity sensor, the sensor monitors the produced goods on the basis of the Internet of things, the production speed and the production quantity of the goods are monitored in time, information is updated in real time, managers can know the output condition of the goods conveniently at the first time, and the goods are monitored, scheduled and managed conveniently; the data acquisition device is provided with a data acquisition submodule which is used for converting the state information data acquired by the sensor into corresponding data signals, so that the data processing center can conveniently and uniformly perform centralized processing on different types of data information, and the data processing speed is improved.
All patents and publications mentioned in the specification of the invention are indicative of the techniques disclosed in the art to which this invention pertains and are intended to be applicable. All patents and publications cited herein are hereby incorporated by reference to the same extent as if each individual publication was specifically and individually indicated to be incorporated by reference. The invention described herein may be practiced in the absence of any element or elements, limitation or limitations, which limitation or limitations is not specifically disclosed herein. For example, in each of the examples herein the terms "comprising", "consisting essentially of", and "consisting of" may be substituted for the remaining 2 terms of either. The terms and expressions which have been employed herein are used as terms of description and not of limitation, and there is no intention in the use of such terms and expressions of excluding any equivalents of the features shown and described, but it is recognized that various modifications and changes may be made within the scope of the invention and the claims which follow. It is to be understood that the embodiments described herein are preferred embodiments and features and that modifications and variations may be made by one skilled in the art in light of the teachings of this disclosure, and are to be considered within the purview and scope of this invention and the scope of the appended claims and their equivalents.
Claims (10)
1. The utility model provides a data acquisition and monitored control system based on thing networking which characterized in that: the system comprises a data processing center, a sensor, a data acquisition unit, a terminal controller, a signal transmitter and a signal receiver; the data processing center is respectively in electric signal connection with the signal transmitter and the signal receiver, the signal transmitter is in electric signal connection with the terminal controller, the sensor is in electric signal connection with the data collector, the data collector is in electric signal connection with the signal transmitter, data information of the sensor is transmitted to the data collector through an electric signal, the data information of the data collector is transmitted to the signal receiver connected with the data processing center through the signal transmitter, the data processing center processes the received data information, and processed command information is transmitted to the terminal controller through the signal transmitter.
2. The internet of things-based data acquisition and monitoring system according to claim 1, wherein: the data processing center is connected with the mobile Internet of things cloud terminal through a remote network, and the data processing center obtains the latest data parameters by accessing the mobile Internet of things cloud terminal.
3. The internet of things-based data acquisition and monitoring system according to claim 1, wherein: the sensor is a temperature sensor, the temperature sensor is used for uploading temperature parameters of the equipment terminal to the data collector after preprocessing, and the data collector is used for recording and storing the temperature parameters collected by the temperature sensor in real time.
4. The internet of things-based data acquisition and monitoring system according to claim 1, wherein: the data processing center is provided with a data parameter unit and a data display unit, the data parameter unit sets a normal temperature threshold value, the data display unit is provided with a touch screen, and the touch screen displays temperature parameters acquired by the temperature sensor.
5. The internet of things-based data acquisition and monitoring system according to claim 1, wherein: the data acquisition unit is connected with a plurality of sensors simultaneously, the sensor is located terminal equipment, terminal equipment is numerical control lathe, the sensor contains first sensor, second sensor and third sensor, first sensor is vibration sensor, first sensor is located terminal equipment's motor train driving chain, the second sensor is acceleration sensor, the second sensor is located terminal equipment's rotation axis, the third sensor is temperature sensor, the third sensor laminating is in terminal equipment's motor surface.
6. The internet of things-based data acquisition and monitoring system according to claim 1, wherein: the data processing center also comprises a data backup unit, the data backup unit is used for backing up data information collected by the data processing center, and the backup unit carries out data backup on the positions and distribution characteristics of data information nodes of the signal transmitter and the signal receiver.
7. The internet of things-based data acquisition and monitoring system according to claim 1, wherein: the terminal controller comprises a handheld terminal, the handheld terminal is provided with a data receiving module, a data sending module and a positioning module, the data receiving module is used for receiving commands from the data processing center, the data sending module is used for transmitting the commands from the data processing center, and the positioning module monitors position information of terminal equipment in real time and carries out equipment identification through the data processing center.
8. The internet of things-based data acquisition and monitoring system according to claim 1, wherein: the data acquisition unit acquires state information data of the numerical control machine tool through the plurality of sensors, and the data acquisition unit transmits the state information data to the data processing center through the signal emitter for analysis, processing and storage.
9. The internet of things-based data acquisition and monitoring system according to claim 1, wherein: the sensor comprises an image sensor and a gravity sensor, the image sensor is used for collecting production information image data, the information image data are converted into production speed data through a data processing center, the gravity sensor is used for collecting weight information data of a product, and the weight information data are converted into production capacity data through the data processing center.
10. The internet of things-based data acquisition and monitoring system according to claim 1, wherein: the data acquisition device is provided with a data acquisition submodule, the data acquisition submodule is used for converting the state information data acquired by the sensor into corresponding data signals, and the data processing center receives the data signals and performs data processing and analysis.
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Cited By (1)
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