CN113883830B - 一种可制取多液体低压高纯氮的方法及装置 - Google Patents

一种可制取多液体低压高纯氮的方法及装置 Download PDF

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CN113883830B
CN113883830B CN202111281788.4A CN202111281788A CN113883830B CN 113883830 B CN113883830 B CN 113883830B CN 202111281788 A CN202111281788 A CN 202111281788A CN 113883830 B CN113883830 B CN 113883830B
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CN113883830A (zh
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王生宪
黄震宇
任文
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Sichuan Air Separation Plant Group Co ltd
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    • F25J3/04763Start-up or control of the process; Details of the apparatus used
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Abstract

本发明公开了一种可制取多液体低压高纯氮的方法及装置,该装置包括冷箱、膨胀制冷系统、换热系统及精馏系统,膨胀制冷系统与精馏系统相互独立,膨胀制冷系统具有一大膨胀机和一小膨胀机,主换热器的中部设置有抽口,大膨胀机和小膨胀机的膨胀端进口均与抽口相连通。该方法利用该装置实现。本发明通过设置独立的膨胀制冷系统,采用大小膨胀机及主换热器的中部抽口设计,可根据用户液体量需求灵活调整流程组织,同时不会影响精馏工况,还通过主氮塔、副氮塔和主副塔切换阀组的合理配置,使装置多产氮气或切除副氮塔使装置低负荷运行,节约了装置能耗和机组占地,进一步优化了双塔精馏的操作性能,提升了装置兼顾各工况运行的可靠性。

Description

一种可制取多液体低压高纯氮的方法及装置
技术领域
本发明涉及低温分离技术领域,特别涉及一种可制取多液体低压高纯氮的方法及装置。
背景技术
随着石化、石油、电子等行业的发展,对于高纯氮产品的需求越来越多,能耗及可靠性等要求也越来越高。由于高纯氮装置涉及的组合流程比较繁杂,不同的氮气流量、氮气压力以及液体量对应的流程千差万别。总体而言,双塔精馏较单塔精馏有着更低的运行能耗,但随着客户对氮气和液氮产品规格的要求变化,当氮气压力较低或需要频繁调节负荷时,常规双塔流程已不能满足需求。
发明内容
基于此,本发明提供了一种可制取多液体低压高纯氮的方法及装置,在氮气产品压力不高(0.5~0.7MPa)的情况下取代了常规的单塔精馏和双塔精馏,解决了低压氮流程中液体量少的问题,节约了装置能耗和机组占地,进一步优化了双塔精馏的操作性能,提升了装置兼顾各工况运行的可靠性。
本发明采用的技术方案是:
一种可制取多液体低压高纯氮的装置,包括:
冷箱;
膨胀制冷系统,具有膨胀机、冷却器;所述冷却器设置在冷箱外,所述膨胀机的增压端设置在冷箱外,膨胀端设置在冷箱内;所述增压端与冷却器相连通;
换热系统,具有一主换热器,所述主换热器设置在所述冷箱内,与所述冷却器、膨胀端相连通;
精馏系统,设置在所述冷箱内,与所述膨胀制冷系统相互独立,与所述主换热器相连通;
其中,所述膨胀机具有一大膨胀机和一小膨胀机,所述冷却器具有与所述大膨胀机和小膨胀机相对应的第一冷却器和第二冷却器;所述主换热器的中部设置有抽口,所述大膨胀机的膨胀端进口与小膨胀机的膨胀端进口均与抽口相连通。
本发明通过设置独立的膨胀制冷系统,采用大小膨胀机及主换热器的中部抽口设计,可根据用户液体量需求灵活调整流程组织,同时不会影响精馏工况。
在本申请公开的可制取多液体低压高纯氮的装置中,所述精馏系统包括:
主氮塔,与所述主换热器相连通;
主氮塔冷凝器,设置在所述主氮塔的上方,与所述主氮塔、主换热器相连通;
副氮塔,与所述主氮塔冷凝器相连通;
副氮塔冷凝器,设置在所述副氮塔的上方,与所述主换热器、主氮塔、主氮塔冷凝器、副氮塔相连通;
主副塔切换阀组,设置在所述精馏系统的连通管路上。
在本申请公开的可制取多液体低压高纯氮的装置中,所述主氮塔与副氮塔冷凝器的连通管路上设置有工艺液氮泵,用于调整氮气生产负荷。
在本申请公开的可制取多液体低压高纯氮的装置中,所述副氮塔的上方安装复合副氮塔冷凝器后置于地面,所述工艺液氮泵也置于地面。
在本申请公开的可制取多液体低压高纯氮的装置中,所述副氮塔的上方安装复合副氮塔冷凝器后置于主氮塔冷凝器的上方,所述工艺液氮泵置于地面或地面以上;
其中,所述副氮塔的底端与主氮塔冷凝器的顶端相连通。
基于同样的发明构思,本发明还公开了一种利用上述装置可制取多液体低压高纯氮的方法,具体地,
一种可制取多液体低压高纯氮的方法,包括以下步骤:
S1. 净化后得到的纯化空气分为两部分;一部分纯化空气进入主换热器冷却为低温空气,再进入主氮塔的底部进行精馏;另一部分纯化空气进入膨胀机的增压端增压,再经冷却器冷却为增压空气,增压空气进入主换热器冷却为低温增压空气,低温增压空气再进入膨胀机的膨胀端,低温增压空气被膨胀制冷为膨胀后空气,膨胀后空气进入主换热器复热后作为预冷纯化气体送出冷箱,进入预冷纯化系统;
S2. 低温空气在主氮塔内进行一级精馏后,在主氮塔底部得到富氧液空,在主氮塔顶部得到压力氮气;
S3. 主氮塔底部的富氧液空经过主换热器过冷为过冷富氧液空,过冷富氧液空节流后进入主氮塔冷凝器作为冷源进行换热,换热后的底部富氧液空送入副氮塔冷凝器作为冷源,再从底部抽取少部分富氧液空直接作为残液排出冷箱,顶部的富氧空气送入副氮塔参与精馏;
S4. 主氮塔顶部的压力氮气分为两部分,抽取一部分压力氮气经主换热器复热后作为产品氮气送出冷箱;其余部分压力氮气进入主氮塔冷凝器作为热源,被冷凝为压力液氮回流至主氮塔顶部参与精馏;
S5. 富氧空气经副氮塔进行二级精馏,在副氮塔底部得到富氧液空,在副氮塔冷凝器得到低压液氮;富氧液空节流后进入副氮塔冷凝器作为冷源进行换热,换热后从底部抽取少部分富氧液空直接作为残液排出冷箱,蒸发产生的富氧空气经主换热器复热后送出冷箱,进入预冷纯化系统;低压液氮经工艺液氮泵NP1加压后送入主氮塔作为主氮塔的回流液。
在本申请公开的可制取多液体低压高纯氮的方法中,所述步骤S5中,富氧空气经副氮塔进行二级精馏,在副氮塔底部得到富氧液空,副氮塔顶部得到低压氮气;低压氮气进入副氮塔冷凝器作为热源,被冷凝为低压液氮,低压液氮分为三部分,一部分低压液氮回流至副氮塔顶部参与精馏,一部分低压液氮作为产品液氮送出,一部分低压液氮经工艺液氮泵NP1加压后送入主氮塔顶部参与精馏。
在本申请公开的可制取多液体低压高纯氮的方法中,所述步骤S1中,当液体产量需要调整,需要多产液体量时,增大进入膨胀机的纯化空气量或减少装置的氮气产量,从主换热器的中部抽出低温增压空气,经大膨胀机的膨胀端膨胀后进入主换热器复热后作为预冷纯化气体送出冷箱,进入预冷纯化系统;
需要少产液体量时,减少进入膨胀机纯化空气量或增大装置的氮气产量,从主换热器的中部抽出低温增压空气,经小膨胀机的膨胀端膨胀后进入主换热器复热后作为预冷纯化气体送出冷箱,进入预冷纯化系统。
在本申请公开的可制取多液体低压高纯氮的方法中,当氮气生产负荷需要调整,氮气产量需求大时,将副氮塔的低压液氮汇入主氮塔,然后从主氮塔顶部取出产品氮气;
当氮气产量需求小或工艺液氮泵故障时,直接从主氮塔取出产品氮气。
在本申请公开的可制取多液体低压高纯氮的方法中,所述副氮塔的上方安装复合副氮塔冷凝器后置于主氮塔冷凝器的上方时,在主氮塔冷凝器顶部产生的富氧空气作为副氮塔的上升气参与精馏,在副氮塔底部得到的富氧液空流入主氮塔冷凝器,主氮塔冷凝器底部的富氧液空节流后进入副氮塔冷凝器作为冷源。
与现有技术相比,本发明的有益效果是:
本发明公开的可制取多液体低压高纯氮的装置包括膨胀制冷系统、换热系统及精馏系统,膨胀制冷系统与精馏系统相互独立,膨胀制冷系统具有一大膨胀机和一小膨胀机,通过设置独立的膨胀制冷系统,采用大小膨胀机及主换热器的中部抽口设计,可根据用户液体量需求灵活调整流程组织,同时不会影响精馏工况。还通过主氮塔、副氮塔和主副塔切换阀组的合理配置,使装置多产氮气或切除副氮塔使装置低负荷运行,节约了装置能耗和机组占地,进一步优化了双塔精馏的操作性能,提升了装置兼顾各工况运行的可靠性。
附图说明
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1为本申请一实施例提供的可制取多液体低压高纯氮的装置结构示意图;
图2为本申请另一实施例提供的可制取多液体低压高纯氮的装置结构示意图。
具体实施方式
为使本申请的上述目的、特征和优点能够更为明显易懂,下面结合附图,对本申请的具体实施方式作详细的说明。可以理解的是,此处所描述的具体实施例仅用于解释本申请,而非对本申请的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与本申请相关的部分而非全部结构。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本申请保护的范围。
本申请中的术语“包括”和“具有”以及它们任何变形,意图在于覆盖不排他的包含。例如包含了一系列步骤或单元的过程、方法、系统、产品或设备没有限定于已列出的步骤或单元,而是可选地还包括没有列出的步骤或单元,或可选地还包括对于这些过程、方法、产品或设备固有的其它步骤或单元。
在本申请中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。
在本申请中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应作广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明申请实施例中的具体含义。
请参见图1至图2所示,本申请实施例提供了一种可制取多液体低压高纯氮的装置,主要目的是解决低压氮流程中液体量少的问题,优化双塔精馏的操作性能,提升装置兼顾各工况运行的可靠性。
本申请公开的一种可制取多液体低压高纯氮的装置,包括:
冷箱;
膨胀制冷系统,具有膨胀机ET、冷却器WE。请参见图1所示,冷却器WE设置在冷箱外,膨胀机ET的增压端设置在冷箱外,膨胀端设置在冷箱内,膨胀机ET的增压端与冷却器WE相连通。
换热系统,具有一主换热器E1,主换热器E1设置在冷箱内,与冷却器WE、膨胀端相连通。主换热器E1用于冷却、复热装置中的气体。纯化空气111经增压端增压后,经冷却器WE、主换热器E1冷却后,进入膨胀端膨胀,膨胀后再由主换热器E1复热后送出冷箱。
精馏系统,设置在冷箱内,与膨胀制冷系统相互独立,与主换热器E1相连通。精馏系统用于精馏经主换热器E1冷却的低温空气102,制取多规格氮气和液氮。
其中,膨胀机ET具有一大膨胀机ETA和一小膨胀机ETB,冷却器WE具有与大膨胀机ETA和小膨胀机ETB相对应的第一冷却器WEA和第二冷却器WEB。主换热器E1的中部设置有抽口,大膨胀机ETA的膨胀端进口与小膨胀机ETB的膨胀端进口均与抽口相连通。大膨胀机ETA的制冷量大于小膨胀机ETB的制冷量,纯化空气111经增压端增压后,经冷却器WE、主换热器E1冷却,当需要多产液体量时,进入大膨胀机ETA的膨胀端膨胀,当需要少产液体量时,进入小膨胀机ETB的膨胀端膨胀,可以实现调整液体产量。
通过设置独立的膨胀制冷系统,采用大小膨胀机ETA/B及主换热器E1的中部抽口设计,可根据用户液体量需求灵活调整流程组织,同时不会影响精馏系统。因此,在氮气产品压力不高(0.5~0.7MPa)的情况下,该装置解决了低压氮流程中液体量少的问题,节约了装置能耗和机组占地,提升了装置兼顾各工况运行的可靠性。
请参见图1所示,在一个实施例中,精馏系统包括主氮塔C1、主氮塔冷凝器K1、副氮塔C2、副氮塔冷凝器K2和主副塔切换阀组。主氮塔C1与主换热器E1相连通,主氮塔冷凝器K1设置在主氮塔C1的上方,与主氮塔C1、主换热器E1相连通。副氮塔C2与主氮塔冷凝器K1相连通。副氮塔冷凝器K2设置在副氮塔C2的上方,与主换热器E1、主氮塔C1、主氮塔冷凝器K1、副氮塔C2相连通。主副塔切换阀组设置在精馏系统的各连通管路上,用于调节精馏流程。经主换热器E1冷却的低温空气102进入主氮塔C1进行一级精馏,副氮塔C2进行二级精馏,可制取多规格氮气和液氮。通过主氮塔C1、副氮塔C2和主副塔切换阀组的合理配置,可以使装置多产氮气或切除副氮塔C2使装置低负荷运行,节约了装置能耗和机组占地,进一步优化了双塔精馏的操作性能,提升了装置兼顾各工况运行的可靠性。
请参见图1所示,在一个实施例中,主氮塔C1与副氮塔冷凝器K2的连通管路上设置有工艺液氮泵NP1,用于调整氮气生产负荷。常规单塔制氮采用氮压机,占地面积大,操作维护成本高,而以工艺液氮泵NP1代替氮压机,节约了占地和操作维护成本,工况切换时间快,并且可以根据用户产品量需求进行负荷调整,即可以通过工艺液氮泵NP1多产氮气,也可以通过切除工艺液氮泵NP1使装置低负荷运行。
请参见图1所示,在一个实施例中,副氮塔C2的上方安装复合副氮塔冷凝器K2后置于地面,主氮塔C1的上方安装复合主氮塔冷凝器K1后也置于地面,工艺液氮泵NP1也置于地面,即主副塔分开布置。
在另一个实施例中,请参见图2所示,主氮塔C1的上方安装复合主氮塔冷凝器K1后置于地面,副氮塔C2的上方安装复合副氮塔冷凝器K2后置于主氮塔冷凝器K1的上方,工艺液氮泵NP1置于地面或地面以上,即主副塔一体布置。其中,副氮塔C2的底端与主氮塔冷凝器K1的顶端相连通,副氮塔C2底端得到的富氧液空直接流进主氮塔冷凝器K1。
上述给出的实施例较为详细地介绍了可制取多液体低压高纯氮的装置结构,下述实施例将尝试简单介绍该装置的应用场景,即利用该装置制取多液体低压高纯氮的方法。
请参见图1、2所示,该可制取多液体低压高纯氮的方法,包括以下步骤:
S1. 净化后得到的纯化空气100分为两部分;一部分纯化空气101进入主换热器E1冷却为低温空气102,再进入主氮塔C1的底部进行精馏;另一部分纯化空气111进入膨胀机ET的增压端增压,再经冷却器WE冷却为增压空气112,增压空气112进入主换热器E1冷却为低温增压空气113,低温增压空气113再进入膨胀机ET的膨胀端,低温增压空气113被膨胀制冷为膨胀后空气114,膨胀后空气114进入主换热器E1复热后作为预冷纯化气体403送出冷箱,进入预冷纯化系统。
S2. 低温空气102在主氮塔C1内进行一级精馏后,在主氮塔C1底部得到富氧液空201,在主氮塔C1顶部得到压力氮气。
S3. 主氮塔C1底部的富氧液空201经过主换热器E1过冷为过冷富氧液空202,过冷富氧液空202节流后进入主氮塔冷凝器K1作为冷源进行换热,换热后的底部富氧液空301送入副氮塔冷凝器K2作为冷源,再从底部抽取少部分富氧液空204直接作为残液排出冷箱,顶部的富氧空气205送入副氮塔C2参与精馏。
S4. 主氮塔C1顶部的压力氮气分为两部分,抽取一部分压力氮气213经主换热器E1复热后作为产品氮气401送出冷箱;其余部分压力氮气进入主氮塔冷凝器K1作为热源,被冷凝为压力液氮211回流至主氮塔C1顶部参与精馏;
S5. 富氧空气205经副氮塔C2进行二级精馏,在副氮塔C2底部得到富氧液空302,在副氮塔冷凝器K2得到低压液氮;富氧液空302节流后进入副氮塔冷凝器K2作为冷源进行换热,换热后从底部抽取少部分富氧液空304直接作为残液排出冷箱,蒸发产生的富氧空气303经主换热器E1复热后送出冷箱,进入预冷纯化系统;低压液氮经工艺液氮泵NP1加压后送入主氮塔C1作为主氮塔C1的回流液。
在一个具体的实施方式中,对于步骤S5,富氧空气205经副氮塔C2进行二级精馏,在副氮塔C2底部得到富氧液空302,副氮塔C2顶部得到低压氮气;低压氮气进入副氮塔冷凝器K2作为热源,被冷凝为低压液氮311,低压液氮311分为三部分,一部分低压液氮312回流至副氮塔C2顶部参与精馏,一部分低压液氮313作为产品液氮送出,一部分低压液氮314经工艺液氮泵NP1加压后送入主氮塔C1顶部参与精馏。
在一个具体的实施方式中,对于步骤S1,当液体产量需要调整,需要多产液体量时,增大进入膨胀机ET的纯化空气111量或减少装置的氮气产量,从主换热器E1的中部抽出低温增压空气113,经大膨胀机ETA的膨胀端膨胀后进入主换热器E1复热后作为预冷纯化气体403送出冷箱,进入预冷纯化系统。
需要少产液体量时,减少进入膨胀机ET的纯化空气111量或增大装置的氮气产量,从主换热器E1的中部抽出低温增压空气113,经小膨胀机ETB的膨胀端膨胀后进入主换热器E1复热后作为预冷纯化气体403送出冷箱,进入预冷纯化系统。
在氮气产品压力不高(0.5~0.7MPa)的情况下,需要多产液体时,可根据用户情况通过增大进入膨胀机ET的纯化空气111量或减少装置的氮气产量,启动大膨胀机ETA,经主换热器E1冷却至合适温度后进入大膨胀机ETA的膨胀端膨胀制冷,由于膨胀制冷系统独立,对塔内精馏影响较小,同时空气增压膨胀比大,膨胀量少,在低压氮流程中与返流膨胀流程的氮气放散总量相当。
在一个具体的实施方式中,当氮气生产负荷需要调整,氮气产量需求大时,将副氮塔C2的低压液氮314汇入主氮塔C1,然后从主氮塔C1顶部取出产品氮气401。
当氮气产量需求小或工艺液氮泵NP1故障时,直接从主氮塔C1取出产品氮气401。
如需要降低生产负荷或不带泵运行,可通过主副塔切换阀组切除副氮塔C2。即关闭富氧空气205进副氮塔C2的阀门、关闭富氧液空301进副氮塔冷凝器K2的阀门,打开主氮塔冷凝器K1底部富氧液空204排放阀、打开主氮塔冷凝器K1富氧空气203旁通副氮塔冷凝器K2阀门,通过调整主氮塔冷凝器K1的工作负荷调整氮气产量。
请参见图2所示,在一个实施例中,副氮塔C2的上方安装复合副氮塔冷凝器K2后置于主氮塔冷凝器K1的上方时,在主氮塔冷凝器K1顶部产生的富氧空气作为副氮塔C2的上升气参与精馏,在副氮塔C2底部得到的富氧液空流入主氮塔冷凝器K1,主氮塔冷凝器K1底部的富氧液空301节流后进入副氮塔冷凝器K2作为冷源。
本发明的可制取多液体低压高纯氮的装置包括膨胀制冷系统、换热系统及精馏系统,膨胀制冷系统与精馏系统相互独立,膨胀制冷系统具有一大膨胀机ETA和一小膨胀机ETB,通过设置独立的膨胀制冷系统,采用大小膨胀机ETA/B及主换热器E1的中部抽口设计,可根据用户液体量需求灵活调整流程组织,同时不会影响精馏工况。还通过主氮塔C1、副氮塔C2和主副塔切换阀组的合理配置,使装置多产氮气或切除副氮塔C2使装置低负荷运行,节约了装置能耗和机组占地,进一步优化了双塔精馏的操作性能,提升了装置兼顾各工况运行的可靠性。
下面就本发明与常规的单塔制氮和双塔制氮的能耗进行对比:
以高纯氮产量15000Nm3/h,压力0.6MPa,纯度1ppmO2,采用上面所述可制取多液体低压高纯氮装置(主副氮塔分开布置式,请参见图1)为例,进行能耗比较。
本发明相比常规单塔制氮可节省能耗约6%,用工艺液氮泵NP1代替氮压机,节约占地和操作维护成本,液体量可多产200~400Nm3/h,低负荷工况能耗更低,工况切换时间快,对精馏影响小。
本发明相比常规双塔制氮(带氮压机)可节省能耗约2%,用工艺液氮泵NP1代替氮压机,节约占地和操作维护成本。液体量可多产200~400Nm3/h,低负荷工况能耗更低,进一步优化了双塔精馏的操作性能,提升了装置兼顾各工况运行的可靠性。
由此可知,本发明在氮气产品压力不高(0.5~0.7MPa)的情况下取代了常规的单塔精馏和双塔精馏,解决了低压氮流程中液体量少的问题,节约了装置能耗和机组占地,进一步优化了双塔精馏的操作性能,提升了装置兼顾各工况运行的可靠性。

Claims (7)

1.一种可制取多液体低压高纯氮的装置,其特征在于,包括:
冷箱;
膨胀制冷系统,具有膨胀机、冷却器;所述冷却器设置在冷箱外,所述膨胀机的增压端设置在冷箱外,膨胀端设置在冷箱内;所述增压端与冷却器相连通;
换热系统,具有一主换热器,所述主换热器设置在所述冷箱内,与所述冷却器、膨胀端相连通;
精馏系统,设置在所述冷箱内,与所述膨胀制冷系统相互独立,与所述主换热器相连通;
其中,所述膨胀机具有一大膨胀机和一小膨胀机,所述冷却器具有与所述大膨胀机和小膨胀机相对应的第一冷却器和第二冷却器;所述主换热器的中部设置有抽口,所述大膨胀机的膨胀端进口与小膨胀机的膨胀端进口均与抽口相连通;
其中,所述精馏系统包括:
主氮塔,与所述主换热器相连通;
主氮塔冷凝器,设置在所述主氮塔的上方,与所述主氮塔、主换热器相连通;
副氮塔,与所述主氮塔冷凝器相连通;
副氮塔冷凝器,设置在所述副氮塔的上方,与所述主换热器、主氮塔、主氮塔冷凝器、副氮塔相连通;所述主氮塔与副氮塔冷凝器的连通管路上设置有工艺液氮泵,用于调整氮气生产负荷;
主副塔切换阀组,设置在所述精馏系统的连通管路上;
所述装置制取多液体低压高纯氮的方法,包括以下步骤:
S1. 净化后得到的纯化空气分为两部分;一部分纯化空气进入主换热器冷却为低温空气,再进入主氮塔的底部进行精馏;另一部分纯化空气进入膨胀机的增压端增压,再经冷却器冷却为增压空气,增压空气进入主换热器冷却为低温增压空气,低温增压空气再进入膨胀机的膨胀端,低温增压空气被膨胀制冷为膨胀后空气,膨胀后空气进入主换热器复热后作为预冷纯化气体送出冷箱,进入预冷纯化系统;
S2. 低温空气在主氮塔内进行一级精馏后,在主氮塔底部得到富氧液空,在主氮塔顶部得到压力氮气;
S3. 主氮塔底部的富氧液空经过主换热器过冷为过冷富氧液空,过冷富氧液空节流后进入主氮塔冷凝器作为冷源进行换热,换热后的底部富氧液空送入副氮塔冷凝器作为冷源,再从底部抽取少部分富氧液空直接作为残液排出冷箱,顶部的富氧空气送入副氮塔参与精馏;
S4. 主氮塔顶部的压力氮气分为两部分,抽取一部分压力氮气经主换热器复热后作为产品氮气送出冷箱;其余部分压力氮气进入主氮塔冷凝器作为热源,被冷凝为压力液氮回流至主氮塔顶部参与精馏;
S5. 富氧空气经副氮塔进行二级精馏,在副氮塔底部得到富氧液空,在副氮塔冷凝器得到低压液氮;富氧液空节流后进入副氮塔冷凝器作为冷源进行换热,换热后从底部抽取少部分富氧液空直接作为残液排出冷箱,蒸发产生的富氧空气经主换热器复热后送出冷箱,进入预冷纯化系统;低压液氮经工艺液氮泵NP1加压后送入主氮塔作为主氮塔的回流液。
2.根据权利要求1所述的可制取多液体低压高纯氮的装置,其特征在于,所述副氮塔的上方安装复合副氮塔冷凝器后置于地面,所述工艺液氮泵也置于地面。
3.根据权利要求1所述的可制取多液体低压高纯氮的装置,其特征在于,所述副氮塔的上方安装复合副氮塔冷凝器后置于主氮塔冷凝器的上方,所述工艺液氮泵置于地面或地面以上;
其中,所述副氮塔的底端与主氮塔冷凝器的顶端相连通。
4.根据权利要求1所述的可制取多液体低压高纯氮的装置,其特征在于,所述步骤S5中,富氧空气经副氮塔进行二级精馏,在副氮塔底部得到富氧液空,副氮塔顶部得到低压氮气;低压氮气进入副氮塔冷凝器作为热源,被冷凝为低压液氮,低压液氮分为三部分,一部分低压液氮回流至副氮塔顶部参与精馏,一部分低压液氮作为产品液氮送出,一部分低压液氮经工艺液氮泵NP1加压后送入主氮塔顶部参与精馏。
5.根据权利要求1所述的可制取多液体低压高纯氮的装置,其特征在于,所述步骤S1中,当液体产量需要调整,需要多产液体量时,增大进入膨胀机的纯化空气量或减少装置的氮气产量,从主换热器的中部抽出低温增压空气,经大膨胀机的膨胀端膨胀后进入主换热器复热后作为预冷纯化气体送出冷箱,进入预冷纯化系统;
需要少产液体量时,减少进入膨胀机的纯化空气量或增大装置的氮气产量,从主换热器的中部抽出低温增压空气,经小膨胀机的膨胀端膨胀后进入主换热器复热后作为预冷纯化气体送出冷箱,进入预冷纯化系统。
6.根据权利要求1所述的可制取多液体低压高纯氮的装置,其特征在于,当氮气生产负荷需要调整,氮气产量需求大时,将副氮塔的低压液氮汇入主氮塔,然后从主氮塔顶部取出产品氮气;
当氮气产量需求小或工艺液氮泵故障时,直接从主氮塔取出产品氮气。
7.根据权利要求1所述的可制取多液体低压高纯氮的装置,其特征在于,所述副氮塔的上方安装复合副氮塔冷凝器后置于主氮塔冷凝器的上方时,在主氮塔冷凝器顶部产生的富氧空气作为副氮塔的上升气参与精馏,在副氮塔底部得到的富氧液空流入主氮塔冷凝器,主氮塔冷凝器底部的富氧液空节流后进入副氮塔冷凝器作为冷源。
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