Disclosure of Invention
The invention aims to solve the problems of the prior art, and provides a loudspeaker assembly production line and a voice control system.
In order to achieve the purpose, the invention adopts the following technical scheme:
a loudspeaker assembly production line and a voice control system comprise a conveyor belt for conveying a loudspeaker seat, a mounting frame arranged on the front side of the conveyor belt and used for mounting a rotary table, and four placing supports arranged at the top of the rotary table and used for placing loudspeaker parts, wherein the four placing supports are uniformly distributed;
the bottom of the rotary table is provided with a rotary rod, and the rotary rod is driven by a motor;
the voice reminding mechanism is arranged at the top of the mounting frame and matched with the collecting mechanism, the voice reminding mechanism comprises an electromechanical box arranged at the top of the mounting frame, a processor arranged in the electromechanical box, a relay, a voice input module, a display screen, a microphone and a power amplification module, the display screen, the microphone and the power amplification module are arranged on the surface of the electromechanical box, the output end of the voice input module is electrically connected with the input end of the processor, the output end of the processor is electrically connected with the input end of the relay, and the output end of the relay is respectively electrically connected with the power amplification module and the motor;
the voice input module comprises a microphone and a voice processor electrically connected with the microphone;
the voice processor comprises a preamplification circuit, a band-pass filter circuit and a power amplification circuit which are sequentially and electrically connected;
the power amplification module is specifically a loudspeaker;
the collecting mechanism comprises a base arranged at the top of the mounting frame, a collecting frame movably arranged at the top of the base and a buffer plate arranged in the collecting frame in a sliding manner, a first return spring is arranged between the buffer plate and the bottom of the collecting frame, and the bottom of the collecting frame is cross-shaped;
a sliding plate is arranged on the upper surface of the base in a sliding manner, a first pressure sensor which is in contact with the bottom of the sliding plate is arranged in the base, a second reset spring is arranged between the sliding plate and the base, fixing components for fixing the bottom of the collecting frame are arranged on the front side and the rear side of the top of the sliding plate, and the output end of the first pressure sensor is electrically connected with the input end of the processor;
the transfer mechanism comprises a mounting box arranged at the top of the mounting frame, a rotating shaft rotatably arranged at the front side in the mounting box, a rotating plate arranged at the top of the rotating shaft and a first sucker arranged at the bottom of one end, far away from the rotating shaft, of the rotating plate, a small gear is arranged in the middle of the rotating shaft and meshed with a large gear, a mounting shaft of the large gear is positioned at the rear side of the rotating shaft, the mounting shaft and the rotating rod synchronously rotate through the matching of a belt wheel and a synchronous belt, and a through groove for the synchronous belt to pass through is formed in the right side of the mounting box;
the number of teeth of the big gear is four times that of the small gear;
pivot upper portion is provided with the counting assembly, the counting assembly including set up in the electromechanical incasement with the treater electricity timer be connected, set up in the kicking block on pivot surface, set up in the fixed box on install bin inner wall right side and slide and set up in the trigger block of fixed box left side and kicking block contact, be provided with in the fixed box with the second pressure sensor who triggers the contact on piece right side, second pressure sensor's output is connected with the input electricity of treater, trigger the cooperation of piece bottom through slider and spout and the fixed plate sliding connection in the fixed box, be provided with third reset spring between slider and the spout inner wall.
Further, two fixed subassembly is the mirror image setting, fixed subassembly sets up the grafting piece in the mounting box including setting up in slide top and collection frame bottom grafting and sliding, two the grafting piece activity respectively runs through one side that two mounting boxes are close to each other and pegs graft with collection frame bottom inner wall respectively the mounting box is close to one side each other and is provided with the electro-magnet respectively, two the one end that the grafting piece deviates from each other is provided with the iron plate with two electro-magnet attractings respectively, be provided with fourth reset spring between grafting piece and the mounting box, the electro-magnet is connected with the output electricity of relay.
Further, the conveyer belt rear side is provided with and is used for placing the loudspeaker spare part on holding in the palm and snatchs the mechanism to loudspeaker seat on, it includes first support, slide set up in the second electric telescopic handle of first support top inner wall, set up in the slide of second electric telescopic handle front end and set up the first movable plate in the slide through third electric telescopic handle horizontal slip to snatch the mechanism, first movable plate front end activity runs through the slide and is connected with the third sucking disc, the slide rail that is used for first movable plate horizontal slip is offered to the slide front end.
Further, mounting bracket top right side front end right side is provided with and is used for depositing the moving mechanism that the support of placing of bench top rear side removed to the carousel front side, moving mechanism is located and deposits the bench side, moving mechanism is including setting up in the second support at mounting bracket top, setting up in the first electric telescopic handle of second support top inner wall and setting up in the second movable plate of first electric telescopic handle front end, the second movable plate left end runs through second support top and is connected with the second sucking disc, gliding slide around being used for the second movable plate is offered in second movable plate left side.
Furthermore, the tops of the first sucker, the second sucker and the third sucker are communicated with an external air supply device through hoses.
Compared with the prior art, the invention has the following beneficial effects:
according to the loudspeaker assembling device, the placing supports are collected through the collecting mechanism, and the counting assembly and the voice reminding mechanism matched with the collecting mechanism prompt operators, so that the phenomenon that the placing supports are stacked too much to influence the work of a production line is effectively avoided, and the loudspeaker assembling efficiency is improved.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Referring to fig. 1-12, a loudspeaker assembly production line and a voice control system comprise a conveyor belt 2 for conveying a loudspeaker seat 1, an installation frame 3 arranged on the front side of the conveyor belt 2 and used for installing a rotary table 4, and four placing supports 5 arranged on the top of the rotary table 4 and used for placing loudspeaker parts, wherein the four placing supports 5 are uniformly distributed, a storage table 7 for storing the placing supports 5 is arranged on the front side of the rotary table 4, a collecting mechanism 9 for collecting the placing supports 5 on the left side of the top of the rotary table 4 is arranged at the left front end of the top of the installation frame 3, the placing supports 5 on the rotary table 4 are transferred into the collecting mechanism 9 through a transferring mechanism 10, and the transferring mechanism 10 is positioned on the rear side of the collecting mechanism 9;
the bottom of the rotary table 4 is provided with a rotary rod which is driven by a motor;
the top of the mounting frame 3 is provided with a voice reminding mechanism matched with the collecting mechanism 9, the voice reminding mechanism comprises an electromechanical box 11 arranged on the top of the mounting frame 3, a processor arranged in the electromechanical box 11, a relay and voice input module, a display screen 1101, a microphone 1102 and a power amplifier module arranged on the surface of the electromechanical box 11, the output end of the voice input module is electrically connected with the input end of the processor, the output end of the processor is electrically connected with the input end of the relay, and the output end of the relay is respectively electrically connected with the power amplifier module and the motor;
the voice input module comprises a microphone 1102 and a voice processor electrically connected with the microphone 1102;
the voice processor comprises a preamplification circuit, a band-pass filter circuit and a power amplification circuit which are sequentially and electrically connected;
the power amplifier module is specifically a loudspeaker;
the collecting mechanism 9 comprises a base 901 arranged at the top of the mounting frame 3, a collecting frame 902 movably arranged at the top of the base 901 and a buffer plate 903 arranged in the collecting frame 902 in a sliding manner, a first return spring is arranged between the buffer plate 903 and the bottom of the collecting frame 902, and the bottom of the collecting frame 902 is cross-shaped;
a sliding plate 904 is arranged on the upper surface of the base 901 in a sliding manner, a first pressure sensor 906 which is in contact with the bottom of the sliding plate 904 is arranged in the base 901, a second reset spring is arranged between the sliding plate 904 and the base 901, fixing components 905 for fixing the bottom of the collecting frame 902 are arranged on the front side and the rear side of the top of the sliding plate 904, and the output end of the first pressure sensor 906 is electrically connected with the input end of the processor;
the transfer mechanism 10 comprises a mounting box 1001 arranged at the top of the mounting frame 3, a rotating shaft 1002 rotatably arranged at the front side in the mounting box 1001, a rotating plate 1003 arranged at the top of the rotating shaft 1002 and a first suction disc 1004 arranged at the bottom of one end, far away from the rotating shaft 1002, of the rotating plate 1003, a small gear 1007 is arranged in the middle of the rotating shaft 1002, the small gear 1007 is meshed and connected with a large gear 1006, a mounting shaft of the large gear 1006 is positioned at the rear side of the rotating shaft 1002, the mounting shaft and the rotating rod synchronously rotate through matching of a belt wheel 1005 and a synchronous belt, and a through groove for the synchronous belt to pass through is formed in the right side of the mounting box 1001;
the number of teeth of the large gear 1006 is four times that of the small gear 1007;
the upper portion of the rotating shaft 1002 is provided with a counting assembly, the counting assembly comprises a timer which is arranged in the electromechanical box 11 and electrically connected with the processor, a top block 1008 which is arranged on the surface of the rotating shaft 1002, a fixing box 1009 on the right side of the inner wall of the installation box 1001 and a trigger block 1010 which is arranged on the left side of the fixing box 1009 and is in contact with the top block 1008 in a sliding manner, a second pressure sensor 1011 which is in contact with the right side of the trigger block 1010 is arranged in the fixing box 1009, the output end of the second pressure sensor 1011 is electrically connected with the input end of the processor, the bottom of the trigger block 1010 is in sliding connection with a fixing plate in the fixing box 1009 through the matching of a sliding block and a sliding groove, and a third reset spring is arranged between the sliding block and the inner wall of the sliding groove.
Further, two fixed subassemblies 905 are the mirror image setting, fixed subassembly 905 sets up including setting up in mounting box 9051 and the slip that sets up in mounting box 9051 that slide 904 top and collection frame 902 bottom peg graft, two grafting pieces 9052 respectively the activity run through one side that two mounting boxes 9051 are close to each other and peg graft with collection frame 902 bottom inner wall, the inner wall that two mounting boxes 9051 are close to one side each other is provided with electro-magnet 9053 respectively, the one end that two grafting pieces 9052 deviate from each other is provided with the iron plate 9054 with two electro-magnet 9053 actuation respectively, be provided with the fourth reset spring between grafting piece 9052 and the mounting box 9051, electro-magnet 9053 is connected with the output electricity of relay.
Further, the rear side of the conveyor belt 2 is provided with a grabbing mechanism 6 for grabbing horn parts on the support 5 to the horn base 1, the grabbing mechanism 6 comprises a first support 601, a second electric telescopic rod 602 arranged in the inner wall of the top of the first support 601 in a sliding manner, a sliding seat 603 arranged at the front end of the second electric telescopic rod 602 and a first movable plate 604 arranged in the sliding seat 603 in a left-right sliding manner through a third electric telescopic rod 605, the front end of the first movable plate 604 movably penetrates through the sliding seat 603 and is connected with a third suction cup 606, and the front end of the sliding seat 603 is provided with a sliding rail for enabling the first movable plate 604 to slide left and right.
Further, mounting bracket 3 top right front end right side is provided with and is used for depositing 7 top rear sides place hold in the palm 5 the moving mechanism 8 that removes to carousel 4 front side, moving mechanism 8 is located and deposits 7 right sides, moving mechanism 8 is including setting up in the second support 801 at mounting bracket 3 top, set up first electric telescopic handle 802 in the inner wall of second support 801 top and set up in the second movable plate 803 of first electric telescopic handle 802 front end, second movable plate 803 left end runs through second support 801 top and is connected with second sucking disc 804, the slide that is used for second movable plate 803 gliding from beginning to end is seted up on second movable plate 803 left side.
Further, the tops of the first suction cup 1004, the second suction cup 804 and the third suction cup 606 are all communicated with an external air supply device through hoses.
The working principle is as follows: when the voice signal processing device is used, firstly, the tone of a user is collected, the user speaks towards the microphone 1102, the microphone 1102 sends the collected sound to the preamplification circuit to amplify the power of the voice signal, then the voice signal amplified by the power is filtered by the band-pass filter circuit, then the voice signal after being filtered is amplified by the power amplifier circuit, and finally the processed voice signal is stored in the processor;
then, the user speaks a prompt to the microphone 1102, and the prompt is processed through the amplifying circuit, the band-pass filter circuit and the power amplifying circuit and then stored in the processor;
further, according to specific horn parts, a collection frame 902 matched with the specific horn parts is placed on a sliding plate 904 on a base 901, meanwhile, the bottom of the collection frame 902 is inserted into a mounting box 9051, at the moment, the collection frame 902 drives the sliding plate 904 to extrude a second return spring, the sliding plate 904 is in contact with a first pressure sensor 906 to trigger the first pressure sensor 906, the first pressure sensor 906 sends a signal to a processor for processing, the processor sends an instruction to a relay to control an electromagnet 9053 to be electrified to attract an iron block 9054, so that an insertion block 9052 slides out of the mounting box 9051 to be inserted into the bottom of the collection frame 902, and the insertion block 9052 stretches a fourth return spring to fix the collection frame 902 and the sliding plate 904;
further, according to the specification of the placing support 5 matched with the loudspeaker parts, the number of the collecting frames 902 is determined, specific numerical values are spoken to the microphone 1102, at the moment, the microphone 1102 sends voice signals to the amplifying circuit, the band-pass filter circuit and the power amplifying circuit for processing, the voice signals are further sent to the processor for comparison with the previously stored tone, and after the tone comparison is successful, the processor stores the numerical values;
further, a placing support 5 on the left side of the top of the rotary table 4 is manually supplemented (horn parts are placed on the placing support 5);
further, the external air supply device is started, so that the second suction cup 804 sucks the placing support 5 on the storage table 7 (horn parts are placed on the placing support 5 on the storage table 7), then the first electric telescopic rod 802 is started to drive the second movable plate 803 to move, so that the second suction cup 804 at the left end of the moving end is positioned at the front side of the top of the rotary table 4, and then the external air supply device is closed, so that the placing support 5 at the bottom of the second suction cup 804 is placed at the front side of the top of the rotary table 4;
further, a starting motor drives the rotating rod to rotate, the rotating disc 4 is driven to rotate 1/4 circles, and the placing support 5 on the right side of the rotating disc 4 rotates to the front side of the conveyor belt 2 to stop;
further, the second electric telescopic rod 602 is started to extend to drive the slide seat 603 to move forwards, so that the third suction cup 606 at the bottom of the first moving plate 604 in the slide seat 603 is positioned on the placing support 5, then the external air supply device is started to enable the third suction cup 606 to suck the horn part on the placing support 5, then the second electric telescopic rod 602 is started to retract, so that the horn part at the bottom of the third suction cup 606 is positioned at the top of the horn seat 1 on the conveyor belt 2, then the external air supply device is closed, so that the horn part at the bottom of the third suction cup 606 is positioned at the top of the horn seat 1, and further, the conveyor belt 2 is started to convey the next group of horn seats 1;
further, the operations are repeated until all horn parts on the left side of the top of the placing support 5 are used up, the third electric telescopic rod 605 is started to drive the first moving plate 604 to move rightwards, so that the third sucker 606 at the bottom of the first moving plate 604 is located on the right side of the top of the placing support 5, the grabbing work is repeated again until no horn part exists on the placing support 5, the motor is started again to drive the turntable 4 to rotate 1/4 circles, and meanwhile, the moving mechanism 8 is started to complete the turntable 4;
the mounting shaft in the mounting box 1001 is driven to rotate through the matching of the belt wheel 1005 and the synchronous belt while the rotating shaft 1002 rotates, and further the large gear 1006 on the mounting shaft is driven to rotate, the large gear 1006 rotates 1/4 circumferentially to drive the small gear 1007 to rotate for a circle, so that the rotating shaft 1002 in the small gear 1007 rotates for a circle, and further the rotating plate 1003 at the top of the rotating shaft 1002 rotates, so that the first suction disc 1004 at the bottom of the rotating plate 1003 rotates to the left side of the top of the rotating disc 4, and meanwhile, the external air supply device is started, the placing tray 5 at the left side of the top of the rotating disc 4 (at this time, no horn part is arranged on the placing tray 5), and along with the continuous rotation of the rotating shaft 1002, the placing tray 5 at the bottom of the first suction disc 1004 is positioned at the top of the buffer plate 903 in the collecting frame 902, and then, the external air supply device is closed, so that the placing tray 5 at the bottom of the first suction disc 1004 falls into the top of the buffer plate 903;
when the rotating shaft 1002 rotates, the top block 1008 on the upper portion of the rotating shaft 1002 pushes the trigger block 1010 on the fixing box 1009 to extrude the third reset spring, so that the trigger block 1010 extrudes the second pressure sensor 1011, at the moment, the second pressure sensor 1011 is triggered, and then the second pressure sensor 1011 sends a signal to the processor for processing, and then the processor sends a command to the timer for counting, until the number on the timer is consistent with the preset value, the processor sends a command to the relay to control the loudspeaker to send a prestored reminding word, so as to remind an operator to take the collecting rack 902 and the placing tray 5 in the collecting rack 902, and simultaneously the processor sends a command to the relay to control the electromagnet 9053 to be powered off and not to attract the iron block 9054, and at the moment, the inserting block 9052 is driven to retract into the mounting box 9051 under the action of the fourth reset spring, so that the collecting rack and the sliding plate 904 on the top of the base 902 are unlocked, after the operator takes the collecting frame 902 and the placing support 5 in the collecting frame 902 away, the sliding plate 904 is driven to reset under the action of the second reset spring to be away from the first pressure sensor 906, at the moment, the first pressure sensor 906 sends a signal to the processor for processing, the processor clears the counter, and further, a new collecting frame 902 is placed on the sliding plate 904;
when the operator does not timely take away the collection frame 902 and place in the collection frame 902 and hold in the palm 5, the numerical value on the counter can exceed the numerical value that sets for in advance, and the treater control motor outage this moment to send the warning word technique that the instruction control megaphone sent prestore for the relay again, remind the operator to take away the collection frame 902 and place in the collection frame 902 and hold in the palm 5.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.