CN113867177A - Adjustable robot transport simulation system - Google Patents
Adjustable robot transport simulation system Download PDFInfo
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- CN113867177A CN113867177A CN202111201300.2A CN202111201300A CN113867177A CN 113867177 A CN113867177 A CN 113867177A CN 202111201300 A CN202111201300 A CN 202111201300A CN 113867177 A CN113867177 A CN 113867177A
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- 238000004088 simulation Methods 0.000 title claims abstract description 23
- 238000001514 detection method Methods 0.000 claims abstract description 31
- 238000006243 chemical reaction Methods 0.000 claims abstract description 22
- 239000000428 dust Substances 0.000 claims abstract description 18
- 238000007405 data analysis Methods 0.000 claims abstract description 17
- 238000013500 data storage Methods 0.000 claims abstract description 14
- 238000012544 monitoring process Methods 0.000 claims abstract description 9
- 238000004519 manufacturing process Methods 0.000 description 9
- 238000012423 maintenance Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 238000012546 transfer Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B17/00—Systems involving the use of models or simulators of said systems
- G05B17/02—Systems involving the use of models or simulators of said systems electric
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Abstract
The invention provides an adjustable robot carrying simulation system, and relates to the technical field of carrying robots. The adjustable robot carrying simulation system comprises a simulation control system, an environment detection system, a fault monitoring system, a carrying system, a power supply control system, an alarm system, a display screen, a camera, a voice broadcast loudspeaker and an alarm flashing lamp, wherein a data storage module, a data analysis module, a control module and a signal conversion module are arranged in the simulation control system. Through setting up the environment detecting system to be provided with dust detection module and vibration detection module in the environment detecting system, be used for detecting the environment of robot work, and compare the data that detect with preset data, power control system cuts off the power supply to handling system when the value surpasses the default, makes the robot stop work, reports to the police through alarm system simultaneously for remind the staff to handle, effectively avoid the robot to damage and the problem that influences the work precision.
Description
Technical Field
The invention relates to the technical field of transfer robots, in particular to an adjustable robot transfer simulation system.
Background
China is advancing from a large manufacturing country to a strong manufacturing country, the competition of manufacturing industry is more and more intense, and the improvement of product quality and production efficiency is one of the key factors of winning in the intense competition of enterprises. A large number of robots with high cost performance are used, so that the labor is reduced and the production cost is reduced while the product quality and the production efficiency are improved. Generally, along with the growth mode change of manufacturing enterprises in China, the continuous increase of labor cost and the production automation change, the robot has a very wide market prospect and is a necessary trend for the development of the manufacturing industry in China.
However, the actual application scenario of the robot is not fully considered in the design stage of the existing transfer robot, so that the robot is prone to damage and affect the working accuracy in the complex and severe environment, such as a factory environment with much dust and much vibration, the dust entering the interior of the robot is prone to affect the normal operation of electrical components, and the vibration is prone to cause the accuracy of the transfer robot.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides an adjustable robot carrying simulation system, which solves the problems that the robot is easy to damage and influence the working precision when working in a complex and severe environment.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides an adjustable robot transport simulation system, includes simulation control system, environmental detection system, fault monitoring system, handling system, power control system, alarm system, display screen, camera, voice broadcast speaker and warning flashing lamp, inside data storage module, data analysis module, control module and the signal conversion module of being provided with of simulation control system, inside dust detection module and the vibration detection module of being provided with of environmental detection system, the inside orientation module that is provided with of handling system, inside parameter adjustment module and the display module of being provided with of display screen.
Preferably, the output end of the data storage module is electrically connected with the input end of the data analysis module, the output end of the data analysis module is electrically connected with the input end of the control module, and the output end of the control module is electrically connected with the input end of the signal conversion module.
Preferably, the output ends of the fault monitoring system, the dust detection module and the vibration detection module are electrically connected with the input end of the data analysis module.
Preferably, the input ends of the carrying system and the power control system are electrically connected with the output end of the control module, the output end of the power control system is electrically connected with the input end of the carrying system, and the output end of the camera is electrically connected with the input end of the positioning module.
Preferably, the output of signal conversion module and alarm system's input electric connection, the input of voice broadcast speaker and alarm flashing lamp all with alarm system's output electric connection.
Preferably, the output end of the signal conversion module is further electrically connected with the input end of the display module, and the output end of the parameter adjusting module is electrically connected with the input end of the data storage module.
(III) advantageous effects
The invention provides an adjustable robot carrying simulation system. The method has the following beneficial effects:
1. according to the robot handling system, the environment detection system is arranged, the dust detection module and the vibration detection module are arranged in the environment detection system and used for detecting the working environment of the robot and comparing detected data with preset data, when the value exceeds the preset value, the power supply control system cuts off the power supply to the handling system, so that the robot stops working, and meanwhile, the alarm system gives an alarm to remind workers to process, so that the problems that the robot is damaged and the working precision is affected are effectively avoided.
2. According to the robot fault voice broadcasting system, the voice broadcasting loudspeaker is mainly used for fault voice broadcasting, so that maintenance personnel can know the fault position of the robot quickly, the time for the maintenance personnel to check is saved, and the working efficiency of the maintenance personnel is greatly improved.
Drawings
Fig. 1 is a schematic diagram of an overall structure of an adjustable robot handling simulation system according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example (b):
as shown in fig. 1, an embodiment of the present invention provides an adjustable robot handling simulation system, which includes a simulation control system, an environment detection system, a fault monitoring system, a handling system, a power control system, an alarm system, a display screen, a camera, a voice broadcast speaker, and an alarm flashing light, wherein a data storage module, a data analysis module, a control module, and a signal conversion module are disposed in the simulation control system, a dust detection module and a vibration detection module are disposed in the environment detection system, a positioning module is disposed in the handling system, and a parameter adjustment module and a display module are disposed in the display screen, and are configured to display a working state of a robot.
The data storage module is used for storing a program for running the robot, normal running data of each part and numerical values of dust and vibration, and the data analysis module is convenient for data comparison;
the data analysis module is used for analyzing the data collected by the dust detection module and the vibration detection module and comparing the data with the data in the data storage module, and meanwhile, analyzing the data monitored by the fault monitoring system and comparing the data with the data in the data storage module;
the control module is used for controlling the operation of the carrying system and the power control system, the carrying system mainly controls the mechanical arm of the robot to carry, the positioning module and the camera in the carrying system mainly control the mechanical arm to carry accurately, and the power control system controls the power supply of the carrying system;
the signal conversion module is used for converting the signal in the control module and transmitting the converted signal to the alarm system and the display module;
the robot comprises a dust detection module, a vibration detection module and a control module, wherein the dust detection module and the vibration detection module are used for detecting dust and vibration in a robot working environment, when the detected dust or vibration value is larger than a preset value, the robot stops working and informs workers of handling, and the problem that the robot is damaged or the working precision is influenced is avoided;
the voice broadcast loudspeaker user fault broadcast facilitates maintenance personnel to know the fault position of the robot quickly, saves the time for the maintenance personnel to check, and greatly improves the working efficiency of the maintenance personnel;
wherein, the parameter adjustment module is used for the numerical setting of robot, for example: when the robot carries products with different shapes and sizes, workers need to adjust the numerical values of the robot to be carried and are also used for adjusting the numerical values of dust and vibration;
wherein, the output end of the data storage module is electrically connected with the input end of the data analysis module, the output end of the data analysis module is electrically connected with the input end of the control module, the output end of the control module is electrically connected with the input end of the signal conversion module, the output ends of the fault monitoring system, the dust detection module and the vibration detection module are electrically connected with the input end of the data analysis module, the input ends of the handling system and the power control system are electrically connected with the output end of the control module, the output end of the power control system is electrically connected with the input end of the handling system, the output end of the camera is electrically connected with the input end of the positioning module, the output end of the signal conversion module is electrically connected with the input end of the alarm system, the input ends of the voice broadcast speaker and the alarm flashing light are electrically connected with the output end of the alarm system, and the output end of the signal conversion module is also electrically connected with the input end of the display module, the output end of the parameter adjusting module is electrically connected with the input end of the data storage module.
The working steps of the adjustable robot carrying simulation system are as follows:
s1, firstly, inputting a required numerical value through the parameter adjusting module, and storing the numerical value in the data storage module;
s2, controlling the carrying system to work through the control module, and enabling the robot to carry, wherein accurate carrying of the mechanical arm is facilitated through the camera and the positioning module in the process;
s3, the robot carries on real-time monitoring to the robot in the process of carrying, and send the monitored data to the data analysis module for analysis and comparison, when the robot is out of order, the control module sends the power-off signal to the power control module, make the carrying system stop working, at the same time the control module sends the signal to the signal conversion module, and the signal conversion module converts the signal, then sends to the voice broadcast loudspeaker, the alarm flashing light and the display module, used to remind the staff, when each item of data of the robot is normal, the control module sends the power supply signal to the power control module, make the carrying system continue working, at the same time the control module sends the signal to the signal conversion module, the signal conversion module sends the converted signal only to the display module;
s4, meanwhile, the dust detection module and the vibration detection module also send detected data to the data analysis module for analysis and comparison, when the detected numerical value exceeds a preset value, the control module sends a power-off signal to the power control module, the carrying system stops working, meanwhile, the control module sends a signal to the signal conversion module, the signal conversion module converts the signal, the signal is sent to the voice broadcast loudspeaker, the alarm flashing lamp and the display module and used for reminding workers, when the detected numerical value is lower than the preset value, the control module sends a power supply signal to the power control module, the carrying system continues working, meanwhile, the control module sends the signal to the signal conversion module, and the signal conversion module sends the converted signal to the display module.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. An adjustable robot transport simulation system which is characterized in that: including emulation control system, environment detecting system, fault monitoring system, handling system, power control system, alarm system, display screen, camera, voice broadcast speaker and warning flashing lamp, inside data storage module, data analysis module, the control module and the signal conversion module of being provided with of emulation control system, inside dust detection module and the vibration detection module of being provided with of environment detecting system, the inside orientation module that is provided with of handling system, inside parameter adjustment module and the display module of being provided with of display screen.
2. The adjustable robotic handling simulation system of claim 1, wherein: the output end of the data storage module is electrically connected with the input end of the data analysis module, the output end of the data analysis module is electrically connected with the input end of the control module, and the output end of the control module is electrically connected with the input end of the signal conversion module.
3. The adjustable robotic handling simulation system of claim 1, wherein: the output ends of the fault monitoring system, the dust detection module and the vibration detection module are electrically connected with the input end of the data analysis module.
4. The adjustable robotic handling simulation system of claim 1, wherein: the input ends of the carrying system and the power supply control system are electrically connected with the output end of the control module, the output end of the power supply control system is electrically connected with the input end of the carrying system, and the output end of the camera is electrically connected with the input end of the positioning module.
5. The adjustable robotic handling simulation system of claim 1, wherein: the output of signal conversion module and alarm system's input electric connection, the input of voice broadcast speaker and alarm flashing lamp all with alarm system's output electric connection.
6. The adjustable robotic handling simulation system of claim 1, wherein: the output end of the signal conversion module is also electrically connected with the input end of the display module, and the output end of the parameter adjusting module is electrically connected with the input end of the data storage module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111201300.2A CN113867177A (en) | 2021-10-15 | 2021-10-15 | Adjustable robot transport simulation system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111201300.2A CN113867177A (en) | 2021-10-15 | 2021-10-15 | Adjustable robot transport simulation system |
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| CN113867177A true CN113867177A (en) | 2021-12-31 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107322616A (en) * | 2017-07-24 | 2017-11-07 | 合肥星袖机械科技有限公司 | A kind of material transportation robot automatic transporting control system |
| CN211122435U (en) * | 2019-09-11 | 2020-07-28 | 无锡工艺职业技术学院 | Early warning board capable of monitoring dust concentration in real time |
| CN212483810U (en) * | 2020-05-09 | 2021-02-05 | 武汉南星电力科技有限公司 | Portable direct current ground fault finder |
| CN112975928A (en) * | 2021-03-02 | 2021-06-18 | 深圳市博洋精密科技有限公司 | Six-axis carrying robot manipulator motion control method |
| CN113432644A (en) * | 2021-06-16 | 2021-09-24 | 苏州艾美睿智能系统有限公司 | Unmanned carrier abnormity detection system and detection method |
-
2021
- 2021-10-15 CN CN202111201300.2A patent/CN113867177A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107322616A (en) * | 2017-07-24 | 2017-11-07 | 合肥星袖机械科技有限公司 | A kind of material transportation robot automatic transporting control system |
| CN211122435U (en) * | 2019-09-11 | 2020-07-28 | 无锡工艺职业技术学院 | Early warning board capable of monitoring dust concentration in real time |
| CN212483810U (en) * | 2020-05-09 | 2021-02-05 | 武汉南星电力科技有限公司 | Portable direct current ground fault finder |
| CN112975928A (en) * | 2021-03-02 | 2021-06-18 | 深圳市博洋精密科技有限公司 | Six-axis carrying robot manipulator motion control method |
| CN113432644A (en) * | 2021-06-16 | 2021-09-24 | 苏州艾美睿智能系统有限公司 | Unmanned carrier abnormity detection system and detection method |
Non-Patent Citations (1)
| Title |
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| 刘电波: "自动物料搬运系统设计注意事项", 《信息技术》, no. 9, pages 10 - 12 * |
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