CN113863482B

CN113863482B - Silt treatment device

Info

Publication number: CN113863482B
Application number: CN202110959580.7A
Authority: CN
Inventors: 罗明杰
Original assignee: Jiangxi Xinpeng Construction Co ltd
Current assignee: Jiangxi Xinpeng Construction Co ltd
Priority date: 2021-08-20
Filing date: 2021-08-20
Publication date: 2023-06-09
Anticipated expiration: 2041-08-20
Also published as: CN113863482A

Abstract

The invention relates to the technical field of pipeline dredging, and discloses a sludge treatment device, which comprises a box body, wherein a working cavity is formed in the box body, a dredging mechanism is arranged in the working cavity, the dredging mechanism can automatically clean sludge, a garbage bag picking mechanism is arranged on one side of the dredging mechanism, which faces to the opening of the working cavity, and an annular mud pushing plate is arranged at the position, which is far away from the opening of the working cavity, of the dredging mechanism.

Description

Silt treatment device

Technical Field

The invention relates to the technical field of pipeline dredging, in particular to sludge cleaning and garbage bag separating equipment.

Background

The accumulation of pipeline silt and domestic plastic often is the important reason that causes sewer pipe to block up, therefore a equipment that can clear up pipeline silt and domestic plastic classification is indispensable, traditional desilting mechanism is that to clear up silt through the suction pump, stability in use is not high, and can suck out the plastic bag that mixes in the silt when absorbing silt, cause the pump mouth to take place the jam phenomenon, and the silt of absorption is piled up together with the plastic bag, is difficult to separate out the plastic bag, causes the pollution of environment easily.

Disclosure of Invention

The invention provides a sludge treatment device which can solve the problems.

The invention provides the following technical scheme: the utility model provides a pipeline silt cleaning equipment, includes the box, the working chamber has been seted up in the box, the working chamber is equipped with desilting mechanism, desilting mechanism can automatic clear silt, desilting mechanism orientation working chamber opening one side is equipped with plastic bag and picks up the mechanism, through plastic bag picks up the mechanism and can pick up the plastic bag in the silt in advance, desilting mechanism with be provided with fixed mounting between the plastic bag picks up the mechanism in the gearbox in the working chamber, be equipped with speed change mechanism in the gearbox, through speed change mechanism realizes desilting mechanism with power connection between the plastic bag picks up the mechanism can be adjusted simultaneously desilting mechanism with plastic bag picks up the transmission ratio of mechanism, desilting mechanism is kept away from the working chamber opening part is equipped with annular mud pushing plate, annular mud pushing plate keeps away from the working chamber opening part is provided with the mud bin, mud bin top is equipped with separating mechanism, can directly collect to through the plastic bag picks up the mechanism picks up the plastic bag that the plastic bag picks up then carries out to carry out in the plastic bag picks up the mechanism and directly drops to the plastic bag in the separating bag can separate mud in the storage bin.

The garbage bag separating device is characterized in that a plastic output pipe is arranged above the garbage bag picking mechanism, an output port of the plastic output pipe is connected with the separating mechanism, and the plastic output pipe can suck garbage bags picked up by the garbage bag picking mechanism.

The speed change mechanism can realize reverse change of the working speed of the dredging mechanism and the working speed of the plastic bag picking mechanism, when the dredging mechanism works fast, the plastic bag picking mechanism works slowly, and when the dredging mechanism works slowly, the plastic bag picking mechanism works fast.

Carefully chosen, be fixed with power motor on the box, power motor output shaft passes silt bin and extend to silt bin is towards work chamber opening one side.

The dredging mechanism comprises a rotary table fixedly connected to a shaft of the motor, a circular array is arranged on the outer circumference of the rotary table and fixedly connected with a digging shovel, and a leak is formed in one side, close to the circular mud pushing plate, of the digging shovel.

The mud conveying pipeline is arranged in the annular mud pushing plate in a penetrating mode, the inlet end of the mud conveying pipeline is clung to the digging shovel at the top, the mud conveying pipeline can be communicated with the leak hole, the outlet end of the mud conveying pipeline penetrates into the top of the mud storage box, when the digging shovel digs out mud and rotates to the top, the mud stored in the digging shovel can flow into the mud conveying pipeline through the leak hole, and then the mud is conveyed into the mud storage box.

Carefully chosen, plastic bag pick-up mechanism including rotate connect in gearbox orientation the output pivot of work chamber opening one side, output pivot orientation work chamber opening part fixedly connected with fixed disk, fixed disk outer circumference annular array is equipped with the recess, the recess internal fixation has the pick-up pole, the last slip cap of pick-up pole is equipped with the removal sleeve, remove the sleeve with fixedly connected with spring between the recess inner wall, fixed disk one side is equipped with fixed mounting the guide rail on the gearbox, the guide rail orientation pick-up pole one side is provided with the spout, every all be fixed with on the removal sleeve can get into in the spout and can follow the gliding slide bar of spout.

Carefully chosen, the opening parts at two ends of the bottom of the chute are provided with flaring, and the sliding rod can better enter the chute through the flaring.

The gear shifting mechanism comprises an input rotating shaft which is rotationally connected in the gear shifting box, an input gear is fixedly arranged on the circumferential surface of the input rotating shaft, which is close to one end of the rotary table, one end of an output shaft of the power motor extends to the gear shifting box and is fixedly provided with an output gear meshed with the input gear, a rotating sleeve is sleeved on the outer circle Zhou Lingyi end of the input rotating shaft and is connected with the input rotating shaft through a spline, a first transmission gear of a transmission straight gear with different diameters is fixedly arranged on the rotating sleeve, one end of the output rotating shaft, which is far away from the fixed disc, extends to the gear shifting box, a second transmission gear with different diameters is fixedly arranged in the gear shifting box, the number of the first transmission gears is the same as that of the second transmission gears, and the first transmission gears with different diameters can be switched to be meshed with the corresponding second transmission gears through moving the rotating sleeve, so that the transmission ratio between the input rotating shaft and the output rotating shaft is changed.

The gear shifting mechanism further comprises an electric telescopic rod fixedly arranged in the gear shifting box, a clutch is fixedly arranged at the telescopic end of the electric telescopic rod, the rotary sleeve penetrates through the clutch and is connected with the clutch in a rotating mode, the clutch is driven to move through telescopic action of the electric telescopic rod, and then the rotary sleeve can be driven to move.

Carefully chosen, separating mechanism is including fixedly setting up the plastics bin at silt bin top, the output of plastics output tube with the top opening part of plastics bin is connected, plastics bin bottom fixed mounting has electric motor, electric motor output shaft extends to in the plastics bin and fixed mounting have the puddler, through the puddler can stir the plastic bag, throws away silt in the plastic bag.

The plastic storage box is characterized in that an inductor is arranged above the plastic storage box, the inductor controls the rotating speed of the power motor by monitoring the quantity of plastic bags, so that the picking speed of the plastic bag picking mechanism is controlled, and meanwhile, the electric telescopic rod can be controlled to work, so that the dredging speed of the dredging mechanism is controlled.

The plastic storage box is of a filter screen structure, so that sludge separated from the plastic storage box is conveniently and rapidly discharged.

Carefully chosen, suction pump is installed to silt bin one side, the suction pump can be to the air in the silt bin, and then in plastics output tube with form suction in the silt delivery pipeline, and then respectively with disposal bag and silt suction.

The invention has the following beneficial effects:

1. according to the invention, through the mode of firstly cleaning the garbage bags on the sludge and then collecting the sludge, the blockage of the garbage bags on the sludge collecting device can be well avoided, the garbage bags can be recycled, the separated garbage bags can be treated again, the sludge in the garbage bags is further separated, the sludge and the garbage bags can be effectively stored separately, the sludge and the garbage bags can be treated at the later stage, and the environment pollution caused by the garbage bags is avoided.

3. The invention can automatically judge the content of the garbage bags in the sludge according to the pick-up amount of the garbage bags in unit time, and further can respectively adjust the pick-up speed of the garbage bags and the digging speed of the sludge according to the content of the garbage bags.

Drawings

The invention will be further described with reference to the drawings and examples.

FIG. 1 is a schematic diagram of the structure of the present invention;

FIG. 2 is a schematic side view of a plastic bag pick-up mechanism according to the present invention;

FIG. 3 is a schematic view of the structure of the guide rail of the present invention;

FIG. 4 is a schematic side view of the dredging mechanism of the present invention;

FIG. 5 is an enlarged schematic view of FIG. 1 at A;

FIG. 6 is a first schematic view of the interior of the case;

fig. 7 is a second structural schematic diagram of the inside of the case.

Detailed Description

The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.

Referring to fig. 1-7, a pipeline sludge cleaning device comprises a box body 10, a working cavity 13 is formed in the box body 10, a sludge cleaning mechanism is arranged in the working cavity 13, sludge can be automatically cleaned by the sludge cleaning mechanism, a plastic bag picking mechanism is arranged on one side of the opening of the working cavity 13, a plastic bag in sludge can be picked up in advance by the plastic bag picking mechanism, a gearbox 32 fixedly installed in the working cavity 13 is arranged between the sludge cleaning mechanism and the plastic bag picking mechanism, a speed changing mechanism is arranged in the gearbox 32, the power connection between the sludge cleaning mechanism and the plastic bag picking mechanism is realized by the speed changing mechanism, meanwhile, the transmission ratio of the sludge cleaning mechanism and the plastic bag picking mechanism can be adjusted, an annular mud pushing plate 23 is arranged at the opening of the working cavity 13, the annular mud pushing plate 23 is arranged at the opening of the working cavity 13, a separation mechanism is arranged above the storage box 14, the sludge collected by the sludge cleaning mechanism can be directly collected in the storage box 14 and can be directly separated from the plastic bag by the separation mechanism, and the sludge can be directly picked up in the storage box 14 and can be directly separated by the storage bag.

The garbage bag picking mechanism is characterized in that a plastic output pipe 27 is arranged above the garbage bag picking mechanism, an output port of the plastic output pipe 27 is connected with the separating mechanism, and the plastic output pipe 27 can suck garbage bags picked up by the garbage bag picking mechanism.

The speed change mechanism can realize the reverse change of the working speed of the dredging mechanism and the working speed of the plastic bag picking mechanism, when the dredging mechanism works fast, the plastic bag picking mechanism works slowly, and when the dredging mechanism works slowly, the plastic bag picking mechanism works fast.

Wherein, a power motor 11 is fixed on the box body 10, and an output shaft of the power motor 11 passes through the sludge storage box 14 and extends to one side of the sludge storage box 14, which is open to the working cavity 13.

The dredging mechanism comprises a rotary table 17 fixedly connected to the shaft of the power motor 11, an annular array is arranged on the outer circumference of the rotary table 17 and fixedly connected with a digging shovel 18, and a leak hole 20 is formed in one side, close to the annular mud pushing plate 23, of the digging shovel 18.

The annular mud pushing plate 23 is internally penetrated with a mud conveying pipeline 21, the inlet end of the mud conveying pipeline 21 is tightly attached to the top of the digging shovel 18, the mud conveying pipeline 21 can be communicated with the leakage hole 20, the outlet end of the mud conveying pipeline 21 penetrates from the top of the mud storage box 14, and when the digging shovel 18 digs mud and rotates to the top, the mud stored in the digging shovel 18 flows into the mud conveying pipeline 21 through the leakage hole 20, so that the mud is conveyed into the mud storage box 14.

The plastic bag picking mechanism comprises an output rotating shaft 39 which is rotationally connected to one side of the gearbox 32, which faces the opening of the working cavity 13, a fixed disc 19 is fixedly connected to the opening of the working cavity 13, grooves 43 are formed in an annular array on the outer circumferential surface of the fixed disc 19, a picking rod 24 is fixedly arranged in the grooves 43, a movable sleeve 25 is slidably sleeved on the picking rod 24, a spring 26 is fixedly connected between the movable sleeve 25 and the inner wall of the grooves 43, a guide rail 36 fixedly installed on the gearbox 32 is arranged on one side of the fixed disc 19, a sliding groove 33 is formed in one side of the guide rail 36, which faces the picking rod 24, and a sliding rod 44 which can enter the sliding groove 33 and can slide along the sliding groove 33 is fixedly arranged on each movable sleeve 25.

The two ends of the bottom of the sliding groove 33 are provided with flaring 34, and the sliding rod 44 can better enter the sliding groove 33 through the flaring 34.

The transmission mechanism comprises an input rotating shaft 38 rotatably connected in the transmission 32, an input gear 47 is fixedly arranged at one end, close to the rotary disc 17, of the circumferential surface of the input rotating shaft 38, an output gear 45 meshed with the input gear 47 is fixedly arranged in the transmission 32 and extends from one end of an output shaft of the power motor 11, a rotating sleeve 40 is sleeved at the outer circle Zhou Lingyi end of the input rotating shaft 38, the rotating sleeve 40 is connected with the input rotating shaft 38 through a spline, first speed changing gears 37 with different diameters are fixedly arranged on the rotating sleeve 40, one end, far away from the fixed disc 19, of the output rotating shaft 39 extends into the transmission 32, second speed changing gears 46 with different diameters are fixedly arranged in the transmission 32, the first speed changing gears 37 and the second speed changing gears 46 are identical in number, and the first speed changing gears 37 with different diameters can be switched to be meshed with the corresponding second speed changing gears 46 through moving the rotating sleeve 40, so that the transmission ratio between the input rotating shaft 38 and the output rotating shaft 39 is changed.

The speed change mechanism further comprises an electric telescopic rod 42 fixedly arranged in the gearbox 32, a clutch 41 is fixedly arranged at the telescopic end of the electric telescopic rod 42, the rotary sleeve 40 penetrates through the clutch 41 and is connected in a rotating mode, the clutch 41 is driven to move through telescopic of the electric telescopic rod 42, and then the rotary sleeve 40 can be driven to move.

Wherein, separating mechanism is including fixed setting in plastics bin 15 at silt bin 14 top, the output of plastics output tube 27 with the top opening part of plastics bin 15 is connected, plastics bin 15 bottom fixed mounting has electric motor 30, electric motor 30 output shaft extends to in the plastics bin 15 and fixed mounting has puddler 29, through puddler 29 can stir the plastic bag, throws away silt in the plastic bag.

The plastic storage box 15 is provided with an inductor 16 above, the inductor 16 controls the rotating speed of the power motor 11 by monitoring the number of plastic bags, so as to control the picking speed of the plastic bag picking mechanism, and meanwhile, the electric telescopic rod 42 can be controlled to work, so as to control the dredging speed of the dredging mechanism.

Wherein, the plastic storage tank 15 is of a filter screen structure, so that the sludge separated from the plastic storage tank 15 can be discharged rapidly.

Wherein, a suction pump 12 is installed at one side of the sludge storage tank 14, and the suction pump 12 can suck the air in the sludge storage tank 14, thereby forming suction force in the plastic output pipe 27 and the sludge conveying pipeline 21, and further sucking the garbage bag and the sludge respectively.

Working principle:

when the pipeline sludge is processed, the box body 10 is arranged on an external driving device, the box body 10 and the driving device are moved into the pipeline, the driving device drives the box body 10 to move towards the inside of the pipeline, sludge in the pipeline enters through an opening of the working cavity 13, at the moment, the power motor 11 and the suction pump 12 start to work, the power motor 11 drives the rotary table 17 and the output gear 45 to rotate, at the moment, the rotary table 17 drives the excavating shovel 18 to rotate and excavate the sludge to work, the output gear 45 drives the input gear 47 to rotate through gear engagement, the input gear 47 drives the input rotary shaft 38 to rotate, the input rotary shaft 38 drives the rotary sleeve 40 to rotate through splines, and then drives the first variable gear 37 and the second variable gear 46 which are meshed with each other to rotate, at the moment, the output rotary shaft 39 is driven to rotate through the fixed disc 19, and then the pick-up rod 24 is driven to rotate, when each pick-up rod 24 rotates to the lower half part, the pick-up rod 24 rotates to the upper half part, the slide rod 44 on the pick-up rod 24 drives the rotary sleeve to move towards the top of the plastic sleeve 25, the suction pipe 24 is driven by the rotary sleeve 25, and the suction pipe 24 is further moves towards the top of the plastic sleeve 24 when the top of the plastic sleeve 25 is far away from the top of the plastic sleeve 24, and the suction pipe 24 is further sucked up from the top of the plastic sleeve 24 when the plastic sleeve is sucked into the top of the plastic sleeve 25, at the same time, the electric motor 30 is started and drives the stirring rod 29 to rotate, so that the garbage bags in the plastic storage tank 15 are stirred and thrown, sludge in the garbage bags is separated, and the separated sludge is thrown into the sludge storage tank 14 through the plastic storage tank 15;

the sludge salvaged by the garbage bag is further accumulated in the working cavity 13, at the moment, when the excavating shovel 18 rotates to the bottom, the sludge is excavated, when the excavating shovel 18 rotates to the top position, the sludge stored in the excavating shovel 18 flows into the sludge conveying pipeline 21 through the leakage hole 20, at the moment, the other part of wind power generated by the suction pump 12 sucks the sludge conveying pipeline 21, and the sludge in the sludge conveying pipeline 21 is pumped into the sludge storage box 14, and the sludge is accumulated in the sludge conveying pipeline 21 to be blocked;

in the above process, the sensor 16 calculates the number of the garbage bags entering the plastic storage tank 15, so as to determine that the number of the garbage bags in the sludge is more and less, when it is determined that the number of the garbage bags is more, the power motor 11 is controlled to reduce the rotation speed, so as to reduce the rotation speed of the shovel 18, so as to reduce the excavation of the sludge, and simultaneously, the electric telescopic rod 42 is started to drive the clutch 41 to move, so as to drive the rotary sleeve 40 to move along the input rotary shaft 38, the engagement condition between the first variable-speed gear 37 and the second variable-speed gear 46 is switched, so that the rotation ratio between the input rotary shaft 38 and the output rotary shaft 39 is adjusted, the rotation speed of the output rotary shaft 39 is increased, so that the fixed disc 19 is driven to rotate rapidly, so that the garbage bags are salvaged at high frequency, and the speed of the shovel 18 can be salvaged slowly, so that the speed of the sludge flowing into the working cavity 13 can be effectively reduced, and the pick-up rod 24 can better salvage the garbage bags in the sludge, and the amount of the plastic bags which are not salvaged can be effectively reduced; when the sensor 16 judges that the number of garbage bags in the sludge is small, the power motor 11 is regulated to return to the initial speed, and the meshing condition between the first speed changing gear 37 and the second speed changing gear 46 is switched by controlling the electric telescopic rod 42, so that the rotating speed of the output rotating shaft 39 is reduced to be slower than the initial speed, the pick-up rod 24 can effectively salvage the garbage bags, meanwhile, the electric energy is saved, and the service life of the plastic bag pick-up mechanism is prolonged.

The above embodiments are only for illustrating the technical concept and features of the present invention, and are intended to enable those skilled in the art to understand the present invention and implement it without limiting the scope of the present invention. All equivalent changes or modifications made in accordance with the spirit of the present invention should be construed to be included in the scope of the present invention.

Claims

1. The utility model provides a silt processing apparatus, includes box, its characterized in that: the utility model provides a sludge storage box, including work cavity, be equipped with the desilting mechanism in, the desilting mechanism can automatic clear up silt, desilting mechanism orientation work cavity opening one side is equipped with the disposal bag and picks up the mechanism, through the disposal bag picks up the mechanism and can pick up the plastic bag in the silt in advance, desilting mechanism with be provided with fixed mounting between the plastic bag picks up the mechanism in the gearbox of work cavity, be equipped with speed change mechanism in the gearbox, through speed change mechanism realizes desilting mechanism with power connection between the plastic bag picks up the mechanism, can adjust simultaneously desilting mechanism with the transmission ratio of plastic bag picks up the mechanism, desilting mechanism keeps away from work cavity opening part is equipped with annular pushing mud board, annular pushing mud board keeps away from work cavity opening part is provided with the silt bin, the silt bin top is equipped with separating mechanism, the silt that collects through the desilting mechanism can directly collect to in the silt bin, through the plastic bag that the plastic bag picked up the mechanism then carries to in the separating mechanism, can directly drop the silt in the plastic bag with the plastic bag picks up the plastic bag and carries out the separation in the plastic bag and can drop in the silt bin.

2. A sludge treatment apparatus as claimed in claim 1, wherein: the garbage bag picking mechanism is characterized in that a plastic output pipe is arranged above the garbage bag picking mechanism, an output port of the plastic output pipe is connected with the separator mechanism, and the plastic output pipe can suck the garbage bags picked up by the garbage bag picking mechanism.

3. A sludge treatment apparatus as claimed in claim 2, wherein: the power motor is fixed on the box body, and the output shaft of the power motor penetrates through the sludge storage box and extends to one side, facing the opening of the working cavity, of the sludge storage box.

4. A sludge treatment plant as claimed in claim 3, wherein: the dredging mechanism comprises a rotary table fixedly connected to a shaft of the power motor, the outer circumference of the rotary table is annularly arrayed and fixedly connected with a digging shovel, and a leak hole is formed in one side, close to the annular mud pushing plate, of the digging shovel.

5. A sludge treatment apparatus as claimed in claim 4, wherein: the annular mud pushing plate is internally provided with a mud conveying pipeline in a penetrating manner, the inlet end of the mud conveying pipeline is clung to the top of the digging shovel, the mud conveying pipeline can be communicated with the leak hole, and the outlet end of the mud conveying pipeline penetrates from the top of the mud storage box.

6. A sludge treatment apparatus as claimed in claim 4, wherein: the plastic bag picking mechanism comprises an output rotating shaft which is rotationally connected to one side of a gearbox facing to an opening of a working cavity, the output rotating shaft faces to one side of the working cavity, a fixed disc is fixedly connected to the opening of the working cavity, a groove is formed in an annular array on the outer circumferential surface of the fixed disc, a picking rod is fixedly arranged in the groove, a movable sleeve is sleeved on the picking rod in a sliding mode, a spring is fixedly connected between the movable sleeve and the inner wall of the groove, a guide rail which is fixedly arranged on one side of the fixed disc is arranged on the gearbox, a sliding groove is formed in one side of the guide rail facing to the picking rod, and a sliding rod which can enter the sliding groove and slide along the sliding groove is fixedly arranged on each movable sleeve.

7. A sludge treatment plant as claimed in claim 6, wherein: the transmission mechanism comprises an input rotating shaft which is rotationally connected in the transmission case, an input gear is fixedly arranged on the circumferential surface of the input rotating shaft, which is close to one end of the turntable, one end of an output shaft of the power motor extends to the inside of the transmission case and is fixedly provided with an output gear meshed with the input gear, a rotating sleeve is sleeved at the outer circle Zhou Lingyi end of the input rotating shaft and is connected with the input rotating shaft through a spline, first speed changing gears with different diameters are fixedly arranged on the rotating sleeve, one end of the output rotating shaft, which is far away from the fixed disc, extends into the transmission case, second speed changing gears with different diameters are fixedly arranged on the part of the output rotating shaft, which is positioned in the transmission case, the number of the first speed changing gears is the same as that of the second speed changing gears, and the first speed changing gears with different diameters can be meshed with the corresponding second speed changing gears through moving the rotating sleeve, so that the transmission ratio between the input rotating shaft and the output rotating shaft is changed; the speed change mechanism further comprises an electric telescopic rod fixedly arranged in the speed change box, a clutch is fixedly arranged at the telescopic end of the electric telescopic rod, the rotary sleeve penetrates through the clutch and is connected with the clutch in a rotating mode, the clutch is driven to move through the telescopic action of the electric telescopic rod, and then the rotary sleeve can be driven to move.

8. A sludge treatment plant as claimed in claim 3, wherein: the separating mechanism comprises a plastic storage box fixedly arranged at the top of the sludge storage box, the output end of the plastic output pipe is connected with the top opening of the plastic storage box, an electric motor is fixedly arranged at the bottom of the plastic storage box, the output shaft of the electric motor extends into the plastic storage box and is fixedly provided with a stirring rod, and the plastic bag can be stirred through the stirring rod to throw out sludge in the plastic bag.

9. A sludge treatment plant as claimed in claim 8, wherein: an inductor is arranged above the plastic storage box, and the inductor controls the rotating speed of the power motor by monitoring the number of the plastic bags; the plastic storage box is of a filter screen structure, so that sludge separated in the plastic storage box is conveniently and rapidly discharged.

10. A sludge treatment apparatus as claimed in claim 1, wherein: and a suction pump is arranged on one side of the sludge storage box and can suck air in the sludge storage box.