CN113862808A - Far infrared antibacterial heating cotton and production and processing flow thereof - Google Patents
Far infrared antibacterial heating cotton and production and processing flow thereof Download PDFInfo
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- CN113862808A CN113862808A CN202111218895.2A CN202111218895A CN113862808A CN 113862808 A CN113862808 A CN 113862808A CN 202111218895 A CN202111218895 A CN 202111218895A CN 113862808 A CN113862808 A CN 113862808A
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- 239000003292 glue Substances 0.000 claims abstract description 58
- 238000009960 carding Methods 0.000 claims abstract description 47
- 238000010409 ironing Methods 0.000 claims abstract description 34
- 239000000835 fiber Substances 0.000 claims abstract description 31
- 239000002994 raw material Substances 0.000 claims abstract description 31
- 238000005507 spraying Methods 0.000 claims abstract description 23
- 238000005520 cutting process Methods 0.000 claims abstract description 15
- 238000004806 packaging method and process Methods 0.000 claims abstract description 15
- 238000001035 drying Methods 0.000 claims abstract description 14
- 239000002105 nanoparticle Substances 0.000 claims abstract description 12
- 235000012149 noodles Nutrition 0.000 claims abstract description 8
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- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 4
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Images
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/10—Other agents for modifying properties
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/13—Physical properties anti-allergenic or anti-bacterial
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The application relates to the technical field of textiles, and discloses far infrared antibacterial heating cotton which comprises 1.5D50% of far infrared fibers, 35% of three-dimensional hollow 3D silicon and 4D15% of Huiweisi; nano particles capable of emitting infrared rays are uniformly distributed in the far infrared fibers. A production and processing flow of far infrared antibacterial heating cotton comprises the steps of cotton opening, cotton carding, lapping, glue spraying, drying, noodle ironing, cutting and packaging, and the production and processing flow is to make heating cotton finished products from heating cotton raw materials through a cotton opener, a cotton carding machine, a lapping machine, a glue spraying machine, a dryer, a noodle ironing machine, a cutting machine and a packaging machine. The heating cotton has the advantages of being good in fluffiness, strong in compression resistance, good in resilience and the like, and the antibacterial nano particle components are safe, so that the heating cotton has the effects of being light in weight, quick to dry, heating and keeping warm.
Description
Technical Field
The application relates to the technical field of spinning, in particular to far infrared antibacterial heating cotton and a production and processing flow thereof.
Background
Far infrared rays with the wavelength of 4-14 microns in sunlight are vital light waves essential for living of organisms. The nano particles capable of emitting far infrared rays are selected to be embedded into the product, the emissivity of the far infrared rays can be kept, the far infrared rays released by a human body can be better absorbed, and the far infrared rays and the human body generate resonance absorption, so that the microcirculation of human blood is improved, and the activity of the organism is improved.
Chinese patent CN111040463A is a far infrared self-heating antibacterial fiberboard and a preparation method thereof, which is obtained by processing a non-woven fabric, a napped cotton fabric or a napped polyester fabric serving as a base material after soaking far infrared self-heating antibacterial latex, wherein the far infrared self-heating antibacterial latex is processed by the following raw materials in parts by weight: 60-85 parts of water-based synthetic resin emulsion, 1-5 parts of antibacterial agent, 2-10 parts of far infrared mineral powder, 1-5 parts of dispersing agent, 5-15 parts of diatom ooze, 3-15 parts of active calcium and 8-30 parts of deionized water. The invention has the beneficial effects that: the far infrared self-heating antibacterial fiberboard can receive the heat of the body temperature of a human body between 25 ℃ and 37 ℃ and emit 4um-14um far infrared waves beneficial to the human body, so that the temperature in the shoe is increased by about 0.4 ℃, and the far infrared wavelength emission function is super strong, thereby activating the moisture in the human body, promoting the metabolism, increasing the cell activity, stimulating the acupuncture points of the sole to massage the acupuncture points of the sole, improving the blood circulation and enhancing the health care effect.
Aiming at the related technology, the self-heating antibacterial latex is adopted in the prior art to heat the human body, the adopted far infrared mineral powder can be gradually reduced along with the washing of clothes, and the structure of the antibacterial latex is applied to the clothes to be too hard, so that the wearing comfort is affected. Therefore, a textile cotton material which can resist bacteria and generate heat for a long time and has good comfort is needed.
Disclosure of Invention
In order to overcome the problems in the prior art, the application provides far infrared antibacterial heating cotton and a production and processing flow thereof.
The application provides a far infrared antibiotic cotton that generates heat and production and processing flow adopts following technical scheme:
a far infrared antibacterial heating cotton comprises far infrared fiber 1.5D50%, three-dimensional hollow 3D silicon 35% and Huiweishi 4D 15%; nano particles capable of emitting infrared rays are uniformly distributed in the far infrared fibers.
By adopting the technical scheme, the far infrared antibacterial heating cotton adopts the far infrared fibers added with the nano particles, so that the surface area of the fibers is increased, the characteristics of surface activity, surface state adsorption, diffusion and the like are obviously improved, and the product has the functions of antibacterial, bacteriostasis, heating, warm keeping and the like. The close-fitting fiber can continuously absorb the far infrared rays released by the human body, and the far infrared rays are absorbed by resonance to keep the temperature. By adopting the three-dimensional central control 3D and Huiweisi 4D structures, the heating fiber has excellent fluffiness, strong compression resistance and good rebound effect.
A production process flow for manufacturing the far infrared antibacterial heating cotton of claim 1 comprises the steps of cotton opening, cotton carding, lapping, glue spraying, drying, dough ironing, cutting and packaging; opening cotton comprises checking production operation ratio, accepting raw materials, setting weight of doffed cotton of a platform scale, adjusting needle curtain speed, setting doffing time, uniformly using recycled cotton, cleaning a machine table, maintaining and cleaning a cotton ball of a dividing plate; carding comprises setting feeding amount rotation speed and doffer cotton collecting rotation speed, shaft sleeve culture material lubrication and cleaning, leakage bottom air exhaust whether normal, and various safety protecting covers and emergency switches whether normal; the lapping comprises setting the rotation speed of a bottom screen, setting variable frequency output data of each section of lapping, setting the position of a travel switch of each section of a lapping machine, and adjusting the positive and negative power of each section of the lapping machine; the glue spraying comprises the steps of taking glue according to a production operation list, adjusting the bubble glue according to the glue spraying proportion, adjusting the height of a spray rod, controlling and using glue recycling water, and detecting the content of finished glue; the drying comprises setting the rotation speed data of each layer, adjusting the control of the air inlet and outlet quantity of each layer, paying attention to whether each layer of iron net is stained with cotton, checking whether the temperature meets the requirement before starting up, and lubricating by a windmill; the ironing surface comprises setting roller rotation speed, adjusting roller gap, setting oil temperature of upper and lower rollers, judging whether emergency switch action is normal, using soft tool for guiding cotton, and not using hand to guide cotton; the cutting comprises the steps of setting the width, the cutting length and the feeding and discharging speed of a finished product according to a production operation sheet, paying attention to the pressure not to exceed 3kg, and enabling a blade to fall down and not to be aligned with a cutter to drill a seam; the packaging comprises paying attention to uniformity of the cotton web, packaging according to regulations, preventing damage to finished products in the packaging process, labeling and preventing damage to the PE bags in the carrying process.
Preferably, the production process flow is that the heating cotton raw material is made into a heating cotton finished product through a cotton opener, a carding machine, a lapping machine, a glue sprayer, a dryer, a noodle ironing machine, a cutter and a packing machine.
By adopting the technical scheme, the heating cotton raw material is subjected to cotton opening by the cotton opener and cotton carding by the cotton carding machine, then enters the lapping machine for swinging and lapping, enters the integrated glue sprayer, the dryer and the dough ironing machine for processing after the crimping is finished, is cut by the cutter after the crimping is finished, and finally is packaged into a product.
Preferably, the cotton opener comprises a feeding mechanism, a cotton opening mechanism and a driving mechanism; the cotton opening mechanism comprises a collecting roller, two ends of the collecting roller are fixed on the supports, a collecting cavity is arranged inside the collecting roller, a strip-shaped opening is formed in the top of the collecting roller, the collecting roller is rotatably connected with the cotton opening roller, cotton opening spines are arrayed on the circumference of the cotton opening roller, and an electromagnetic roller body is rotatably arranged in a perforation between the cotton opening spines; one end of the cotton opening roller is fixedly provided with a conducting ring, and the top of the conducting ring is provided with a notch corresponding to the strip-shaped opening at the top of the collecting roller; the driving mechanism is arranged at one end far away from the conducting ring.
Through adopting above-mentioned technical scheme, opening cotton mechanism and carrying the raw materials on the pay-off fixed plate through the drive trough of belt among the material feeding unit to let the cotton mechanism of opening who installs in pay-off fixed plate top open the cotton to the raw materials, drive arrangement is used for driving the rotation of opening cotton mechanism. Wherein feeding mechanism adopts the mode that conveying trough of belt and pay-off fixed plate combine, need the manual raw materials of people to be filled in to traditional opener, wastes time and energy and has the potential safety hazard, and the conveying trough of belt can play transportation and propulsive effect, can provide the platform of operation for opener on the pay-off fixed plate, opens the cotton to the raw materials. The both ends fixed mounting of collecting the roller in the mechanism of opening cotton is on the support, and the collection cavity that is equipped with in the collection roller can collect the metal impurity that adsorbs through opening cotton roller, collects the strip opening that the roller top was equipped with and corresponds the electromagnetism roll body in the roller of opening cotton. Open the face roller and rotate to connect on collecting the roller, open the cotton thorn of circumference array on the cotton roller and can open the cotton to the raw materials, open the electromagnetism roll body in the perforation that is equipped with between the cotton thorn and rotate the installation, can open the metal impurities in the cotton in-process absorption raw materials in the bottom, and open the one end of face roller and install the conducting ring, it is electrically conductive for the electromagnetism roll body on the conducting ring, the strip opening part that the conducting ring top corresponds and collects the roller top is equipped with the breach, can let the electromagnetism roll body lose magnetism when collecting the roller top, thereby let adsorbed metal impurities fall into and collect the cavity and go.
Preferably, the two ends of the electromagnetic roller body are rotatably connected with the cotton opening roller, one end, close to the conducting ring, of the electromagnetic roller body penetrates through the cotton opening roller to be in contact with the conducting ring, and a contact groove body matched with the conducting ring is arranged on the conducting ring.
Through adopting above-mentioned technical scheme, the both ends of electromagnetism roll body are rotated and are connected, can open cotton roller bottom absorbent metal impurity, open cotton roller and rotate when the top, and the absorbent impurity of electromagnetism roll body still is on the bottom surface to can fall into on collecting the cavity through the strip opening on collecting the roller.
Preferably, the carding machine is installed at the end of opener, including hopper and the comb and parallel cotton fibers prior to spinning frame body that connect gradually, wherein the discharge gate setting of hopper is at the entry end of comb and parallel cotton fibers prior to spinning frame body, and the cover body is equipped with to the cover on the comb and parallel cotton fibers prior to spinning frame body, including the feed roller, licker-in, cylinder, doffer and the silver cylinder that connect gradually in the comb and parallel cotton fibers prior to spinning frame body, and the apron is installed at the cylinder top, and the end of apron is equipped with the connecting cover, and the connecting cover setting is at the top of doffer.
Through adopting above-mentioned technical scheme, the carding machine will go in sending into the comb and parallel cotton frame body through the raw materials of opening the cotton through the feeder hopper, and the cover body is equipped with to the cover on the comb and parallel cotton frame body, and the influence of the cotton carding in-process inside and outside environment of effectual reduction goes in the raw materials of opening is inputed the licker-in through the feed roller, and the licker-in is well accuse cylinder, and the licker-in carries out the pre-carding to the raw materials after controlling for cotton through the process to remove dust at the in-process of carding. The cylinder and the doffer are both central control rollers, and the surfaces of the cylinders and the doffer are coated with card clothing. The main body of the cylinder is large and is the main body of the whole carding machine, the cover plate arranged at the top of the cylinder is used as the main carding part, and finally the doffer collects the fibers which are carded by the cylinder and are removed with impurities, and the fibers are attached to the surface of the doffer and collected by the cotton sliver roller.
Preferably, the end part and the tail part of the cover body are respectively provided with an air inlet fan and an exhaust fan, and the top part of the cover body is provided with a dust removal mechanism.
Through adopting above-mentioned technical scheme, air inlet fan and exhaust fan are installed respectively to the tip and the afterbody of the cover body, have guaranteed the internal circulation of air of cover, let the dust collector who sets up at cover body top can carry out effectual cleanness to the impurity of the cover body through adsorbing score effect.
Preferably, the licker-in includes needle roller, thick sawtooth roller and thin sawtooth roller, and the three distributes in turn, all is equipped with the arc apron on every roller wherein, and the outside of arc apron is provided with dust absorption mechanism, and dust absorption mechanism's output is provided with the filter screen.
Through adopting above-mentioned technical scheme, adopt the distribution that needle roller, coarse sawtooth roller and fine sawtooth roller are alternative in the licker-in, can carry out the carding of different precisions to cotton material to set up the arc apron on it, can avoid clastic pollution to other parts such as short velvet at the in-process of carding, the output of dust absorption mechanism in the arc apron can avoid inhaling the bold silver of carding through the filter screen, has guaranteed the security performance.
Preferably, the front end of the lapping machine is provided with a wire swinging machine, the wire swinging machine is positioned above the lapping machine and comprises a wire swinging support and a swinging shaft arranged in the wire swinging support, the bottom of the wire swinging support is connected with the lapping machine through a lifting rod, the swinging shaft is uniformly distributed in the wire swinging support, and the bottom of the wire swinging support is correspondingly provided with swinging pieces; the lapping machine comprises a conveying net at the top, a limiting guide hole at the inlet end and a flat pressing roller at the outlet end, a dust removal device is installed at the bottom of the conveying net, and the dust removal mechanism comprises a hopper structure and a dust collector.
Through adopting above-mentioned technical scheme, the pendulum silk machine of having laid the installation of machine top, the pendulum piece through pendulum axle hoist and mount through the pendulum support is adjusted the height of lapping machine cotton feeding, the entry end of lapping machine is provided with the width that spacing guide hole probably controlled cotton, pendulum silk machine control its thickness, the concora crush roller of exit end is to having adjusted cotton and suppressing, dust collector installs in the bottom that conveys the net, the dust catcher carries out clastic collection through the hopper structure to the bottom of lapping device.
Preferably, the glue spraying machine, the drying machine and the dough ironing machine are integrally formed, wherein a chain conveyor belt penetrating through a corresponding box body is arranged on the glue spraying machine, a plurality of supporting devices are arranged on the chain conveyor belt, and an automatic glue spraying device is arranged in the box body in the glue spraying mechanism; a heating resistor is arranged in a box body of the drying mechanism; the box of the dough ironing mechanism is internally provided with a lifting ironing panel, and a lifting baffle is arranged among the glue sprayer, the dryer and the dough ironing machine.
Through adopting above-mentioned technical scheme, spout the cotton material of weaving in supporting device through chain conveyer belt transmission in glue machine, drying-machine and the face scalding machine, spout glue, stoving and scald the face respectively, realize high-efficient swift production.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the nano particles emitting far infrared rays are added into the fibers, so that the surface area of the fibers is increased, the characteristics of surface activity, surface state adsorption, diffusion and the like are obviously improved, and the product has the functions of antibiosis, bacteriostasis, heating, heat preservation and the like. The close-fitting fiber can continuously absorb the far infrared rays released by the human body, and the far infrared rays are absorbed by resonance to keep the temperature. The heating fiber has the advantages of excellent fluffiness, strong compression resistance, good resilience and the like;
2. by adopting a unique technology, the nano particles capable of emitting far infrared rays are embedded into the product and can reflect heat radiated by a body. The light with the wavelength is similar to the wavelength of far infrared rays emitted by a human body, can generate the most effective resonance with water molecules of cells in an organism, has the permeability and effectively promotes the growth of animals and plants. By adopting a unique patent technology, the nano particles capable of emitting far infrared rays are embedded into the product and can reflect heat radiated by a body. The light with the wavelength is similar to the wavelength of far infrared rays emitted by a human body, can generate the most effective resonance with water molecules of cells in an organism, has the permeability and effectively promotes the growth of animals and plants;
3. the far infrared ray released by the human body is absorbed, and the far infrared ray and the human body generate resonance absorption to improve the temperature;
4. by adopting a unique patent technology, the antibacterial nano particles are embedded into the fiber, so that the components are safe to use and relieved;
5. far infrared emissivity and temperature rise detection are far beyond the national standard, and the infrared thermal insulation material has the effects of being light in weight, quick to dry, heating and warm.
Drawings
FIG. 1 is a schematic view of a production process of far infrared antibacterial heating cotton;
FIG. 2 is a schematic structural diagram of a cotton opener for removing an outer frame and a conductive ring end bracket in the production process of far infrared antibacterial heating cotton;
FIG. 3 is an enlarged view taken at A in FIG. 2;
FIG. 4 is a schematic structural diagram of a carding machine in the production process of far infrared antibacterial heating cotton;
FIG. 5 is an enlarged view at B in FIG. 4;
FIG. 6 is a schematic view of a lapping machine in the production process of far infrared antibacterial heating cotton;
fig. 7 is a schematic view of an integrated structure of a glue sprayer, a dryer and a dough ironing machine in the production process of far infrared antibacterial heating cotton.
Description of reference numerals: 1. a cotton opener; 11. a feeding mechanism; 111. a transmission belt groove is formed; 112. feeding a fixed plate; 113. a support; 12. a cotton opening mechanism; 121. a collection roller; 1211. a collection chamber; 1212. a strip-shaped opening; 122. opening a cotton roller; 1221. opening cotton spines; 1222. an electromagnetic roller body; 123. conducting rings; 1231. a contact trough body; 2. a carding machine; 21. a feeding hopper; 22. carding frame bodies; 23. a cover body; 231. an air inlet fan; 232. an exhaust fan; 233. a dust removal mechanism; 24. a feed roller; 25. a licker-in; 251. a needle roller; 252. a coarse serrated roller; 253. a fine serrated roller; 254. an arc-shaped cover plate; 255. a dust suction mechanism; 256. a filter screen; 26. a cylinder; 261. a cover plate; 262. a connecting cover; 27. a doffer; 28. a cotton sliver roller; 3. a lapping machine; 31. a silk swinging machine; 311. a wire swinging bracket; 312. a pendulum shaft; 313. a lifting rod; 314. arranging a sheet; 32. a transport web; 33. limiting the guide hole; 34. a flat pressing roll; 35. a dust removal device; 351. a hopper structure; 352. a vacuum cleaner; 4. spraying a glue sprayer; 41. a chain conveyor; 42. an automatic glue spraying device; 43. a supporting device; 5. a dryer; 51. a heating resistor; 6. a noodle ironing machine; 61. lifting the ironing panel; 62. and lifting the baffle.
Detailed Description
The present application is described in further detail below with reference to figures 1-7.
Example 1
The embodiment of the application discloses far infrared antibacterial heating cotton and a production and processing flow thereof.
Referring to fig. 1-7, a far infrared antibacterial heating cotton comprises far infrared fiber 1.5D50%, three-dimensional hollow 3D silicon 35% and Huiweisi 4D 15%; nano particles capable of emitting infrared rays are uniformly distributed in the far infrared fibers. The far infrared antibacterial heating cotton has nanometer particle added into far infrared fiber to increase the surface area of the fiber, raise the surface activity, raise the adsorption and diffusion of the surface state and other features obviously, and make the product possess the functions of resisting bacteria, heating, keeping warm, etc. The close-fitting fiber can continuously absorb the far infrared rays released by the human body, and the far infrared rays are absorbed by resonance to keep the temperature. By adopting the three-dimensional central control 3D and Huiweisi 4D structures, the heating fiber has excellent fluffiness, strong compression resistance and good rebound effect.
Referring to fig. 1, a production and processing flow of far infrared antibacterial heating cotton comprises the steps of cotton opening, cotton carding, lapping, glue spraying, drying, dough ironing, cutting and packaging; opening cotton comprises checking production operation ratio, accepting raw materials, setting weight of doffed cotton of a platform scale, adjusting needle curtain speed, setting doffing time, uniformly using recycled cotton, cleaning a machine table, maintaining and cleaning a cotton ball of a dividing plate; carding comprises setting feeding amount rotation speed and doffer 27 cotton collecting rotation speed, lubricating and cleaning shaft sleeve culture material, judging whether the drain bottom air exhaust is normal, and judging whether each safety protecting cover and emergency switch are normal; the lapping comprises setting the rotation speed of a bottom screen, setting variable frequency output data of each section of lapping, setting the position of a travel switch of each section of the lapping machine 3, and adjusting the positive and negative power of each section of the lapping machine 3; the glue spraying comprises the steps of taking glue according to a production operation list, adjusting the bubble glue according to the glue spraying proportion, adjusting the height of a spray rod, controlling and using glue recycling water, and detecting the content of finished glue; the drying comprises setting the rotation speed data of each layer, adjusting the control of the air inlet and outlet quantity of each layer, paying attention to whether each layer of iron net is stained with cotton, checking whether the temperature meets the requirement before starting up, and lubricating by a windmill; the ironing surface comprises setting roller rotation speed, adjusting roller gap, setting oil temperature of upper and lower rollers, judging whether emergency switch action is normal, using soft tool for guiding cotton, and not using hand to guide cotton; the cutting comprises the steps of setting the width, the cutting length and the feeding and discharging speed of a finished product according to a production operation sheet, paying attention to the pressure not to exceed 3kg, and enabling a blade to fall down and not to be aligned with a cutter to drill a seam; the packaging comprises paying attention to uniformity of the cotton web, packaging according to regulations, preventing damage to finished products in the packaging process, labeling and preventing damage to the PE bags in the carrying process.
Referring to fig. 1-7, the production process flow is that the heating cotton raw material is made into heating cotton finished product through a cotton opener 1, a carding machine 2, a lapping machine 3, a glue sprayer 4, a dryer 5, a dough ironing machine 6, a cutter and a packing machine. Heating cotton raw materials are subjected to cotton opening by a cotton opener 1 and cotton carding by a cotton carding machine 2, then enter a lapping machine 3 for swinging and lapping, enter an integrated glue sprayer 4, a dryer 5 and a dough ironing machine 6 for processing after crimping is completed, are cut by a cutter after crimping is completed, and finally are packaged into products.
Referring to fig. 2 and 3, the cotton opener 1 comprises a feeding mechanism 11, a cotton opener 1 mechanism and a driving mechanism; the feeding mechanism 11 comprises a transmission belt groove 111 and a feeding fixing plate 112, wherein supports 113 are mounted on two sides of the feeding fixing plate 112, the cotton opener 1 comprises a collecting roller 121, two ends of the collecting roller 121 are fixed on the supports 113, a collecting cavity 1211 is arranged inside the collecting roller 121, a strip-shaped opening 1212 is formed in the top of the collecting roller 121, the collecting roller 121 is rotatably connected with a cotton opening roller 122, cotton opening spines 1221 are arranged on the cotton opening roller 122 in a circumferential array, and an electromagnetic roller body 1222 is rotatably mounted in a through hole between the cotton opening spines 1221; one end of the opening roller 122 is fixedly provided with a conductive ring 123, and the top of the conductive ring 123 is provided with a notch corresponding to the strip-shaped opening 1212 at the top of the collecting roller 121; the drive mechanism is mounted at an end remote from the conductive ring 123. The cotton opener 1 mechanism conveys raw materials to a feeding fixing plate 112 through a transmission belt groove 111 in a feeding device, so that the cotton opener 1 mechanism arranged above the feeding fixing plate 112 performs cotton opening on the raw materials, and a driving device is used for driving the rotation of the cotton opener 1 mechanism. Wherein feeding mechanism 11 adopts the mode that conveying trough of belt and pay-off fixed plate 112 combine, need the manual raw materials of people to be filled in to traditional opener 1, wastes time and energy and has the potential safety hazard, and the conveying trough of belt can play transportation and propulsive effect, can provide the platform of operation for opener 1 on the pay-off fixed plate 112, opens the cotton to the raw materials. The two ends of the collecting roller 121 in the cotton opener 1 are fixedly mounted on the bracket 113, the collecting cavity 1211 arranged in the collecting roller 121 can collect the metal impurities adsorbed by the cotton opening roller 122, and the strip-shaped opening 1212 arranged at the top of the collecting roller 121 corresponds to the electromagnetic roller body 1222 in the cotton opening roller 122. The opening roller rotates to be connected on collecting roller 121, the cotton opening pricks 1221 of circumference array can be opened cotton to the raw materials on the cotton opening roller 122, open the electromagnetism roller body 1222 rotation installation in the perforation that is equipped with between the cotton opening pricks 1221, can open cotton in-process absorption metal impurities in the raw materials in the bottom, and open the one end of roller and install conducting ring 123, give electromagnetism roller body 1222 electrically conductive on the conducting ring 123, the strip opening 1212 department that the conducting ring 123 top corresponds collecting roller 121 top is equipped with the breach, can let electromagnetism roller body 1222 lose magnetism when collecting roller 121 top, thereby let adsorbed metal impurities fall into and remove in collecting cavity 1211.
Example 2
The embodiment of the application discloses far infrared antibacterial heating cotton and a production and processing flow thereof.
Referring to fig. 1-7, a far infrared antibacterial heating cotton comprises far infrared fiber 1.5D50%, three-dimensional hollow 3D silicon 35% and Huiweisi 4D 15%; nano particles capable of emitting infrared rays are uniformly distributed in the far infrared fibers. The far infrared antibacterial heating cotton has nanometer particle added into far infrared fiber to increase the surface area of the fiber, raise the surface activity, raise the adsorption and diffusion of the surface state and other features obviously, and make the product possess the functions of resisting bacteria, heating, keeping warm, etc. The close-fitting fiber can continuously absorb the far infrared rays released by the human body, and the far infrared rays are absorbed by resonance to keep the temperature. By adopting the three-dimensional central control 3D and Huiweisi 4D structures, the heating fiber has excellent fluffiness, strong compression resistance and good rebound effect.
Referring to fig. 1, a production and processing flow of far infrared antibacterial heating cotton comprises the steps of cotton opening, cotton carding, lapping, glue spraying, drying, dough ironing, cutting and packaging; opening cotton comprises checking production operation ratio, accepting raw materials, setting weight of doffed cotton of a platform scale, adjusting needle curtain speed, setting doffing time, uniformly using recycled cotton, cleaning a machine table, maintaining and cleaning a cotton ball of a dividing plate; carding comprises setting feeding amount rotation speed and doffer 27 cotton collecting rotation speed, lubricating and cleaning shaft sleeve culture material, judging whether the drain bottom air exhaust is normal, and judging whether each safety protecting cover and emergency switch are normal; the lapping comprises setting the rotation speed of a bottom screen, setting variable frequency output data of each section of lapping, setting the position of a travel switch of each section of the lapping machine 3, and adjusting the positive and negative power of each section of the lapping machine 3; the glue spraying comprises the steps of taking glue according to a production operation list, adjusting the bubble glue according to the glue spraying proportion, adjusting the height of a spray rod, controlling and using glue recycling water, and detecting the content of finished glue; the drying comprises setting the rotation speed data of each layer, adjusting the control of the air inlet and outlet quantity of each layer, paying attention to whether each layer of iron net is stained with cotton, checking whether the temperature meets the requirement before starting up, and lubricating by a windmill; the ironing surface comprises setting roller rotation speed, adjusting roller gap, setting oil temperature of upper and lower rollers, judging whether emergency switch action is normal, using soft tool for guiding cotton, and not using hand to guide cotton; the cutting comprises the steps of setting the width, the cutting length and the feeding and discharging speed of a finished product according to a production operation sheet, paying attention to the pressure not to exceed 3kg, and enabling a blade to fall down and not to be aligned with a cutter to drill a seam; the packaging comprises paying attention to uniformity of the cotton web, packaging according to regulations, preventing damage to finished products in the packaging process, labeling and preventing damage to the PE bags in the carrying process.
Referring to fig. 1, the production process flow is that the heating cotton raw material is made into a heating cotton finished product through a cotton opener 1, a carding machine 2, a lapping machine 3, a glue sprayer 4, a dryer 5, a dough ironing machine 6, a cutter and a packing machine. Heating cotton raw materials are subjected to cotton opening by a cotton opener 1 and cotton carding by a cotton carding machine 2, then enter a lapping machine 3 for swinging and lapping, enter an integrated glue sprayer 4, a dryer 5 and a dough ironing machine 6 for processing after crimping is completed, are cut by a cutter after crimping is completed, and finally are packaged into products.
Referring to fig. 4 and 5, the carding machine 2 is installed at the end of the opener 1, and includes a feeding hopper 21 and a carding frame body 22 which are connected in sequence, wherein a discharge port of the feeding hopper 21 is arranged at an inlet end of the carding frame body 22, a cover body 23 is sleeved on the carding frame body 22, a feeding roller 24, a licker-in 25, a cylinder 26, a doffer 27 and a sliver roller 28 which are connected in sequence are included in the carding frame body 22, a cover plate 261 is installed at the top of the cylinder 26, a connecting cover 262 is arranged at the end of the cover plate 261, and the connecting cover 262 is arranged at the top of the doffer 27. Carding machine 2 will be sent into in the comb and parallel cotton frame body 22 through hopper 21 through the raw materials of opening the cotton and go, and the cover body 23 is equipped with to the cover on the comb and parallel cotton frame body 22, the influence of the cotton carding in-process external environment of effectual reduction, and the raw materials through opening the cotton is gone in the licker-in 25 is inputed to feed roller 24, and licker-in 25 is well accuse cylinder, and licker-in 25 is to the raw materials through controlling after giving the cotton in advance to remove dust at the in-process of carding. The cylinder 26 and doffer 27 are both central control cylinders, the surface of which is covered with card clothing. The cylinder 26 is large and is the main body of the whole carding machine 2, the cover plate 261 installed on the top of the cylinder 26 is the part for main carding, and finally the doffer 27 collects the fibers which are carded by the cylinder 26 and are removed with impurities, and the fibers are attached to the surface of the doffer 27 and collected by the cotton sliver roller 28.
Referring to fig. 4 and 5, an inlet fan 231 and an exhaust fan 232 are respectively installed at the end and the tail of the cover 23, and a dust removing mechanism 233 is installed at the top of the cover 23. The end and the tail of the cover body 23 are respectively provided with an air inlet fan 231 and an exhaust fan, so that the air circulation in the cover body 23 is ensured, and the dust removal device 35 arranged at the top of the cover body 23 can effectively clean the impurities of the cover body 23 through the adsorption effect.
Referring to fig. 4 and 5, the licker-in 25 includes a needle roller 251, a coarse saw-tooth roller 252 and a fine saw-tooth roller 253, which are alternately distributed, wherein each roller is provided with an arc-shaped cover plate 254, the outer side of the arc-shaped cover plate 254 is provided with a dust suction mechanism 255, and the output end of the dust suction mechanism 255 is provided with a filter screen 256. Adopt in licker-in 25 that needle roller 251, coarse sawtooth roller 252 and fine sawtooth roller 253 distribute in turn, can carry out the carding of different precision to the cotton material to set up arc apron 254 on it, can avoid the pollution to other parts of clastic such as short velvet in the in-process of carding, the output of dust absorption mechanism 255 in the arc apron 254 can avoid inhaling the bold silver of carding through filter screen 256, has guaranteed the security performance.
Referring to fig. 6, the front end of the lapping machine 3 is provided with a wire swinging machine 31, the wire swinging machine 31 is positioned above the lapping machine 3, and comprises a wire swinging support 311 and a swinging shaft 312 installed in the wire swinging support 311, the bottom of the wire swinging support 311 is connected with the lapping machine 3 through a lifting rod 313, the swinging shaft 312 is uniformly distributed in the wire swinging support 311, and the bottom of the wire swinging support 311 is correspondingly provided with a swinging piece 314; the lapping machine 3 comprises a transmission net 32 at the top, a limiting guide hole 33 at the inlet end and a flat pressing roller 34 at the outlet end, a dust removing device 35 is installed at the bottom of the transmission net 32, and the dust removing mechanism 233 comprises a hopper structure 351 and a dust collector 352. The silk swinging machine 31 installed at the top of the spreading machine is characterized in that the height of cotton materials on the lapping machine 3 is adjusted through the swinging piece 314 which is hoisted by the silk swinging support 311 through the swinging shaft 312, the width of the cotton materials can be controlled by the limiting guide hole 33 which is arranged at the inlet end of the lapping machine 3, the thickness of the silk swinging machine 31 is controlled, the cotton materials which are adjusted are pressed by the flat pressing roller 34 at the outlet end, the dust removal device 35 is installed at the bottom of the conveying net 32, and the dust collector 352 collects the bottom of the lapping device through the hopper structure 351.
Referring to fig. 7, the glue sprayer 4, the dryer 5 and the dough ironing machine 6 are integrally formed, wherein a chain conveyor belt 41 penetrating through a corresponding box body is arranged, a plurality of supporting devices 43 are arranged on the chain conveyor belt 41, and an automatic glue spraying device 42 is arranged in the box body in the glue sprayer 4; a heating resistor 51 is arranged in the box body of the drying mechanism 5; a lifting ironing panel 61 is arranged in the box body of the noodle ironing mechanism 6, and a lifting baffle 62 is arranged among the glue sprayer 4, the dryer 5 and the noodle ironing mechanism 6. The cotton materials in the supporting device 43 are woven through the transmission of the chain conveying belt 41 in the glue sprayer 4, the drying machine 5 and the dough ironing machine 6, glue spraying, drying and dough ironing are respectively carried out, and efficient and rapid production is realized.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (10)
1. A far infrared antibacterial heating cotton is characterized in that: comprises far infrared fiber 1.5D50%, three-dimensional hollow 3D silicon 35% and Huiweisi 4D 15%; nano particles capable of emitting infrared rays are uniformly distributed in the far infrared fibers.
2. A production process flow for manufacturing the far infrared antibacterial heating cotton of claim 1 is characterized in that: comprises the steps of cotton opening, cotton carding, lapping, glue spraying, drying, dough ironing, cutting and packaging; the cotton opening comprises checking production operation proportion, accepting raw materials, setting a weigh scale cotton doffing weight, adjusting needle curtain speed, setting cotton doffing time, uniformly using recycled cotton, cleaning a machine table, maintaining and cleaning a dividing plate cotton ball; the cotton carding comprises setting feeding amount rotating speed and doffer (27) cotton collecting rotating speed, lubricating and cleaning shaft sleeve culture materials, judging whether the bottom leakage air exhaust is normal or not, and judging whether all safety protecting covers and emergency switches are normal or not; the lapping comprises setting the rotation speed of a bottom screen, setting variable frequency output data of each section of lapping, setting the position of a travel switch of each section of the lapping machine (3), and adjusting the positive and negative power of each section of the lapping machine (3); the glue spraying comprises the steps of taking glue according to a production operation list, adjusting the bubble of the glue according to a glue spraying proportion, adjusting the height of a spray rod, controlling and using glue recycling water, and detecting the content of finished glue; the drying comprises setting rotating speed data of each layer, adjusting control of air inlet and outlet quantity of each layer, paying attention to whether each layer of iron net is stained with cotton, checking whether the temperature meets the requirement before starting up, and lubricating by a windmill; the ironing surface comprises the steps of setting the rotating speed of the roller, adjusting the gap between the rollers, setting the oil temperature of the upper roller and the lower roller, judging whether the emergency switch action is normal or not, using a soft tool for cotton guiding and not using hands to guide the cotton; the cutting comprises the steps of setting the width of a finished product, the cutting length and the feeding and discharging speed according to a production operation sheet, paying attention to the pressure not to exceed 3kg, and enabling a blade to fall down and not to be aligned with a cutter to drill a seam; the packaging comprises paying attention to uniformity of the cotton web, packaging according to regulations, preventing damage to finished products in the packaging process, labeling and preventing damage to PE bags in the carrying process.
3. The production and processing flow of the far infrared antibacterial heating cotton according to claim 2 is characterized in that: the production and processing flow is that heating cotton raw materials are made into heating cotton finished products through a cotton opener (1), a carding machine (2), a lapping machine (3), a glue sprayer (4), a dryer (5), a dough ironing machine (6), a cutting machine and a packaging machine.
4. The production and processing flow of the far infrared antibacterial heating cotton according to claim 3 is characterized in that: the cotton opener (1) comprises a feeding mechanism (11), a cotton opener (1) mechanism and a driving mechanism; the cotton opener is characterized in that the feeding mechanism (11) comprises a transmission belt groove (111) and a feeding fixing plate (112), wherein supports (113) are mounted on two sides of the feeding fixing plate (112), the cotton opener (1) comprises a collecting roller (121), two ends of the collecting roller (121) are fixed on the supports (113), a collecting cavity (1211) is arranged inside the collecting roller (121), a strip-shaped opening (1212) is formed in the top of the collecting roller (121), the collecting roller (121) is rotatably connected with a cotton opening roller (122), cotton opening burrs (1221) are arrayed on the circumference of the cotton opening roller (122), and an electromagnetic roller body (1222) is rotatably mounted in a perforation hole between the cotton opening burrs (1221); one end of the cotton opening roller (122) is fixedly provided with a conducting ring (123), and the top of the conducting ring (123) is provided with a notch corresponding to the strip-shaped opening (1212) at the top of the collecting roller (121); the driving mechanism is arranged at one end far away from the conducting ring (123).
5. The production and processing flow of the far infrared antibacterial heating cotton according to claim 4 is characterized in that: the two ends of the electromagnetic roller body (1222) are rotatably connected with the cotton opening roller (122), one end, close to the conductive ring (123), of the electromagnetic roller body (1222) penetrates through the cotton opening roller (122) to be in contact with the conductive ring (123), and a contact groove body (1231) matched with the conductive ring (123) is arranged on the conductive ring (123).
6. The production and processing flow of the far infrared antibacterial heating cotton according to claim 3 is characterized in that: the end at opener (1) is installed in carding machine (2), including hopper (21) and the comb and parallel cotton fibers prior to spinning frame body (22) that connect gradually, wherein the discharge gate setting of hopper (21) is at the entry end of comb and parallel cotton fibers prior to spinning frame body (22), the cover is equipped with cover body (23) to the cover on comb and parallel cotton fibers prior to spinning frame body (22), including feed roller (24), licker-in (25), tin forest (26), doffer (27) and silver cylinder (28) that connect gradually in the comb and parallel cotton fibers prior to spinning frame body (22), apron (261) is installed at tin forest (26) top, and the end of apron (261) is equipped with and connects lid (262), connect lid (262) to set up the top at doffer (27).
7. The production and processing flow of the far infrared antibacterial heating cotton according to claim 6 is characterized in that: an air inlet fan (231) and an exhaust fan (232) are respectively installed at the end part and the tail part of the cover body (23), and a dust removal mechanism (233) is installed at the top part of the cover body (23).
8. The production and processing flow of the far infrared antibacterial heating cotton according to claim 6 is characterized in that: the licker-in (25) comprises a needle roller (251), a coarse sawtooth roller (252) and a fine sawtooth roller (253), the needle roller, the coarse sawtooth roller and the fine sawtooth roller are alternately distributed, an arc-shaped cover plate (254) is arranged on each roller, a dust suction mechanism (255) is arranged on the outer side of each arc-shaped cover plate (254), and a filter screen (256) is arranged at the output end of each dust suction mechanism (255).
9. The production and processing flow of the far infrared antibacterial heating cotton according to claim 3 is characterized in that: the front end of the net laying machine (3) is provided with a wire swinging machine (31), the wire swinging machine (31) is positioned above the net laying machine (3) and comprises a wire swinging support (311) and a swinging shaft (312) arranged in the wire swinging support (311), the bottom of the wire swinging support (311) is connected with the net laying machine (3) through a lifting rod (313), the swinging shaft (312) is uniformly distributed in the wire swinging support (311), and the bottom of the wire swinging support (311) is correspondingly provided with a swinging piece (314); lapping machine (3) are including the spacing guide hole (33) and the platen roller (34) of exit end of transmission net (32), entry end at top, dust collector (35) are installed to transmission net (32) bottom, and dust removal mechanism (233) include hopper structure (351) and dust catcher (352).
10. The production and processing flow of the far infrared antibacterial heating cotton according to claim 3 is characterized in that: the glue sprayer (4), the dryer (5) and the dough ironing machine (6) are integrally formed, wherein a chain conveyor belt (41) penetrating through a corresponding box body is arranged in the glue sprayer, a plurality of supporting devices (43) are arranged on the chain conveyor belt (41), and an automatic glue spraying device (42) is arranged in the box body in the glue sprayer (4); a heating resistor (51) is arranged in a box body of the dryer (5); a lifting ironing panel (61) is arranged in a box body of the noodle ironing machine (6), and a lifting baffle plate (62) is arranged among the glue sprayer (4), the dryer (5) and the noodle ironing machine (6).
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| CN202111218895.2A CN113862808A (en) | 2021-10-20 | 2021-10-20 | Far infrared antibacterial heating cotton and production and processing flow thereof |
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| CN202111218895.2A CN113862808A (en) | 2021-10-20 | 2021-10-20 | Far infrared antibacterial heating cotton and production and processing flow thereof |
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Application publication date: 20211231 |