CN115054014A - Down feather fluffing device for down jacket processing and fluffing method thereof - Google Patents
Down feather fluffing device for down jacket processing and fluffing method thereof Download PDFInfo
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- CN115054014A CN115054014A CN202210654033.2A CN202210654033A CN115054014A CN 115054014 A CN115054014 A CN 115054014A CN 202210654033 A CN202210654033 A CN 202210654033A CN 115054014 A CN115054014 A CN 115054014A
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H43/00—Other methods, machines or appliances
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/02—Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/02—Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
- B01D46/06—Particle separators, e.g. dust precipitators, having hollow filters made of flexible material with means keeping the working surfaces flat
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/88—Replacing filter elements
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Abstract
The invention discloses a down feather fluffing device for down jacket processing and a fluffing method thereof, and the device comprises a transportation frame, a feather patting box, a partition plate and a circulating fan, wherein the feather patting box is fixedly arranged on one side of the upper end of the partition plate, the inner wall of the feather patting box is rotatably connected with a connecting rotating rod along the other side above the partition plate, the upper end of the installation frame is fixedly provided with a driving motor, the output end of the driving motor is connected with a driving rod through a key groove, one end of the driving rod and two ends of the connecting rotating rod are respectively provided with an eccentric wheel, the eccentric wheels are fixedly connected with the driving rod and the connecting rotating rod through key grooves, an arc-shaped bucket is arranged right below the eccentric wheels, the lower end of the arc-shaped bucket is fixedly provided with a connecting plate, the lower end of the connecting plate is fixedly provided with a sliding rod, a reset spring is sleeved between the sliding rod and the partition plate, and the sliding rod is fixedly provided with a supporting plate along one end of the lower side of the partition plate. This straight-tooth spur gear forges with location sawtooth device has and claps the fine hair dynamics controllable, claps the effectual advantage that the fine hair is high, machining efficiency.
Description
Technical Field
The invention relates to the technical field of down jacket processing, in particular to a down feather bulking device for down jacket processing and a bulking method thereof.
Background
The jacket filled with down filling in the down coat (down coat) has a huge and mellow appearance. The down jacket generally has more than half of the amount of the duck down, and meanwhile, some fine feathers can be mixed, the duck down is cleaned and disinfected at high temperature, and then the down jacket is filled in clothes. The down jacket has the best warmth retention property. The down feather fluffing device is mostly worn by people in cold areas and is commonly used by polar investigators, and in the processing and manufacturing process of the down jacket, in order to ensure that filled down feather is more uniformly distributed in the inner fabric of the down jacket and improve the down feather fluffing effect of the down jacket, the down feather fluffing device is used for beating the down jacket;
however, the existing down feather patting device is difficult to control in patting down jackets, and the excessive force easily causes the inside air of the down jackets to be rapidly extruded and not to be discharged in time, so that the down jackets are damaged in the patting process, and the down feathers in the down jackets are spilled out.
Disclosure of Invention
The invention aims to provide a down feather fluffing device for down jacket processing and a fluffing method thereof, and aims to solve the problems that when the existing down feather patting device provided in the background art is used for patting down jackets, the patting force is difficult to control, and when the patting force is too large, air in the down jackets is easily extruded quickly and cannot be discharged in time, so that the down jackets are damaged in the patting process, down in the down jackets are spilled, the spilled down is light and difficult to collect, the working strength of workers is increased, the waste of the down jackets is caused, the patting force is too small, the down feather patting effect is poor, and the processing efficiency is low.
In order to achieve the purpose, the invention provides the following technical scheme: a down fluffing device for processing down jackets, which comprises a transportation frame, a down beating box, a clapboard and a circulating fan,
the installation frame is fixedly arranged on one side of the upper end of the partition plate, the inner wall of the fluff beating box is rotatably connected with a connecting rotating rod along the other side above the partition plate, a first driving motor is fixedly installed at the upper end of the installation frame, the output end of the first driving motor is connected with a driving rod through a key groove, eccentric wheels are arranged at one end of the driving rod and at two ends of the connecting rotating rod, the eccentric wheels are fixedly connected with the driving rod and the connecting rotating rod through key grooves, an arc bucket is arranged under the eccentric wheels, a connecting plate is fixed at the lower end of the arc bucket, a sliding rod is fixed at the lower end of the connecting plate, a reset spring is sleeved between the sliding rod and the partition plate, a support plate is fixed at one end of the lower side of the slide rod along the lower side of the partition plate, side plates are fixed at the front side and the rear side of the bottom of the support plate, and a beating plate is fixed at the lower end of the side plate;
the upper threaded pipe is connected with the air inlet head of the circulating fan in a penetrating manner, the outer wall of the upper threaded pipe is connected with an upper connecting cylinder through threaded meshing, the lower end of the upper connecting cylinder is rotatably connected with a lower connecting cylinder, fixing plates are fixed at the connecting positions of the inner wall of the upper connecting cylinder and the inner wall of the lower connecting cylinder, a dust filter bag is clamped between the two fixing plates, the inner wall of the lower end of the lower connecting cylinder is connected with a lower threaded pipe through threaded meshing, the lower end of the lower threaded pipe is connected with a filter box through threads, light sensors are symmetrically installed at the top of the inner wall of the filter box, an arc filter screen is fixed in the middle of the inner part of the filter box, cold light lamp holders are fixedly installed at the lower ends of two sides of the inner wall of the filter box, and a cold light lamp is installed at the power output end of the cold light lamp holders;
the corrugated pipe is connected with the air outlet head of the circulating fan in a penetrating manner, the lower end of the corrugated pipe is connected with a vent pipe in a penetrating manner, the other end of the vent pipe is connected with a gas distribution pipe in a penetrating manner, and the gas distribution pipe penetrates through the lower part of the beating plate.
Furthermore, the driving wheels are arranged at one end of the driving rod and at two ends of the connecting rotating rod, the driving wheels are fixedly connected with the driving rod and the connecting rotating rod through key grooves, and the driving wheels at the two transverse same sides are in transmission connection through a transmission belt.
Further, the baffle is fixed to be set up in clapping fine hair incasement wall middle part to baffle and slide bar sliding connection, and circulating fan fixed mounting is in baffle upper end middle part, and circulating fan highly is less than the drive belt, and the rose box is located between two clappers, and the rose box inner wall is fixed with the extinction board along arc filter screen below, and the rose box inner wall is fixed with along extinction board upper end and inhales the sound cotton in addition.
Further, the array of the bottom of the beating plate is fixed with buffer springs, the bottom of each buffer spring is fixed with a buffer plate, the bottom of each buffer plate is fixed with a silica gel bump, the air distribution pipe sequentially penetrates through the beating plate and the buffer plates, and the air distribution pipe is connected with the buffer plates in a sliding mode.
Furthermore, the conveying belt is transversely installed on the inner wall of the conveying frame, a conveying motor is fixedly installed on one side of the front end of the conveying frame, the output end of the conveying motor is fixedly connected with the conveying belt through a key groove, and the conveying belt is located below the buffer plate.
Further, the inner wall of the transportation frame is provided with an anti-pinch brush along the front end and the rear end above the transportation belt, and the anti-pinch brush is fixedly connected with the transportation frame.
Further, the array of transportation frame bottom is fixed with the supporting leg to the supporting leg lower extreme is installed and is removed the wheel, and removes the wheel and rotate with the supporting leg and be connected.
A fluffing method of a down fluffing device for down jacket processing comprises the following steps:
the method comprises the following steps: opening a transport motor, a first driving motor, a circulating fan, a cold light lamp and a light sensor, flatly laying down jackets to be patted on a transport belt, driving the transport belt to rotate by the transport motor, and driving the down jackets to pass below a down patting box by the transport belt;
step two: the output end of an opened first driving motor drives a driving rod, an eccentric wheel and a driving wheel to rotate, the eccentric wheel is in contact with an arc-shaped bucket in rotation, extrusion pushes the arc-shaped bucket to descend, the descending arc-shaped bucket pushes a sliding rod to descend through a connecting plate and drives a reset spring to extrude and deform, the sliding rod drives a beating plate to descend through a supporting plate and a side plate, the descending beating plate beats down coats below the beating plate, the beating plate resets under the drive of the reset spring after the eccentric wheel is in contact with the arc-shaped bucket in the rotation process, namely, the eccentric wheel rotates for one circle and drives the arc-shaped bucket to descend once, and the beating plate beats down coats the coats once;
step three: the rotating driving wheel drives the connecting rotating rod to rotate through the driving belt, so that the eccentric wheel on the connecting rotating rod is driven to rotate, the eccentric wheel drives the corresponding beating plates to beat the passing down jackets in the same way as the eccentric wheel on the driving rod, the two groups of beating plates beat simultaneously, air inside the down jackets circulates in the beating process, the down jackets are driven to move, and the down jackets are uniformly distributed in the down jackets;
step four: the started circulating fan drives air to circulate, so that air is sucked into the circulating fan through the filter box, the lower threaded pipe, the lower connecting cylinder, the upper connecting cylinder and the upper threaded pipe and then is sprayed out through the corrugated pipe, the vent pipe and the gas distribution pipe;
step five: if the down jacket accidentally spills down during flapping due to the working problem, the airflow drives the scattered down to move, the down is intercepted by the arc-shaped filter screen when passing through the arc-shaped filter screen, the down blocks the arc-shaped filter screen, the light transmittance of the arc-shaped filter screen is reduced, the light intensity of the cold light lamp received by the light sensor is reduced, and the light sensor immediately controls the first driving motor and the transportation motor to be turned off;
step six: the staff closes the back at transportation motor and a driving motor, takes off the down coat of spilled eiderdown to open the transportation motor again, continue to use circulating fan to adsorb the clearance to spilled eiderdown, treat all eiderdown clean-up backs all, take off the rose box, collect the eiderdown on the arc filter screen, reopen a driving motor after that, and tile another down coat of treating clapping the eiderdown on the conveyer belt, continue to clap the fine hair work.
Compared with the prior art, the invention has the beneficial effects that: the down feather patting device comprises a driving motor, an eccentric wheel, a patting plate, a reset spring, a ventilating pipe and a gas distributing pipe, wherein the driving motor is used for providing a power source for a driving rod and the eccentric wheel, the eccentric wheel is used for regularly moving up and down the punched arc hopper, the reset spring is used for matching with the eccentric wheel to drive the arc hopper to move up and down rhythmically, the eccentric wheel drives the arc hopper to descend one time each turn, the patting plate patts down jackets one time, the circulation of air inside the down jackets in the patting process drives down feathers to move uniformly in the down jackets, the ventilating pipe and the gas distributing pipe are used for guiding air sprayed out by the circulating fan, the air flow can be sprayed on the down jackets through the gas distributing pipe, the circulation of the air inside the down jackets is accelerated by utilizing the air flow, the down feathers can move in the down jackets, the patting effect of the patting plate can be ensured when the down jackets are patted lightly, the patting force is controllable, and the patting effect is good, the processing efficiency is high;
the fixed plate is used for fixing the dust filtering bag, dust on the down jacket is taken away by airflow, and the dust filtering bag is used for filtering dust in air entering the circulating fan and ensuring clean air to be sprayed out of the air distribution pipe;
the cold light lamp that sets up is used for sending light, make light can pass the arc filter screen by the optical line sensors perception, if down coat spills the eiderdown carelessly in patting because of the problem of doing the worker, the air current drives the eiderdown removal that flies off, the eiderdown is held back by the arc filter screen when the arc filter screen of process, the eiderdown blocks up the arc filter screen, reduce the light transmissivity of arc filter screen, the light intensity of the cold light lamp that optical line sensors received reduces, optical line sensors controls driving motor and transportation motor immediately and closes, the arc filter screen of setting is used for collecting spilled eiderdown, it is difficult to clear up to avoid the eiderdown to spatter all around, reduce the waste of eiderdown.
Drawings
FIG. 1 is a front cross-sectional view of the present invention;
FIG. 2 is a side cross-sectional view of the present invention;
FIG. 3 is a perspective view of the present invention;
FIG. 4 is a schematic view of the connection between the support plate and the buffer plate according to the present invention;
FIG. 5 is a schematic view of the internal structure of the filtration tank of the present invention;
fig. 6 is a cross-sectional view of the upper connector barrel and the lower connector barrel of the present invention.
In the figure: 1. a transport rack; 2. a velvet beating box; 3. a partition plate; 4. a mounting frame; 5. a circulating fan; 6. a first driving motor; 7. a drive rod; 8. an eccentric wheel; 9. an arc-shaped hopper; 10. a connecting plate; 11. a slide bar; 12. a support plate; 13. a side plate; 14. beating a plate; 15. a buffer spring; 16. a buffer plate; 17. connecting the rotating rod; 18. a driving wheel; 19. a transmission belt; 20. a return spring; 21. an upper threaded pipe; 22. an upper connecting cylinder; 23. a lower connecting cylinder; 24. a lower threaded pipe; 25. a filter box; 26. a cold light lamp holder; 27. a cold light lamp; 28. an arc-shaped filter screen; 29. a light sensor; 30. a bellows; 31. a breather pipe; 32. a gas distributing pipe; 33. a conveyor belt; 34. a transport motor; 35. supporting legs; 36. a moving wheel; 37. anti-pinch brush; 38. a fixing plate; 39. a dust filter bag; 40. a light absorption plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides a technical solution: a down fluffing device for down jacket processing, which comprises a transportation frame 1, a down beating box 2, a clapboard 3 and a circulating fan 5,
a mounting frame 4 which is fixedly arranged on one side of the upper end of the clapboard 3, a connecting rotating rod 17 is rotatably connected to the inner wall of the fluff beating box 2 along the other side above the clapboard 3, a driving motor 6 is fixedly arranged on the upper end of the mounting frame 4, the driving motor 6 is arranged for providing power source for a driving rod 7 and an eccentric wheel 8, the output end of the driving motor 6 is connected with the driving rod 7 through a key slot, the eccentric wheel 8 is arranged at one end of the driving rod 7 and two ends of the connecting rotating rod 17, the eccentric wheel 8, the driving rod 7 and the connecting rotating rod 17 are fixedly connected through key slots, the eccentric wheel 8 is arranged for regularly moving up and down the punching arc bucket 9, the arc bucket 9 is arranged under the eccentric wheel 8, a connecting plate 10 is fixed at the lower end of the arc bucket 9, a sliding rod 11 is fixed at the lower end of the connecting plate 10, and a reset spring 20 is sleeved between the sliding rod 11 and the clapboard 3, the reset spring 20 is used for matching with the eccentric wheel 8 to drive the arc-shaped bucket 9 to move up and down in a rhythmic manner, the supporting plate 12 is fixed at one end of the sliding rod 11 along the lower side of the partition plate 3, the side plates 13 are fixed at the front side and the rear side of the bottom of the supporting plate 12, the beating plate 14 is fixed at the lower end of the side plate 13, the arc-shaped bucket 9 is driven to descend once every circle of the eccentric wheel 8, the beating plate 14 beats the down jacket once, and the air inside the down jacket circulates in the beating process to drive the down in the down jacket to move so that the down is uniformly distributed in the down jacket;
an upper threaded pipe 21 which is connected with the air inlet head of the circulating fan 5 in a penetrating way, the outer wall of the upper threaded pipe 21 is connected with an upper connecting cylinder 22 through threaded engagement, the lower end of the upper connecting cylinder 22 is connected with a lower connecting cylinder 23 in a rotating way, fixing plates 38 are fixed at the junctions of the inner wall of the upper connecting cylinder 22 and the inner wall of the lower connecting cylinder 23, a dust filtering bag 39 is arranged for fixing a dust filtering bag 38, the dust filtering bag 39 is clamped between the two fixing plates 38, the dust filtering bag 39 is arranged for filtering dust in air entering the circulating fan 5 to ensure clean air sprayed out from the air distributing pipe 32, the inner wall of the lower end of the lower connecting cylinder 23 is connected with a lower threaded pipe 24 through threaded engagement, the lower end of the lower threaded pipe 24 is connected with a filter box 25 through threads, and the filter box 25, the lower threaded pipe 24, the lower connecting cylinder 23, the upper connecting cylinder 22 and the upper threaded pipe 21 are used for guiding circulating air, the light sensors 29 are symmetrically arranged on the top of the inner wall of the filter box 25, the light sensors 29 are used for sensing light changes, an arc-shaped filter screen 28 is fixed in the middle of the inner part of the filter box 25, the arc-shaped filter screen 28 is used for collecting spilled down, the down is prevented from being splashed and difficult to clean, waste of the down is reduced, cold light lamp holders 26 are fixedly arranged at the lower ends of two sides of the inner wall of the filter box 25, cold light lamps 27 are arranged at the power output ends of the cold light lamp holders 26, and the cold light lamps 27 are used for emitting light so that the light can penetrate through the arc-shaped filter screen 28 and can be sensed by the light sensors 29;
bellows 30, its through connection goes out the wind head at circulating fan 5, the bellows 30 that sets up can be flexible according to clapper 14's lift, and bellows 30 lower extreme through connection has breather pipe 31, and breather pipe 31 other end through connection has the trachea 32, and trachea 32 runs through to clapper 14 below, the breather pipe 31 and the trachea 32 that set up are used for leading to circulating fan 5 spun air, make the air current spray on down coat through trachea 32, utilize the air current to accelerate the circulation of the inside air of down coat, with higher speed down removes in down coat, guarantee that clapper 14 also can guarantee the bat fine hair effect when patting down coat gently, make the dynamics of patting the fine hair controllable, it is effectual to pat the fine hair, high in processing efficiency.
Referring to fig. 1 and 2, driving wheels 18 are respectively arranged at one end of the driving rod 7 and two ends of the connecting rotating rod 17, the driving wheels 18 are fixedly connected with the driving rod 7 and the connecting rotating rod 17 through key grooves, the two driving wheels 18 on the same lateral side are in transmission connection through a transmission belt 19, the arranged driving wheels 18 and the transmission belt 19 can drive eccentric wheels 8 on the connecting rotating rod 17 to rotate, and two beating plates 14 are utilized to beat down on the down jacket, so that the down beating efficiency is further improved, and the down beating effect is optimized.
Referring to fig. 1, 2 and 3, the partition board 3 is fixedly arranged in the middle of the inner wall of the flock beating box 2, the partition board 3 is slidably connected with the slide rod 11, the circulating fan 5 is fixedly arranged in the middle of the upper end of the partition board 3, the height of the circulating fan 5 is lower than that of the transmission belt 19, the filter box 25 is positioned between the two beating plates 14, the light absorbing plate 40 is fixed on the inner wall of the filter box 25 along the lower portion of the arc-shaped filter screen 28, the arranged light absorbing plate 40 can reduce the transmittance of the edge light of the arc-shaped filter screen 28, the phenomenon that the illumination intensity is changed obviously due to the fact that the edge light transmittance of the arc-shaped filter screen 28 is too high after down is concentrated in the middle of the arc-shaped filter screen 28 is avoided, the sensing precision of the light sensor 29 is improved, sound absorbing cotton is fixed on the upper end of the light absorbing plate 40 on the inner wall of the filter box 25, the arranged sound absorbing cotton can reduce the absorption of noise when air current passes through, and reduce the noise when the device runs.
Referring to fig. 1, 2 and 3, the bottom of the clapper 14 is fixed with the buffer springs 15 in an array manner, the bottom of the buffer springs 15 is fixed with the buffer plate 16, the bottom of the buffer plate 16 is fixed with the silica gel bumps, the air distribution pipe 32 sequentially penetrates through the clapper 14 and the buffer plate 16, the air distribution pipe 32 is slidably connected with the buffer plate 16, and the buffer plate 16 and the buffer springs 15 are arranged to make the contact process between the clapper 14 and the down jacket softer and reduce the damage of the clapper 14 to the down jacket.
Referring to fig. 1, 2 and 3, a conveying belt 33 is transversely installed on the inner wall of the conveying frame 1, a conveying motor 34 is fixedly installed on one side of the front end of the conveying frame 1, the output end of the conveying motor 34 is fixedly connected with the conveying belt 33 through a key slot, the conveying belt 33 is located below the buffer plate 16, and the conveying belt 33 is arranged to drive down jackets to pass through the down beating box 2.
Referring to fig. 1, 2 and 3, the inner wall of the transportation frame 1 is provided with the anti-pinch brush 37 along the front end and the rear end above the transportation belt 33, the anti-pinch brush 37 is fixedly connected with the transportation frame 1, and the anti-pinch brush 37 is arranged to prevent the down jackets from falling into the gap between the transportation frame 1 and the transportation belt 33 during the transportation and moving process, so as to ensure the processing safety.
Referring to fig. 1, 2 and 3, the bottom of the transportation frame 1 is fixed with support legs 35 in an array manner, and the lower ends of the support legs 35 are provided with moving wheels 36, and the moving wheels 36 are rotatably connected with the support legs 35, and the moving wheels 36 are arranged to facilitate the movement of the device by workers.
A fluffing method of a down fluffing device for down jacket processing comprises the following steps:
the method comprises the following steps: opening a transport motor 34, a first driving motor 6, a circulating fan 5, a cold light lamp 27 and a light sensor 29, flatly laying down jackets to be beaten on a transport belt 33, driving the transport belt 33 to rotate by the transport motor 34, and driving the down jackets to pass below a down beating box 2 by the transport belt 33;
step two: an output end of an opened first driving motor 6 drives a driving rod 7, an eccentric wheel 8 and a driving wheel 18 to rotate, after the eccentric wheel 8 is in contact with an arc-shaped bucket 9 in rotation, the arc-shaped bucket 9 is pushed to descend in an extruding mode, the descending arc-shaped bucket 9 pushes a sliding rod 11 to descend through a connecting plate 10 and drives a reset spring 20 to extrude and deform, the sliding rod 11 drives a beating plate 14 to descend through a supporting plate 12 and a side plate 13, the descending beating plate 14 beats down through the down beating plate 14, after the eccentric wheel 8 is in contact with the arc-shaped bucket 9 in a rotating process, the beating plate 14 resets under the driving of the reset spring 20, namely, the arc-shaped bucket 9 is driven to descend once every circle of the eccentric wheel 8, and the beating plate 14 beats down the down jackets;
step three: the rotating driving wheel 18 drives the connecting rotating rod 17 to rotate through the driving belt 19, so as to drive the eccentric wheel 8 on the connecting rotating rod 17 to rotate, the eccentric wheel 8 drives the corresponding beating plates 14 to beat the passing down jackets in the same way as the eccentric wheel 8 on the driving rod 7, the two groups of beating plates 14 beat simultaneously, and the air inside the down jackets circulates in the beating process to drive the down jackets to move, so that the down jackets are uniformly distributed in the down jackets;
step four: the started circulating fan 5 drives air to circulate, so that air is sucked into the circulating fan 5 through the filter box 25, the lower threaded pipe 24, the lower connecting cylinder 23, the upper connecting cylinder 22 and the upper threaded pipe 21 and then is sprayed out through the corrugated pipe 30, the vent pipe 31 and the air distribution pipe 32, in the process, dust on the down jacket is taken away by air flow, the dust is intercepted by the dust filtering bag 39 when the air flow passes through the upper connecting cylinder 22, the sprayed air flow accelerates the circulation of air in the down jacket, and the movement of the down jacket is accelerated;
step five: if the down jacket accidentally spills down during beating due to the working problem, the airflow drives the scattered down to move, the down is intercepted by the arc-shaped filter screen 28 when passing through the arc-shaped filter screen 28, the down blocks the arc-shaped filter screen 28, the light transmittance of the arc-shaped filter screen 28 is reduced, the light intensity of the cold light lamp 27 received by the light sensor 29 is reduced, and the light sensor 29 immediately controls the first driving motor 6 and the transportation motor 34 to be turned off;
step six: the staff closes the back at transportation motor 34 and driving motor 6, takes off the down coat of spilled eiderdown, and reopen transportation motor 34, continues to use circulating fan 5 to adsorb the clearance to spilled eiderdown, treats all eiderdown clean backs, takes off rose box 25, collects the eiderdown on the arc filter screen 28, reopens driving motor 6 after that to another down coat of treating the bat eiderdown of tiling on transport area 33, continue to clap the fine hair work.
The working principle is as follows: the transport motor 34, the first driving motor 6, the circulating fan 5, the cold light lamp 27 and the light sensor 29 are turned on, the down jackets to be beaten are flatly laid on the transport belt 33, the transport motor 34 drives the transport belt 33 to rotate, the transport belt 33 drives the down jackets to pass below the down beating box 2, the output end of the turned-on first driving motor 6 drives the driving rod 7, the eccentric wheel 8 and the driving wheel 18 to rotate, the eccentric wheel 8 contacts with the arc bucket 9 in rotation and pushes the arc bucket 9 to descend, the descending arc bucket 9 pushes the sliding rod 11 to descend through the connecting plate 10 and drives the reset spring 20 to extrude and deform, the sliding rod 11 drives the beating plate 14 to descend through the supporting plate 12 and the side plate 13, the descending beating plate 14 beats the down jackets down below the beating plate 14, after the eccentric wheel 8 releases the contact with the arc bucket 9 in rotation, the beating plate 14 resets under the drive of the reset spring 20, namely, every time the eccentric wheel 8 rotates one circle, the arc-shaped bucket 9 is driven to descend once, the clapper plates 14 flap the down jackets once, the rotating driving wheel 18 drives the connecting rotary rod 17 to rotate through the driving belt 19, thereby driving the eccentric wheel 8 on the connecting rotary rod 17 to rotate, the eccentric wheel 8 drives the corresponding clapper plates 14 to flap the passing down jackets in the same way as the eccentric wheel 8 on the driving rod 7, two groups of clapper plates 14 flap simultaneously, the circulation of air inside the down jackets in the beating process drives the movement of the down jackets so as to ensure that the down jackets are uniformly distributed in the down jackets, the started circulating fan 5 drives the circulation of air, so that the air is sucked into the circulating fan 5 by the filter box 25, the lower threaded pipe 24, the lower connecting cylinder 23, the upper connecting cylinder 22 and the upper threaded pipe 21 and is then sprayed out by the corrugated pipe 30, the vent pipe 31 and the air distribution pipe 32, and the dust on the down jackets is taken away by air flow in the process, dust is intercepted by the dust filtering bag 39 when the air current passes through the upper connecting cylinder 22, the ejected air current accelerates the circulation of air inside the down jacket, the down jacket moves in the down jacket, if the down jacket accidentally spills down during flapping due to workmanship problems, the air current drives the scattered down to move, the down jacket is intercepted by the arc-shaped filter screen 28 when passing through the arc-shaped filter screen 28, the down jacket blocks the arc-shaped filter screen 28, the light transmittance of the arc-shaped filter screen 28 is reduced, the light intensity of the cold light lamp 27 received by the light sensor 29 is reduced, the light sensor 29 immediately controls the first driving motor 6 and the transportation motor 34 to be closed, a worker takes down the spilled down jacket after the transportation motor 34 and the first driving motor 6 are closed, and starts the transmission motor 34 again, continues to use the circulating fan 5 to adsorb and clean the spilled down jacket, and takes down the filter box 25 after all the down jacket is cleaned up, the down feather on the arc-shaped filter screen 28 is collected, then the first driving motor 6 is started again, another down jacket to be beaten is laid on the conveying belt 33, and the down feather beating work is continued.
Those not described in detail in this specification are within the skill of the art.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a fluffy device of eiderdown for down coat processing, includes transportation frame (1), claps fine hair case (2), baffle (3) and circulating fan (5), its characterized in that:
the installation frame (4) is fixedly arranged on one side of the upper end of the partition plate (3), the inner wall of the velvet beating box (2) is rotatably connected with a connecting rotating rod (17) along the other side above the partition plate (3), a driving motor (6) is fixedly installed at the upper end of the installation frame (4), the output end of the driving motor (6) is connected with a driving rod (7) through a key slot, eccentric wheels (8) are arranged at one end of the driving rod (7) and two ends of the connecting rotating rod (17), the eccentric wheels (8) are fixedly connected with the driving rod (7) and the connecting rotating rod (17) through key slots, an arc bucket (9) is arranged under the eccentric wheels (8), a connecting plate (10) is fixed at the lower end of the arc bucket (9), a sliding rod (11) is fixed at the lower end of the connecting plate (10), and a reset spring (20) is sleeved between the sliding rod (11) and the partition plate (3), a support plate (12) is fixed at one end of the sliding rod (11) along the lower side of the partition plate (3), side plates (13) are fixed at the front side and the rear side of the bottom of the support plate (12), and a beating plate (14) is fixed at the lower end of each side plate (13);
an upper threaded pipe (21) which is connected with the air inlet head of the circulating fan (5) in a penetrating way, the outer wall of the upper threaded pipe (21) is connected with an upper connecting cylinder (22) through thread meshing, the lower end of the upper connecting cylinder (22) is connected with a lower connecting cylinder (23) in a rotating way, the junction between the inner wall of the upper connecting cylinder (22) and the inner wall of the lower connecting cylinder (23) is fixed with a fixing plate (38), a dust filtering bag (39) is clamped between the two fixing plates (38), the inner wall of the lower end of the lower connecting cylinder (23) is connected with a lower threaded pipe (24) through thread meshing, the lower end of the lower threaded pipe (24) is connected with a filter box (25) through thread, the top of the inner wall of the filter box (25) is symmetrically provided with light sensors (29), the middle of the inner part of the filter box (25) is fixed with an arc-shaped filter screen (28), and the lower ends of two sides of the inner wall of the filter box (25) are fixedly provided with cold light lamp holders (26), a cold light lamp (27) is arranged at the electric output end of the cold light lamp holder (26);
and the corrugated pipe (30) is connected with the air outlet head of the circulating fan (5) in a penetrating manner, the lower end of the corrugated pipe (30) is connected with a vent pipe (31) in a penetrating manner, the other end of the vent pipe (31) is connected with a gas distribution pipe (32) in a penetrating manner, and the gas distribution pipe (32) penetrates below the beating plate (14).
2. The down fluffing apparatus of claim 1, wherein: and the driving wheels (18) are arranged at one end of the driving rod (7) and two ends of the connecting rotating rod (17), the driving wheels (18) are fixedly connected with the driving rod (7) and the connecting rotating rod (17) through keyways, and the two driving wheels (18) on the same transverse side are in transmission connection through a transmission belt (19).
3. The down fluffing apparatus for down jacket processing according to claim 2, wherein: baffle (3) are fixed to be set up in clapping fine hair case (2) inner wall middle part, and baffle (3) and slide bar (11) sliding connection, and circulating fan (5) fixed mounting is in baffle (3) upper end middle part, and circulating fan (5) highly is less than drive belt (19), and rose box (25) are located two and clap between board (14), and rose box (25) inner wall is fixed with board (40) of inhaling along arc filter screen (28) below, and rose box (25) inner wall is fixed with the sound cotton of inhaling along board (40) upper end.
4. A down bulking device for down jacket processing as claimed in claim 3, wherein: buffer springs (15) are fixed at the bottom of the beating plate (14) in an array mode, a buffer plate (16) is fixed at the bottom of the buffer springs (15), silica gel bumps are fixed at the bottom of the buffer plate (16), the air distribution pipe (32) sequentially penetrates through the beating plate (14) and the buffer plate (16), and the air distribution pipe (32) is connected with the buffer plate (16) in a sliding mode.
5. The down fluffing apparatus of claim 4, wherein: transport frame (1) inner wall transversely installs transportation area (33), transports frame (1) front end one side fixed mounting moreover and has transportation motor (34) to transportation motor (34) output passes through keyway fixed connection with transportation area (33), and transports area (33) and is located buffer board (16) below.
6. The down fluffing apparatus of claim 5, wherein: the inner wall of the transportation frame (1) is provided with an anti-pinch brush (37) along the front end and the rear end above the transportation belt (33), and the anti-pinch brush (37) is fixedly connected with the transportation frame (1).
7. The down fluffing apparatus of claim 6, wherein: the bottom of the transportation frame (1) is fixed with support legs (35) in an array mode, the lower ends of the support legs (35) are provided with moving wheels (36), and the moving wheels (36) are rotatably connected with the support legs (35).
8. A fluffing method of a down fluffing device for down jacket processing, which is realized based on the down fluffing device for down jacket processing claimed in claim 7, and is characterized by comprising the following steps:
the method comprises the following steps: opening a conveying motor (34), a first driving motor (6), a circulating fan (5), a cold light lamp (27) and a light sensor (29), flatly laying down coats to be patted on a conveying belt (33), driving the conveying belt (33) to rotate by the conveying motor (34), and driving the down coats to pass below a down patting box (2) by the conveying belt (33);
step two: the output end of the started first driving motor (6) drives the driving rod (7), the eccentric wheel (8) and the driving wheel (18) to rotate, after the eccentric wheel (8) contacts the arc-shaped bucket (9) in the rotation process, the arc bucket (9) is pushed to descend by extrusion, the descending arc bucket (9) pushes the sliding rod (11) to descend through the connecting plate (10), and drives the reset spring (20) to extrude and deform, the slide rod (11) drives the beating plate (14) to descend through the supporting plate (12) and the side plate (13), the descending beating plate (14) beats down jackets passing through the lower part of the beating plate (14), the beating plate (14) resets under the drive of the reset spring (20) after the eccentric wheel (8) releases the contact with the arc-shaped bucket (9) in the rotating process, namely, the arc-shaped bucket (9) is driven to descend once every time the eccentric wheel (8) rotates for one circle, and the beating plate (14) beats the down jacket once;
step three: the rotating transmission wheel (18) drives the connecting rotating rod (17) to rotate through the transmission belt (19), so that an eccentric wheel (8) on the connecting rotating rod (17) is driven to rotate, the eccentric wheel (8) drives corresponding beating plates (14) to beat the passing down jackets in the same way as the eccentric wheel (8) on the driving rod (7), the two groups of beating plates (14) beat simultaneously, and the circulation of air inside the down jackets in the beating process drives the down jackets to move so that the down jackets are uniformly distributed in the down jackets;
step four: the started circulating fan (5) drives air to circulate, so that air is sucked into the circulating fan (5) through the filter box (25), the lower threaded pipe (24), the lower connecting cylinder (23), the upper connecting cylinder (22) and the upper threaded pipe (21) and then is ejected out of the corrugated pipe (30), the vent pipe (31) and the air distribution pipe (32), in the process, dust on the down jacket is taken away by airflow, the dust is intercepted by the dust filter bag (39) when the airflow passes through the upper connecting cylinder (22), the ejected airflow accelerates the circulation of air inside the down jacket, and the movement of the down jacket is accelerated;
step five: if the down jackets carelessly spill down feather in flapping due to the working problem, airflow drives the scattered down feather to move, the down feather is intercepted by the arc-shaped filter screen (28) when passing through the arc-shaped filter screen (28), the down feather blocks the arc-shaped filter screen (28), the light transmittance of the arc-shaped filter screen (28) is reduced, the light intensity of the cold light lamp (27) received by the light sensor (29) is reduced, and the light sensor (29) immediately controls the first driving motor (6) and the transportation motor (34) to be closed;
step six: the staff closes the back at transportation motor (34) and driving motor (6), takes off the down coat of spilled eiderdown to reopen transportation motor (34), continue to use circulating fan (5) to adsorb the clearance to spilled eiderdown, treat all eiderdown equal clean up backs, take off rose box (25), collect the eiderdown on arc filter screen (28), reopen driving motor (6) after that, and the down coat of another wait to clap the fine hair of beating the fine hair of tiling on transport area (33), continue to clap the fine hair work.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210654033.2A CN115054014A (en) | 2022-06-09 | 2022-06-09 | Down feather fluffing device for down jacket processing and fluffing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210654033.2A CN115054014A (en) | 2022-06-09 | 2022-06-09 | Down feather fluffing device for down jacket processing and fluffing method thereof |
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| Publication Number | Publication Date |
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| CN115054014A true CN115054014A (en) | 2022-09-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210654033.2A Pending CN115054014A (en) | 2022-06-09 | 2022-06-09 | Down feather fluffing device for down jacket processing and fluffing method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116380776A (en) * | 2023-06-06 | 2023-07-04 | 青州市坦博尔服饰股份有限公司 | Fluffiness testing instrument based on down production and manufacturing |
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2022
- 2022-06-09 CN CN202210654033.2A patent/CN115054014A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116380776A (en) * | 2023-06-06 | 2023-07-04 | 青州市坦博尔服饰股份有限公司 | Fluffiness testing instrument based on down production and manufacturing |
| CN116380776B (en) * | 2023-06-06 | 2023-08-08 | 青州市坦博尔服饰股份有限公司 | Fluffiness testing instrument based on down production and manufacturing |
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