CN107326567A - A kind of energy-saving textile cloth material cleaning device - Google Patents
A kind of energy-saving textile cloth material cleaning device Download PDFInfo
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- CN107326567A CN107326567A CN201710746197.7A CN201710746197A CN107326567A CN 107326567 A CN107326567 A CN 107326567A CN 201710746197 A CN201710746197 A CN 201710746197A CN 107326567 A CN107326567 A CN 107326567A
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Disinfection or sterilisation of materials or objects, in general; Accessories therefor
- A61L2/02—Disinfection or sterilisation of materials or objects, in general; Accessories therefor using physical processes
- A61L2/08—Radiation
- A61L2/10—Ultraviolet [UV] radiation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2103/00—Materials or objects being the target of disinfection or sterilisation
- A61L2103/50—Textiles, e.g. bedwear or towels
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Health & Medical Sciences (AREA)
- Epidemiology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Cleaning In General (AREA)
Abstract
本发明公开了一种节能型纺织布料清洗装置,包括壳体,壳体的内腔从左往右依次设有清洗室、烘干室和消菌室,壳体左侧面的固定架上通过定轴固定连接有进料辊,壳体右侧面的固定架上通过定轴固定连接有出料辊,壳体的左侧面上方开设有进料口,壳体的右侧面上方开设有出料口,壳体的上表面固定连接有贮水箱,贮水箱的左侧面底部固定连接有输水管,输水管上固定连接有增压泵。本发明提供了一种节能型纺织布料清洗装置,具有将布料进行彻底清洗消毒的优点,具有循环利用清洗液防止水体污染的有效,还具有将烘干室内的热量进行有效利用的优点,解决了现有纺织布料浪费能源和清洗不彻底的问题。
The invention discloses an energy-saving textile cloth cleaning device, which comprises a casing, the inner cavity of the casing is sequentially provided with a cleaning chamber, a drying chamber and a sterilization chamber from left to right, and the fixed frame on the left side of the casing passes through The fixed shaft is fixedly connected with the feed roller, the fixed frame on the right side of the housing is fixedly connected with the discharge roller through the fixed shaft, the upper left side of the housing is provided with a feed inlet, and the upper right side of the housing is provided with a The discharge port is fixedly connected with a water storage tank on the upper surface of the shell, and the bottom of the left side of the water storage tank is fixedly connected with a water delivery pipe, and a booster pump is fixedly connected with the water delivery pipe. The invention provides an energy-saving textile cloth cleaning device, which has the advantages of thoroughly cleaning and disinfecting the cloth, is effective in recycling the cleaning liquid to prevent water pollution, and has the advantage of effectively utilizing the heat in the drying chamber, solving the problem of The problems of waste of energy and incomplete cleaning of existing textile fabrics.
Description
技术领域technical field
本发明涉及纺织机械技术领域,具体为一种节能型纺织布料清洗装置。The invention relates to the technical field of textile machinery, in particular to an energy-saving textile cloth cleaning device.
背景技术Background technique
纺织机与人们的生活息息相关,因为人们穿的衣物以及睡觉用的棉被等布料都有纺织机的功劳,从而纺织机的维护显得十分重要,纺织原意是取自纺纱与织布的总称,但是随着纺织知识体系和学科体系的不断发展和完善,特别是非织造纺织材料和三维复合编织等技术产生后,现在的纺织已经不仅是传统的手工纺纱和织布,也包括无纺布技术,现代三维编织技术,现代静电纳米成网技术等生产的服装用、产业用和装饰用纺织品,所以现代纺织是指一种纤维或纤维集合体的多尺度结构加工技术,中国古代的纺织与印染技术具有非常悠久的历史,早在原始社会时期,古人为了适应气候的变化,已懂得就地取材,利用自然资源作为纺织和印染的原料,以及制造简单的手工纺织工具,直至今天,日常生活中的服装、安全气囊和窗帘地毯都是纺织和印染技术的产物,在对布料进行纺织后需要对布料进行清洗操作。Textile machines are closely related to people's lives, because the clothes people wear and the quilts used for sleeping are all contributed by textile machines, so the maintenance of textile machines is very important. The original meaning of textile is taken from the general term of spinning and weaving. However, with the continuous development and improvement of the textile knowledge system and subject system, especially after the emergence of technologies such as non-woven textile materials and three-dimensional composite weaving, the current textile is not only the traditional hand spinning and weaving, but also non-woven technology. , modern three-dimensional weaving technology, modern electrostatic nano-netting technology and other clothing, industrial and decorative textiles, so modern textile refers to a multi-scale structure processing technology of fibers or fiber aggregates, ancient Chinese textile and printing and dyeing Technology has a very long history. As early as in the primitive society, in order to adapt to climate change, the ancients knew how to obtain local materials, use natural resources as raw materials for textile and printing and dyeing, and manufacture simple hand-woven textile tools. Until today, in daily life High-quality clothing, airbags and curtain carpets are all products of weaving and printing and dyeing technology. Cloths need to be cleaned after weaving.
但现有的纺织布料在加工结束后,需要进行清洗,但现有的纺织布料清洗装置在清洗时浪费大量的水资源,且清洗后的废水直接排放易造成水体污染,在清洗过后对布料烘干的热量直接排放造成热能浪费,浪费电能,且清洗装置已存在清洗不彻底的问题。However, the existing textile cloth needs to be cleaned after processing, but the existing textile cloth cleaning device wastes a lot of water resources during cleaning, and the direct discharge of the cleaned waste water is easy to cause water pollution, and the cloth is dried after cleaning. The direct discharge of dry heat results in a waste of heat energy and a waste of electric energy, and the cleaning device already has the problem of incomplete cleaning.
发明内容Contents of the invention
(一)解决的技术问题(1) Solved technical problems
针对现有技术的不足,本发明提供了一种节能型纺织布料清洗装置,具有将布料进行彻底清洗消毒的优点,具有循环利用清洗液防止水体污染的有效,还具有将烘干室内的热量进行有效利用的优点,解决了现有纺织布料浪费能源和清洗不彻底的问题。Aiming at the deficiencies of the prior art, the present invention provides an energy-saving textile cloth cleaning device, which has the advantages of thoroughly cleaning and disinfecting the cloth, is effective in recycling the cleaning liquid to prevent water pollution, and also has the function of reducing the heat in the drying chamber. The advantage of effective utilization solves the problems of energy waste and incomplete cleaning of existing textile fabrics.
(二)技术方案(2) Technical solution
为实现上述目的,本发明提供如下技术方案:一种节能型纺织布料清洗装置,包括壳体,所述壳体的内腔从左往右依次设有清洗室、烘干室和消菌室,所述壳体左侧面的固定架上通过定轴固定连接有进料辊,所述壳体右侧面的固定架上通过定轴固定连接有出料辊,所述壳体的左侧面上方开设有进料口,所述壳体的右侧面上方开设有出料口,所述壳体的上表面固定连接有贮水箱,所述贮水箱的左侧面底部固定连接有输水管,所述输水管上固定连接有增压泵,所述输水管远离贮水箱的一端贯穿壳体的上表面并通过多通管固定连接有冲洗喷头,所述壳体的内腔底部固定连接有刷洗箱,所述刷洗箱的两侧内壁之间固定连接有隔板,所述刷洗箱的内腔底部右侧固定连接有驱动电机,所述驱动电机的输出轴通过联轴器和减速器固定连接有转换轴,所述刷洗箱的内腔底部固定连接有转换座,所述转换轴的末端通过轴承底座固定连接在转换座上,所述转换轴上套接有第一锥齿轮,所述第一锥齿轮的上方啮合有第二锥齿轮,所述第二锥齿轮的内侧插接有主动轴,所述主动轴远离第二锥齿轮的一端贯穿转换座的顶部、隔板的下表面和刷洗箱的内腔顶部并通过连接器固定连接有刷洗转盘,所述刷洗转盘的顶部固定连接有毛刷,所述主动轴在隔板上方的部分套接有两个主动轮,所述隔板的上表面两侧均通过轴承底座活动连接有从动轴,两个从动轴远离隔板的一端均贯穿刷洗箱的内腔顶部并通过连接器固定连接有刷洗转盘和毛刷,两个从动轴上均套接有从动轮,两个主动轮分别与两个从动轮通过传动皮带传动连接,所述刷洗箱的上表面右侧开设有集水槽,所述集水槽的内侧底部固定连接有排水管,排水管的末端贯穿刷洗箱的上表面并固定连接有净化箱,所述净化箱底部固定连接的连通管贯穿隔板的上表面并固定连接有单向循环泵所述单向循环泵的出水口固定连接有回水管,所述回水管远离单向循环泵的一端贯穿刷洗箱的内腔左侧面和壳体的左侧内壁并固定连接在贮水箱的左侧面上方,所述烘干室包括风机,所述风机位于壳体的底部,所述风机的鼓风管贯穿壳体的底部并通过分流管固定连接有烘干管,所述烘干管的内侧固定连接有加热丝,所述壳体的内腔顶部开设有通气口,所述通气口上固定连接有散热管,所述散热管贯穿贮水箱的底部和贮水箱的内腔顶部,所述壳体的内腔顶部右侧固定连接有紫外线灯,所述进料辊上连接有布料,所述布料从进料口导入壳体,从左往右依次通过清洗室、烘干室、消菌室和出料口并连接在出料辊上。In order to achieve the above object, the present invention provides the following technical solutions: an energy-saving textile cloth cleaning device, including a housing, the inner cavity of the housing is sequentially provided with a cleaning chamber, a drying chamber and a sterilization chamber from left to right, The feed roller is fixedly connected to the fixed frame on the left side of the housing through a fixed shaft, and the discharge roller is fixedly connected to the fixed frame on the right side of the housing through a fixed shaft. A feed inlet is opened on the top, a discharge opening is opened above the right side of the housing, a water storage tank is fixedly connected to the upper surface of the housing, and a water delivery pipe is fixedly connected to the bottom of the left side of the water storage tank. The water delivery pipe is fixedly connected with a booster pump, and the end of the water delivery pipe away from the water storage tank runs through the upper surface of the housing and is fixedly connected with a flushing nozzle through a multi-way pipe, and the bottom of the inner cavity of the housing is fixedly connected with a brush cleaning nozzle. box, the inner walls on both sides of the scrubbing box are fixedly connected with partitions, the bottom right side of the inner cavity of the scrubbing box is fixedly connected with a driving motor, and the output shaft of the driving motor is fixedly connected through a coupling and a reducer There is a conversion shaft, the bottom of the inner cavity of the scrubbing box is fixedly connected with a conversion seat, the end of the conversion shaft is fixedly connected to the conversion seat through a bearing base, the first bevel gear is sleeved on the conversion shaft, and the first bevel gear is sleeved on the conversion shaft. A second bevel gear is meshed above a bevel gear, and a drive shaft is plugged into the inside of the second bevel gear, and the end of the drive shaft away from the second bevel gear runs through the top of the conversion seat, the lower surface of the partition and the brushing The top of the inner cavity of the box is fixedly connected with a scrubbing turntable through a connector, the top of the scrubbing turntable is fixedly connected with a brush, and the part of the driving shaft above the partition is sleeved with two driving wheels. Both sides of the upper surface are movably connected with driven shafts through bearing bases. The ends of the two driven shafts away from the partition both pass through the top of the inner cavity of the scrubbing box and are fixedly connected with the scrubbing turntable and brushes through connectors. The two driven shafts Driven wheels are sleeved on the shafts, and the two driving wheels are respectively connected to the two driven wheels through transmission belts. A water collection tank is provided on the right side of the upper surface of the scrubbing box, and the inner bottom of the water collection tank is fixedly connected with a drainage system. The end of the drain pipe runs through the upper surface of the scrubbing box and is fixedly connected to the purification box, and the connecting pipe fixedly connected to the bottom of the purification box runs through the upper surface of the partition and is fixedly connected to the one-way circulation pump. The water outlet is fixedly connected with a return pipe, and the end of the return pipe away from the one-way circulation pump runs through the left side of the inner cavity of the scrubbing box and the left inner wall of the housing and is fixedly connected above the left side of the water storage tank. The drying chamber includes a fan, the fan is located at the bottom of the housing, the blast pipe of the fan runs through the bottom of the housing and is fixedly connected with a drying pipe through a diversion pipe, and a heating wire is fixedly connected to the inner side of the drying pipe, The top of the inner cavity of the housing is provided with an air vent, and a heat dissipation pipe is fixedly connected to the air vent. The heat dissipation pipe runs through the bottom of the water storage tank and the top of the inner cavity of the water storage tank. The ultraviolet lamp is fixedly connected, and the cloth is connected to the feeding roller, and the cloth is introduced into the casing from the feeding port, passes through the cleaning room, the drying room, the sterilizing room and the discharge port from left to right, and is connected to the on the discharge roller.
优选的,所述进料辊位于进料口的正左侧,出料辊位于出料口的正右侧,且进料辊和出料辊的中心在同一水平线上。Preferably, the feed roller is located on the right side of the feed inlet, the discharge roller is located on the right side of the discharge outlet, and the centers of the feed roller and the discharge roller are on the same horizontal line.
优选的,所述冲洗喷头的数量为六个,六个冲洗喷头均匀分布在壳体的内腔顶部,六个冲洗喷头位于刷洗箱的正上方。Preferably, the number of the flushing nozzles is six, the six flushing nozzles are evenly distributed on the top of the inner cavity of the housing, and the six flushing nozzles are located directly above the scrubbing box.
优选的,所述烘干管的数量为五个,五个烘干管均匀分布在壳体的内腔底部,烘干管与加热丝为一一对应设置。Preferably, the number of the drying pipes is five, and the five drying pipes are evenly distributed at the bottom of the inner cavity of the casing, and the drying pipes and the heating wires are set in one-to-one correspondence.
优选的,所述通气口均匀分布在壳体内腔顶部,且通气口与散热管为一一对应设置。Preferably, the air vents are evenly distributed on the top of the inner cavity of the casing, and the air vents and the heat dissipation pipes are provided in one-to-one correspondence.
优选的,所述紫外线灯的数量为三个,三个紫外线灯均匀分布在壳体的内腔顶部。Preferably, the number of the ultraviolet lamps is three, and the three ultraviolet lamps are evenly distributed on the top of the inner cavity of the casing.
优选的,所述主动轴两侧的从动轴关于主动轴左右对称设置。Preferably, the driven shafts on both sides of the driving shaft are symmetrically arranged left and right with respect to the driving shaft.
优选的,所述主动轴和从动轴顶端的刷洗转盘在同一水平线上。Preferably, the scrubbing discs at the tops of the driving shaft and the driven shaft are on the same horizontal line.
(三)有益效果(3) Beneficial effects
本发明提供了一种节能型纺织布料清洗装置。具备以下有益效果:The invention provides an energy-saving textile cloth cleaning device. Has the following beneficial effects:
(1)本发明通过设置贮水箱、输水管、增压泵、冲洗喷头和刷洗箱相互配合,在对布料进行清洗室后,贮水箱内的清洗液,通过输水管和冲洗喷头对铺开的布料进行冲洗,增压泵增大输水管内的水流速度,驱动电机启动,驱动电机的输出轴通过联轴器和减速器带动第一锥齿轮旋转,第一锥齿轮带动第二锥齿轮旋转,第二锥齿轮带动主动轴旋转,主动轴上的主动轮通过传动皮带带动从动轮旋转,从而带动两个从动轴旋转,从而带动刷洗转盘和毛刷对布料进行刷洗,对布料同时进行冲洗和刷洗,有效的将布料彻底清洗,解决了传统布料清洗装置清洗不彻底的问题。(1) The present invention coordinates mutually by arranging water storage tank, water delivery pipe, booster pump, flushing nozzle and scrubbing box, after cloth is cleaned, the cleaning liquid in the water storage tank, through water delivery pipe and flushing nozzle, is spread out. The cloth is washed, the booster pump increases the water flow velocity in the water pipe, the drive motor starts, the output shaft of the drive motor drives the first bevel gear to rotate through the coupling and reducer, and the first bevel gear drives the second bevel gear to rotate. The second bevel gear drives the driving shaft to rotate, and the driving wheel on the driving shaft drives the driven wheel to rotate through the transmission belt, thereby driving the two driven shafts to rotate, thereby driving the scrubbing turntable and the brush to scrub the cloth, and the cloth is rinsed and washed at the same time. Brushing can effectively clean the cloth thoroughly, which solves the problem of incomplete cleaning of traditional cloth cleaning devices.
(2)本发明通过设置集水槽、排水管、净化箱、单向循环泵和回水管相互配合,集水槽将布料进行清洗后的净化液进行收集,通过排水管排入净化箱对清洗后的废水进行过滤净化,再通过单向循环泵将过滤后的净化液通过回水管注入贮水箱,有效的利用净化液,实现水资源的重复利用,解决了净化废液直接排出造成水体污染的问题。(2) The present invention cooperates mutually by arranging sump, drainpipe, purification box, one-way circulation pump and return pipe, and sump collects the purified liquid after cloth is cleaned, discharges into purification box through drainpipe to clean the The waste water is filtered and purified, and then the filtered purified liquid is injected into the water storage tank through the return pipe through the one-way circulating pump, the purified liquid is effectively used, the reuse of water resources is realized, and the problem of water pollution caused by the direct discharge of the purified waste liquid is solved.
(3)本发明通过设置风机、分流管、烘干管和加热丝相互配合,在进行清洗后的布料在驱动装置的拉动下,通过烘干室,风机排出的气流通过烘干管排出,在加热丝的加热下,将热气流排出,对布料进行烘干,有效的加速布料的烘干速度,解决了布料清洗后烘干速度慢的问题。(3) The present invention cooperates mutually by arranging blower fan, shunt pipe, drying pipe and heating wire, and the cloth after cleaning passes through drying chamber under the pull of driving device, and the airflow discharged by blower fan is discharged through drying pipe. Under the heating of the heating wire, the hot air flow is discharged to dry the cloth, which effectively accelerates the drying speed of the cloth and solves the problem of slow drying speed of the cloth after washing.
(4)本发明通过设置通气口和散热管相互配合,在对布料进行烘干时,加热丝产生的大量热量,如果直接排出,造成热量的浪费,散热管的设置将烘干室内的热量通过通气口进行收集,通过散热管与贮水箱内的水进行热交换,有效的对热量进行利用,加热贮水箱内净化液的温度,从而提高净化液的使用效率,解决了烘干室内的热量散失的问题。(4) The present invention cooperates by arranging the ventilation port and the heat dissipation pipe. When the cloth is dried, if a large amount of heat generated by the heating wire is directly discharged, the waste of heat is caused. The heat dissipation pipe is arranged to pass the heat in the drying chamber through The ventilation port is used to collect heat, and the heat is exchanged with the water in the water storage tank through the heat dissipation pipe to effectively use the heat and heat the temperature of the purification liquid in the water storage tank, thereby improving the use efficiency of the purification liquid and solving the heat loss in the drying chamber The problem.
(5)本发明通过设置紫外线灯对进行清洗烘干后的布料进行消菌,布料在进行清洗后,布料的表面残存着的细菌经过紫外线灯的照射消菌灭毒,有效的防止布料上的细菌滋生,解决了布料在清洗烘干后不能彻底将表面的细菌消灭的问题。(5) The present invention sterilizes the cloth after cleaning and drying by setting an ultraviolet lamp. After the cloth is cleaned, the bacteria remaining on the surface of the cloth are sterilized by irradiation of the ultraviolet lamp to effectively prevent bacteria on the cloth. The growth of bacteria solves the problem that the bacteria on the surface of the cloth cannot be completely eliminated after washing and drying.
附图说明Description of drawings
图1为本发明结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明刷洗箱结构示意图;Fig. 2 is the structural representation of scrubbing box of the present invention;
图3为本发明烘干管结构示意图。Fig. 3 is a schematic diagram of the structure of the drying pipe of the present invention.
图中:1壳体、2清洗室、3烘干室、4消菌室、5进料辊、6出料辊、7进料口、8出料口、9贮水箱、10输水管、11增压泵、12冲洗喷头、13刷洗箱、14驱动电机、15联轴器、16减速器、17转换轴、18转换座、19第一锥齿轮、20第二锥齿轮、21主动轴、22隔板、23刷洗转盘、24毛刷、25主动轮、26从动轴、27从动轮、28传动皮带、29集水槽、30排水管、31净化箱、32单向循环泵、33回水管、34风机、35分流管、36烘干管、37加热丝、38通气口、39散热管、40紫外线灯、41布料。In the figure: 1 housing, 2 cleaning chamber, 3 drying chamber, 4 sterilization chamber, 5 feeding roller, 6 discharging roller, 7 feeding inlet, 8 discharging outlet, 9 water storage tank, 10 water delivery pipe, 11 Booster pump, 12 flushing nozzle, 13 scrubbing box, 14 drive motor, 15 coupling, 16 reducer, 17 conversion shaft, 18 conversion seat, 19 first bevel gear, 20 second bevel gear, 21 drive shaft, 22 Partition plate, 23 scrubbing turntable, 24 hair brush, 25 driving wheel, 26 driven shaft, 27 driven wheel, 28 transmission belt, 29 sump, 30 drain pipe, 31 purification box, 32 one-way circulation pump, 33 return pipe, 34 fans, 35 shunt pipes, 36 drying pipes, 37 heating wires, 38 air vents, 39 cooling pipes, 40 ultraviolet lamps, 41 fabrics.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
如图1-3所示,本发明提供一种技术方案:一种节能型纺织布料清洗装置,包括壳体1,壳体1的内腔从左往右依次设有清洗室2、烘干室3和消菌室4,壳体1左侧面的固定架上通过定轴固定连接有进料辊5,壳体1右侧面的固定架上通过定轴固定连接有出料辊6,壳体1的左侧面上方开设有进料口7,壳体1的右侧面上方开设有出料口8,进料辊5位于进料口7的正左侧,出料辊6位于出料口8的正右侧,且进料辊5和出料辊6的中心在同一水平线上,布料41在同一水平线上运动,有效的防止布料41发生褶皱的情况,壳体1的上表面固定连接有贮水箱9,贮水箱9的左侧面底部固定连接有输水管10,输水管10上固定连接有增压泵11,增压泵11增大输水管10内的水流速度,输水管10远离贮水箱9的一端贯穿壳体1的上表面并通过多通管固定连接有冲洗喷头12,冲洗喷头12的数量为六个,六个冲洗喷头12均匀分布在壳体1的内腔顶部,六个冲洗喷头12位于刷洗箱13的正上方,六个冲洗喷头12对布料41进行冲洗,防止出现冲洗死角的情况,冲洗后的清洗液流入刷洗箱13上表面的集水槽29内,进行过滤循环使用,壳体1的内腔底部固定连接有刷洗箱13,刷洗箱13的上表面四侧均固定连接有挡板,刷洗箱13的两侧内壁之间固定连接有隔板22,刷洗箱13的内腔底部右侧固定连接有驱动电机14,驱动电机14的输出轴通过联轴器15和减速器16固定连接有转换轴17,刷洗箱13的内腔底部固定连接有转换座18,转换轴17的末端通过轴承底座固定连接在转换座18上,转换轴17上套接有第一锥齿轮19,第一锥齿轮19的上方啮合有第二锥齿轮20,第二锥齿轮20的内侧插接有主动轴21,主动轴21远离第二锥齿轮20的一端贯穿转换座18的顶部、隔板22的下表面和刷洗箱13的内腔顶部并通过连接器固定连接有刷洗转盘23,主动轴21和从动轴26顶端的刷洗转盘23在同一水平线上,三个刷洗转盘23带动三个毛刷24对布料41进行同时刷洗,有效的提高布料41的清洗效果,刷洗转盘23的顶部固定连接有毛刷24,主动轴21在隔板22上方的部分套接有两个主动轮25,隔板22的上表面两侧均通过轴承底座活动连接有从动轴26,主动轴21两侧的从动轴26关于主动轴21左右对称设置,提高布料41的清洗效率,两个从动轴26远离隔板22的一端均贯穿刷洗箱13的内腔顶部并通过连接器固定连接有刷洗转盘23和毛刷24,两个从动轴26上均套接有从动轮27,两个主动轮25分别与两个从动轮27通过传动皮带28传动连接,刷洗箱13的上表面右侧开设有集水槽29,集水槽29的内侧底部固定连接有排水管30,排水管30的末端贯穿刷洗箱13的上表面并固定连接有净化箱31,净化箱31包括过滤网以及活性炭过滤层,净化箱31底部固定连接的连通管贯穿隔板22的上表面并固定连接有单向循环泵32单向循环泵32的出水口固定连接有回水管33,回水管33远离单向循环泵32的一端贯穿刷洗箱13的内腔左侧面和壳体1的左侧内壁并固定连接在贮水箱9的左侧面上方,集水槽29将布料41进行清洗后的净化液进行收集,通过排水管30排入净化箱31对清洗后的废水进行过滤净化,再通过单向循环泵32将过滤后的净化液通过回水管33注入贮水箱9,有效的利用净化液,实现水资源的重复利用,烘干室3包括风机34,风机34位于壳体1的底部,风机34的鼓风管贯穿壳体1的底部并通过分流管35固定连接有烘干管36,烘干管36的数量为五个,五个烘干管36均匀分布在壳体1的内腔底部,烘干管36与加热丝37为一一对应设置,烘干管36的内侧固定连接有加热丝37,在进行清洗后的布料41在驱动装置的拉动下,通过烘干室3,风机34排出的气流通过烘干管36排出,在加热丝37的加热下,将热气流排出,对布料41进行烘干,有效的加速布料41的烘干速度,壳体1的内腔顶部开设有通气口38,通气口38均匀分布在壳体1内腔顶部,且通气口38与散热管39为一一对应设置,通气口38上固定连接有散热管39,散热管39的设置将烘干室3内的热量通过通气口38进行收集,通过散热管39与贮水箱9内的水进行热交换,有效的对热量进行利用,加热贮水箱9内净化液的温度,从而提高净化液的使用效率,散热管39贯穿贮水箱9的底部和贮水箱9的内腔顶部,壳体1的内腔顶部右侧固定连接有紫外线灯40,紫外线灯40的数量为三个,三个紫外线灯40均匀分布在壳体1的内腔顶部,布料41在进行清洗后,布料41的表面残存着的细菌经过紫外线灯40的照射消菌灭毒,有效的防止布料41上的细菌滋生,进料辊5上连接有布料41,布料41从进料口7导入壳体1,从左往右依次通过清洗室2、烘干室3、消菌室4和出料口8并连接在出料辊6上。As shown in Figures 1-3, the present invention provides a technical solution: an energy-saving textile cloth cleaning device, which includes a housing 1, and the inner cavity of the housing 1 is sequentially provided with a cleaning chamber 2 and a drying chamber from left to right 3 and the sterilization chamber 4, the fixed frame on the left side of the casing 1 is fixedly connected with the feed roller 5 through the fixed shaft, and the discharge roller 6 is fixedly connected with the fixed frame on the right side of the casing 1 through the fixed shaft. The upper left side of the body 1 is provided with a feed inlet 7, and the upper right side of the housing 1 is provided with a discharge outlet 8. The feed roller 5 is located on the left side of the feed inlet 7, and the discharge roller 6 is located at the discharge outlet. On the right side of the opening 8, and the centers of the feed roller 5 and the discharge roller 6 are on the same horizontal line, the cloth 41 moves on the same horizontal line, effectively preventing the cloth 41 from wrinkling, and the upper surface of the housing 1 is fixedly connected There is a water storage tank 9, the bottom of the left side of the water storage tank 9 is fixedly connected with a water delivery pipe 10, and the water delivery pipe 10 is fixedly connected with a booster pump 11, and the booster pump 11 increases the water flow velocity in the water delivery pipe 10, and the water delivery pipe 10 is away from One end of the water storage tank 9 runs through the upper surface of the housing 1 and is fixedly connected with a flushing nozzle 12 through a multi-way pipe. The number of the flushing nozzles 12 is six, and the six flushing nozzles 12 are evenly distributed on the top of the inner cavity of the housing 1, six Four flushing nozzles 12 are located directly above the scrubbing box 13, and six flushing nozzles 12 flush the cloth 41 to prevent the occurrence of dead spots in flushing. In use, the bottom of the inner cavity of the housing 1 is fixedly connected with a scrubbing box 13, and the four sides of the upper surface of the scrubbing box 13 are fixedly connected with baffle plates, and a partition 22 is fixedly connected between the inner walls of both sides of the scrubbing box 13, and the scrubbing box 13 The right side of the inner cavity bottom of the brush box 13 is fixedly connected with a drive motor 14, the output shaft of the drive motor 14 is fixedly connected with a conversion shaft 17 through a coupling 15 and a reducer 16, and the bottom of the inner cavity of the scrubbing box 13 is fixedly connected with a conversion seat 18. The end of the shaft 17 is fixedly connected to the conversion seat 18 through the bearing base, the first bevel gear 19 is sleeved on the conversion shaft 17, the second bevel gear 20 is meshed above the first bevel gear 19, and the inner side of the second bevel gear 20 A drive shaft 21 is plugged in, and the end of the drive shaft 21 away from the second bevel gear 20 runs through the top of the conversion seat 18, the lower surface of the partition plate 22 and the top of the inner cavity of the scrubbing box 13 and is fixedly connected with a scrubbing turntable 23 through a connector. The scrubbing turntables 23 at the tops of the driving shaft 21 and the driven shaft 26 are on the same horizontal line, and the three scrubbing turntables 23 drive three brushes 24 to scrub the cloth 41 simultaneously, effectively improving the cleaning effect of the cloth 41, and the top of the scrubbing turntable 23 A brush 24 is fixedly connected, and the part of the drive shaft 21 above the partition 22 is sleeved with two drive wheels 25. Both sides of the upper surface of the partition 22 are movably connected with a driven shaft 26 through a bearing base. The driven shaft 26 on the side is arranged symmetrically about the driving shaft 21 to improve the cleaning efficiency of the cloth 41. The ends of the two driven shafts 26 away from the partition 22 all pass through the top of the inner cavity of the scrubbing box 13 and are fixedly connected with a scrubber through a connector. Turntable 23 and hairbrush 24, on two driven shafts 26 Driven wheels 27 are all socketed, and two driving wheels 25 are respectively connected with two driven wheels 27 by transmission belts 28. The right side of the upper surface of the scrubbing box 13 is provided with a sump 29, and the inner bottom of the sump 29 is fixedly connected with The drain pipe 30, the end of the drain pipe 30 runs through the upper surface of the scrubbing box 13 and is fixedly connected with a purification box 31, the purification box 31 includes a filter screen and an active carbon filter layer, and the connecting pipe fixedly connected at the bottom of the purification box 31 runs through the top of the partition plate 22 One-way circulation pump 32 is fixedly connected to the surface and the water outlet of one-way circulation pump 32 is fixedly connected with return pipe 33 , and the end of return pipe 33 away from one-way circulation pump 32 runs through the left side of the inner chamber of scrubbing box 13 and the shell 1 The inner wall on the left side is fixedly connected to the top left side of the water storage tank 9, the water collecting tank 29 collects the purified liquid after cleaning the cloth 41, and discharges it into the purified tank 31 through the drainpipe 30 to filter and purify the cleaned waste water. Then, the filtered purified liquid is injected into the water storage tank 9 through the return pipe 33 through the one-way circulation pump 32, effectively utilizing the purified liquid, and realizing the reuse of water resources. At the bottom, the blast pipe of the fan 34 runs through the bottom of the housing 1 and is fixedly connected with a drying pipe 36 through a splitter pipe 35. The number of drying pipes 36 is five, and the five drying pipes 36 are evenly distributed on the bottom of the housing 1. At the bottom of the inner cavity, the drying pipe 36 and the heating wire 37 are set in one-to-one correspondence. The inner side of the drying pipe 36 is fixedly connected with the heating wire 37. After cleaning, the cloth 41 passes through the drying chamber 3 under the pull of the driving device. , the airflow discharged by the fan 34 is discharged through the drying pipe 36. Under the heating of the heating wire 37, the hot airflow is discharged to dry the cloth 41, which effectively accelerates the drying speed of the cloth 41. The top of the inner cavity of the housing 1 Vents 38 are provided, and the vents 38 are evenly distributed on the top of the inner cavity of the housing 1, and the vents 38 and the heat dissipation pipes 39 are set in one-to-one correspondence. The heat in the drying chamber 3 is collected through the vent 38, and exchanges heat with the water in the water storage tank 9 through the heat dissipation pipe 39, effectively utilizing the heat, heating the temperature of the purification liquid in the water storage tank 9, thereby increasing the temperature of the purification liquid. The efficiency of use, the cooling pipe 39 runs through the bottom of the water storage tank 9 and the top of the inner cavity of the water storage tank 9, the right side of the inner cavity top of the housing 1 is fixedly connected with an ultraviolet lamp 40, the number of ultraviolet lamps 40 is three, three ultraviolet lamps The lamps 40 are evenly distributed on the top of the inner cavity of the housing 1. After the cloth 41 is cleaned, the remaining bacteria on the surface of the cloth 41 are sterilized by the irradiation of the ultraviolet lamp 40, effectively preventing the growth of bacteria on the cloth 41, and further The material roller 5 is connected with a cloth 41, and the cloth 41 is introduced into the housing 1 from the feed port 7, passes through the cleaning chamber 2, the drying chamber 3, the sterilization chamber 4 and the discharge port 8 from left to right, and is connected to the discharge port 8. Roll 6 on.
综上可得,本发明通过设置贮水箱9、输水管10、增压泵11、冲洗喷头12和刷洗箱13相互配合,在对布料41进行清洗室2后,贮水箱9内的清洗液,通过输水管10和冲洗喷头12对铺开的布料41进行冲洗,增压泵11增大输水管10内的水流速度,驱动电机14启动,驱动电机14的输出轴通过联轴器15和减速器16带动第一锥齿轮19旋转,第一锥齿轮19带动第二锥齿轮20旋转,第二锥齿轮20带动主动轴21旋转,主动轴21上的主动轮25通过传动皮带28带动从动轮27旋转,从而带动两个从动轴26旋转,从而带动刷洗转盘23和毛刷24对布料41进行刷洗,对布料41同时进行冲洗和刷洗,有效的将布料41彻底清洗,解决了传统布料41清洗装置清洗不彻底的问题,通过设置集水槽29、排水管30、净化箱31、单向循环泵32和回水管33相互配合,集水槽29将布料41进行清洗后的净化液进行收集,通过排水管30排入净化箱31对清洗后的废水进行过滤净化,再通过单向循环泵32将过滤后的净化液通过回水管33注入贮水箱9,有效的利用净化液,实现水资源的重复利用,解决了净化废液直接排出造成水体污染的问题,通过设置风机34、分流管35、烘干管36和加热丝37相互配合,在进行清洗后的布料41在驱动装置的拉动下,通过烘干室3,风机34排出的气流通过烘干管36排出,在加热丝37的加热下,将热气流排出,对布料41进行烘干,有效的加速布料41的烘干速度,解决了布料41清洗后烘干速度慢的问题,通过设置通气口38和散热管39相互配合,在对布料41进行烘干时,加热丝37产生的大量热量,如果直接排出,造成热量的浪费,散热管39的设置将烘干室3内的热量通过通气口38进行收集,通过散热管39与贮水箱9内的水进行热交换,有效的对热量进行利用,加热贮水箱9内净化液的温度,从而提高净化液的使用效率,解决了烘干室3内的热量散失的问题,通过设置紫外线灯40对进行清洗烘干后的布料41进行消菌,布料41在进行清洗后,布料41的表面残存着的细菌经过紫外线灯40的照射消菌灭毒,有效的防止布料41上的细菌滋生,解决了布料41在清洗烘干后不能彻底将表面的细菌消灭的问题。In summary, the present invention cooperates with each other by arranging the water storage tank 9, the water delivery pipe 10, the booster pump 11, the flushing nozzle 12 and the scrubbing box 13, after the cloth 41 is cleaned in the chamber 2, the cleaning solution in the water storage tank 9, Rinse the spread cloth 41 through the water delivery pipe 10 and the flushing nozzle 12, the booster pump 11 increases the water flow velocity in the water delivery pipe 10, the drive motor 14 starts, and the output shaft of the drive motor 14 passes through the coupling 15 and the speed reducer 16 drives the first bevel gear 19 to rotate, the first bevel gear 19 drives the second bevel gear 20 to rotate, the second bevel gear 20 drives the driving shaft 21 to rotate, and the driving wheel 25 on the driving shaft 21 drives the driven wheel 27 to rotate through the transmission belt 28 , thereby driving the two driven shafts 26 to rotate, thereby driving the scrubbing turntable 23 and the brush 24 to scrub the cloth 41, washing and scrubbing the cloth 41 at the same time, effectively cleaning the cloth 41 thoroughly, and solving the problem of the traditional cloth 41 cleaning device For the problem of incomplete cleaning, the water collection tank 29, the drainage pipe 30, the purification box 31, the one-way circulation pump 32 and the return pipe 33 cooperate with each other, and the water collection tank 29 collects the purified liquid after cleaning the cloth 41, and passes through the drainage pipe 30 is discharged into the purification tank 31 to filter and purify the cleaned waste water, and then the filtered purified liquid is injected into the water storage tank 9 through the return pipe 33 through the one-way circulation pump 32, and the purified liquid is effectively used to realize the reuse of water resources. It solves the problem of water pollution caused by the direct discharge of purified waste liquid. By setting the fan 34, the shunt pipe 35, the drying pipe 36 and the heating wire 37 to cooperate with each other, the cloth 41 after cleaning is pulled by the driving device and dried. In room 3, the airflow discharged by the fan 34 is discharged through the drying pipe 36. Under the heating of the heating wire 37, the hot airflow is discharged to dry the cloth 41, which effectively accelerates the drying speed of the cloth 41 and solves the problem of cleaning the cloth 41. The problem of slow post-drying speed, by setting the air vent 38 and the heat dissipation pipe 39 to cooperate with each other, when the cloth 41 is dried, if the large amount of heat generated by the heating wire 37 is directly discharged, the heat will be wasted, and the heat dissipation of the heat dissipation pipe 39 The heat in the drying chamber 3 is collected through the vent 38, and the heat is exchanged with the water in the water storage tank 9 through the heat dissipation pipe 39 to effectively utilize the heat and heat the temperature of the purified liquid in the water storage tank 9, thereby improving The use efficiency of the purification liquid solves the problem of heat loss in the drying chamber 3. The cloth 41 after cleaning and drying is sterilized by setting the ultraviolet lamp 40. After the cloth 41 is cleaned, the surface of the cloth 41 remains The bacteria on the cloth 41 are sterilized by irradiation of the ultraviolet lamp 40, effectively preventing the growth of bacteria on the cloth 41, and solving the problem that the cloth 41 cannot completely eliminate the bacteria on the surface after cleaning and drying.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个引用结构”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. any such actual relationship or order exists between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a referenced structure" does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (8)
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Application publication date: 20171107 |