CN113857829A - Automatic assembling method and equipment for micro motor and industrial control equipment - Google Patents
Automatic assembling method and equipment for micro motor and industrial control equipment Download PDFInfo
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- CN113857829A CN113857829A CN202111042869.9A CN202111042869A CN113857829A CN 113857829 A CN113857829 A CN 113857829A CN 202111042869 A CN202111042869 A CN 202111042869A CN 113857829 A CN113857829 A CN 113857829A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/06—Screw or nut setting or loosening machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/912—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only
Abstract
The invention discloses automatic assembling equipment for a micro motor, which comprises a rack, a motor feeding device, a motor posture adjusting device, a carrier conveying device, an installation plate feeding device and a screw locking device, wherein the motor feeding device is arranged on the rack; the discharging end of the motor feeding device is connected with the feeding end of the motor posture adjusting device, the carrier conveying device is linear, and a motor feeding station, a mounting plate feeding station, a screw locking station and a discharging station are arranged on the carrier conveying device along the movement direction; the discharge end of the motor posture adjusting device corresponds to a motor feeding station, and the screw locking device corresponds to a discharging station. The invention has the advantages of automatic assembly and high assembly efficiency.
Description
Technical Field
The invention relates to the technical field of motor production, in particular to an automatic assembling method and equipment of a micro motor and industrial control equipment.
Background
The motor is a driving element widely used in daily production and life, almost all household appliances and industrial mechanical equipment have the motor, a large amount of personnel are required to operate in the production and assembly processes of the motor in the prior art, the working procedures are dispersed, and a large amount of space is occupied. The motor is fixed with connecting parts such as sectional materials through the mounting plate, the mounting plate is fixed on the motor through screws, the existing automatic assembly of the mounting plate and the motor is generally completed manually, and the efficiency is low.
The Chinese patent application (publication No. CN104801961B, published as 2017.01.18) discloses a screw transposition screwing mechanism of an automatic micro-reduction motor assembling machine, which comprises a longitudinal movement mechanism, a connection mechanism, a screw screwing mechanism and a reduction motor fixing mechanism, wherein a movable plate on a screw single-shaft driver of the longitudinal movement mechanism is connected with the lower plane of an L-shaped mounting plate of the connection mechanism, the side surface of the L-shaped mounting plate of the connection mechanism is connected with a lifting cylinder mounting plate of the screw screwing mechanism, the longitudinal movement mechanism also comprises a screw single-shaft driver supporting block, a drag chain guide groove and a drag chain, the lower plane of the screw single-shaft driver is provided with two screw single-shaft driver supporting blocks, the right side surfaces of the screw single-shaft driver supporting blocks are both connected with the drag chain guide groove, and one end of the drag chain is fixed by the drag chain guide groove, the other end of the drag chain is fixed on a drag chain mounting plate of the connecting mechanism.
The prior art has the following defects: 1. the assembly efficiency is low, the automation degree is low, and the integrated feeding and discharging are difficult; 2. the posture of the motor needs to be adjusted in the feeding process, the moving efficiency is low, and the moving is easy to make mistakes; 3. the motor conveying efficiency is low, and the positioning accuracy is low.
Disclosure of Invention
The invention aims to provide an automatic assembling method, equipment and industrial control equipment for a micro motor, which are automatically assembled and have high assembling efficiency, aiming at the problems that the assembling efficiency is low, the automation degree is low and the integrated feeding and discharging are difficult in the prior art.
For the purpose of the invention, the following technical scheme is adopted for realizing the purpose:
the automatic assembling method of the miniature motor, the apparatus that this method adopts includes the stander, motor loading attachment, motor posture adjusting device, carrier conveying appliance, mounting panel loading attachment and lock the screw device; the discharging end of the motor feeding device is connected with the feeding end of the motor posture adjusting device, the carrier conveying device is linear, and a motor feeding station, a mounting plate feeding station, a screw locking station and a discharging station are arranged on the carrier conveying device along the movement direction; the discharging end of the motor posture adjusting device corresponds to a motor feeding station, the mounting plate feeding device is connected with the mounting plate feeding station, and the screw locking device corresponds to a discharging station; the motor loading device is used for taking out a motor placed in the material tray, the posture adjusting device is used for converting the horizontally-placed motor into a vertical state, the carrier conveying device is used for carrying the motor to rotate between stations, the mounting plate loading device is used for placing the mounting plate on the motor, and the screw locking device is used for screwing a screw into the motor and fixing the mounting plate;
the method comprises the following steps:
s1 motor feeding: the motor loading device moves the motor out of the material tray, the posture of the motor is adjusted through the motor posture adjusting device, and the motor is placed into the carrier conveying device after being adjusted;
s2 mounting plate feeding: the mounting plate feeding device sequentially sends out the mounting plates, clamps the mounting plates and then conveys the mounting plates to the end part of the motor;
s3 screwing in the screw: the two sets of screw locking devices respectively screw screws into the motor step by step to fix the mounting plate and the motor;
s4 blanking: the carrier conveying device conveys out the assembled motor to realize blanking.
An automatic assembling device for a micro motor comprises a rack, a motor feeding device, a motor posture adjusting device, a carrier conveying device, a mounting plate feeding device and a screw locking device; the discharging end of the motor feeding device is connected with the feeding end of the motor posture adjusting device, the carrier conveying device is linear, and a motor feeding station, a mounting plate feeding station, a screw locking station and a discharging station are arranged on the carrier conveying device along the movement direction; the discharging end of the motor posture adjusting device corresponds to a motor feeding station, the mounting plate feeding device is connected with the mounting plate feeding station, and the screw locking device corresponds to a discharging station; the motor loading device is used for taking out a motor placed in the material tray, the posture adjusting device is used for converting the horizontally-placed motor into a vertical state, the carrier conveying device is used for carrying the motor to rotate between stations, the mounting plate loading device is used for placing the mounting plate on the motor, and the screw locking device is used for screwing a screw into the motor and fixing the mounting plate;
the method adopted by the equipment comprises the following steps:
s1 motor feeding: the motor loading device moves the motor out of the material tray, the posture of the motor is adjusted through the motor posture adjusting device, and the motor is placed into the carrier conveying device after being adjusted;
s2 mounting plate feeding: the mounting plate feeding device sequentially sends out the mounting plates, clamps the mounting plates and then conveys the mounting plates to the end part of the motor;
s3 screwing in the screw: the two sets of screw locking devices respectively screw screws into the motor step by step to fix the mounting plate and the motor;
s4 blanking: the carrier conveying device conveys out the assembled motor to realize blanking.
Preferably, the motor feeding device comprises an empty tray lifting assembly, a full tray lifting assembly, a tray carrying assembly, a tray positioning assembly and a motor sucking and conveying assembly; the empty tray lifting assembly and the full tray lifting assembly are arranged in parallel, the tray lifting assembly comprises a linear module and a supporting plate, the supporting plate is arranged at the moving end of the linear module, and the linear module is vertically arranged on the rack; the material tray carrying assembly is connected above the empty material tray lifting assembly and the full material tray lifting assembly, the material tray carrying assembly comprises a two-degree-of-freedom moving mechanism and a sucker arranged at a moving end, and the sucker corresponds to the material tray; the material tray positioning component is connected to the rack and corresponds to the side of the material tray at the upper end of the full material tray lifting component; the motor is inhaled and is transported the subassembly and set up in the frame, and the flexible end that the motor was inhaled and is transported the subassembly is provided with two sets of sucking discs, absorbs two motors simultaneously.
Preferably, the motor posture adjusting device comprises a vertical plate, a receiving groove, a lateral moving cylinder, a lateral moving module, a moving mounting plate, a first clamping assembly, a second clamping assembly and a middle rotating base; the vertical plate is fixedly arranged on the rack, the accommodating groove is movably connected to the vertical plate through a sliding rail, the side-shifting cylinder is arranged on the vertical plate, and the telescopic end of the side-shifting cylinder is connected with the accommodating groove; two rectangular sinking grooves are arranged on the receiving groove; the transverse moving module is arranged on the rack, and the movable mounting plate is arranged at the moving end of the transverse moving module; the first clamping assembly and the second clamping assembly are arranged at two ends of the movable mounting plate; the middle rotating seat is arranged on the frame, and the middle rotating seat is arranged on the side of the receiving groove; the first clamping assembly comprises a first lifting cylinder, a lifting moving plate, a rotating cylinder and a first clamping cylinder; the lifting moving plate is movably connected to the moving mounting plate through a sliding rail, the first lifting cylinder is vertically fixed on the moving mounting plate, and the telescopic end of the first lifting cylinder is fixed with the lifting moving plate; the rotary cylinder is fixed on the lifting moving plate, the first clamping cylinder is installed at the rotating end of the rotary cylinder, clamping jaws are arranged at two moving ends of the first clamping cylinder, and the inner sides of the clamping jaws are matched with the shape of the motor; the transverse moving module comprises a motor, a fixed part, a moving part, a slide rail and a screw rod group, wherein the moving part is connected to the fixed part through the slide rail; the middle rotating seat is provided with a cylindrical die holder, the center of the die holder is provided with a cylindrical counter bore, and the size of the counter bore is matched with the diameter of the motor.
Preferably, the second clamping assembly comprises a second lifting cylinder, a lifting seat, a second clamping cylinder, a pushing plate and clamping fingers; the flexible end and the lift seat of second lift cylinder are connected, and the second is got the cylinder and is fixed on the lift seat, and the cylinder that bulldozes is also installed on the lift seat, and the push plate is installed at the flexible end that bulldozes the cylinder, and the removal end at the push plate is installed to the clamp finger, and the push plate is located the clamp finger central authorities.
Preferably, the carrier conveying device comprises an upper layer conveying rail, a lower layer conveying rail, a driving motor, a lifting connection assembly, a carrier plate, a positioning assembly and a blocking assembly; the upper layer conveying rail and the lower layer conveying rail are fixed on the rack through vertical plates, the upper layer conveying rail is positioned above the lower layer conveying rail, a conveying belt is arranged on the upper layer conveying rail and is driven by a driving motor, the carrier plate is positioned above the conveying belt, and the carrier plate is positioned in a side track of the upper layer conveying rail; the lifting connection component is arranged on the side of the upper layer conveying rail and the lower layer conveying rail and lifts the carrier plate; the positioning assemblies and the blocking assemblies are fixed on the upper-layer conveying rail, the positioning assemblies are provided with a plurality of groups, the positioning assemblies are positioned right below the carrier plate, and the blocking assemblies correspond to the side of the carrier plate; the carrying plate is provided with a circular sinking groove, the size of the circular sinking groove is matched with the shape of the motor, and the carrying plate is also provided with a positioning hole.
Preferably, the lifting connection assembly comprises a fixed frame, a lifting frame seat, a stepping motor, a synchronous belt transmission assembly and a driving cylinder, the lifting frame seat is movably connected to the fixed frame through a linear bearing, the driving cylinder is installed on the fixed frame, and the telescopic end of the driving cylinder is connected with the lifting frame seat; the stepping motor and the synchronous belt transmission assembly are arranged on the lifting frame seat, the stepping motor drives the synchronous belt transmission assembly to move, and the synchronous belt transmission assembly drives the carrier plate to move; the positioning assembly comprises a first mounting plate, a positioning cylinder and a positioning column; the positioning cylinder is arranged on the first mounting plate, the positioning column is arranged at the telescopic end of the positioning cylinder, a chamfer is arranged at the top of the positioning column, and the positioning column is matched with the positioning hole; the blocking assembly comprises a second mounting plate, a blocking cylinder and a stop column; the stop cylinder is installed on the second installation plate, the stop column is installed at the telescopic end of the stop cylinder, the side face of the stop column is reamed flat, and the reamed flat part corresponds to the carrier plate side.
Preferably, the stand is arranged on the rack, the upper end of the stand is movably connected with the mounting seat through a sliding rail, a sliding cylinder is fixed on the stand, and the telescopic end of the sliding cylinder is connected with the mounting seat; the mounting plate feeding device comprises a vibration feeding rail, a longitudinal moving cylinder, a clamping cylinder and a clamping plate; the mounting plate is sequentially sent out from the vibration feeding track, the clamping cylinder is vertically connected to the mounting seat through a slide rail, the longitudinal moving cylinder is fixed on the mounting seat, and the telescopic end of the longitudinal moving cylinder is connected with the clamping cylinder; the clamping plates are arranged at the two moving ends of the clamping cylinder, transverse grooves are formed in the opposite sides of the clamping plates, and the width of each transverse groove is matched with the thickness of the mounting plate; the end part of the vibration feeding track is provided with a blocking part, two side surfaces of the vibration feeding track are provided with notches, and the notches accommodate the clamping plates to be close to; the screw locking device comprises an approaching cylinder, a lifting block, a screw twisting machine and a screw feeding block, wherein the approaching cylinder is arranged on the vertical frame, the lifting block is movably connected to the vertical frame through a sliding rail, and the telescopic end approaching the cylinder is connected with the lifting block; the screw feeding block is arranged on the vertical frame, a vertical hole and a side inclined hole are formed in the screw feeding block, the head of the screw screwing machine is matched in the vertical hole, a guide pipe is connected to the side inclined hole, and the guide pipe is connected with the screw vibrating feeder; a spring is also arranged between the lifting block and the vertical frame.
An intelligent industrial control device comprises a processor, and the processor executes the method.
A non-transitory computer readable carrier medium storing program instructions that, when executed by a processor, cause the processor to perform the method described above.
The automatic assembling method, equipment and industrial control equipment for the micro motor adopting the technical scheme have the advantages that:
1. the motor posture adjusting device is provided with a receiving groove, two rectangular sinking grooves are arranged in the receiving groove, two horizontal motors can be arranged at the same time, and alternate carrying is realized through left and right movement; it gets the subassembly and overturn the motor to be provided with first clamp, places after the upset and keeps vertical in the transfer seat, and the subassembly clamp is got to the second clamp of being convenient for is provided with in the subassembly and bulldozes the board to the second clamp, conveniently pushes down the motor, improves the efficiency of motor transport.
2. The carrier conveying device realizes the backflow of the carrier plate through the two conveying rails and the lifting connecting assembly, improves the conveying efficiency, and can effectively reduce the occupied area by the vertical arrangement; set up the carrier board and place the motor, the carrier board passes through locating component and realizes the location, carries through the conveyer belt, improves position precision on efficient conveying efficiency, and the rigidity after the location of carrier board is fixed is high, is convenient for operate the motor.
Drawings
FIG. 1 is a block diagram of an embodiment of the present invention.
Fig. 2 is a structural diagram of a motor loading device.
Fig. 3 is an exploded view of the attitude adjustment of the motor.
Fig. 4 is a structural view of the second grasping assembly.
Fig. 5 is an exploded view of the vehicle transportation device.
Fig. 6 is a structural view of a mounting plate feeding device and a lock screw device.
FIG. 7 is a flow chart of the method of the present invention.
Detailed Description
As shown in fig. 1, an automatic assembling apparatus for a micro motor includes a frame 1, a motor feeding device 2, a motor posture adjusting device 3, a carrier conveying device 4, a mounting plate feeding device 5 and a screw locking device 6; the discharging end of the motor feeding device 2 is connected with the feeding end of the motor posture adjusting device 3, the carrier conveying device 4 is linear, and a motor feeding station, a mounting plate feeding station, a screw locking station and a discharging station are arranged on the carrier conveying device 4 along the moving direction; the discharge end of the motor posture adjusting device 3 corresponds to a motor feeding station, the mounting plate feeding device 5 is connected with the mounting plate feeding station, and the screw locking device 6 corresponds to a discharging station.
The motor loading device 2 is used for taking out a motor placed in a material tray, the posture adjusting device 3 is used for converting the horizontally-laid motor into a vertical state, the carrier conveying device 4 is used for carrying the motor to rotate between stations, the mounting plate loading device 5 is used for placing a mounting plate on the motor, and the screw locking device 6 is used for screwing a screw into the motor to fix the mounting plate.
As shown in fig. 2, the motor loading device 2 includes an empty tray lifting assembly 21, a full tray lifting assembly 22, a tray carrying assembly 23, a tray positioning assembly 24 and a motor sucking and conveying assembly 25; the empty tray lifting assembly 21 and the full tray lifting assembly 22 are arranged in parallel, the tray lifting assembly comprises a linear module and a supporting plate, the supporting plate is arranged at the moving end of the linear module, and the linear module is vertically arranged on the rack; the material tray carrying assembly 23 is connected above the empty material tray lifting assembly 21 and the full material tray lifting assembly 22, the material tray carrying assembly 23 comprises a two-degree-of-freedom moving mechanism and a sucking disc arranged at a moving end, and the sucking disc corresponds to the material tray; the material tray positioning component 24 is connected to the frame, the material tray positioning component 24 corresponds to the side of the material tray at the upper end of the material tray lifting component 22, and the side of the material tray is clamped for positioning; the motor absorbing and transporting assembly 25 is arranged on the rack, and two groups of suckers are arranged at the telescopic end of the motor absorbing and transporting assembly 25 and absorb two motors simultaneously.
As shown in fig. 3 and 4, the motor posture adjustment device 3 includes a vertical plate 31, a receiving groove 32, a lateral movement cylinder 33, a lateral movement module 34, a moving mounting plate 35, a first gripping assembly 36, a second gripping assembly 37 and a middle rotation base 38; the vertical plate 31 is fixedly arranged on the frame, the receiving groove 32 is movably connected to the vertical plate 31 through a sliding rail, the side-moving cylinder 33 is arranged on the vertical plate 31, and the telescopic end of the side-moving cylinder 33 is connected with the receiving groove 32; two rectangular sinking grooves 321 are arranged on the receiving groove 32; the transverse moving module 34 is arranged on the rack, and the moving mounting plate 35 is arranged at the moving end of the transverse moving module 34; a first grasping assembly 36 and a second grasping assembly 37 are provided at both ends of the moving mounting plate 35; the middle rotating seat 38 is arranged on the frame, and the middle rotating seat 38 is positioned at the side of the receiving groove 32; the first clamping assembly 36 comprises a first lifting cylinder 361, a lifting moving plate 362, a rotating cylinder 363 and a first clamping cylinder 364; the lifting moving plate 362 is movably connected to the moving mounting plate 35 through a sliding rail, the first lifting cylinder 361 is vertically fixed on the moving mounting plate 35, and the telescopic end of the first lifting cylinder 361 is fixed with the lifting moving plate 362; the rotating cylinder 363 is fixed on the lifting moving plate 362, the first clamping cylinder 364 is installed at the rotating end of the rotating cylinder 363, clamping jaws are arranged at two moving ends of the first clamping cylinder 364, and the inner sides of the clamping jaws are matched with the shape of the motor. The transverse moving module 34 comprises a motor, a fixing part, a moving part, a sliding rail and a screw rod group, wherein the moving part is connected to the fixing part through the sliding rail, the screw rod group is connected with the motor, and the screw rod group drives the moving part to move along the fixing part. The transfer seat 38 is provided with a cylindrical mold seat, the center of the mold seat is provided with a cylindrical counter bore, and the size of the counter bore is matched with the diameter of the motor.
The second clamping assembly 37 comprises a second lifting cylinder 371, a lifting seat 372, a second clamping cylinder 373, a pushing cylinder 374, a pushing plate 375 and clamping fingers 376; the telescopic end of the second lifting cylinder 371 is connected with the lifting seat 372, the second clamping cylinder 373 is fixed on the lifting seat 372, the pushing cylinder 374 is also installed on the lifting seat 372, the pushing plate 375 is installed at the telescopic end of the pushing cylinder 374, the clamping finger 376 is installed at the moving end of the pushing plate 375, and the pushing plate 375 is located at the center of the clamping finger 376.
When the motor posture adjusting device 3 works, the motors are placed in the rectangular sinking grooves 321 in the receiving grooves 32, the first clamping cylinder 364 clamps the horizontally placed motors, one motor is clamped out of the rear receiving groove 32 to move, then the rotating cylinder 363 converts the motors into a vertical state, and the traversing module 34 and the first lifting cylinder 361 place the motors in the transfer seats 38; the second clamping assembly 37 clamps the motor in the middle rotary seat 38, and then carries and loads the motor.
The motor posture adjusting device 3 solves the problems that the posture needs to be adjusted in the motor feeding process, the moving efficiency is low, and the moving is easy to make mistakes; by arranging the receiving groove 32, two rectangular sinking grooves 321 are arranged in the receiving groove 32, two horizontal motors can be arranged at the same time, and alternate carrying is realized by left and right movement; the first clamping assembly 36 is arranged to turn over the motor, the motor is placed in the transfer seat 38 after being turned over and is kept vertical, the second clamping assembly 37 can be clamped conveniently, the pushing plate 375 is arranged in the second clamping assembly 37, the motor can be pressed down conveniently, and the motor carrying efficiency is improved.
As shown in fig. 5, the carrier conveying device 4 includes an upper conveying rail 41, a lower conveying rail 42, a driving motor 43, a lifting engagement assembly 44, a carrier plate 45, a positioning assembly 46 and a blocking assembly 47; the upper-layer conveying rail 41 and the lower-layer conveying rail 42 are fixed on the rack through vertical plates, the upper-layer conveying rail 41 is positioned above the lower-layer conveying rail 42, a conveying belt 411 is arranged on the upper-layer conveying rail 41, the conveying belt 411 is driven by a driving motor 43, the carrier plate 45 is positioned above the conveying belt 411, and the carrier plate 45 is positioned in a side track of the upper-layer conveying rail 41; the lifting connection component 44 is arranged at the side of the upper layer conveying rail 41 and the lower layer conveying rail 42, and the lifting connection component 44 lifts the carrier plate 45; the positioning assembly 46 and the blocking assembly 47 are fixed on the upper layer conveying rail 41, the positioning assembly 46 is provided with a plurality of groups, the positioning assembly 46 is positioned under the carrier plate 45, and the blocking assembly 47 corresponds to the side of the carrier plate 45. The carrier plate 45 is provided with a circular sinking groove 451, the size of the circular sinking groove 451 is matched with the shape of the motor, and the carrier plate 45 is also provided with a positioning hole 452.
The lifting connection assembly 44 comprises a fixed frame 441, a lifting frame seat 442, a stepping motor 443, a synchronous belt transmission assembly 444 and a driving cylinder 445, wherein the lifting frame seat 442 is movably connected to the fixed frame 441 through a linear bearing, the driving cylinder 445 is installed on the fixed frame 441, and the telescopic end of the driving cylinder 445 is connected with the lifting frame seat 442; the stepping motor 443 and the synchronous belt transmission assembly 444 are mounted on the lifting frame seat 442, the stepping motor 443 drives the synchronous belt transmission assembly 444 to move, and the synchronous belt transmission assembly 444 drives the carrier plate 45 to move.
The positioning assembly 46 includes a first mounting plate 461, a positioning cylinder 462, and a positioning post 463; the location cylinder 462 is installed on first mounting panel 461, and the location post 463 is installed at the flexible end of location cylinder 462, and the top of location post 463 is provided with the chamfer, and location post 463 and locating hole 452 phase-match.
The blocking assembly 47 comprises a second mounting plate 471, a blocking cylinder 472 and a blocking column 473; the blocking cylinder 472 is mounted on the second mounting plate 471, the blocking column 473 is mounted at the telescopic end of the blocking cylinder 472, the side surface of the blocking column 473 is reamed, and the reamed position corresponds to the side placement of the carrier plate 45.
When the carrier conveying device 4 works, the lower conveying rail 42 conveys the empty carrier plate 45 to the lifting connection assembly 44, the lifting connection assembly 44 lifts the carrier plate 45, then the empty carrier plate 45 is sent out through the synchronous belt transmission assembly 444 and enters the upper conveying rail 41, the blocking assembly 47 lifts the blocking column 473 at the upper conveying rail 41, the blocking column carrier plate 45 moves, and then the positioning assembly 46 positions and fixes the carrier plate 45 to operate a motor therein.
The carrier conveying device 4 solves the problems of low conveying efficiency and low positioning precision of the motor, realizes the backflow of the carrier plate 45 through two conveying rails and one lifting connecting assembly 44, improves the conveying efficiency, and can effectively reduce the occupied space by the vertical arrangement; set up carrier plate 45 and place the motor, carrier plate 45 realizes the location through locating component 46, carries through conveyer belt 411, improves position precision on efficient conveying efficiency, and the rigidity after carrier plate 45's location is fixed is high, is convenient for operate the motor.
As shown in fig. 6, a vertical frame 101 is arranged on the frame, the upper end of the vertical frame 101 is movably connected with a mounting seat 102 through a sliding rail, a sliding cylinder 103 is fixed on the vertical frame 101, and the telescopic end of the sliding cylinder 103 is connected with the mounting seat 102; the mounting plate feeding device 5 comprises a vibration feeding rail 51, a longitudinal moving cylinder 52, a clamping cylinder 53 and a clamping plate 54; the mounting plates are sequentially sent out through the vibrating feeding rail 51, the clamping cylinder 53 is vertically connected to the mounting base 102 through a sliding rail, the longitudinal moving cylinder 52 is fixed to the mounting base 102, and the telescopic end of the longitudinal moving cylinder 52 is connected with the clamping cylinder 53; the clamping plates 54 are arranged at the two moving ends of the clamping cylinder 53, the opposite sides of the clamping plates 54 are provided with transverse grooves, and the width of the transverse grooves is matched with the thickness of the mounting plate; the end of the vibration feeding track 51 is provided with a stop, and both sides are provided with notches which receive the clamping plates 54 close.
The screw locking device 6 comprises an approaching cylinder 61, a lifting block 62, a screw screwing machine 63 and a screw feeding block 64, wherein the approaching cylinder 61 is arranged on the vertical frame 101, the lifting block 62 is movably connected to the vertical frame 101 through a slide rail, and the telescopic end approaching the cylinder 61 is connected with the lifting block 62; the screw feeding block 64 is arranged on the vertical frame 101, a vertical hole and a side inclined hole are formed in the screw feeding block 64, the head of the screw screwing machine 63 is matched in the vertical hole, a guide pipe is connected to the side inclined hole, and the guide pipe is connected with the screw vibration feeder; a spring 65 is further arranged between the lifting block 62 and the stand 101, so that impact is reduced.
When the mounting plate feeding device 5 and the screw locking device 6 work, the clamping cylinder 53 clamps the mounting plate, screws fall into the screw feeding block 64, the sliding cylinder 103 drives the mounting seat 102 to move laterally integrally, the longitudinal moving cylinder 52 and the approaching cylinder 61 extend, the mounting plate is placed on the motor, and the screw screwing machine 63 screws the screws into the motor at a later station.
An automatic assembling method of a micro motor sequentially comprises the following steps:
s5 motor feeding: the motor loading device 2 moves the motor out of the material tray, the posture of the motor is adjusted through the motor posture adjusting device 3, and the motor is placed into the carrier conveying device 4 after being adjusted;
s6 mounting plate feeding: the mounting plate feeding device 5 sends out the mounting plates in order, clamps the mounting plates and then conveys the mounting plates to the end part of the motor;
s7 screwing in the screw: the two sets of screw locking devices 6 respectively screw screws into the motor step by step to fix the mounting plate and the motor;
s8 blanking: the carrier conveying device 4 conveys out the assembled motor to realize blanking.
Claims (10)
1. The automatic assembling method of the micro motor is characterized in that the adopted equipment comprises a rack (1), a motor feeding device (2), a motor posture adjusting device (3), a carrier conveying device (4), a mounting plate feeding device (5) and a screw locking device (6); the discharging end of the motor feeding device (2) is connected with the feeding end of the motor posture adjusting device (3), the carrier conveying device (4) is linear, and a motor feeding station, a mounting plate feeding station, a screw locking station and a discharging station are arranged on the carrier conveying device (4) along the movement direction; the discharging end of the motor posture adjusting device (3) corresponds to a motor feeding station, the mounting plate feeding device (5) corresponds to a mounting plate feeding station, and the screw locking device (6) corresponds to a discharging station; the device comprises a motor feeding device (2), a posture adjusting device (3), a carrier conveying device (4), an installation plate feeding device (5), a screw locking device (6) and a material taking device, wherein the motor feeding device (2) is used for taking out a motor placed in a material tray, the posture adjusting device (3) is used for converting a horizontally-placed motor into a vertical state, the carrier conveying device (4) is used for carrying the motor to rotate between stations, the installation plate feeding device (5) is used for placing an installation plate on the motor, and a screw locking device (6) is used for screwing a screw into the motor and fixing the installation plate;
the method comprises the following steps:
s1 motor feeding: the motor loading device (2) moves the motor out of the material tray, the posture of the motor is adjusted through the motor posture adjusting device (3), and the motor is placed into the carrier conveying device (4) after being adjusted;
s2 mounting plate feeding: the mounting plate feeding device (5) sequentially sends out the mounting plates, clamps the mounting plates and then conveys the mounting plates to the end part of the motor;
s3 screwing in the screw: the two sets of screw locking devices (6) respectively screw screws into the motor step by step to fix the mounting plate and the motor;
s4 blanking: the carrier conveying device (4) conveys out the assembled motor to realize blanking.
2. An automatic assembling device for a micro motor is characterized by comprising a rack (1), a motor feeding device (2), a motor posture adjusting device (3), a carrier conveying device (4), a mounting plate feeding device (5) and a screw locking device (6); the discharging end of the motor feeding device (2) is connected with the feeding end of the motor posture adjusting device (3), the carrier conveying device (4) is linear, and a motor feeding station, a mounting plate feeding station, a screw locking station and a discharging station are arranged on the carrier conveying device (4) along the movement direction; the discharging end of the motor posture adjusting device (3) corresponds to a motor feeding station, the mounting plate feeding device (5) is connected with the mounting plate feeding station, and the screw locking device (6) corresponds to a discharging station; the device comprises a motor feeding device (2), a posture adjusting device (3), a carrier conveying device (4), an installation plate feeding device (5), a screw locking device (6) and a material taking device, wherein the motor feeding device (2) is used for taking out a motor placed in a material tray, the posture adjusting device (3) is used for converting a horizontally-placed motor into a vertical state, the carrier conveying device (4) is used for carrying the motor to rotate between stations, the installation plate feeding device (5) is used for placing an installation plate on the motor, and a screw locking device (6) is used for screwing a screw into the motor and fixing the installation plate;
the method adopted by the equipment comprises the following steps:
s1 motor feeding: the motor loading device (2) moves the motor out of the material tray, the posture of the motor is adjusted through the motor posture adjusting device (3), and the motor is placed into the carrier conveying device (4) after being adjusted;
s2 mounting plate feeding: the mounting plate feeding device (5) sequentially sends out the mounting plates, clamps the mounting plates and then conveys the mounting plates to the end part of the motor;
s3 screwing in the screw: the two sets of screw locking devices (6) respectively screw screws into the motor step by step to fix the mounting plate and the motor;
s4 blanking: the carrier conveying device (4) conveys out the assembled motor to realize blanking.
3. The automatic assembling equipment of the micro motor according to claim 1, wherein the motor loading device (2) comprises an empty tray lifting assembly (21), a full tray lifting assembly (22), a tray carrying assembly (23), a tray positioning assembly (24) and a motor sucking and transporting assembly (25); the empty tray lifting assembly (21) and the full tray lifting assembly (22) are arranged in parallel, the tray lifting assembly comprises a linear module and a supporting plate, the supporting plate is arranged at the moving end of the linear module, and the linear module is vertically arranged on the rack; the material tray carrying assembly (23) is connected above the empty material tray lifting assembly (21) and the full material tray lifting assembly (22), the material tray carrying assembly (23) comprises a two-degree-of-freedom moving mechanism and a sucker arranged at a moving end, and the sucker corresponds to the material tray; the material tray positioning component (24) is connected to the rack, and the material tray positioning component (24) corresponds to the side of the material tray at the upper end of the full material tray lifting component (22); the motor absorbing and transporting assembly (25) is arranged on the rack, and two groups of suckers are arranged at the telescopic end of the motor absorbing and transporting assembly (25) and absorb two motors simultaneously.
4. The automatic assembling equipment of the micro motor as claimed in claim 1, wherein the motor posture adjusting device (3) comprises a vertical plate (31), a receiving groove (32), a side shift cylinder (33), a traverse module (34), a moving mounting plate (35), a first clamping assembly (36), a second clamping assembly (37) and a middle rotation base (38); the vertical plate (31) is fixedly arranged on the rack, the receiving groove (32) is movably connected to the vertical plate (31) through a sliding rail, the side-moving cylinder (33) is arranged on the vertical plate (31), and the telescopic end of the side-moving cylinder (33) is connected with the receiving groove (32); two rectangular sinking grooves (321) are arranged on the receiving groove (32); the transverse moving module (34) is arranged on the rack, and the moving mounting plate (35) is arranged at the moving end of the transverse moving module (34); the first clamping assembly (36) and the second clamping assembly (37) are arranged at two ends of the movable mounting plate (35); the middle rotary seat (38) is arranged on the frame, and the middle rotary seat (38) is positioned at the side of the receiving groove (32); the first clamping assembly (36) comprises a first lifting cylinder (361), a lifting moving plate (362), a rotating cylinder (363) and a first clamping cylinder (364); the lifting moving plate (362) is movably connected to the moving mounting plate (35) through a sliding rail, the first lifting cylinder (361) is vertically fixed to the moving mounting plate (35), and the telescopic end of the first lifting cylinder (361) is fixed to the lifting moving plate (362); the rotating cylinder (363) is fixed on the lifting moving plate (362), the first clamping cylinder (364) is installed at the rotating end of the rotating cylinder (363), clamping jaws are arranged at two moving ends of the first clamping cylinder (364), and the inner sides of the clamping jaws are matched with the shape of the motor; the transverse moving module (34) comprises a motor, a fixed part, a moving part, a sliding rail and a screw rod group, wherein the moving part is connected to the fixed part through the sliding rail, the screw rod group is connected with the motor, and the screw rod group drives the moving part to move along the fixed part; the middle rotating seat (38) is provided with a cylindrical die holder, the center of the die holder is provided with a cylindrical counter bore, and the size of the counter bore is matched with the diameter of the motor.
5. The automatic assembling equipment of the micro motor as claimed in claim 1 or 4, wherein the second clamping assembly (37) comprises a second lifting cylinder (371), a lifting seat (372), a second clamping cylinder (373), a pushing cylinder (374), a pushing plate (375) and clamping fingers (376); the telescopic end of the second lifting cylinder (371) is connected with the lifting seat (372), the second clamping cylinder (373) is fixed on the lifting seat (372), the pushing cylinder (374) is also installed on the lifting seat (372), the pushing plate (375) is installed at the telescopic end of the pushing cylinder (374), the clamping finger (376) is installed at the moving end of the pushing plate (375), and the pushing plate (375) is located in the center of the clamping finger (376).
6. The micro-motor automatic assembly equipment according to claim 1, wherein the carrier conveying device (4) comprises an upper layer conveying rail (41), a lower layer conveying rail (42), a driving motor (43), a lifting engagement assembly (44), a carrier plate (45), a positioning assembly (46) and a blocking assembly (47); the upper-layer conveying rail (41) and the lower-layer conveying rail (42) are fixed on the rack through vertical plates, the upper-layer conveying rail (41) is located above the lower-layer conveying rail (42), a conveying belt (411) is arranged on the upper-layer conveying rail (41), the conveying belt (411) is driven through a driving motor (43), the carrier plate (45) is located above the conveying belt (411), and the carrier plate (45) is located in a side track of the upper-layer conveying rail (41); the lifting connection component (44) is arranged on the side of the upper-layer conveying rail (41) and the lower-layer conveying rail (42), and the carrier plate (45) is lifted by the lifting connection component (44); the positioning assembly (46) and the blocking assembly (47) are fixed on the upper-layer conveying rail (41), the positioning assembly (46) is provided with a plurality of groups, the positioning assembly (46) is positioned right below the carrier plate (45), and the blocking assembly (47) corresponds to the side of the carrier plate (45); the motor carrying device is characterized in that a circular sinking groove (451) is formed in the carrying device plate (45), the size of the circular sinking groove (451) is matched with the shape of a motor, and a positioning hole (452) is further formed in the carrying device plate (45).
7. The automatic assembling equipment of the micro motor as claimed in claim 1 or 6, wherein the lifting engagement assembly (44) comprises a fixed frame (441), a lifting frame seat (442), a stepping motor (443), a synchronous belt transmission assembly (444) and a driving cylinder (445), the lifting frame seat (442) is movably connected to the fixed frame (441) through a linear bearing, the driving cylinder (445) is installed on the fixed frame (441), and the telescopic end of the driving cylinder (445) is connected to the lifting frame seat (442); the stepping motor (443) and the synchronous belt transmission assembly (444) are arranged on the lifting frame seat (442), the stepping motor (443) drives the synchronous belt transmission assembly (444) to move, and the synchronous belt transmission assembly (444) drives the carrier plate (45) to move; the positioning assembly (46) comprises a first mounting plate (461), a positioning cylinder (462) and a positioning column (463); the positioning cylinder (462) is arranged on the first mounting plate (461), the positioning column (463) is arranged at the telescopic end of the positioning cylinder (462), the top of the positioning column (463) is provided with a chamfer, and the positioning column (463) is matched with the positioning hole (452); the blocking assembly (47) comprises a second mounting plate (471), a blocking cylinder (472) and a blocking column (473); the blocking cylinder (472) is installed on the second installation plate (471), the baffle column (473) is installed at the telescopic end of the blocking cylinder (472), the side face of the baffle column (473) is reamed, and the reamed portion corresponds to the side placement of the carrier plate (45).
8. The automatic assembling equipment of the micro motor according to claim 1, wherein the stand (101) is arranged on the rack, the upper end of the stand (101) is movably connected with an installation seat (102) through a sliding rail, a sliding cylinder (103) is fixed on the stand (101), and the telescopic end of the sliding cylinder (103) is connected with the installation seat (102); the mounting plate feeding device (5) comprises a vibration feeding rail (51), a longitudinal moving cylinder (52), a clamping cylinder (53) and a clamping plate (54); the mounting plates are sequentially sent out from the vibration feeding track (51), the clamping cylinder (53) is vertically connected to the mounting base (102) through a sliding rail, the longitudinal moving cylinder (52) is fixed to the mounting base (102), and the telescopic end of the longitudinal moving cylinder (52) is connected with the clamping cylinder (53); the clamping plates (54) are arranged at two moving ends of the clamping cylinder (53), transverse grooves are formed in the opposite sides of the clamping plates (54), and the width of each transverse groove is matched with the thickness of the mounting plate; the end part of the vibration feeding track (51) is provided with a blocking part, two side surfaces are provided with notches, and the notches accommodate the clamping plates (54) to approach; the screw locking device (6) comprises an approaching cylinder (61), a lifting block (62), a screw screwing machine (63) and a screw feeding block (64), wherein the approaching cylinder (61) is arranged on the vertical frame (101), the lifting block (62) is movably connected to the vertical frame (101) through a sliding rail, and the telescopic end of the approaching cylinder (61) is connected with the lifting block (62); the screw feeding block (64) is arranged on the vertical frame (101), a vertical hole and a side inclined hole are formed in the screw feeding block (64), the head of the screw screwing machine (63) is matched in the vertical hole, a guide pipe is connected to the side inclined hole, and the guide pipe is connected with the screw vibration feeder; a spring (65) is also arranged between the lifting block (62) and the vertical frame (101).
9. An intelligent industrial control device, the device comprising a processor, wherein the processor performs the method of claim 1.
10. A non-transitory computer readable carrier medium storing program instructions that, when executed by a processor, cause the processor to perform the method of claim 1.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111042869.9A CN113857829A (en) | 2021-09-07 | 2021-09-07 | Automatic assembling method and equipment for micro motor and industrial control equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111042869.9A CN113857829A (en) | 2021-09-07 | 2021-09-07 | Automatic assembling method and equipment for micro motor and industrial control equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113857829A true CN113857829A (en) | 2021-12-31 |
Family
ID=78989851
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111042869.9A Withdrawn CN113857829A (en) | 2021-09-07 | 2021-09-07 | Automatic assembling method and equipment for micro motor and industrial control equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113857829A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115231259A (en) * | 2022-09-15 | 2022-10-25 | 中科摩通(常州)智能制造股份有限公司 | Multifunctional double-layer transfer platform and new energy battery production process |
-
2021
- 2021-09-07 CN CN202111042869.9A patent/CN113857829A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115231259A (en) * | 2022-09-15 | 2022-10-25 | 中科摩通(常州)智能制造股份有限公司 | Multifunctional double-layer transfer platform and new energy battery production process |
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Application publication date: 20211231 |