CN113844723A - Strapping machine capable of feeding back working state and method thereof - Google Patents
Strapping machine capable of feeding back working state and method thereof Download PDFInfo
- Publication number
- CN113844723A CN113844723A CN202111101287.3A CN202111101287A CN113844723A CN 113844723 A CN113844723 A CN 113844723A CN 202111101287 A CN202111101287 A CN 202111101287A CN 113844723 A CN113844723 A CN 113844723A
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- module
- machine
- working state
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
- B65B57/04—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of such material, containers, or packages
Abstract
The invention relates to the technical field of strapping machines, in particular to a strapping machine capable of feeding back a working state and a method thereof, wherein the strapping machine comprises a shell, and a control module, a wire feeding mechanism, a looping mechanism, a wire cutting mechanism and a twisting mechanism which are arranged on the shell, wherein a data storage module, a communication module and a positioning module are arranged in the shell; the data storage module is used for storing working state data of the binding machine and positioning data of the positioning module; the communication module establishes an interactive link with the management terminal through an external cloud server, and is used for transmitting the working state data and the positioning data to the cloud server in an uplink manner to form a cloud file for the management terminal to access. The invention can timely detect the working state of the binding machine and position the position information of the binding machine, is convenient for personnel to manage, timely knows the working state, the working place and the labor intensity of workers, is convenient for reasonably allocating the workers and the binding machine, and has novel design.
Description
Technical Field
The invention relates to the technical field of strapping machines, in particular to a strapping machine capable of feeding back a working state and a method thereof.
Background
A binding machine is provided with: the wire feeding mechanism feeds out a binding wire such as a binding wire wound around a wire reel and winds the binding wire around a workpiece such as a reinforcing bar, and the twisting mechanism twists the binding wire wound around the reinforcing bar.
The bundling machine is a hand-held battery type quick bundling tool, is an intelligent tool, is internally provided with a microcontroller and can automatically finish all steps of bundling. The strapping machine has the greatest characteristics of rapidness and convenience, the efficiency of the strapping machine is 3-4 times of the manual efficiency, a large amount of manpower can be saved, and the labor intensity of workers is greatly reduced. With the increasing popularity of strapping machines, while the high-strength, high-load strapping effort is mitigated, there is still a difficulty for building site managers to manage the operation of the strapping machines: 1. the labor intensity of workers cannot be known in time; 2. the working state of the binding machine cannot be known in time; 3. there is a lack of position information for the strapping machine.
Disclosure of Invention
The invention provides a strapping machine capable of feeding back a working state and a method thereof aiming at the problems in the prior art, which can detect the working state of the strapping machine in time and position the position information of the strapping machine, facilitate the personnel management, know the working state, the working place and the labor intensity of workers in time, facilitate the reasonable allocation of the workers and the strapping machine, and have novel design.
In order to solve the technical problems, the invention adopts the following technical scheme:
the invention provides a strapping machine capable of feeding back working state, which comprises a shell, a wire feeding mechanism, a looping mechanism, a wire cutting mechanism and a twisting mechanism, wherein the wire feeding mechanism, the looping mechanism, the wire cutting mechanism and the twisting mechanism are arranged on the shell; the shell is also internally provided with a control module, a data storage module, a communication module and a positioning module which are respectively connected with the control module;
the wire feeding mechanism and the twisting mechanism are respectively connected with the control module;
the data storage module is used for storing the working state data of the binding machine and the positioning information of the positioning module;
the control module is interactively connected with the signal base station through the communication module so as to upload the working state data and the positioning information of the strapping machine to the signal base station.
Preferably, the positioning module is a GPS positioning module, a ZigBee positioning module, or a GNSS positioning module.
The strapping machine further comprises a handheld terminal, and the communication module interacts with the signal base station or interacts with the signal base station through the handheld terminal.
Preferably, the handheld terminal is a mobile phone or a bracelet.
Wherein, be provided with infrared emitter on the handheld terminal, the strapper is provided with infrared receiver, and handheld terminal passes through infrared emitter and strapper's infrared receiver and is mutual in order to realize carrying out the interaction to the strapper.
The casing is provided with an external expansion programming port electrically connected with the control module, and the external expansion programming port is detachably connected with a sealing plug.
Preferably, the operating state data of the binding machine comprises the operating time, the using frequency, the battery charging and discharging times, the battery life, the battery residual capacity, the binding wire specification, the binding wire material, the knotting number of the binding machine in unit time, the wire disc using number, the working fault content of the binding machine and the knotting success rate of the binding machine.
The communication module comprises an SIM card module and a Bluetooth module.
The invention also provides a method for feeding back the working state of the binding machine, which comprises the following steps:
step 1, simultaneously acquiring positioning information and working state data of a binding machine;
step 2, storing working state data and positioning information of the binding machine;
step 3, the strapping machine sends the stored working state data and the positioning information to a cloud server within a certain time;
step 4, the cloud server sorts and records the collected working state data and the positioning information into files;
step 5, the intelligent visual management terminal receives request information from a user and sends the request information to a cloud server through a wireless communication network, and the cloud server calls a relevant file to look up according to the request information;
and 6, determining the working place and the workload of the binding machine according to the working state data and the positioning information.
The invention has the beneficial effects that:
the invention can detect the working state of the strapping machine in time and position the position information of the strapping machine, stores the data by using the data storage module, can upload the data to the signal base station through the communication module to collect various data and arrange the data into files, can look up the data and the files of the cloud server at any time by using the management terminal, is convenient for personnel to manage, can know the working state, the working place and the labor intensity of workers in time, is convenient for reasonably allocating the workers and the strapping machine, and has novel design.
Drawings
Fig. 1 is a schematic block diagram of a machine of the present invention with feedback operation.
Detailed Description
In order to facilitate understanding of those skilled in the art, the present invention will be further described with reference to the following examples and drawings, which are not intended to limit the present invention. The present invention is described in detail below with reference to the attached drawings.
Example 1
A strapping machine capable of feeding back working state is disclosed, as shown in figure 1, and comprises a machine shell, and a control module, a wire feeding mechanism, a looping mechanism, a wire cutting mechanism and a twisting mechanism which are arranged on the machine shell, wherein a data storage module, a communication module and a positioning module which are respectively connected with the control module are arranged in the machine shell;
the data storage module is used for storing working state data of the binding machine and positioning data of the positioning module;
the communication module establishes an interactive link with the management terminal through an external cloud server, and is used for transmitting the working state data and the positioning data to the cloud server in an uplink manner to form a cloud file for the management terminal to access.
Specifically, in this embodiment, can in time detect the operating condition of strapper and fix a position the positional information of strapper, utilize data storage module to store data, and can upload to signal base station (being the high in the clouds server) through communication module and carry out the collection of various data and arrange into archives to data, utilize management terminal to look up the data and the archives of high in the clouds server at any time, make things convenient for personnel to manage, in time know the operating condition of strapper, workplace and workman's intensity of labour, conveniently to the workman, the strapper rationally allocates, and novel in design.
Preferably, the positioning module is a GPS positioning module, a ZigBee positioning module, or a GNSS positioning module. Specifically, the positioning module is mature in technology and low in cost, and the binding machine is positioned.
In this embodiment, further, the strapping machine further includes a handheld terminal, and the communication module interacts with the cloud server in a manner including one or more of directly interacting with the cloud server based on wide-area communication, and switching to the cloud server via the handheld terminal based on short-distance communication. The communication module comprises an SIM card module and a Bluetooth module, and the Bluetooth module is used for establishing a link for communicating with the cloud server through the handheld terminal; the SIM card module is used for establishing a link for communicating with the cloud server in a Bluetooth communication limited state; certainly, the handheld terminal is also provided with a bluetooth module for performing wireless communication with the communication module. Specifically, the control module of the strapping machine can realize data transmission with a signal base station (namely a cloud server) through a communication module; in the process, the data can also be stored in the handheld terminal at the same time, so that the process of calling the data from the signal base station (namely the cloud server) can be reduced.
Preferably, the handheld terminal is a mobile phone or a bracelet.
Wherein, be provided with infrared emitter on the handheld terminal, the strapper is provided with infrared receiver, and handheld terminal passes through infrared emitter and the infrared receiver interaction of strapper in order to realize interacting to the strapper to in maintenance and update.
In this embodiment, the casing is provided with an external programming port electrically connected with the control module, and the external programming port is detachably connected with a sealing plug. Specifically, the external expansion programming port can be externally connected with hardware or a computer, so as to facilitate program upgrading or programming change; certainly, the APP of the handheld terminal can also directly interact with the communication module to realize program and software upgrading; in addition, the handheld terminal can be connected with the external expansion programming port through a data line so as to program the program of the strapping machine; the sealing plug can be arranged for dust and water prevention.
Preferably, the working state data of the binding machine comprises one or more of working time, using frequency, battery charging and discharging times, battery life, battery remaining capacity, binding wire specification, binding wire material, knotting number of the binding machine in unit time, wire disc using number, working fault content of the binding machine and knotting success rate of the binding machine;
and the cloud server analyzes the project progress and the project quality of the strapping machine according to the received working state data and transmits an analysis result to the management terminal in a downlink manner.
Example 2
The invention also provides a method for feeding back the working state of the binding machine, which comprises the following steps:
step 1, locally acquiring positioning data and working state data of a strapping machine, and transmitting the positioning data and the working state data to a cloud server in an uplink manner to form a cloud file;
and step 2, pre-granting access authority to the management terminal, and controlling the management terminal to trigger and execute authority access logic to the cloud archive based on the user access request.
Specifically, the method can timely detect the working state of the strapping machine and position the strapping machine, the data storage module is used for storing the data, the data can be uploaded to the cloud server through the communication module to be collected, various data are collected and arranged into files, the management terminal can be used for looking up the data and the files of the cloud server at any time, personnel management is facilitated, the working state of the strapping machine, the working place and the labor intensity of workers can be timely known, the workers and the strapping machine can be reasonably allocated conveniently, and the method is novel in design.
Although the present invention has been described with reference to the above preferred embodiments, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (9)
1. A strapping machine capable of feeding back working state comprises a machine shell, and a control module, a wire feeding mechanism, a looping mechanism, a wire cutting mechanism and a twisting mechanism which are arranged on the machine shell, and is characterized in that a data storage module, a communication module and a positioning module which are respectively connected with the control module are arranged in the machine shell;
the data storage module is used for storing working state data of the binding machine and positioning data of the positioning module;
the communication module establishes an interactive link with the management terminal through an external cloud server, and is used for transmitting the working state data and the positioning data to the cloud server in an uplink manner to form a cloud file for the management terminal to access.
2. The machine of claim 1, wherein: the positioning module is a GPS positioning module, a ZigBee positioning module or a GNSS positioning module.
3. The machine of claim 1, wherein: the strapping machine further comprises a handheld terminal, and the communication module and the cloud server are in an interactive mode including one or more of direct interaction of the cloud server based on wide-area communication and switching of the cloud server through the handheld terminal based on short-distance communication.
4. A feedback operating condition strapping machine in accordance with claim 3, wherein: the handheld terminal is a mobile phone or a bracelet.
5. A feedback operating condition strapping machine in accordance with claim 3, wherein: be provided with infrared emitter on the handheld terminal, the strapper is provided with infrared receiver, and handheld terminal passes through infrared emitter and the infrared receiver interaction of strapper in order to realize carrying out the interaction to the strapper.
6. The machine of claim 1, wherein: the casing is provided with the outer programming port that expands that is connected with the control module electricity, expand outward that programming port department can dismantle and be connected with the sealing plug.
7. The machine of claim 1, wherein: the working state data of the binding machine comprises one or more of working time, use frequency, battery charging and discharging frequency, battery service life, battery residual capacity, binding wire specification, binding wire material, knotting number of the binding machine in unit time, wire disc use number, working fault content of the binding machine and knotting success rate of the binding machine;
and the cloud server analyzes the project progress and the project quality of the strapping machine according to the received working state data and transmits an analysis result to the management terminal in a downlink manner.
8. A feedback operating condition strapping machine in accordance with claim 3, wherein: the communication module comprises an SIM card module and a Bluetooth module;
the Bluetooth module is used for establishing a link which is communicated with the cloud server through the handheld terminal;
and the SIM card module is used for establishing a link for communicating with the cloud server in a state that the Bluetooth communication is limited.
9. A method of feeding back the operating state of a strapping apparatus, which is applied to the strapping apparatus as claimed in any of claims 1 to 8, characterized by comprising the steps of:
step 1, locally acquiring positioning data and working state data of a strapping machine, and transmitting the positioning data and the working state data to the cloud server in an uplink manner to form a cloud file;
and 2, pre-granting access authority to the management terminal, and controlling the management terminal to trigger and execute authority access logic to the cloud archive based on the user access request.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111101287.3A CN113844723A (en) | 2021-09-18 | 2021-09-18 | Strapping machine capable of feeding back working state and method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111101287.3A CN113844723A (en) | 2021-09-18 | 2021-09-18 | Strapping machine capable of feeding back working state and method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113844723A true CN113844723A (en) | 2021-12-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111101287.3A Pending CN113844723A (en) | 2021-09-18 | 2021-09-18 | Strapping machine capable of feeding back working state and method thereof |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0708214A1 (en) * | 1994-10-17 | 1996-04-24 | Max Co., Ltd. | Safety device in reinforcing bars binding machine |
| CN101522529A (en) * | 2006-09-29 | 2009-09-02 | 美克司株式会社 | Binder, method of controlling the binder, and winder |
| CN203237416U (en) * | 2013-05-23 | 2013-10-16 | 台州市新大陆电子科技有限公司 | Steel wire winding assembly and steel bar binding machine |
| CN209382336U (en) * | 2018-12-28 | 2019-09-13 | 广东顺德华焱电子科技有限公司 | Wire wrapping disk wrapping wire allowance detector and reinforcing-bar binding machine |
| CN111994380A (en) * | 2020-08-28 | 2020-11-27 | 河钢股份有限公司承德分公司 | Wire feeding real-time monitoring system and detection method thereof and wire bundling equipment |
| CN212317520U (en) * | 2020-06-19 | 2021-01-08 | 广东顺德华焱电子科技有限公司 | Communication type does not have reinforcing bar strapper of handheld and reinforcing bar strapper automation equipment |
| CN112270476A (en) * | 2020-10-29 | 2021-01-26 | 广东顺德华焱电子科技有限公司 | Reinforcing bar binding machine and monitoring method, system and storage medium thereof |
-
2021
- 2021-09-18 CN CN202111101287.3A patent/CN113844723A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0708214A1 (en) * | 1994-10-17 | 1996-04-24 | Max Co., Ltd. | Safety device in reinforcing bars binding machine |
| CN101522529A (en) * | 2006-09-29 | 2009-09-02 | 美克司株式会社 | Binder, method of controlling the binder, and winder |
| CN203237416U (en) * | 2013-05-23 | 2013-10-16 | 台州市新大陆电子科技有限公司 | Steel wire winding assembly and steel bar binding machine |
| CN209382336U (en) * | 2018-12-28 | 2019-09-13 | 广东顺德华焱电子科技有限公司 | Wire wrapping disk wrapping wire allowance detector and reinforcing-bar binding machine |
| CN212317520U (en) * | 2020-06-19 | 2021-01-08 | 广东顺德华焱电子科技有限公司 | Communication type does not have reinforcing bar strapper of handheld and reinforcing bar strapper automation equipment |
| CN111994380A (en) * | 2020-08-28 | 2020-11-27 | 河钢股份有限公司承德分公司 | Wire feeding real-time monitoring system and detection method thereof and wire bundling equipment |
| CN112270476A (en) * | 2020-10-29 | 2021-01-26 | 广东顺德华焱电子科技有限公司 | Reinforcing bar binding machine and monitoring method, system and storage medium thereof |
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