CN111258253A - Sewing equipment process parameter adjusting system and method - Google Patents
Sewing equipment process parameter adjusting system and method Download PDFInfo
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- CN111258253A CN111258253A CN202010078644.8A CN202010078644A CN111258253A CN 111258253 A CN111258253 A CN 111258253A CN 202010078644 A CN202010078644 A CN 202010078644A CN 111258253 A CN111258253 A CN 111258253A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0428—Safety, monitoring
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/26—Pc applications
- G05B2219/2626—Sewing
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- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Sewing Machines And Sewing (AREA)
Abstract
The invention provides a sewing equipment process parameter adjusting system and method; the system comprises a controller and an intelligent terminal; the controller is used for acquiring process parameters of the sewing equipment under different processes and sending the process parameters under the different processes to the intelligent terminal; receiving the technological parameters of the target process sent by the intelligent terminal, and controlling the sewing equipment according to the technological parameters of the target process; the intelligent terminal is used for receiving and storing the process parameters under different processes sent by the controller, and sending the process parameters of the target process to the controller when the process of the sewing equipment changes; the invention can realize that the controller can quickly and conveniently acquire the process parameters corresponding to the target process from the intelligent terminal when the sewing equipment needs to switch the process, thereby shortening the time for adjusting the process parameters when the process is replaced and further improving the production efficiency of the sewing equipment.
Description
Technical Field
The invention belongs to the technical field of sewing, and particularly relates to a sewing equipment process parameter adjusting system and method.
Background
In recent years, the industries such as clothes, bags and the like have the characteristics of small individuation, individuation and customization, the change of the money is very frequent, and each style has slight difference; meanwhile, because a plurality of different sewing procedures can be involved in the sewing production process of the clothes, and the requirements of each procedure on the process are different, the process parameters corresponding to each procedure are different; at the moment, the technological parameters on each sewing device are required to be set and adjusted, so that an operator or a device manager of the sewing device is required to continuously adjust the technological parameters of the device, and the work efficiency on a production line is greatly reduced.
Disclosure of Invention
In view of the above drawbacks of the prior art, an object of the present invention is to provide a system and a method for adjusting process parameters of a sewing machine, which are used to solve the problem in the prior art that the work efficiency of a production line is greatly reduced due to the need of continuously adjusting the process parameters of the sewing machine by an operator or a device administrator of the sewing machine.
In order to achieve the above objects and other related objects, the present invention provides a sewing device process parameter adjustment system, comprising a controller and an intelligent terminal; the controller is used for acquiring process parameters of the sewing equipment under different processes and sending the process parameters under the different processes to the intelligent terminal; receiving the technological parameters of the target process sent by the intelligent terminal, and controlling the sewing equipment according to the technological parameters of the target process; the intelligent terminal is used for receiving and storing the process parameters under different processes sent by the controller, and sending the process parameters of the target process to the controller when the process of the sewing equipment changes.
In an embodiment of the present invention, the controller and the sewing device are in a one-to-one correspondence relationship or a one-to-many relationship.
In an embodiment of the present invention, the present invention further includes a server; the server is respectively connected with the controller and the intelligent terminal and is used for realizing information relay between the controller and the intelligent terminal.
In an embodiment of the present invention, the server is a cloud server or a local server.
In an embodiment of the present invention, the present invention further includes a network device; the network device is respectively connected with the controller and the server and is used for realizing communication connection between the controller and the server.
In an embodiment of the present invention, the network device includes a first communication module; the first communication module is respectively connected with the controller and the server.
In an embodiment of the present invention, the network device employs a second communication module and a gateway; the second communication module is respectively connected with the controller and the gateway; the gateway is connected with the server.
In an embodiment of the present invention, the intelligent terminal adopts any one or a combination of a mobile phone end, a tablet end and a computer end.
In an embodiment of the present invention, the sewing device includes a pre-sewing device, a mid-sewing device, and a post-sewing device.
The invention provides a sewing equipment process parameter adjusting method, which comprises the following steps: acquiring technological parameters of sewing equipment under different processes based on a controller, and sending the technological parameters under the different processes to an intelligent terminal; the intelligent terminal receives and stores the process parameters under different processes sent by the controller, and sends the process parameters of a target process to the controller when the process of the sewing equipment changes; and receiving the technological parameters of the target process sent by the intelligent terminal based on the controller, and controlling the sewing equipment according to the technological parameters of the target process.
As mentioned above, the sewing equipment process parameter adjusting system and method of the invention have the following beneficial effects:
the technological parameters of the sewing equipment under different processes are collected and stored based on the Internet of things system, the technological parameters under different processes are uploaded to the intelligent terminal, when the processes of the sewing equipment are switched, the controller can conveniently and quickly obtain the technological parameters corresponding to the target process from the intelligent terminal, and therefore the controller can control the sewing equipment according to the technological parameters of the target process; the time for adjusting the technological parameters of the sewing equipment during the process of replacing the technology is shortened, and the production efficiency of the sewing equipment is further improved.
Drawings
FIG. 1 is a schematic view of a sewing machine process parameter adjusting system according to an embodiment of the present invention.
FIG. 2 is a schematic view of another embodiment of a sewing machine parameter adjusting system according to the present invention.
FIG. 3 is a schematic view of a sewing machine process parameter adjusting system according to another embodiment of the present invention.
FIG. 4 is a schematic view of a sewing machine parameter adjusting system according to still another embodiment of the present invention.
FIG. 5 is a flowchart illustrating a method for adjusting process parameters of a sewing machine according to an embodiment of the present invention.
FIG. 6 is a flow chart showing a method for adjusting process parameters of a sewing machine according to another embodiment of the present invention.
Description of the element reference numerals
1 controller
2 Intelligent terminal
3 Sewing equipment
4 server
5 network device
6 first communication module
7 second communication module
8 gateway
S51-S53
S61-S65
Detailed Description
The embodiments of the present invention are described below with reference to specific embodiments, and other advantages and effects of the present invention will be easily understood by those skilled in the art from the disclosure of the present specification. The invention is capable of other and different embodiments and of being practiced or of being carried out in various ways, and its several details are capable of modification in various respects, all without departing from the spirit and scope of the present invention. It is to be noted that the features in the following embodiments and examples may be combined with each other without conflict.
It should be noted that the drawings provided in the following embodiments are only for illustrating the basic idea of the present invention, and the components related to the present invention are only shown in the drawings rather than drawn according to the number, shape and size of the components in actual implementation, and the type, quantity and proportion of the components in actual implementation may be changed freely, and the layout of the components may be more complicated.
According to the sewing equipment process parameter adjusting system and method, the process parameters of the sewing equipment under different processes are collected and stored based on the Internet of things system, the process parameters under different processes are uploaded to the intelligent terminal, when the processes of the sewing equipment are switched, the controller can conveniently and quickly obtain the process parameters corresponding to the target process from the intelligent terminal, and therefore the controller can control the sewing equipment according to the process parameters of the target process; the time for adjusting the technological parameters of the sewing equipment during the process of replacing the technology is shortened, and the production efficiency of the sewing equipment is further improved.
As shown in fig. 1, in an embodiment, a sewing device process parameter adjusting system of the present invention includes a controller 1 and an intelligent terminal 2.
The controller 1 is used for acquiring process parameters of the sewing equipment 3 under different processes and sending the process parameters under the different processes to the intelligent terminal 2; the intelligent terminal 2 is used for receiving and storing the process parameters under different processes sent by the controller 1, and sending the process parameters of the target process to the controller 1 when the process of the sewing equipment 3 changes; the controller 1 receives the process parameters of the target process sent by the intelligent terminal 2 and controls the sewing equipment 3 according to the process parameters of the target process.
Specifically, the sewing equipment 3 has different corresponding process parameters under different processes, the controller 1 obtains the process parameters of the sewing equipment 3 under different processes, and then sends the process parameters under different processes to the intelligent terminal 2 and stores the process parameters on the intelligent terminal 2; when the process of the sewing device 3 changes, for example, the current sewing process of the sewing device 3 is the collar of a jacket, and the subsequent target process is the cuff sewing of the jacket, so that the process of the sewing device 3 is changed from the current process sewing collar to the target process sewing cuff, at this time, the intelligent terminal 2 sends the process parameter corresponding to the target process sewing cuff to the controller 1, so that the controller 1 controls the sewing device 3 according to the received process parameter corresponding to the target process, and the sewing device 3 performs the cuff sewing operation on the jacket according to the process parameter corresponding to the target process.
It should be noted that the intelligent terminal 2 and the sewing devices 3 are bound in advance, each sewing device 3 has a corresponding unique identification code, and the intelligent terminal 2 determines the sewing device 3 according to the unique identification code; before sewing, an operator sets the following steps of the sewing process to be performed by the sewing equipment 3 on the intelligent terminal 2, such as A → B → C → D, so that the sewing equipment 3 executes the steps A → B → C → D in sequence, and the time of each sewing process is preset, so that when the sewing process is replaced, such as the current process B is replaced to the target process C, namely the sewing time of the current process B is finished, the intelligent terminal 2 can naturally know the change of the sewing process, and at the moment, the intelligent terminal 2 sends the process parameters corresponding to the target process C to the controller 1.
It should be noted that, the controller 1 obtains the process parameters of the sewing device 3 under different processes from the sewing device 3, and then stores the process parameters in the intelligent terminal 2, because it is considered that there may be only one or two difference of the smaller process parameters between the two sewing processes, except for the one or two smaller process parameters, the other process parameters corresponding to the two sewing processes are the same, at this time, only one or two smaller process parameters in one sewing process need to be correspondingly modified, the sewing device 3 can be switched from one sewing process to the other sewing process, and further the process parameters corresponding to the two sewing processes are respectively stored in the intelligent terminal 2, according to this way, the process parameters of the sewing device 3 under different processes can be obtained; compared with a sewing process, the sewing process on the sewing equipment 3 is correspondingly arranged one by one corresponding to all the process parameters, so that the process parameters under different processes can be acquired more quickly.
It should be noted that, by setting the process parameters corresponding to different processes on the intelligent terminal 2 in advance, when the subsequent sewing device 3 executes a certain sewing process, the corresponding process parameters can be obtained from the intelligent terminal 2; however, compared with the method of the invention, the workload of the operators of the sewing equipment is increased, and the time for the intelligent terminal 2 to obtain the corresponding process parameters under different processes is prolonged, because the process parameters which are set on the intelligent terminal 2 in advance and correspond to the different processes are obtained in advance through actual operation (experience of the operators of the sewing equipment) or special tests, the method of the invention is equivalent to that after the actual operation or the special tests, the process parameters under the corresponding processes are directly sent to the intelligent terminal 2 through the controller 1, so that the intelligent terminal 2 can obtain the process parameters corresponding to the different processes in time; if the sewing equipment operator sets the technological parameters corresponding to different processes on the intelligent terminal 2 in advance, that is, the sewing equipment operator needs to obtain the technological parameters under different processes before setting, namely, the actual operation or special test corresponding to different processes is already finished, and the process parameters corresponding to different processes are stored on the intelligent terminal 2 when the actual operation or special test is not carried out, but the process parameters under different processes are set on the intelligent terminal 2 after the actual operation or special test corresponding to all the processes is completed, so that the time for the intelligent terminal 2 to obtain the process parameters under different processes is greatly prolonged, and the setting operation on the intelligent terminal 2 is realized by sewing equipment operators manually, so that the workload of the sewing equipment operators is increased.
It should be noted that the number of the corresponding process parameters under each process is at least one.
It should be noted that the process parameters of different processes can also be displayed on the intelligent terminal 2 for the sewing equipment operator to view.
It should be noted that the controller 1 includes a storage unit, and the storage unit is used for storing the corresponding process parameters of the sewing device 3 in the current process, so that the controller 1 can obtain the corresponding process parameters of the sewing device 3 in different processes.
In one embodiment, the controller 1 and the sewing device 3 are in a one-to-one correspondence relationship or a one-to-many relationship.
Specifically, one controller 1 is used for controlling one sewing device 3, and the controllers 1 and the sewing devices 3 are in one-to-one correspondence; alternatively, one controller 1 may control a plurality of sewing machines 3, and the controller 1 and the sewing machines 3 are in a one-to-many relationship.
As shown in fig. 2, in an embodiment, the sewing equipment process parameter adjusting system further includes a server 4; the server 4 is respectively connected with the controller 1 and the intelligent terminal 2, and is used for realizing information relay between the controller 1 and the intelligent terminal 2.
Specifically, after acquiring the process parameters of the sewing equipment 3 under different processes, the controller 1 sends the process parameters under the different processes to the server 4, and finally the server 4 sends the process parameters under the different processes to the intelligent terminal 2; when the process of the sewing equipment 3 changes, the intelligent terminal 2 sends the process parameters of the target process to the server 4, and finally the server 4 sends the process parameters of the target process to the controller 1.
It should be noted that the server 4 is configured to provide a transmission path between the controller 1 and the intelligent terminal 2.
It should be noted that, the server 4 establishes the communication connection between the controller 1 and the intelligent terminal 2, so as to ensure the stability and reliability of remote data transmission.
In an embodiment, the server 4 is a cloud server or a local server.
As shown in fig. 3 and 4, in one embodiment, the sewing machine process parameter adjusting system further includes a network device 5; the network device 5 is connected to the controller 1 and the server 4, respectively, and is configured to implement communication connection between the controller 1 and the server 4.
Specifically, after acquiring the process parameters of the sewing equipment 3 under different processes, the controller 1 sends the process parameters under the different processes to the server 4 through the network device 5.
As shown in fig. 3, in one embodiment, the network device 5 includes a first communication module 6; the first communication module 6 is respectively connected with the controller 1 and the server 4.
Specifically, after collecting the process parameters of the sewing device 3 in different processes, the controller 1 sends the process parameters in the different processes to the server 4 through the first communication module 6.
It should be noted that, the first communication module 6 is adopted as the network device 5, so that the controller 1 and the server 4 can directly establish communication connection through the first communication module 6, and data interaction is realized; such as a 4G module of a cell phone.
It should be noted that the first communication module 6 can implement network communication based on the radio frequency principle.
As shown in fig. 4, in one embodiment, the network device 5 employs a second communication module 7 and a gateway 8; the second communication module 7 is respectively connected with the controller 1 and the gateway 8; the gateway 8 is connected to the server 4.
Specifically, after collecting the process parameters of the sewing device 3 in different processes, the controller 1 sends the process parameters in different processes to the server 4 through the second communication module 7 and the gateway 8.
It should be noted that, when the second communication module 7 is adopted, the communication connection between the controller 1 and the server 4 can be realized only by means of the gateway 8; for example, when WIFI is adopted, a wireless router is needed to realize communication connection.
It should be noted that the first communication module 6 and the second communication module 7 are both conventional communication modules (4G module, WIFI, etc.) in the art, and in the present invention, they are not modified, so that they will not be further described herein.
In an embodiment, the intelligent terminal 2 adopts any one or a combination of a mobile phone terminal, a tablet terminal and a computer terminal.
It should be noted that the intelligent terminal 2 includes, but is not limited to, a smart phone, a tablet computer, a PDA, and other terminal devices with data processing functions; generally, an intelligent terminal is a terminal device that has an independent operating system, can be used by a user to install programs provided by third-party service providers such as software and games, continuously expands the functions of a handheld device through the programs, and can realize wireless network access through a mobile communication network.
In one embodiment, the sewing machine 3 includes a pre-sewing machine, a mid-sewing machine, and a post-sewing machine.
The sewing device 3 includes, but is not limited to, a pre-sewing device such as a cutting bed and a cloth spreading machine; flat seaming machines, overedgers, flat seaming machines, thick material machines, template machines, pattern sewing machines, buttonhole sewing machines, bartackers, automatic sewing units and other devices in the seam; and ironing and other devices after sewing.
As shown in fig. 5, in an embodiment, the method for adjusting process parameters of a sewing apparatus of the present invention includes the following steps:
and S51, acquiring process parameters of the sewing equipment under different processes based on the controller, and sending the process parameters under the different processes to the intelligent terminal.
And S52, receiving and storing the process parameters under different processes sent by the controller based on the intelligent terminal, and sending the process parameters of the target process to the controller when the process of the sewing equipment changes.
And S53, receiving the technological parameters of the target process sent by the intelligent terminal based on the controller, and controlling the sewing equipment according to the technological parameters of the target process.
It should be noted that the steps in the method for adjusting the process parameters of the sewing equipment correspond to the structure and principle of the sewing equipment process parameter adjusting system corresponding to fig. 1, and therefore are not described herein again.
The working principle of the method for adjusting the technological parameters of the sewing equipment is further explained by another embodiment.
As shown in fig. 6, in an embodiment, the method for adjusting process parameters of a sewing machine includes the following steps:
and S61, acquiring process parameters of the sewing equipment under different processes based on the controller, and sending the process parameters under the different processes to a server.
And step S62, based on the server receiving the process parameters under different processes sent by the controller, sending the process parameters under different processes to the intelligent terminal.
And S63, receiving and storing the process parameters under different processes sent by the server based on the intelligent terminal, and sending the process parameters of the target process to the server when the process of the sewing equipment changes.
And step S64, based on the server receiving the process parameters of the target process sent by the intelligent terminal, sending the process parameters of the target process to the controller.
And step S65, receiving the technological parameters of the target process sent by the server based on the controller, and controlling the sewing equipment according to the technological parameters of the target process.
It should be noted that the steps in the method for adjusting the process parameters of the sewing equipment correspond to the structure and principle of the system for adjusting the process parameters of the sewing equipment corresponding to fig. 2, and therefore, the details are not repeated herein.
It should be noted that the protection scope of the sewing equipment process parameter adjusting method of the present invention is not limited to the execution sequence of the steps listed in the above embodiments, and all the solutions of the prior art implemented by adding, subtracting and replacing steps according to the principle of the present invention are included in the protection scope of the present invention.
It should be noted that the sewing equipment process parameter adjusting system of the present invention can implement the sewing equipment process parameter adjusting method of the present invention, but the implementation device of the sewing equipment process parameter adjusting method of the present invention includes, but is not limited to, the structure of the sewing equipment process parameter adjusting system recited in the present invention, and all the structural modifications and substitutions of the prior art made according to the principle of the present invention are included in the protection scope of the present invention.
In summary, the sewing equipment process parameter adjusting system and method of the invention collect and store the process parameters of the sewing equipment under different processes based on the internet of things system, and upload the process parameters under different processes to the intelligent terminal, when the process of the sewing equipment is switched, the controller is convenient to quickly and conveniently obtain the process parameters corresponding to the target process from the intelligent terminal, thereby realizing that the controller controls the sewing equipment according to the process parameters of the target process; the time for adjusting the technological parameters of the sewing equipment during the process of replacing the technology is shortened, and the production efficiency of the sewing equipment is further improved. Therefore, the invention effectively overcomes various defects in the prior art and has high industrial utilization value.
The foregoing embodiments are merely illustrative of the principles and utilities of the present invention and are not intended to limit the invention. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.
Claims (10)
1. A sewing equipment process parameter adjusting system is characterized by comprising a controller and an intelligent terminal;
the controller is used for acquiring process parameters of the sewing equipment under different processes and sending the process parameters under the different processes to the intelligent terminal; receiving the technological parameters of the target process sent by the intelligent terminal, and controlling the sewing equipment according to the technological parameters of the target process;
the intelligent terminal is used for receiving and storing the process parameters under different processes sent by the controller, and sending the process parameters of the target process to the controller when the process of the sewing equipment changes.
2. The system of claim 1, wherein the controller is in one-to-one correspondence or one-to-many correspondence with the sewing apparatus.
3. The sewing apparatus process parameter adjustment system of claim 1, further comprising a server;
the server is respectively connected with the controller and the intelligent terminal and is used for realizing information relay between the controller and the intelligent terminal.
4. The sewing apparatus process parameter adjustment system of claim 3, wherein the server is a cloud server or a local server.
5. The sewing apparatus process parameter adjustment system of claim 3, further comprising a network device;
the network device is respectively connected with the controller and the server and is used for realizing communication connection between the controller and the server.
6. The sewing apparatus process parameter adjustment system of claim 5, wherein the network device comprises a first communication module; the first communication module is respectively connected with the controller and the server.
7. The sewing apparatus process parameter adjustment system of claim 5, wherein the network device employs a second communication module and a gateway; the second communication module is respectively connected with the controller and the gateway; the gateway is connected with the server.
8. The sewing equipment technological parameter adjusting system of claim 1, wherein the intelligent terminal adopts any one or a combination of a mobile phone terminal, a flat panel terminal and a computer terminal.
9. The sewing apparatus process parameter adjustment system of claim 1, wherein the sewing apparatus comprises a pre-sewing apparatus, a mid-sewing apparatus, and a post-sewing apparatus.
10. A sewing equipment process parameter adjusting method is characterized by comprising the following steps:
acquiring technological parameters of sewing equipment under different processes based on a controller, and sending the technological parameters under the different processes to an intelligent terminal;
the intelligent terminal receives and stores the process parameters under different processes sent by the controller, and sends the process parameters of a target process to the controller when the process of the sewing equipment changes;
and receiving the technological parameters of the target process sent by the intelligent terminal based on the controller, and controlling the sewing equipment according to the technological parameters of the target process.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010078644.8A CN111258253A (en) | 2020-02-03 | 2020-02-03 | Sewing equipment process parameter adjusting system and method |
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| CN202010078644.8A CN111258253A (en) | 2020-02-03 | 2020-02-03 | Sewing equipment process parameter adjusting system and method |
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| WO2022143033A1 (en) * | 2020-12-31 | 2022-07-07 | 杰克科技股份有限公司 | Control system and method for sewing process parameter |
| CN118273009A (en) * | 2024-06-03 | 2024-07-02 | 瑞珂玛机电(惠州)有限公司 | Mobile multi-control system and method for intelligent sewing equipment |
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