CN113838674B - Preparation method of all-solid-state flexible thermoelectric conversion device - Google Patents

Preparation method of all-solid-state flexible thermoelectric conversion device Download PDF

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CN113838674B
CN113838674B CN202111168927.2A CN202111168927A CN113838674B CN 113838674 B CN113838674 B CN 113838674B CN 202111168927 A CN202111168927 A CN 202111168927A CN 113838674 B CN113838674 B CN 113838674B
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solid
porous electrode
thermoelectric conversion
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polyvinyl alcohol
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CN113838674A (en
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杨哲
赵艳
孙硕程
高富强
朱慧杰
符帅
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Luoyang Institute of Science and Technology
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/21Temperature-sensitive devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y15/00Nanotechnology for interacting, sensing or actuating, e.g. quantum dots as markers in protein assays or molecular motors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y40/00Manufacture or treatment of nanostructures
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/004Details
    • H01G9/022Electrolytes; Absorbents
    • H01G9/025Solid electrolytes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/004Details
    • H01G9/04Electrodes or formation of dielectric layers thereon
    • H01G9/042Electrodes or formation of dielectric layers thereon characterised by the material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/004Details
    • H01G9/04Electrodes or formation of dielectric layers thereon
    • H01G9/048Electrodes or formation of dielectric layers thereon characterised by their structure
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02NELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
    • H02N11/00Generators or motors not provided for elsewhere; Alleged perpetua mobilia obtained by electric or magnetic means

Abstract

A preparation method of an all-solid-state flexible thermoelectric conversion device relates to the field of heat energy recovery and conversion, and comprises a nano porous electrode, wherein the nano porous electrode is bonded on a current collector through conductive silver paste, then a prepared mixed solution containing polyvinyl alcohol and potassium chloride is poured on the nano porous electrode, after the mixed solution permeates, crosslinking and curing are carried out to form a solid electrolyte, then a current collector is fixed on the surface of the solid electrolyte, a lead is connected with the current collector, then the solid electrolyte is placed into a mold, and a proportioned silicon rubber packaging material is poured for curing. All components of the invention are flexible and bendable materials, the whole device finally shows flexibility, in practical application, the problems of component leakage and the like do not need to be considered, and the safety coefficient is high; the heat source recovery device is suitable for various heat sources with curved surfaces, can recover and convert low-grade waste heat energy, and provides a new idea for secondary utilization of energy; meanwhile, the utility model is soft and light, and is convenient to install, carry and transport.

Description

Preparation method of all-solid-state flexible thermoelectric conversion device
Technical Field
The invention relates to the field of heat energy recovery and conversion and design and manufacture of a flexible thermoelectric conversion device, in particular to a preparation method of an all-solid-state flexible thermoelectric conversion device.
Background
In daily life, industry, science and technology and natural phenomena, heat energy is everywhere, heat energy exists in various ways, heat energy contained in fuel combustion and high-pressure steam belongs to high-grade heat energy and can be directly converted into electric energy or kinetic energy, however, low-grade heat energy is used as all-around visible energy in life, heat in air, heat in seawater, heat in the ground, a large amount of waste heat and waste heat generated in the production process of a factory, heat discharged by automobile exhaust and the like and is low-grade heat energy, and because of low energy quality, the heat energy is generally not regarded by people and is difficult to use.
Moreover, for low-grade heat energy, the current research focus is mainly on semiconductor materials, but the manufacturing materials and processes of semiconductors are complex, doping and cutting are needed, cleaning and purification are needed when high purity is required, and if performance is required, more kinds of elements can be doped, so that the process is more complex, and the cost is increased. Moreover, the conversion efficiency of the semiconductor thermoelectric material can reach a relatively high level only when the temperature is 200 ℃ or higher, and the thermoelectric coefficient of the semiconductor thermoelectric power generation sheet is generally low and is generally below 1500 muV/DEG C. In addition, the semiconductor thermoelectric generation piece is made of solid materials and basically only suitable for a heat source with a very flat surface, and the semiconductor thermoelectric generation piece has a cold end and a hot end and must be strictly corresponding to the cold end and the hot end to prevent the position, otherwise, thermoelectric conversion cannot be carried out.
In recent years, in the aspect of energy conversion, research is carried out on thermoelectric conversion by using a nano porous material, the thermoelectric coefficient is generally higher than that of a semiconductor thermoelectric power generation sheet, but the research and the material generally cannot meet the requirement of flexibility and stretchability, the problem of liquid leakage cannot be basically avoided no matter ionic liquid or inorganic salt electrolyte solution is adopted, and the flexibility of a device is difficult to realize.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a preparation method of an all-solid-state flexible thermoelectric conversion device, which is characterized in that an electrolyte solution is made into an all-solid-state electrolyte, then the whole body is sealed by soft material silicone rubber, low-grade heat energy is recovered and converted, and the low-grade heat energy can be output in the form of electric energy and can be stored for further utilization.
In order to achieve the purpose, the invention adopts the following technical scheme: the method comprises the following steps:
(a) The method comprises the following steps Firstly, bonding a nano-porous electrode on a current collector through conductive silver paste, wherein the nano-porous electrode adopts a carbon cloth electrode;
(b) The method comprises the following steps Heating a potassium chloride solution, slowly adding polyvinyl alcohol particles, stirring by using a magnetic heating stirrer until the polyvinyl alcohol is completely dissolved, and cooling to room temperature after the polyvinyl alcohol is completely dissolved, wherein the mass ratio of the polyvinyl alcohol to water in the potassium chloride solution is 0.8-1.2;
(c) The method comprises the following steps After the conductive silver paste between the nano-porous electrode and the current collector is dried, pouring the mixed solution containing polyvinyl alcohol and potassium chloride cooled in the step (b) onto the surface of the nano-porous electrode until the mixed solution is completely covered, and after the nano-porous electrode fully absorbs the mixed solution, repeatedly freezing and unfreezing to realize crosslinking with the mixed solution containing polyvinyl alcohol and potassium chloride to form a flexible solid electrolyte;
(d) The method comprises the following steps Placing the other current collector on the surface of the solid electrolyte in the step (c), pouring a mixed solution containing polyvinyl alcohol and potassium chloride again to cover part of the current collector, respectively connecting the current collectors at the nano-porous electrode end and the solid electrolyte end with wires after cross-linking and curing, integrally placing the current collectors in a mold with a space, pouring a prepared silicon rubber packaging material, and then curing;
(e) The method comprises the following steps After all the components are packaged, the device and the same device are respectively contacted with a heat source and room temperature to connect current collectors in the solid electrolytes of the device and the same device, the current collectors in the nano porous electrode end are used as output ends, and when the temperature of the heat source is higher than the room temperature, voltage can be output.
Preferably, in the step (b), the potassium chloride solution is heated to 30 ℃, then the polyvinyl alcohol particles are slowly added, the rotating speed of the magnetic heating stirrer is adjusted to be at least 300r/min, the temperature is adjusted to be 95 ℃, and the stirring is carried out for 30min.
Preferably, the mass ratio of the polyvinyl alcohol to the water in the potassium chloride solution in step (b) is 1.
Preferably, the concentration of the potassium chloride solution in step (b) is 0.05mol/L.
Preferably, the freezing and thawing in step (c) comprises the following specific steps: and (3) putting the nano porous electrode which fully absorbs the mixed solution into a refrigerator for freezing for 1h, then taking out the nano porous electrode for unfreezing for 1h at room temperature, and repeating the freezing and unfreezing for 3-5 times.
Preferably, the curing tool in step (d) is an oven, and the oven is set at 60 ℃ for 4h.
Preferably, the solid electrolyte is 1-2 mm above the surface of the nanoporous electrode.
Preferably, the wire is fixed to the current collector by welding or bonding.
Preferably, the silicone rubber encapsulating material is configured by two components 1:1.
Preferably, the material of the current collector is a stainless steel foil.
The invention has the beneficial effects that:
1: all components of the flexible device are flexible and bendable materials, the whole device finally shows flexibility, and in practical application, the problems of component leakage and the like are not considered in the all-solid-state flexible device, so that the safety coefficient is high;
2: the invention is suitable for various heat sources with curved surfaces, can recover and convert low-grade waste heat energy, and provides a new idea for secondary utilization of energy;
3: according to the invention, the solid electrolyte is completely immersed in the nano porous electrode, so that the contact area between the electrolyte and the solid electrode is greatly increased;
4: the invention is soft and light, and is convenient to install, carry and transport.
Drawings
FIG. 1: the invention provides a schematic diagram of an all-solid-state flexible thermoelectric conversion device.
FIG. 2: the present invention provides the variation of the average output power with discharge time for the device prepared in example 1.
FIG. 3: the present invention provides the variation of the average output power with discharge time for the device prepared in example 2.
FIG. 4: the invention provides the change in average output power with discharge time for the devices prepared in example 3.
FIG. 5: the invention provides the discharge voltage (a) and discharge current (b) of the device prepared in example 1.
FIG. 6: the invention provides the discharge voltage (c) and discharge current (d) of the device prepared in example 2.
FIG. 7: the invention provides the discharge voltage (e) and discharge current (f) for the device prepared in example 3.
FIG. 8: the present invention provides a comparison of thermoelectric conversion efficiencies of thermoelectric conversion devices prepared in examples 1, 2, and 3 with a temperature difference of 35 ℃.
FIG. 9: the invention provides a graphene film, a carbon nanotube film and a carbon cloth microstructure.
FIG. 10: the present invention provides the discharge voltage (a) and the discharge current (b) of the thermoelectric conversion device prepared in comparative example 1 at a temperature difference of 30 ℃.
FIG. 11: the present invention provides the discharge voltage (a) and the discharge current (b) of the thermoelectric conversion device prepared in example 1 at a temperature difference of 30 ℃.
Detailed Description
The invention is described in further detail below by means of specific embodiments and with reference to the attached drawings.
Example 1: a preparation method of an all-solid-state flexible thermoelectric conversion device comprises the following steps:
(a) The method comprises the following steps Firstly, bonding a nano porous electrode 1 of 3cm 3mm on a current collector 4 through conductive silver paste 3, wherein the current collector 4 is made of stainless steel foil, and the nano porous electrode 1 adopts a carbon cloth electrode;
(b) The method comprises the following steps Heating a potassium chloride solution to 30 ℃, then slowly adding polyvinyl alcohol particles, adjusting the rotating speed of a magnetic stirrer to be at least 300r/min, heating to 95 ℃, stirring for 30min until the polyvinyl alcohol is completely dissolved, and cooling to room temperature after the polyvinyl alcohol is completely dissolved, wherein the mass ratio of the polyvinyl alcohol to water in the potassium chloride solution is 1;
(c) The method comprises the following steps After the conductive silver paste 3 between the nano-porous electrode 1 and the current collector 4 is dried in the air, pouring the mixed solution containing polyvinyl alcohol and potassium chloride cooled in the step (b) onto the surface of the nano-porous electrode 1 until the mixed solution is completely covered, after the nano-porous electrode 1 fully absorbs the mixed solution, adding the mixed solution containing polyvinyl alcohol and potassium chloride until the solid electrolyte 2 is 1-2 mm higher than the surface of the nano-porous electrode 1, putting the nano-porous electrode into a refrigerator for freezing for 1h, taking out the nano-porous electrode for thawing for 1h at room temperature, and repeating the freezing and thawing for 3-5 times, so that the cross-linking of the mixed solution containing polyvinyl alcohol and electrolyte can be realized, and the flexible solid electrolyte 2 is formed;
(d) The method comprises the following steps Placing the other current collector 4 on the surface of the solid electrolyte 2 in the step (c), pouring a mixed solution containing polyvinyl alcohol and potassium chloride again to cover part of the current collector 4, after cross-linking and curing, respectively connecting the current collectors 4 at the nano-porous electrode end and the solid electrolyte end with leads 6, fixing the leads 6 on the current collectors 4 by welding or bonding, then integrally placing the whole body into a mold with a space of 4cm x 6mm, pouring the prepared silicon rubber packaging material, and placing the silicon rubber packaging material into a 60 ℃ oven for 4h for curing, wherein the silicon rubber packaging material 5 is prepared by a two-component 1:1;
(e) The method comprises the following steps After all the components are packaged, the device and the same device are respectively contacted with a heat source and room temperature, the current collectors 4 in the solid electrolyte 2 of the device and the solid electrolyte are connected, and the current collector 4 in the end of the nano-porous electrode 1 is used as an output end.
Example 2: the difference from example 1 is that "the concentration of potassium chloride solution was 0.05mol/L".
Example 3: the difference from example 1 is that "the concentration of potassium chloride solution was 0.1mol/L".
The thermoelectric conversion devices prepared in examples 1, 2, and 3 were tested for the change in output power with temperature difference upon discharge by the following test methods: the thermoelectric conversion device prepared and an identical device were used to contact heat sources (31 ℃, 36 ℃, 41 ℃, 46 ℃, 51 ℃, 56 ℃, 61 ℃) and room temperature (26 ℃) respectively, to connect the current collectors 4 in the two solid electrolytes 2, and the current collector 4 in the end of the nanoporous electrode 1 was used as an output end.
The principle is as follows: when the two ends of the device are both at room temperature (namely, no temperature difference exists), the absolute value of the output voltage of the device is close to 0mV, when the temperature of the heat source is higher than the room temperature, the solid electrolyte in the device placed on the surface of the heat source is redistributed, the charges adsorbed on the surface of the nano porous electrode move, the induced surface charges of the nano porous electrode are correspondingly increased and decreased, the nano porous electrodes in the two devices generate potential difference at the moment, and if the two electrodes are connected into a circuit, current can be generated.
Thermoelectric conversion efficiencies of thermoelectric conversion devices prepared in examples 1, 2, and 3 were compared: as shown in fig. 2 to 4, the input power of the thermoelectric conversion device is constant under a specific temperature difference, and the average output power of the thermoelectric conversion device changes with the discharge time. It is not reasonable to select the average output power corresponding to a specific discharge time, because the discharge equilibrium time of different systems is different, so the average output power value in a reasonable time range is selected to represent the output power of the device to calculate the thermoelectric conversion efficiency. In view of the fact that the discharge voltage of the thermoelectric conversion devices prepared in the embodiments 1, 2, and 3 is reduced to about 24% of the maximum voltage value at the lowest level after the discharge time is 1s (see fig. 5 to 7), and the output power is low and difficult to use because the subsequent discharge process is slow, the discharge process can be considered to be completed approximately, and the thermoelectric conversion efficiency can be calculated by selecting the average output power corresponding to the discharge voltage reduced to 20% of the maximum value similarly to defining the time constant during the capacitor charge and discharge process.
As shown in fig. 8, the thermoelectric conversion devices prepared in examples 1, 2, and 3 exhibited maximum thermoelectric conversion efficiencies of 0.0025%, 0.017%, and 0.014%, respectively, at a temperature difference of 35 ℃. Overall, the thermoelectric conversion efficiency increases monotonically as the temperature difference increases, and the thermoelectric conversion efficiency of the thermoelectric conversion device produced in example 2 is the greatest and the thermoelectric conversion efficiency of the thermoelectric conversion device produced in example 3 or example 1 is inferior. The thermoelectric conversion device prepared in example 2 had a large output voltage and a relatively small internal resistance, and therefore the thermoelectric conversion efficiency was determined by the solution concentration, the internal resistance of the device, and the output voltage.
Comparative example 1: compared with the embodiment 1, the difference is that the nano-porous electrode 1 adopts a carbon cloth electrode carbon nanotube film.
The graphene film is obtained by carrying out suction filtration on a graphene aqueous solution and then carrying out freeze drying, and the internal structure of the graphene film is mainly formed by spontaneous stacking of graphene sheet layers, so that van der Waals force is mainly acted between the graphene sheet layers, and the contact is weak. The microstructure of graphene is loose, porous and fragile as shown in fig. 9 (a), and the carbon nanotube film and the carbon cloth are formed by winding micro-nano-scale slender filament fibers/tubes in a microscopic manner, so that the carbon nanotube film is high in flexibility and has certain nanopores, and fig. 9 (b) and (c) show the microstructure.
The discharge voltage and current curves of the apparatus prepared according to the methods of comparative example 1 and example 1, in which the maximum value of the discharge voltage curve represents the open circuit output voltage at a constant temperature difference when the temperature difference is 30 c and the carbon cloth is used as an electrode, respectively (see fig. 10 and 11), show that the carbon cloth output voltage is higher than that of the carbon nanotube film at the same area. When the discharge test of the two electrode materials is carried out, the used load resistance is 1k omega, the system internal resistance corresponding to the two electrode materials can be further calculated according to the discharge voltage and discharge current curve, the carbon nano tube film system internal resistance is about 3.20k omega, and the carbon cloth system internal resistance is about 1.03k omega, so that the carbon cloth system internal resistance is small, the internal consumption is low, the output voltage is high, and the thermoelectric conversion efficiency is higher.
In conclusion, all the components of the flexible device are flexible and bendable materials, the whole device finally shows flexibility, and in practical application, the problems of component leakage and the like are not considered in the all-solid-state flexible device, so that the safety coefficient is high; the device is suitable for various heat sources with curved surfaces, can recover and convert low-grade waste heat energy, and provides a new idea for secondary utilization of energy; the device is soft and light, and is convenient to install, carry and transport.
While the present invention has been particularly shown and described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (8)

1. A preparation method of an all-solid-state flexible thermoelectric conversion device is characterized by comprising the following steps:
(a) The method comprises the following steps Firstly, bonding a nano-porous electrode (1) on a current collector (4) through conductive silver paste (3), wherein the nano-porous electrode (1) adopts a carbon cloth electrode;
(b) The method comprises the following steps Heating a potassium chloride solution, slowly adding polyvinyl alcohol particles, stirring by using a magnetic heating stirrer until the polyvinyl alcohol is completely dissolved, and cooling to room temperature after the polyvinyl alcohol is completely dissolved, wherein the mass ratio of the polyvinyl alcohol to water in the potassium chloride solution is 1;
(c) The method comprises the following steps After the conductive silver paste (3) between the nano-porous electrode (1) and the current collector (4) is dried in the air, pouring the mixed solution containing polyvinyl alcohol and potassium chloride after cooling in the step (b) onto the surface of the nano-porous electrode (1) until the mixed solution is completely covered, and after the nano-porous electrode (1) fully absorbs the mixed solution, repeatedly freezing and unfreezing to realize the crosslinking with the mixed solution containing polyvinyl alcohol and potassium chloride to form a flexible solid electrolyte (2);
(d) The method comprises the following steps Placing the other current collector (4) on the surface of the solid electrolyte (2) in the step (c), pouring a mixed solution containing polyvinyl alcohol and potassium chloride again to cover part of the current collectors (4), after cross-linking and curing, respectively connecting the current collectors at the nano porous electrode end and the solid electrolyte end with leads, integrally placing the current collectors in a mold with a space, pouring a prepared silicon rubber packaging material, and then curing;
(e) The method comprises the following steps After all the components are packaged, the device and the same device are respectively contacted with a heat source and room temperature to connect current collectors in the solid electrolytes of the device and the same device, the current collectors in the nano porous electrode end are used as output ends, and when the temperature of the heat source is higher than the room temperature, voltage can be output.
2. The method according to claim 1, wherein the polyvinyl alcohol particles are slowly added after the potassium chloride solution is heated to 30 ℃ in the step (b), and the rotation speed of the magnetic heating stirrer is adjusted to be at least 300r/min, the temperature is adjusted to be 95 ℃, and the stirring is performed for 30min.
3. The method for producing an all-solid-state flexible thermoelectric conversion device according to claim 1, wherein the freezing and thawing in the step (c) comprises: and (3) putting the nano porous electrode (1) which fully absorbs the mixed solution into a refrigerator for freezing for 1h, then taking out the nano porous electrode and unfreezing for 1h at room temperature, and repeating the freezing and unfreezing for 3-5 times.
4. The method for manufacturing an all-solid-state flexible thermoelectric conversion device according to claim 1, wherein the curing tool in the step (d) is an oven, the temperature of the oven is set to 60 ℃ and the time is 4 hours.
5. The method for producing an all-solid-state flexible thermoelectric conversion device according to claim 1, wherein the solid electrolyte (2) is 1 to 2mm higher than the surface of the nanoporous electrode (1).
6. The production method of an all-solid-state flexible thermoelectric conversion device according to claim 1, wherein the lead (6) is fixed to the current collector (4) by welding or bonding.
7. The method of manufacturing an all-solid-state flexible thermoelectric conversion device according to claim 1, wherein the silicone rubber encapsulating material (5) is configured by two components 1:1.
8. The production method of an all-solid-state flexible thermoelectric conversion device according to claim 1, wherein the material of the current collector (4) is a stainless steel foil.
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