CN113830549B - Bonding equipment and method for processing electric heating ceramic tiles - Google Patents
Bonding equipment and method for processing electric heating ceramic tiles Download PDFInfo
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- CN113830549B CN113830549B CN202111105676.3A CN202111105676A CN113830549B CN 113830549 B CN113830549 B CN 113830549B CN 202111105676 A CN202111105676 A CN 202111105676A CN 113830549 B CN113830549 B CN 113830549B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/912—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/02—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
- B05C11/023—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface
- B05C11/025—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface with an essentially cylindrical body, e.g. roll or rod
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/18—Handling of layers or the laminate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/918—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers with at least two picking-up heads
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
Abstract
The invention discloses bonding equipment for processing an electric heating ceramic tile, which comprises equipment bodies, a material box, a first hydraulic telescopic rod and a second electric sliding table, wherein the material box is arranged between the equipment bodies, a track is arranged on the outer side of the material box, the material box is respectively arranged on a travelling frame and a first moving frame, the first moving frame is arranged on the first electric sliding table, a second hydraulic telescopic rod is arranged on the equipment bodies, the second electric sliding table is arranged at the upper end of the equipment bodies, and the second electric sliding table is arranged on the inner side of the first electric sliding table. This bonding equipment is used in processing of electric heat ceramic tile, adsorbable insulation layer material under the effect of fifth hydraulic telescoping rod on right side and first vacuum chuck mechanism drives the rotating turret and rotates under the motor effect, processes the equipment body material loading simultaneously of both sides, and left fifth hydraulic telescoping rod promotes the adsorbable ceramic tile of first vacuum chuck mechanism and rotates the material loading, need not artifical material loading, improves machining efficiency and degree of automation.
Description
Technical Field
The invention relates to the technical field related to electric heating ceramic tile processing, in particular to bonding equipment and a bonding method for electric heating ceramic tile processing.
Background
Electric heat ceramic tile mainly by the ceramic tile, electricity generate heat the chip and constitute with the heat preservation, through generating heat the chip bonding with the electricity on the heat preservation, bond the ceramic tile again, current electric heat ceramic tile processing utilizes the manual work to carry out bonding machining efficiency to electric heat ceramic tile generally lower, and most electric heat ceramic tile bonding equipment also all classifies the bonding to it, can not accomplish whole bonding process through integration equipment with whole electric heat ceramic tile is whole, need an electric heat ceramic tile processing to solve above-mentioned problem with bonding equipment and method now.
Disclosure of Invention
The invention aims to provide bonding equipment and a bonding method for processing electric heating ceramic tiles, which aim to solve the problems that the existing electric heating ceramic tile processing in the background art generally has low bonding processing efficiency by manual work, most electric heating ceramic tile bonding equipment performs classified bonding on the electric heating ceramic tiles, and the whole bonding process of the whole electric heating ceramic tile cannot be completed by integrated equipment.
In order to achieve the purpose, the invention provides the following technical scheme: an adhesive device for processing electric heating ceramic tiles, which comprises a device body, a material box, a first hydraulic telescopic rod and a second electric sliding table,
a material rack is arranged between the equipment bodies, a track is arranged on the outer side of the material rack, and a travelling crane rack is arranged on the track;
the material box is respectively arranged on the travelling frame and the first moving frame, the first moving frame is arranged on the first electric sliding table, and the first electric sliding table is arranged at the upper end of the equipment body;
the first hydraulic telescopic rod is arranged on the equipment body and is arranged outside the first electric sliding table, and the second hydraulic telescopic rod is arranged on the equipment body and is arranged on the left side of the first electric sliding table;
the electric sliding table of the second is arranged at the upper end of the equipment body, the electric sliding table of the second is arranged at the inner side of the electric sliding table of the first, and meanwhile, a second moving frame is arranged on the electric sliding table of the second.
Preferably, the equipment body is including first belt conveyor, second belt conveyor, third hydraulic telescoping rod, push pedal, fourth hydraulic telescoping rod, roof-rack, supporter and put the thing groove, and the internal wall of equipment rotates and is connected with first belt conveyor and second belt conveyor, and first belt conveyor sets up in the top of second belt conveyor simultaneously, the equipment body left and right sides all runs through and is provided with third hydraulic telescoping rod, and the inner push pedal that is connected with of third hydraulic telescoping rod.
Through adopting above-mentioned technical scheme, the supporter on the roof can be promoted to the push pedal under the effect of third hydraulic telescoping rod.
Preferably, the upper end of the fourth hydraulic telescopic rod penetrates through the lower end of the equipment body, the upper end of the fourth hydraulic telescopic rod is connected with a top frame, the top frame is arranged on the left side and the right side of the second conveying belt device, article placing frames are arranged on the second conveying belt device and the first conveying belt device, and article placing grooves are formed in the upper ends of the article placing frames.
Through adopting above-mentioned technical scheme, put spacingly to the bonding process material through the supporter with putting the thing groove.
Preferably, the material rest is provided with a motor, a rotating shaft, a rotating frame, a fifth hydraulic telescopic rod and a first vacuum chuck mechanism, the motor is arranged in the material rest and is connected with the rotating shaft, the upper end of the rotating shaft penetrates through the material rest and is connected with the rotating frame, the rotating frame is provided with the fifth hydraulic telescopic rod in a penetrating mode, the lower end of the fifth hydraulic telescopic rod is connected with the first vacuum chuck mechanism, and meanwhile the fifth hydraulic telescopic rod is distributed with four materials in an annular array mode.
Through adopting above-mentioned technical scheme, on the work or material rest on right side, adsorb the heat preservation layer material through fifth hydraulic telescoping rod and first vacuum chuck mechanism, rotate the material loading under the motor effect.
Preferably, the workbin is provided with sixth hydraulic telescoping rod in including sixth hydraulic telescoping rod and roof in the workbin, and sixth hydraulic telescoping rod upper end is provided with the roof simultaneously.
Through adopting above-mentioned technical scheme, push the roof under the effect of sixth hydraulic telescoping rod, conveniently push up the material in the workbin, conveniently get the material.
Preferably, the first hydraulic telescopic rod comprises a first support, a seventh hydraulic telescopic rod and a second vacuum chuck mechanism, the inner end of the first hydraulic telescopic rod is connected with the first support, the seventh hydraulic telescopic rod is arranged on the first support in a penetrating way, the lower end of the seventh hydraulic telescopic rod is connected with the second vacuum chuck mechanism,
through adopting above-mentioned technical scheme, promote second vacuum chuck mechanism through seventh hydraulic telescoping rod and adsorb the chip that generates heat.
Preferably, the second hydraulic telescopic rod comprises a second support, an eighth hydraulic telescopic rod, a first fixing frame and a pressing roller, the inner end of the second hydraulic telescopic rod is connected with the second support, the eighth hydraulic telescopic rod penetrates through the second support, the lower end of the eighth hydraulic telescopic rod is connected with the first fixing frame, and the inner wall of the first fixing frame is connected with the pressing roller in a rotating mode.
Through adopting above-mentioned technical scheme, promote first mount under eighth hydraulic telescoping rod effect, to the high adjustment of compression roller.
Preferably, the second removes the frame including ninth hydraulic telescoping rod, second mount, glue spreader, tenth hydraulic telescoping rod, balladeur train, gyro wheel, shifting chute, eleventh hydraulic telescoping rod, piston rod and an adhesive section of thick bamboo, and the second removes a frame upper end and runs through and be provided with ninth hydraulic telescoping rod, ninth hydraulic telescoping rod lower extreme is connected with the second mount, and second mount inner wall rotates and is connected with the glue spreader, the second removes a frame side and runs through and be provided with tenth hydraulic telescoping rod, and tenth hydraulic telescoping rod outer end is connected with the balladeur train, the balladeur train side is provided with the gyro wheel, and the gyro wheel setting is in the shifting chute, and the shifting chute sets up the left side at ninth hydraulic telescoping rod simultaneously, be provided with eleventh hydraulic telescoping rod on the balladeur train, and eleventh hydraulic telescoping rod lower extreme is connected with the piston rod, the one end that the eleventh hydraulic telescoping rod was kept away from to the piston rod runs through the setting in an adhesive section of thick bamboo, and an adhesive section of thick bamboo sets up at the balladeur train lower extreme.
By adopting the technical scheme, the ninth hydraulic telescopic rod pushes the second fixing frame to coat and flatten the extruded bonder through the glue spreader.
An adhesion method for processing an electric heating ceramic tile comprises the following steps:
(1) Material loading and adhesive coating of the heat-insulating layer:
a. the rack on the upper side is conveyed to the right side under the action of the second conveying belt device, the rack on the rightmost side is conveyed to the top rack on the right side, the rack on the left side is lifted under the action of the fourth hydraulic telescopic rod on the right side, the rack on the left side is conveyed to a proper position, under the action of the rack on the right side, the first vacuum sucker mechanism is pushed through the fifth hydraulic telescopic rod, heat insulation layer materials in material boxes on two sides of the rack on the right side are adsorbed and pulled up, the rotating frame is driven to rotate under the action of the motor and the rotating shaft, and the heat insulation layer materials are placed in the rack above the top rack on the right side;
b. the rack on the upper side is conveyed to the left under the action of the first conveying belt device, the rack on the leftmost side is conveyed to the top rack on the left side, the rack on the right side is conveyed to a proper position under the action of the fourth hydraulic telescopic rod on the left side, the rack on the top rack on the right side is pushed to a proper position on the first conveying belt device by the third hydraulic telescopic rod on the right side through the push plate, and the rack on the top rack on the left side is pushed to a proper position on the second conveying belt device by the third hydraulic telescopic rod on the left side through the push plate;
c. the second electric sliding table drives the second moving frame to move leftwards, the eleventh hydraulic telescopic rod on the second moving frame on the right side pushes the piston rod to extrude the adhesive in the adhesive barrel on the heat insulation layer material, the sliding frame is pulled to move under the action of the tenth hydraulic telescopic rod, the range of adhesive coating can be adjusted, and the ninth hydraulic telescopic rod pushes the second fixing frame to smooth the adhesive coating on the heat insulation layer material through the glue spreading roller.
(2) Heating chip feeding and adhesive coating:
a. a seventh hydraulic telescopic rod pushes the second vacuum sucker mechanism to descend, so that the heating chip in the material box is adsorbed and pulled up, and is pushed to be placed above the heat-insulating layer material under the action of the first hydraulic telescopic rod;
b. moving the heat-insulating layer material with the heating chips placed at a proper position to the left under the action of a first conveyor belt device, pushing a piston rod by an eleventh hydraulic telescopic rod on a second moving frame on the left side, extruding the adhesive in an adhesive barrel on the heating chips, pushing a second fixing frame by a ninth hydraulic telescopic rod, and coating the adhesive on the heat-insulating layer material flatly by a glue spreader;
(3) Ceramic tile feeding and pressing:
a. the fourth hydraulic telescopic rod on the left side pushes the top frame to ascend, and the heat insulation layer material adhered with the heating chip is transmitted to the top frame under the action of the first transmission belt device;
b. a fifth hydraulic telescopic rod on the right material rack pushes a first vacuum sucker mechanism to adsorb tiles in the material boxes on two sides of the left material rack, and the tiles are driven to rotate and placed on the heating chip under the action of a motor, a rotating shaft and a rotating frame;
c. eighth hydraulic telescoping rod promotes first mount to adjust suitable height with the pressfitting roller, and second hydraulic telescoping rod promotes the second support and passes through the whole pressfitting of pressfitting roller pair electric heating ceramic tile after the bonding, makes bonding stable between it.
Compared with the prior art, the invention has the beneficial effects that: the bonding equipment and the bonding method for processing the electric heating ceramic tile,
(1) The fifth hydraulic telescopic rod on the left side pushes the first vacuum sucker mechanism to adsorb ceramic tiles for rotary loading, manual loading is not needed, and the processing efficiency and the automation degree are improved;
(2) The opposite object frame is used in a reciprocating cycle mode under the action of the first conveying belt device, the second conveying belt device, the third hydraulic telescopic rod, the push plate, the fourth hydraulic telescopic rod and the top frame, and the device is used for supporting and limiting the electric heating ceramic tiles during bonding and ensuring the integrated processing continuity;
(3) The second vacuum sucker mechanism is pushed to adsorb the heating chip under the action of the seventh hydraulic telescopic rod, the heating chip is placed on the heat-insulating layer material under the action of the first hydraulic telescopic rod, and the pressing roller is pushed to be adjusted in height through the eighth hydraulic telescopic rod, so that the heating chip is pushed to be pressed between the bonded ceramic tile, the heating chip and the heat-insulating layer material under the action of the second hydraulic telescopic rod;
(4) The piston rod is pushed under the action of the eleventh hydraulic telescopic rod to extrude the adhesive in the adhesive barrel, the sliding frame is pushed to move on the second moving frame under the action of the tenth hydraulic telescopic rod to control the extrusion range of the adhesive, the second fixing frame is pushed through the ninth hydraulic telescopic rod, and the adhesive is flattened under the action of the glue spreader.
Drawings
FIG. 1 is a schematic top view of the present invention;
FIG. 2 is a left side sectional view of the material rack according to the present invention;
FIG. 3 is a schematic structural view of the cross section of the apparatus body of the present invention;
FIG. 4 is a schematic view of the structure of the shelf and the storage trough of the present invention;
FIG. 5 is a schematic view of the internal structure of the bin according to the invention;
FIG. 6 is a schematic view of the structure of a second bracket and an eighth hydraulic telescopic rod of the present invention;
FIG. 7 is a schematic structural view of a first bracket and a seventh hydraulic telescopic rod of the present invention;
FIG. 8 is a schematic view of the structure of a second moving frame, a tenth hydraulic telescopic rod and a sliding frame of the present invention;
fig. 9 is a schematic front sectional view of a second movable frame according to the present invention.
In the figure: 1. the device comprises a device body, 101, a first conveying belt device, 102, a second conveying belt device, 103, a third hydraulic telescopic rod, 104, a push plate, 105, a fourth hydraulic telescopic rod, 106, a top frame, 107, a storage rack, 108, a storage groove, 2, a material rack, 201, a motor, 202, a rotating shaft, 203, a rotating frame, 204, a fifth hydraulic telescopic rod, 205, a first vacuum sucker mechanism, 3, a track, 4, a traveling frame, 5, a material box, 501, a sixth hydraulic telescopic rod, 502, a top plate, 6, a first moving frame, 7, a first electric sliding table, 8 and a first hydraulic telescopic rod, 801, a first support, 802, a seventh hydraulic telescopic rod, 803, a second vacuum chuck mechanism, 9, a second hydraulic telescopic rod, 901, a second support, 902, an eighth hydraulic telescopic rod, 903, a first fixing frame, 904, a laminating roller, 10, a second electric sliding table, 11, a second moving frame, 1101, a ninth hydraulic telescopic rod, 1102, a second fixing frame, 1103, a glue coating roller, 1104, a tenth hydraulic telescopic rod, 1105, a sliding frame, 1106, a roller, 1107, a moving groove, 1108, an eleventh hydraulic telescopic rod, 1109, a piston rod, 1110 and an adhesive barrel.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-9, the present invention provides a technical solution: a bonding device for processing electric heating ceramic tiles is disclosed, as shown in figure 1, figure 2, figure 3 and figure 4, a material rack 2 is arranged between device bodies 1, a track 3 is arranged on the outer side of the material rack 2, a traveling carriage 4 is arranged on the track 3, the device body 1 comprises a first conveying belt device 101, a second conveying belt device 102, a third hydraulic telescopic rod 103, a push plate 104, a fourth hydraulic telescopic rod 105, a top frame 106, a material rack 107 and a material storage groove 108, the inner wall of the device body 1 is rotatably connected with the first conveying belt device 101 and the second conveying belt device 102, the first conveying belt device 101 is arranged above the second conveying belt device 102, the third hydraulic telescopic rod 103 is arranged on the left side and the right side of the device body 1 in a penetrating manner, the inner end of the third hydraulic telescopic rod 103 is connected with the push plate 104, the material is conveniently conveyed in a bonding process through the first conveying belt device 101 and the second conveying belt device 102, the upper end of the fourth hydraulic telescopic rod 105 is arranged at the lower end of the device body 1 in a penetrating manner, the upper end of the fourth hydraulic telescopic rod 105 is connected with an upper frame 106, the upper frame 106 is arranged at the left side and the right side of the second transmission belt device 102, the second transmission belt device 102 and the first transmission belt device 101 are both provided with a storage rack 107, the upper end of the storage rack 107 is provided with a storage slot 108, the storage rack 107 can be adjusted under the action of the fourth hydraulic telescopic rod 105 and the upper frame 106, the material rack 2 comprises a motor 201, a rotating shaft 202, a rotating frame 203, a fifth hydraulic telescopic rod 204 and a first vacuum chuck mechanism 205, the motor 201 is arranged in the material rack 2, the motor 201 is connected with the rotating shaft 202, the upper end of the rotating shaft 202 penetrates through the material rack 2 and the rotating frame 203, the rotating frame 203 penetrates through the fifth hydraulic telescopic rod 204, the lower end of the fifth hydraulic telescopic rod 204 is connected with the first vacuum chuck mechanism 205, and the fifth hydraulic telescopic rods 204 are distributed in an annular array with respect to the material rack 2, the fifth hydraulic telescopic rod 204 on the left side pushes the first vacuum chuck mechanism 205 to adsorb the ceramic tiles, and the feeding is transferred under the action of the motor 201.
As shown in fig. 1 and 5, the work bin 5 is respectively arranged on the travelling carriage frame 4 and the first movable frame 6, the first movable frame 6 is arranged on the first electric sliding table 7, meanwhile, the first electric sliding table 7 is arranged at the upper end of the equipment body 1, the work bin 5 comprises a sixth hydraulic telescopic rod 501 and a top plate 502, the work bin 5 is internally provided with the sixth hydraulic telescopic rod 501, the upper end of the sixth hydraulic telescopic rod 501 is provided with the top plate 502, and the top plate 502 is used for supporting and placing materials in the work bin 5.
As shown in fig. 1, 6 and 7, a first hydraulic telescopic rod 8 is arranged on the equipment body 1, the first hydraulic telescopic rod 8 is arranged outside the first electric sliding table 7, the first hydraulic telescopic rod 8 comprises a first support 801, a seventh hydraulic telescopic rod 802 and a second vacuum chuck mechanism 803, the inner end of the first hydraulic telescopic rod 8 is connected with the first support 801, the seventh hydraulic telescopic rod 802 is arranged on the first support 801 in a penetrating manner, the lower end of the seventh hydraulic telescopic rod 802 is connected with the second vacuum chuck mechanism 803, a heating chip is loaded under the action of the first hydraulic telescopic rod 8, a second hydraulic telescopic rod 9 is arranged on the equipment body 1, and second hydraulic telescoping rod 9 sets up the left side at first electronic slip table 7, second hydraulic telescoping rod 9 is including second support 901, eighth hydraulic telescoping rod 902, first mount 903 and pressfitting roller 904, and second hydraulic telescoping rod 9 the inner is connected with second support 901, it is provided with eighth hydraulic telescoping rod 902 to run through on the second support 901, and eighth hydraulic telescoping rod 902 lower extreme is connected with first mount 903, first mount 903 inner wall rotates simultaneously and is connected with pressfitting roller 904, promote the ceramic tile of pressfitting roller 904 after to the bonding under the effect of second hydraulic telescoping rod 9, generate heat the pressfitting between chip and the heat preservation material, the reinforcing bonding is stable.
As shown in fig. 1, 8 and 9, the second electric sliding table 10 is disposed at the upper end of the apparatus body 1, the second electric sliding table 10 is disposed inside the first electric sliding table 7, and the second electric sliding table 10 is provided with a second movable frame 11, the second movable frame 11 includes a ninth hydraulic telescopic rod 1101, a second fixed frame 1102, a glue spreader 1103, a tenth hydraulic telescopic rod 1104, a carriage 1105, a roller 1106, a movable groove 1107, an eleventh hydraulic telescopic rod 1108, a piston rod 1109 and an adhesive tube 1110, the upper end of the second movable frame 11 is provided with the ninth hydraulic telescopic rod 1101 in a penetrating manner, the lower end of the ninth hydraulic telescopic rod 1101 is connected with the second fixed frame 1102, the inner wall of the second fixed frame 1102 is rotatably connected with the glue spreader 1103, the side of the second movable frame 11 is provided with the tenth hydraulic telescopic rod 1104 in a penetrating manner, and the outer end of the tenth hydraulic telescopic rod 1104 is connected with a sliding frame 1105, the side surface of the sliding frame 1105 is provided with a roller 1106, the roller 1106 is arranged in a moving groove 1107, the moving groove 1107 is arranged at the left side of the ninth hydraulic telescopic rod 1101, the sliding frame 1105 is provided with an eleventh hydraulic telescopic rod 1108, the lower end of the eleventh hydraulic telescopic rod 1108 is connected with a piston rod 1109, one end of the piston rod 1109 far away from the eleventh hydraulic telescopic rod 1108 is arranged in an adhesive cylinder 1110 in a penetrating manner, the adhesive cylinder 1110 is arranged at the lower end of the sliding frame 1105, the tenth hydraulic telescopic rod 1104 pulls the sliding frame 1105 to move on the second moving frame 11, so that the adhesive can be squeezed in a certain range conveniently, and the eleventh hydraulic telescopic rod 1108 pushes the piston rod 1109 to squeeze the adhesive in the adhesive cylinder 1110.
An adhesion method for processing an electric heating ceramic tile comprises the following steps:
(1) Material loading and adhesive coating of the heat-insulating layer:
a. the upper rack 107 is conveyed rightwards under the action of the second conveying belt device 102, the rightmost rack 107 is conveyed to the right top rack 106, the right rack is lifted up under the action of the right fourth hydraulic telescopic rod 105, the left rack 107 is conveyed to a proper position, under the action of the right rack 2, the fifth hydraulic telescopic rod 204 pushes the first vacuum sucker mechanism 205 to suck and lift the heat insulation layer materials in the material boxes 5 on the two sides of the right rack 2, the rotating rack 203 is driven to rotate under the action of the motor 201 and the rotating shaft 202, and the heat insulation layer materials are placed in the rack 107 above the right top rack 106;
b. the upper commodity shelf 107 is conveyed leftwards under the action of the first conveying belt device 101, the leftmost commodity shelf 107 is conveyed to the left upper frame 106, the left fourth hydraulic telescopic rod 105 descends, the right commodity shelf 107 is conveyed to a proper position, the right third hydraulic telescopic rod 103 pushes the commodity shelf 107 on the right upper frame 106 to a proper position on the first conveying belt device 101 through the push plate 104, and the left third hydraulic telescopic rod 103 pushes the commodity shelf 107 on the left upper frame 106 to a proper position on the second conveying belt device 102 through the push plate 104;
c. the electronic slip table 10 of second drives the second and removes frame 11 and remove left, and eleventh hydraulic telescoping rod 1108 promotes piston rod 1109 on the second that the right side removed the frame 11, extrudes the adhesive in adhesive section of thick bamboo 1110 on the heat preservation material, pulls the carriage 1105 removal under tenth hydraulic telescoping rod 1104 effect, can be to the adhesive coating range adjustment, and ninth hydraulic telescoping rod 1101 promotes second mount 1102 and levels the adhesive coating on the heat preservation material through glue spreader 1103.
(2) Heating chip feeding and adhesive coating:
a. the seventh hydraulic telescopic rod 802 pushes the second vacuum sucker mechanism 803 to descend, so that the heating chip in the material box 5 is adsorbed and pulled up, and is pushed to the upper part of the heat-insulating layer material under the action of the first hydraulic telescopic rod 8 to be placed;
b. moving the heat insulation layer material with the heating chips placed at a proper position to the left under the action of the first conveyor belt device 101, pushing a piston rod 1109 by an eleventh hydraulic telescopic rod 1108 on the second moving frame 11 on the left side, extruding the adhesive in an adhesive barrel 1110 on the heating chips, pushing a second fixing frame 1102 by a ninth hydraulic telescopic rod 1101, and coating the adhesive on the heat insulation layer material evenly by a glue coating roller 1103;
(3) Ceramic tile feeding and pressing:
a. the fourth hydraulic telescopic rod 105 on the left side pushes the top frame 106 to ascend, and the heat insulation layer material adhered with the heating chip is transmitted to the top frame 106 under the action of the first conveyor belt device 101;
b. a fifth hydraulic telescopic rod 204 on the right rack 2 pushes a first vacuum sucker mechanism 205 to adsorb the ceramic tiles in the material boxes 5 on the two sides of the left rack 2, and the ceramic tiles are driven to rotate and placed on the heating chip under the action of a motor 201, a rotating shaft 202 and a rotating frame 203;
c. the eighth hydraulic telescopic rod 902 pushes the first fixing frame 903 to adjust the height of the pressing roller 904, and the second hydraulic telescopic rod 9 pushes the second support 901 to integrally press the bonded electrothermal ceramic tiles through the pressing roller 904, so that the bonding between the electrothermal ceramic tiles is stable.
The working principle is as follows: by combining the method, the power is switched on, the upper rack 107 is conveyed rightwards under the action of the second conveying belt device 102, the rightmost rack 107 is conveyed to the right top rack 106, the other racks 107 on the left side are conveyed to proper positions, the rack is lifted under the action of the right fourth hydraulic telescopic rod 105, under the action of the right rack 2, the first vacuum chuck mechanism 205 is pushed through the fifth hydraulic telescopic rod 204, the heat-insulating layer materials in the material boxes 5 on the two sides of the right rack 2 are adsorbed and pulled up, the rotating rack 203 is driven to rotate under the action of the motor 201 and the rotating shaft 202, the heat-insulating layer materials are placed in the rack 107 above the right top rack 106, the left fourth hydraulic telescopic rod 105 pushes the top rack 106 to ascend to proper positions, the upper rack 107 is conveyed leftwards under the action of the first conveying belt device 101, the leftmost rack 107 is conveyed to the left top rack 106, the other racks 107 on the right side are conveyed to proper positions, the left fourth hydraulic telescopic rod 105 descends under the action of the left fourth hydraulic telescopic rod 1101, the right third hydraulic telescopic rod 103 pushes the shelf 107 on the right top frame 106 to a proper position on the first conveying belt device 101 through the push plate 104, the left third hydraulic telescopic rod 103 pushes the shelf 107 on the left top frame 106 to a proper position on the second conveying belt device 102 through the push plate 104, the second electric sliding table 10 drives the second moving frame 11 to move leftwards, the eleventh hydraulic telescopic rod 1108 on the right second moving frame 11 pushes the piston rod 1109 to extrude the adhesive in the adhesive barrel 1110 on the heat insulation layer material, the carriage 1105 is pulled to reciprocate in the moving groove 1107 through the roller 1106 under the action of the tenth hydraulic telescopic rod 1104, the application range of the adhesive can be adjusted, the ninth hydraulic telescopic rod 1101 pushes the second fixing frame 1102 to coat the adhesive on the heat insulation layer material evenly through the glue coating roller 1103, the seventh hydraulic telescopic rod 802 pushes the second vacuum chuck mechanism 803 to descend to suck and pull up the heating chip in the bin 5, the heating chip is pushed to the upper side of the heat-insulating layer material under the action of the first hydraulic telescopic rod 8 to be placed, the operations are repeated, the heat-insulating layer material with the heating chip placed is moved to the left to a proper position under the action of the first conveyor belt device 101, the eleventh hydraulic telescopic rod 1108 pushes the piston rod 1109 to extrude the adhesive in the adhesive barrel 1110 on the heating chip, the ninth hydraulic telescopic rod 1101 pushes the second fixing frame 1102 to coat the adhesive on the heat-insulating layer material through the adhesive coating roller 1103, the fourth hydraulic telescopic rod 105 on the left side pushes the top frame 106 to ascend, the heat-insulating layer material with the heating chip adhered is conveyed to the top frame 106 under the action of the first conveyor belt device 101, the fifth hydraulic telescopic rod 204 on the material rack 2 on the right side pushes the first vacuum sucker mechanism 205 to adsorb the ceramic tiles in the material boxes 5 on the two sides of the material rack 2 on the left side, the ceramic tiles are driven to rotate and placed on the heating chip under the action of the motor 201, the rotating shaft 202 and the rotating frame 203, the eighth hydraulic telescopic rod 902 pushes the first fixed frame 903 and the pressing roller 904 to adjust the proper height, the second hydraulic telescopic rod 9 pushes the second support 901 to integrally press the bonded electric heating ceramic tiles through the pressing roller 904, so that the bonding between the electric heating ceramic tiles is stable, when the materials in the material boxes 5 are less and less, the sixth hydraulic telescopic rod 501 pushes the top plate 502 to push the materials upwards, so that the materials are convenient to be taken, when the material box 5 on one side containing the heating chip is used up, the position of the first electric sliding table 7 is adjusted, the heating chip in the material box 5 on the other side is used, meanwhile, the material can be supplemented to the empty material box 5, so that the continuous processing is convenient, and when the material in the material box 5 containing the heat-insulating layer and the ceramic tiles is used up, the material box 5 is moved to a proper position on the track 3 by the travelling crane 4 to feed the material, or two travelling crane 4 and two material boxes 5 are arranged on the track 3 on each side to be used alternatively, so that the processing continuity is maintained, and the content which is not described in detail in the specification belongs to the prior art which is well known by a person skilled in the art.
The terms "central," "longitudinal," "lateral," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings for simplicity of description only and are not intended to indicate or imply that the referenced devices or elements must be in a particular orientation, constructed and operative in a particular orientation, and are not to be considered limiting of the claimed invention.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.
Claims (2)
1. The utility model provides an electric heat bonding equipment for ceramic tile processing, includes equipment body (1), workbin (5), first hydraulic telescoping rod (8) and electronic slip table of second (10), its characterized in that:
the device comprises a device body (1), a material rack (2) is arranged between the device body (1), a rail (3) is arranged on the outer side of the material rack (2), a travelling crane frame (4) is arranged on the rail (3), the device body (1) comprises a first conveying belt device (101), a second conveying belt device (102), a third hydraulic telescopic rod (103), a push plate (104), a fourth hydraulic telescopic rod (105), a top frame (106), a material rack (107) and a material storage groove (108), the inner wall of the device body (1) is rotatably connected with the first conveying belt device (101) and the second conveying belt device (102), the first conveying belt device (101) is arranged above the second conveying belt device (102), the third hydraulic telescopic rod (103) penetrates through the left side and the right side of the device body (1), the inner end of the third hydraulic telescopic rod (103) is connected with the push plate (104), the upper end of the fourth hydraulic telescopic rod (105) penetrates through the lower end of the device body (1), the top frame (106) is arranged on the left side and the right side of the second conveying belt device (102), the material rack (106) and the first conveying belt device (107) are arranged on the left side and the left side of the right side of the device (102), the material rack (2) comprises a motor (201), a rotating shaft (202), a rotating frame (203), fifth hydraulic telescopic rods (204) and first vacuum sucker mechanisms (205), the motor (201) is arranged in the material rack (2), the motor (201) is connected with the rotating shaft (202), the upper end of the rotating shaft (202) penetrates through the material rack (2) and is connected with the rotating frame (203), the fifth hydraulic telescopic rods (204) penetrate through the rotating frame (203), the lower end of each fifth hydraulic telescopic rod (204) is connected with the first vacuum sucker mechanism (205), and meanwhile four fifth hydraulic telescopic rods (204) are distributed in an annular array relative to the material rack (2);
the material box (5) is respectively arranged on the travelling crane frame (4) and the first moving frame (6), the first moving frame (6) is arranged on the first electric sliding table (7), the first electric sliding table (7) is arranged at the upper end of the equipment body (1), the material box (5) comprises a sixth hydraulic telescopic rod (501) and a top plate (502), the sixth hydraulic telescopic rod (501) is arranged in the material box (5), and the top plate (502) is arranged at the upper end of the sixth hydraulic telescopic rod (501);
the first hydraulic telescopic rod (8) is arranged on the equipment body (1), the first hydraulic telescopic rod (8) is arranged on the outer side of the first electric sliding table (7), the first hydraulic telescopic rod (8) comprises a first support (801), a seventh hydraulic telescopic rod (802) and a second vacuum sucker mechanism (803), the inner end of the first hydraulic telescopic rod (8) is connected with the first support (801), the seventh hydraulic telescopic rod (802) penetrates through the first support (801), the lower end of the seventh hydraulic telescopic rod (802) is connected with the second vacuum sucker mechanism (803), the equipment body (1) is provided with a second hydraulic telescopic rod (9), the second hydraulic telescopic rod (9) is arranged on the left side of the first electric sliding table (7), the second hydraulic telescopic rod (9) comprises a second support (901), an eighth hydraulic telescopic rod (902), a first fixing frame (903) and a pressing roller (904), the inner end of the second hydraulic telescopic rod (9) is connected with a second support (901), the eighth fixing frame (902) penetrates through the second fixing frame (903), and the eighth hydraulic telescopic rod (903) is connected with a first fixing frame (902), and the inner wall of the eighth hydraulic telescopic rod (903) is connected with a first fixing frame (903);
the second electric sliding table (10) is arranged at the upper end of the equipment body (1), the second electric sliding table (10) is arranged at the inner side of the first electric sliding table (7), meanwhile, the second moving frame (11) is arranged on the second electric sliding table (10), the second moving frame (11) comprises a ninth hydraulic telescopic rod (1101), a second fixing frame (1102), glue coating rollers (1103), a tenth hydraulic telescopic rod (1104), a sliding frame (1105), rollers (1106), a moving groove (1107), an eleventh hydraulic telescopic rod (1108), a piston rod (1109) and an adhesive barrel (1110), the ninth hydraulic telescopic rod (1101) is arranged at the upper end of the second moving frame (11) in a penetrating manner, the lower end of the ninth hydraulic telescopic rod (1101) is connected with the second fixing frame (1102), the inner wall of the second fixing frame (1102) is rotatably connected with the glue coating rollers (1103), the tenth hydraulic telescopic rod (1104) is arranged on the side of the second moving frame (11) in a penetrating manner, the outer end (1105) of the sliding frame (1104), the sliding frame (1106) is arranged at the side of the sliding frame (1105), the roller (1106) is arranged at the left side of the eleventh hydraulic telescopic rod (1105), the lower end of the eleventh hydraulic telescopic rod (1108) is connected with a piston rod (1109), one end, far away from the eleventh hydraulic telescopic rod (1108), of the piston rod (1109) penetrates through the adhesive barrel (1110), and the adhesive barrel (1110) is arranged at the lower end of the sliding frame (1105).
2. An adhesion method for processing an electric heating ceramic tile comprises the following steps:
(1) Material loading and adhesive coating of the heat-insulating layer:
a. the upper rack (107) is conveyed rightwards under the action of a second conveying belt device (102), the rightmost rack (107) is conveyed to the right top rack (106), the right rack is lifted up under the action of a fourth hydraulic telescopic rod (105), the left rack (107) is conveyed to a proper position, under the action of the right rack (2), a first vacuum sucker mechanism (205) is pushed through a fifth hydraulic telescopic rod (204), heat-insulating layer materials in material boxes (5) on two sides of the right rack (2) are sucked and pulled up, a rotating frame (203) is driven to rotate under the action of a motor (201) and a rotating shaft (202), and the heat-insulating layer materials are placed in the rack (107) above the right top rack (106);
b. the upper rack (107) is conveyed to the left under the action of the first conveying belt device (101), the leftmost rack (107) is conveyed to the left top frame (106), the left fourth hydraulic telescopic rod (105) descends under the action of the left fourth hydraulic telescopic rod, the right rack (107) is conveyed to a proper position, the right third hydraulic telescopic rod (103) pushes the rack (107) on the right top frame (106) to a proper position on the first conveying belt device (101) through a push plate (104), and the left third hydraulic telescopic rod (103) pushes the rack (107) on the left top frame (106) to a proper position on the second conveying belt device (102) through the push plate (104);
c. the second electric sliding table (10) drives the second moving frame (11) to move leftwards, an eleventh hydraulic telescopic rod (1108) on the second moving frame (11) on the right side pushes a piston rod (1109), adhesives in an adhesive barrel (1110) are extruded on the heat-insulating layer material, the sliding frame (1105) is pulled to move under the action of a tenth hydraulic telescopic rod (1104), the adhesive coating range can be adjusted, and a ninth hydraulic telescopic rod (1101) pushes the second fixing frame (1102) to coat the adhesives on the heat-insulating layer material flatly through a glue coating roller (1103);
(2) Heating chip feeding and adhesive coating:
a. the seventh hydraulic telescopic rod (802) pushes the second vacuum sucker mechanism (803) to descend, so that the heating chip in the material box (5) is sucked and pulled up, and pushed to the upper part of the heat-insulating layer material to be placed under the action of the first hydraulic telescopic rod (8);
b. moving the heat insulation layer material with the heating chips placed to the left to a proper position under the action of a first conveyor belt device (101), pushing a piston rod (1109) by an eleventh hydraulic telescopic rod (1108) on a second moving frame (11) on the left, extruding the adhesive in an adhesive barrel (1110) on the heating chips, pushing a second fixing frame (1102) by a ninth hydraulic telescopic rod (1101) to coat the adhesive on the heat insulation layer material evenly by a glue spreader (1103);
(3) Ceramic tile feeding and pressing:
a. a fourth hydraulic telescopic rod (105) on the left side pushes a top frame (106) to ascend, and the heat insulation layer material adhered with the heating chip is transmitted to the top frame (106) under the action of a first transmission belt device (101);
b. a fifth hydraulic telescopic rod (204) on the right rack (2) pushes a first vacuum sucker mechanism (205) to adsorb ceramic tiles in the material boxes (5) on two sides of the left rack (2), and the ceramic tiles are driven to rotate and placed on the heating chip under the action of a motor (201), a rotating shaft (202) and a rotating frame (203);
c. the eighth hydraulic telescopic rod (902) pushes the first fixing frame (903) to be adjusted to be at a proper height with the pressing roller (904), and the second hydraulic telescopic rod (9) pushes the second support (901) to integrally press the bonded electric heating ceramic tiles through the pressing roller (904), so that the bonding between the electric heating ceramic tiles is stable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111105676.3A CN113830549B (en) | 2021-09-22 | 2021-09-22 | Bonding equipment and method for processing electric heating ceramic tiles |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111105676.3A CN113830549B (en) | 2021-09-22 | 2021-09-22 | Bonding equipment and method for processing electric heating ceramic tiles |
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| Publication Number | Publication Date |
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| CN113830549A CN113830549A (en) | 2021-12-24 |
| CN113830549B true CN113830549B (en) | 2023-03-21 |
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Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT7922286V0 (en) * | 1979-08-03 | 1979-08-03 | Tomboni Giuseppe Bianchini Car | HYDRAULIC PRESS FOR PROCESSING LEATHER, LEATHER, RUBBER, PLASTIC, FABRICS AND SIMILAR MATERIALS. |
| JP5189194B2 (en) * | 2011-09-05 | 2013-04-24 | ミカドテクノス株式会社 | Vacuum heating joining apparatus and vacuum heating joining method |
| CN212352404U (en) * | 2020-05-22 | 2021-01-15 | 山东理工大学 | Automatic production line for electric heating ceramic tiles |
| CN112497543A (en) * | 2020-11-05 | 2021-03-16 | 黄海清 | Full-automatic cutting device of building ceramic tile |
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