CN113825412B

CN113825412B - Filling device for manufacturing stuffed food

Info

Publication number: CN113825412B
Application number: CN202080028909.1A
Authority: CN
Inventors: 蔡炯元
Original assignee: Individual
Current assignee: Individual
Priority date: 2019-04-25
Filing date: 2020-04-11
Publication date: 2023-06-09
Anticipated expiration: 2040-04-11
Also published as: WO2020218766A1; JP7245559B2; CN113825412A; JP2022529826A; KR102071878B1

Abstract

The present invention has been made in view of the above-described problems, and an object of the present invention is to provide a filling device for producing a stuffed food, which can prevent the occurrence of a phenomenon that the rising stuffing drops out of the outer skin of the stuffed food in a messy manner, and can keep the surface of the stuffed food clean and tidy all the time, and can easily adjust the amount of stuffing injected into the outer skin according to the type of stuffed food to be produced, thereby further improving the operation efficiency and the compatibility of the device, and being free from any trouble, and enabling a user to use the device for a long period of time.

Description

Filling device for manufacturing stuffed food

Technical Field

The invention relates to a filling device for manufacturing stuffed food, in particular to a filling device for manufacturing stuffed food, which is used for peeling off the stuffing which is stuck on the outer surface of a nozzle part arranged on a valve sleeve of the filling device and rises together when filling, and the upper end of a opened crust is folded to form corners in advance after filling, thereby completely preventing the phenomenon that the stuffing stuck together and rising falls and is stuck on the outer surface of the crust of stuffed food in disorder, keeping the surface of stuffed food clean and tidy all the time, and adjusting the amount of the stuffing injected into the crust according to the type of stuffed food manufactured as required.

Background

In general, a stuffed food is a food in which stuffing (stuffing) such as bean stuffing (bean jam) or minced meat (ground sea) is covered with dough such as bread dough (break dough) or pie doughs (pie doughs), for example, chinese dumplings, bean paste breads, stuffed doughs (filled doughs) or meat pies (bean jam).

In order to mass-produce such stuffed foods, as shown in japanese patent application laid-open No. 2008-259520 and japanese patent application laid-open No. 2008-178391, there have been many stuffed foods produced automatically.

These documents disclose a device and a method for producing a stuffed food, according to which a stuffing is poured into a flat dough by a stuffing pouring device, and then the edges of the dough are folded up so that the stuffing is covered by the dough.

However, the stuffing filling device described in the above document is characterized by its structure, and the state of stuffing is soft and easy to fill, but the stuffing cannot be filled uniformly in a constant amount because of high sugar degree, viscosity, and the like.

And the phenomenon that the nozzle inlet is gradually blocked is common.

On the other hand, after filling, the residue remains outside the inlet of the nozzle, and the sealing portion, i.e., the corner portion, of the dough after the filling is gathered is stained with the residue to become messy, so that the appearance is poor and the sanitation is poor.

Disclosure of Invention

Technical problem

The present invention has been made to solve the above-mentioned problems occurring in the prior art,

the filling device for manufacturing the stuffed food is extremely simple in structure, and when filling, the outer surface of a nozzle part arranged on a valve sleeve forming the filling device is stuck with the stuffing which rises together, and the front stage of folding the upper end of the opened crust to form corners is peeled off in advance after filling, so that the phenomenon that the rising stuffing falls down and is mixed on the outer surface of the crust of the stuffed food is completely prevented, and the surface of the stuffed food is always clean and tidy.

And another object of the present invention is to easily adjust the amount of stuffing injected into the outer skin according to the kind of stuffed food to be manufactured, to further improve the operation efficiency and compatibility of the apparatus, and to enable the user to use it with ease and convenience for a long period of time without any trouble. .

Technical proposal

To achieve the above-described object, the filling device for producing a stuffed food according to the present invention is basically safe to use on a stuffed food producer, and preferably comprises:

a stuffing feeding device for stirring stuffing put into the hopper by the stirring wing and discharging the stuffing to the stuffing discharge port at the lower side;

a valve housing provided with a three-way valve which is formed on a stuffing discharge port and a rear aspect of the stuffing supply device, is connected to a stuffing supply hose to receive stuffing, and can switch a dough supply direction while rotating through a steering cylinder, and is formed with a second channel and a third channel on a front aspect;

the stuffing filling cylinder is connected with a second channel formed on the valve sleeve, a piston which is lifted by the supply pressure of stuffing is arranged in the stuffing filling cylinder, a sensor which is used for sensing the lifting of the piston to enable the lifting plate to descend is arranged at the upper end of the stuffing filling cylinder, and a push rod which is vertically arranged to enable the lifting piston to descend is arranged at the upper end of the stuffing filling cylinder;

the stuffing pressurizing cylinder is arranged at a position close to the stuffing filling cylinder, a push rod is connected to the front end of the piston rod, the direction of the three-way valve is switched, the piston rod is lowered under the condition that the first channel is blocked, the push rod is lowered simultaneously, the piston is lowered, and stuffing filled in the stuffing filling cylinder is discharged to a third channel of the valve sleeve;

and a stuffing injection sleeve connected to the third channel of the valve sleeve to receive stuffing, with a nozzle part with a nozzle inlet at the lower end, a nozzle valve for opening and closing the nozzle inlet inside, and a piston rod connected to the valve operating cylinder at the upper end.

The lower end of the stuffing injection sleeve is also provided with a gas cutting system which is used for stripping off stuffing stuck outside the nozzle part with the nozzle inlet when stuffing is injected into the outer skin.

Preferably, according to the present invention, a push rod is provided which is vertically provided on the upper side of the stuffing filling cylinder, and is connected to the front end of a piston rod of a stuffing pressurizing cylinder provided at a position close to the stuffing filling cylinder, and is lifted and lowered simultaneously with the lifting and lowering of the piston rod

The upper end of the push rod is provided with a knob,

the lifting block is spirally twisted at the lower end of the push rod,

the push rod is rotated by the knob, the lifting block is lifted or lowered to restrict the lifting amplitude of the piston which is lifted up and down in the stuffing filling cylinder,

thereby adjusting the amount of filling injected into the filling cartridge through the second passageway of the valve sleeve.

Advantageous effects

According to the invention, the beneficial effects are that,

filling fed into a filling injection sleeve forming a filling injection device is injected into dough through a nozzle inlet by the strong rotating force of a screw rotating along with the operation of a stepping motor, and the filling can be uniformly injected according to a constant amount no matter the state of the filling is soft or hard;

after a proper amount of stuffing is injected into the dough, the stepping motor is stopped, the electromagnetic valve is operated to enable the opening and closing opening to descend and seal the nozzle inlet when the rotation of the screw rod is stopped, so that the phenomenon that stuffing slag blocks the nozzle inlet or is stuck outside the inlet is avoided because the multi-way valve is arranged at the tail end part of the nozzle part;

furthermore, by using the filling device, filling is easy, accurate and clean;

the stuffing injection sleeve forming the stuffing injection device is fixedly arranged to be detachable by a clamp, so that the cleaning and replacement of the stuffing injection sleeve are very easy.

Drawings

FIGS. 1 and 2 are views showing a construction state of a stuffed food maker having a stuffing apparatus according to the present invention;

fig. 3 to 5 are views showing the construction state of the filling device of the present invention;

wherein,,

fig. 3 and 4 are perspective views;

FIG. 5 is an enlarged cross-sectional view of a main portion;

fig. 6 to 10 are schematic views illustrating the use state of the filling device of the present invention;

wherein,,

FIG. 6 is an initial state diagram before filling;

FIG. 7 is a state diagram of filling a filling into a filling cartridge;

FIG. 8 is a state diagram of the feeding of the filling into the crust;

FIG. 9 is a schematic diagram showing the removal of the filling from the outside of the nozzle portion by a gas cutting system after filling;

fig. 10 is a view showing the state of the stuffed food after filling, the upper end of the crust is folded to form a corner.

Symbol description

1: filling; 2: a skin;

10: a stuffed food maker; 100: a stuffing supplying device;

110: a hopper; 111: stirring wings;

112: a filling discharge port; 120: a gear box;

130: a stuffing supply hose; 200: a valve sleeve;

201: a first channel; 202: a second channel;

203: a third channel; 210: a steering cylinder;

211: a three-way valve; 300: a filling material filling cylinder;

310: a piston; 320: a sensor;

400: a stuffing pressurizing cylinder; 410: a piston rod;

420: a push rod; 421: a knob;

422: a lifting block; 500: filling material is injected into the sleeve;

510: a nozzle portion; 511: a nozzle inlet;

520: a nozzle valve; 530: a valve operating cylinder;

531: a piston rod; 600: a gas cutting system;

610: an air box; 611: an air injection port;

620: an air generating device; 621: and a gas supply hose.

Best mode for carrying out the invention

Embodiments of the present invention are described in detail below with reference to fig. 1 to 10. The described embodiments are some, but not all, embodiments of the invention. Based on the embodiments of the present invention, those skilled in the art may still modify the technical solutions described in the foregoing embodiments, but other embodiments obtained without making any creative effort fall within the protection scope of the present invention. In the description of the present invention, a detailed description of known functions or components will be omitted when it may obscure the gist of the present invention. The drawings are not necessarily to scale, and some of the constituent elements may be exaggerated in size to facilitate understanding of the invention.

The stuffing filling device of the present invention is mounted on a stuffed food maker 1, and is connected to a lifting device (not shown) of a stuffing filling device configured in various forms.

Here, the present invention is not limited to the lifting and lowering device of the filling device, and therefore, the description of this part will be omitted, and only the core technology of the present invention, i.e., the filling device, will be described in detail.

The stuffing filling device of the present invention is mounted and used on a stuffed food maker 10 which is configured in various forms, and comprises the following structures:

first, the stuffing feeding device 100 and the stuffing feeding device are configured to discharge stuffing into a stuffing discharge port 112 on a lower side while stirring the stuffing 1 charged into a hopper 110 with a stirring blade 111; a three-way valve 211 which is arranged on the stuffed food maker 10, can be respectively connected and used in a lifting way when the lifting plate 11 lifted by a motor, a liquid and a pneumatic cylinder is lifted, and is provided with a first channel 201 formed on the stuffing outlet 112 and the rear aspect of the stuffing feeding device 100, a three-way valve 211 which is connected with the stuffing feeding hose 130 to receive stuffing 1 and can switch the dough feeding direction when the steering cylinder 210 rotates, a second channel 202 is formed on the three-way valve, and a third channel 203 is formed on the front aspect of the valve sleeve 200; a filling cylinder 300 connected with the second channel 202 formed on the valve sleeve 200, a piston 310 lifting by the supply pressure of the filling 1 is arranged in the filling cylinder, and a sensor 320 sensing the lifting of the piston 310 to enable the lifting plate 11 to descend is arranged at the upper end of the filling cylinder; a filling pressurizing cylinder 400 which is provided at a position close to the filling cylinder 300 and is connected to the front end of the piston rod 410 and is provided at the upper side of the filling cylinder 300, wherein the piston rod 410 is lowered in a state where the direction of the three-way valve 211 is switched by the steering cylinder 210 to block the first passage 201, and the push rod 420 is lowered simultaneously, so that the piston 310 which is raised by the filling injection pressure is lowered, and the filling 1 filled in the filling cylinder 300 is discharged to the third passage 203 of the valve housing 200; a filling injection sleeve 500 which is connected to the third passage 203 of the valve housing 200 to receive the filling 1, has a nozzle portion 510 having a nozzle inlet 511 at the lower end, has a nozzle valve 520 for opening and closing the nozzle inlet 511 in the interior, and is formed by connecting the nozzle valve 520 to a piston rod 531 of a valve operation cylinder 530 provided at the upper end.

The sensor 320 may be, for example, a limit switch.

In the present invention, a gas cutting system 600 may be further provided at the lower end of the filling injection sleeve 500, and the filling 1 stuck to the outer surface of the nozzle portion 510 having the nozzle inlet 511 may be peeled off by gas when filling is injected into the outer skin.

As an example, in the gas cutting system 600, an air tank 610 provided with a gas nozzle capable of injecting gas is provided outside a nozzle portion 510 provided in combination with the lower end of a filling injection sleeve 500, the nozzle portion 510 is covered with the air tank 610, the air generating device 620 is connected to an air supply hose 621, and before the upper end portion of the outer skin 2 is closed after filling is injected, air generated in the air generating device 620 is supplied through an air injection port 611, and the filling 1 stuck to the outer surface of the nozzle portion 510 is removed and then enters the inside of the outer skin.

Here, the gas cutting system 600 provided at the lower end of the filling injection sleeve 500 and capable of peeling off the filling 1 stuck to the outer surface of the nozzle portion 510 provided at the nozzle inlet 511 when filling the outer skin with the filling is not limited to the filling injection sleeve 500 constituting the filling injection device of the present invention described above, but may be applied to various types of filling injection sleeves constituting filling injection devices provided in various types in a stuffed food maker.

On the other hand, the present invention may be provided in various forms in the stuffing feeding device 100, and as an example, the present invention may be provided in a hopper 110 coupled to the upper surface of the gear case 120 by rotating the motor 121, uniformly stirring the stuffing 1 fed into the hopper 110 with the stirring blade 111, transferring the stuffing 1 to the gear case 120 below the hopper 110, and forcibly discharging the transferred stuffing 1 to the stuffing discharge port 112 by using a pair of rotating gears (not shown) provided in the gear case 120 and intermittently rotated by the motor 122.

The following describes in further detail the operation of the filling device of the present invention constructed as described above with reference to fig. 6 to 10.

After the sheet-like outer skin 2 is supplied to the shutter device 20 provided in various forms at the lower side of the filling device of the present invention, the motor 121 is operated, the stirring wings 111 are rotated, and the filling 1 put into the hopper 110 is uniformly stirred and simultaneously transferred to the gear box 120 at the lower side of the hopper 110.

Further, the filling 1 is forcibly discharged to the filling discharge port 112 through the pair of rotary gears 123 rotated in accordance with the operation of the motor 122, and is further fed to the first passage 201 of the valve housing 200 having the three-way valve 211 through the filling supply hose 130.

At this time, the three-way valve 211 is rotated by the operation of the steering cylinder 210, so that the first channel 201 and the second channel 202 are communicated, and the third channel 203 is in a sealed state, so that the filling 1 flowing into the first channel 201 of the valve housing 200 is conveyed to the filling cylinder 300 through the second channel 202, and under this pressure, the piston 310 is lifted, and after the piston 310 is lifted to the head, the sensor 320 at the upper end of the filling cylinder 300 sequentially stops the motor 122 by sensing signals while sensing this, the rotation of the pair of gears 123 is stopped, and then the supply of the filling 1 is interrupted, and then the three-way valve 211 is rotated, so that this time the second channel 202 and the third channel 203 are communicated, and the first channel 201 is in a sealed state.

Subsequently, by constructing a lifting device (not shown) of the filling machine which can be connected to a motor, a hydraulic cylinder, or a pneumatic cylinder in various forms, the lifting plate 11 is lowered, and accordingly, the plurality of devices fixedly installed therein are lowered, and the filling injection sleeve 500 belonging to one of the plurality of devices is also lowered so that the nozzle portion 510 is positioned at the center of the upper side of the outer skin 2 which is positioned at the center of the shutter device 20.

At this time, the stuffing apparatus is lowered, and the carriage 31 is raised to raise the belt 30.

Then, by the operation of the valve operating cylinder 530 provided at the upper end of the filling injection sleeve 500, the piston rod 531 is raised, and the nozzle valve 520 fixedly provided at the lower end of the piston rod 531 is raised at the same time, so that the nozzle inlet 511 of the nozzle part 510 is opened.

Further, by the operation of the filling pressurizing cylinder 400 provided at a position close to the filling cylinder 300, the piston rod 410 in a raised state is lowered, and the push rod 420 connected to the front end of the piston rod 410 is lowered, and the piston 310 is lowered, so that the filling 1 filled in the filling cylinder 300 is introduced into the filling injection sleeve 500 through the third passage 203 of the valve housing 200, and at this time, the nozzle inlet 511 of the nozzle part 510 is opened by the operation of the valve operating cylinder 530, and thus the filling 1 is discharged through the nozzle inlet 511 and is further filled in the outer skin 2.

After filling 1 is poured into outer skin 2 as described above, lifting plate 11 is lifted by a lifting/lowering device (not shown) of the filling device, a plurality of devices fixedly installed therein are lifted accordingly, filling injection sleeve 500 belonging to one of the plurality of devices is lifted to the original position, shutter blade 21 constituting shutter device 20 is retracted, and the upper part of outer skin 2 is partially sealed to form a corner, and then discharged in a state of being completely manufactured into a stuffed food.

However, when filling 1 into the crust 2, the filling 1 is lifted in a state that the outer surface of the nozzle part 510 is stuck with the filling 1, if this happens, the filling 1 stuck on the outer surface of the nozzle part 510 and rising together will drop onto the stuffed food finished by sealing the upper part of the crust 2 into corners, or the next crust 2 will drop onto the crust setting surface of the shutter device 20 before being supplied, finally the bad stuffed food stuck with the filling 1 is mixed on the outer surface of the crust 2, and in order to solve the problem, the invention is to combine the outer surface of the nozzle part 510 arranged on the lower end of the filling injection sleeve 500, the air box 610 provided with the air jet hole 611 capable of jetting air is arranged to cover the outer surface of the nozzle part 510, and the air cutting system 600 is also arranged to connect the air box 610 and the air generating device 620 by the air supply hose 621,

therefore, after filling, the filling injection sleeve 500 is lifted and lowered before the upper end of the outer skin 2 is folded, and air generated by the operation of the air generator 620 is injected to the outside of the nozzle 510 through the air injection port 611, so that the filling 1 stuck to the bottom surface of the nozzle 520 or the outside of the nozzle 510 is removed into the outer skin 2.

Accordingly, the outer surface of the nozzle portion 510 is always cleaned up with the injection of air, thereby thoroughly preventing the problem that the stuffing 1 falls onto the upper surface of the stuffed food having the upper portion of the outer skin 2 sealed to form the corners or falls onto the seating surface of the outer skin 2 of the shutter device 20 before the next outer skin 2 is supplied, eventually causing the problem that the outer surface of the outer skin 2 is messy with the bad stuffed food of the stuffing 1.

As described above, the outer skin 2 is not stained with the filling 1, and the stuffed food which is always produced cleanly is discharged to the outside while the tray 31 is lowered, and is placed on the belt 30.

On the other hand, in the process of manufacturing the stuffed food, the amount of the stuffing 1 injected into the outer skin 2 can be easily adjusted.

For this purpose, the push rod 420 is first rotated by the knob 421, and the lifting block 422 screwed to the lower end of the push rod 420 is lifted or lowered, so that the lifting width of the piston 310 lifted up and down in the filling cylinder 300 can be adjusted.

In operation as described above, the extent of the descent of the piston 310, which is pushed upward by the pressure of the filling injected into the filling cartridge 300 through the second passage 202 of the valve sleeve 200, is constrained, so that eventually the amount of filling 1 filled into the filling cartridge 300 is naturally regulated.

Therefore, with the stuffing filling device of the present invention, the amount of stuffing 1 to be filled into the outer skin 2 can be easily adjusted according to the type of stuffed food.

The above embodiments and the accompanying drawings are only for illustrating the technical aspects of the present invention, and are not to be construed as limiting the same; those of ordinary skill in the art will appreciate that: the technical scheme of the foregoing embodiments can be modified or changed; such modifications and changes do not depart from the essence of the corresponding technical solutions described in the embodiments of the present invention.

Industrial application

The invention can be used for manufacturing stuffed food.

Claims

1. A filling device for manufacturing a stuffed food, which is installed and used on a stuffed food maker (10), and conveys stuffing (1) in a stuffing injection sleeve (500) into a crust (2) through a nozzle inlet (511) of a nozzle part (510) arranged at the lower end of the stuffing injection sleeve (500), characterized in that;

a gas cutting system (600) is also arranged on the stuffing injection sleeve (500) forming the stuffing injection device and is used for stripping stuffing (1) stuck on the outer surface of the nozzle part (510) by gas in the front stage of folding the upper end of the crust to form corners after stuffing injection;

the gas cutting system (600) is characterized in that an air jet port (611) of an air box (610) capable of jetting air is arranged outside a nozzle part (510); connecting the air box (610) with the air generating device (620) and the air supply hose (621), and supplying air generated by the air generating device (620) through the air jet opening (611) before the upper end part of the outer skin (2) of the cage is collected after filling (1) is injected, so that the filling (1) adhered to the outside of the nozzle part (510) is removed into the outer skin (2);

the filling device is arranged on a stuffed food maker (10) for use, and comprises the following components:

a stuffing feeding device (100) for stirring stuffing (1) put into a hopper (110) by a stirring wing (111) and discharging the stuffing to a stuffing discharge outlet (112) at the lower side;

a valve housing (200) provided to the stuffed food maker (10), the valve housing (200) being provided with a three-way valve (211), the three-way valve (211) being capable of switching the dough supply direction by rotation of a steering cylinder (210); a first passage (201) is formed on the rear face of the three-way valve (211), a passage (202) is formed thereon, and a third passage (203) is formed on the front face; the first channel (201) is connected with a stuffing outlet (112) of the stuffing feeding device (100) through a stuffing feeding hose (130) so as to receive stuffing (1);

a stuffing filling cylinder (300) connected with a second channel (202) formed on the valve sleeve (200), wherein a piston (310) for lifting by the supply pressure of stuffing (1) is arranged in the stuffing filling cylinder, and a sensor (320) for sensing the lifting of the piston (310) to enable the lifting plate (11) to descend is arranged at the upper end of the stuffing filling cylinder;

a stuffing pressurizing cylinder (400) which is provided at a position close to the stuffing filling cylinder (300) and is connected to the front end of the piston rod (410) and is provided at the upper side of the stuffing filling cylinder (300), wherein the piston rod (410) is lowered in a state in which the direction of the three-way valve (211) is switched by the steering cylinder (210) to block the first passage (201), and then the push rod (420) is lowered simultaneously, and further the piston (310) raised by the stuffing filling pressure is lowered to discharge the stuffing (1) filled in the stuffing filling cylinder (300) to the third passage (203) of the valve sleeve (200);

and a filling injection sleeve (500) which is connected to the third passage (203) of the valve housing (200) and receives the filling (1), wherein a nozzle portion (510) having a nozzle inlet (511) is provided at the lower end, a nozzle valve (520) for opening and closing the nozzle inlet (511) is provided in the interior, and the nozzle valve (520) is connected to a piston rod (531) of a valve operation cylinder (530) provided at the upper end.

2. A filling device for producing farci food products according to claim 1, wherein,

the push rod (420) is connected with the front end of a piston rod (410) of the filling pressurizing cylinder (400), the push rod is lifted along with the lifting of the piston rod (410), a knob (421) is arranged at the upper end of the push rod (420), a screw part is arranged at the lower end of the push rod (420), the lifting block (422) is screwed up in a spiral mode, the push rod (420) is rotated by the knob (421) under the condition that the lifting block (422) is grasped by hands, the lifting block (422) is lifted or lowered, the lifting amplitude of a piston (310) which is lifted up and down in the filling cylinder (300) is restrained, and the quantity of filling (1) injected into the filling cylinder (300) through a second channel (202) of the valve sleeve (200) is regulated.