CN113825412A

CN113825412A - Stuffing filling device for making stuffed food

Info

Publication number: CN113825412A
Application number: CN202080028909.1A
Authority: CN
Inventors: 蔡炯元
Original assignee: Individual
Current assignee: Individual
Priority date: 2019-04-25
Filing date: 2020-04-11
Publication date: 2021-12-21
Anticipated expiration: 2040-04-11
Also published as: KR102071878B1; CN113825412B; JP7245559B2; JP2022529826A; WO2020218766A1

Abstract

The present invention has been made in view of the above-mentioned problems, and it is an object of the present invention to provide a filling injection device for manufacturing stuffed foods, which is capable of preventing the occurrence of the phenomenon that the filling stuck to rise together falls off and is stuck to the outer surface of the outer skin of the stuffed food in a messy manner, and keeping the surface of the stuffed food clean and tidy all the time, and adjusting the amount of filling injected into the outer skin simply and conveniently according to the kind of the stuffed food to be manufactured, thereby further improving the operation efficiency and the compatibility of the device, and having no trouble, so that the user can use the device conveniently and safely for a long time.

Description

Stuffing filling device for making stuffed food

Technical Field

The invention relates to a stuffing filling device for manufacturing stuffed foods, in particular to a stuffing filling device for manufacturing stuffed foods, which can lift stuffing adhered to the outer surface of a nozzle part arranged on a valve sleeve forming the stuffing filling device together when filling is injected, and strip off the opened upper end of a skin in advance at the front stage of collecting the upper end of the skin to form corners after filling is injected, thereby completely preventing the phenomenon that the stuffing adhered to the lift stuffing falls and is adhered to the outer surface of the skin of the stuffed foods in a messy way, keeping the surface of the stuffed foods clean and tidy all the time, and simply adjusting the quantity of the stuffing injected into the skin according to the type of the stuffed foods to be manufactured.

Background

In general, stuffed foods are foods covered with a dough such as bread dough (broken dough) or pie dough (pie dough), such as bean jam (bean jam) or minced meat (minced mean), for example, chinese dumplings, sweetened bean paste bread, stuffed donuts (stuffed donghuts) or meat patties (bean jam).

In order to manufacture such stuffed foods in large quantities, as shown in japanese patent application laid-open No. 2008-259520 and japanese patent application laid-open No. 2008-178391, there have been many automated methods for manufacturing stuffed foods.

These documents disclose a device and a method for producing a stuffed food, according to which a proper amount of stuffing is injected by a stuffing injection device onto a dough extending flatly and then edges of the dough are gathered up so that the stuffing is covered with the dough.

However, the filling device described in the above document is easy to fill the filling material in a soft state due to the structural characteristics thereof, but cannot fill the filling material uniformly in a constant amount due to a high sugar degree, viscosity, or the like of the filling material.

And the phenomenon of the nozzle inlet becoming progressively blocked is common.

On the other hand, after filling, residue remains outside the nozzle inlet, and the sealed portion where the dough is gathered after filling, that is, the corner portion, is stained with the residue, which causes a problem in terms of not only appearance but also hygiene.

Disclosure of Invention

Technical problem

The present invention has been made to solve the above-mentioned problems occurring in the prior art,

its aim at provides an annotate filling device for making stuffed food, and it is extremely simple structure not only, will be stained with the filling that rises together outside the nozzle portion that possesses on the valve barrel that constitutes filling device when injecting the filling into moreover, will open the crust upper end after injecting the filling and draw in the preceding stage that forms the corner and peel off in advance to prevent totally that the filling that rises together from falling the emergence of the phenomenon of being stained with in disorder outside the crust of stuffed food, make the surface of the clean and tidy filling food remain clean all the time.

Another object of the present invention is to provide a method for manufacturing a stuffed food, which can easily adjust the amount of stuffing injected into a skin according to the kind of the stuffed food to be manufactured, to further improve the work efficiency and the compatibility of the device, and to allow a user to use the stuffed food conveniently and safely for a long time without trouble. .

Technical scheme

To achieve the above-mentioned object, the filling device for manufacturing filled food according to the present invention is substantially safe for use in a filled food maker, and preferably comprises:

a stuffing supply device which discharges stuffing charged into the hopper to a lower stuffing discharge port while stirring the stuffing by the stirring wings;

a valve housing having a three-way valve in which a first passage formed in a filling outlet and a rear side of the filling supplying device is connected to a filling supplying hose to receive filling, and a dough supplying direction can be switched while rotating by a steering cylinder, a second passage is formed in the valve housing, and a third passage is formed in the front side;

a stuffing filling cylinder which is connected with a second channel formed on the valve sleeve, is internally provided with a piston which is lifted by the supply pressure of stuffing, is provided with a sensor which senses the lifting of the piston to enable a lifting plate to descend and is vertically provided with a push rod which enables the lifted piston to descend;

the filling pressurizing cylinder is arranged at a position close to the filling cylinder, the push rod is connected to the front end of the piston rod, the direction of the three-way valve is switched, the piston rod descends under the state that the first channel is blocked, the push rod descends simultaneously, and then the piston descends, so that the filling filled in the filling cylinder is discharged to the third channel of the valve sleeve;

and a filling injecting sleeve connected to the third passage of the valve housing to receive filling, having a nozzle part with a nozzle inlet at the lower end, and a nozzle valve inside to open and close the nozzle inlet and connected to the piston rod of the valve operating cylinder at the upper end.

The lower end of the filling injection sleeve is also provided with a gas cutting system used for stripping the filling adhered to the outside of the nozzle part with the nozzle inlet when filling is injected into the outer skin.

Preferably, according to the present invention, the push rod is vertically disposed on the upper side of the stuffing filling cylinder, and is connected to the front end of the piston rod of the stuffing pressurizing cylinder disposed at a position close to the stuffing filling cylinder, so as to be lifted and lowered simultaneously with the lifting and lowering of the piston rod

The upper end of the push rod is provided with a knob,

the lower end of the push rod is screwed with the lifting block,

the push rod is rotated by the knob, the lifting block is lifted or lowered to restrict the lifting amplitude of the piston which is lifted up and down in the stuffing filling cylinder,

thereby adjusting the amount of filling injected into the filling cylinder through the second passage of the valve sleeve.

Advantageous effects

According to the present invention, there is an advantageous effect in that,

the stuffing filled into the sleeve of the stuffing filling device is injected into the dough through the nozzle inlet by the strong rotating force of the screw rotating along with the operation of the stepping motor, and can be uniformly injected according to a constant quantity regardless of the soft or hard state of the stuffing;

after a proper amount of stuffing is injected into the dough, the stepping motor stops, the electromagnetic valve operates to enable the opening and closing opening to descend when the rotation of the screw stops, and the nozzle inlet is sealed, so that the end part of the nozzle part is provided with the multi-way valve, and the phenomenon that stuffing slag blocks the nozzle inlet or is stuck outside the nozzle inlet cannot occur;

furthermore, by using the stuffing injection device, stuffing injection is easy, accurate and clean;

the stuffing filling sleeve forming the stuffing filling device is fixedly arranged to be detachable by a clamp, so that the inside of the stuffing filling sleeve is very easy to clean and replace.

Drawings

FIGS. 1 and 2 are views showing a state of a stuffed food maker provided with the stuffing device of the present invention;

FIGS. 3 to 5 are views showing the state of the filling device according to the present invention;

wherein the content of the first and second substances,

fig. 3 and 4 are perspective views;

FIG. 5 is a sectional enlarged view of a main portion;

FIGS. 6 to 10 are schematic views illustrating the use state of the stuffing filling device of the present invention;

wherein the content of the first and second substances,

FIG. 6 is a view of an initial state before stuffing is supplied;

FIG. 7 is a view showing a state in which filling is being filled into the cartridge;

FIG. 8 is a view showing the state of filling being introduced into the skin;

FIG. 9 is a view showing a state where the filling attached to the outside of the nozzle portion is removed by the gas cutting system after the filling is injected;

FIG. 10 is a view showing the filled food product completed by gathering the upper end of the outer skin to form a corner after filling.

Description of the symbols

1: filling; 2: a skin;

10: a stuffed food maker; 100: a stuffing supply device;

110: a hopper; 111: a stirring wing;

112: a filling outlet; 120: a gear case;

130: a stuffing supply hose; 200: a valve housing;

201: a first channel; 202: a second channel;

203: a third channel; 210: a steering cylinder;

211: a three-way valve; 300: a stuffing filling cylinder;

310: a piston; 320: a sensor;

400: filling pressurizing cylinder; 410: a piston rod;

420: a push rod; 421: a knob;

422: a lifting block; 500: filling into the sleeve;

510: a nozzle portion; 511: a nozzle inlet;

520: a nozzle valve; 530: a valve-operating cylinder;

531: a piston rod; 600: a gas cutting system;

610: an air box; 611: an air injection port;

620: an air generating device; 621: an air supply hose.

Best mode for carrying out the invention

Embodiments of the present invention are described in detail below with reference to fig. 1 to 10. The described embodiments are, however, a few, not all embodiments of the invention. Based on the embodiments of the present invention, a person skilled in the art may still modify the technical solutions described in the foregoing embodiments, but other embodiments obtained without creative efforts are within the protection scope of the present invention. In describing the present invention, detailed descriptions of related well-known functions or components will be omitted if they make the gist of the present invention obscure. The drawings are for the purpose of facilitating understanding of the invention, and are not necessarily drawn to scale, and the dimensions of some of the constituent elements may be exaggerated.

The filling injecting device of the invention is installed on a filling food maker 1 and is connected with a lifting device and a lowering device (not shown) of filling injecting devices with various forms.

The invention is not applied to the lifting device and the lowering device of the stuffing filling device, so the description of the part is omitted, and only the core technology of the invention, namely the stuffing filling device, is described in detail.

The stuffing filling device of the invention is installed and used on a stuffing food maker 10 which is composed of various forms, and the structure comprises:

first, a stuffing feeder 100 for discharging stuffing 1 charged into a hopper 110 to a lower stuffing discharge port 112 while stirring the stuffing by a stirring blade 111; a valve housing 200 and a valve housing 200, which are installed on the stuffed food maker 10, can be connected and installed for use by lifting and lowering the lifting plate 11 by a motor or a hydraulic or pneumatic cylinder, respectively, while lifting and lowering at the same time, and are provided with a first passage 201 formed on the stuffing outlet 112 and the rear side of the stuffing supplying device 100, connected to the stuffing supplying hose 130 to receive the stuffing 1, and a three-way valve 211 capable of switching the dough supplying direction while rotating the steering cylinder 210, on which a second passage 202 is formed, and a third passage 203 is formed on the front side; a filling cylinder 300 connected to the second channel 202 formed on the valve housing 200, having a piston 310 for elevating and lowering the pressure supplied by the filling 1 therein, and a sensor 320 for sensing the elevation of the piston 310 and lowering the elevating plate 11 at the upper end thereof; a filling pressurizing cylinder 400 which is disposed at a position close to the filling cylinder 300, is connected to the front end of the piston rod 410 and the upper side of the filling cylinder 300, switches the direction of the three-way valve 211 by using the steering cylinder 210, lowers the piston rod 410 when the first channel 201 is blocked, lowers the push rod 420 at the same time, lowers the piston 310 which is raised by filling pressure, and discharges the filling 1 filled in the filling cylinder 300 to the third channel 203 of the valve housing 200; a filling injecting sleeve 500 which is connected to the third channel 203 of the valve housing 200 to receive the filling 1, has a nozzle portion 510 having a nozzle inlet 511 at the lower end thereof, has a nozzle valve 520 for opening and closing the nozzle inlet 511 therein, and is formed by connecting the nozzle valve 520 to a piston rod 531 of a valve operating cylinder 530 provided at the upper end thereof.

The sensor 320 may be, for example, a limit switch.

Here, in the present invention, a gas cutting system 600 may be further provided at a lower end of the filling injection sleeve 500 to strip the filling 1 attached to the outer surface of the nozzle portion 510 having the nozzle inlet 511 with gas when filling is injected into the outer skin.

In the gas cutting system 600, for example, an air tank 610 having an air jet port capable of jetting air is provided on the outer surface of a nozzle portion 510 coupled to the lower end of a filling inlet sleeve 500 so as to surround the outer surface of the nozzle portion 510, the air tank 610 and an air generator 620 are connected by an air supply hose 621, and air generated in the air generator 620 is delivered through an air jet port 611 before the upper end of a casing 2 is closed after filling, so that filling 1 stuck to the outer surface of the nozzle portion 510 is removed and then introduced into the inside of the casing.

Here, the gas cutting system 600, which is provided at the lower end of the filling inlet bushing 500 and can strip the filling 1 stuck on the outer surface of the nozzle portion 510 provided at the nozzle inlet 511 by air when filling the filling into the skin, is not limited to the filling inlet bushing 500 constituting the filling device of the present invention, but may be applied to various types of filling inlet bushings constituting filling devices provided in various types on stuffed food makers.

On the other hand, the stuffing feeding apparatus 100 of the present invention may be provided in various forms, and as an example thereof, the stuffing feeding apparatus may be provided coaxially with the inside of the hopper 110 coupled to the upper surface of the gear box 120, the stuffing 1 charged into the hopper 110 may be uniformly stirred by the stirring blades 111 while being rotated by the motor 121, and may be transferred into the gear box 120 on the lower side of the hopper 110, and the transferred stuffing 1 may be forcibly discharged to the stuffing discharge port 112 by a pair of rotating gears (not shown) which are provided coaxially with the gear box 120 and intermittently rotated by the motor 122.

The operation of the stuffing filling device according to the present invention configured as described above will be described in further detail with reference to fig. 6 to 10.

After the sheet-like outer skin 2 is supplied to the shutter device 20 provided at the lower side of the filling injecting device in various forms according to the present invention, the motor 121 is operated to rotate the stirring wings 111, and then the filling 1 charged into the hopper 110 is transferred to the gear box 120 at the lower side of the hopper 110 while being uniformly stirred.

Then, the filling 1 is forcibly discharged to the filling discharge port 112 by the pair of rotary gears 123 rotated according to the operation of the motor 122, and is further transferred to the first passage 201 of the valve housing 200 having the three-way valve 211 through the filling supply hose 130.

At this time, the three-way valve 211 rotates by the operation of the steering cylinder 210, so that the first channel 201 is communicated with the second channel 202, and the third channel 203 is in a sealed state, so that the filling 1 flowing into the first channel 201 of the valve housing 200 is delivered to the filling cylinder 300 through the second channel 202, and further, under the pressure, the piston 310 is lifted, and after the piston 310 is lifted, the sensor 320 at the upper end of the filling cylinder 300 senses the filling and the motor 122 is stopped sequentially by a sensing signal, and then the pair of gears 123 stops rotating, and then the supply of the filling 1 is interrupted, and then along with the operation of the steering cylinder (202), the three-way valve 211 rotates, so that the second channel 202 is communicated with the third channel 203, and the first channel 201 is in a sealed state.

Then, by forming a lifting device (not shown) of a stuffing filling device in various forms connectable to a motor, a hydraulic cylinder, or a pneumatic cylinder, the lifting plate 11 is lowered, and a plurality of devices fixedly installed therein are lowered, and the stuffing filling sleeve 500 belonging to one of the plurality of devices is also lowered, so that the nozzle portion 510 is positioned at the upper center of the outer skin 2 positioned at the center of the shutter device 20.

At this time, the stuffing device is lowered, and the carriage 31 is raised to lift the belt 30.

Then, the piston rod 531 is raised by the operation of the valve operating cylinder 530 provided at the upper end of the filling inlet sleeve 500, and the nozzle valve 520 fixed to the lower end of the piston rod 531 is raised at the same time, so that the nozzle inlet 511 of the nozzle portion 510 is opened.

And, successively, by the operation of the filling pressurizing cylinder 400 provided at a position close to the filling cylinder 300, the piston rod 410 in the raised state descends, and simultaneously the push rod 420 connected to the front end of the piston rod 410 descends, and further the piston 310 descends, so that the filling 1 filled in the filling cylinder 300 enters the filling injecting sleeve 500 through the third passage 203 of the valve housing 200, and at this time, the nozzle inlet 511 of the nozzle part 510 is already in the opened state by the operation of the valve operating cylinder 530, and thus the filling 1 is discharged through the nozzle inlet 511 and is further filled in the casing 2.

As described above, after the filling 1 is filled into the outer skin 2, the elevating plate 11 is elevated by the elevating and lowering device (not shown) of the filling device, and then the plurality of devices fixedly installed therein are elevated, and the filling injection sleeve 500 belonging to one of the plurality of devices is also elevated to the original position, and the shutter blades 21 constituting the shutter device 20 are closed, and the outer skin 2 is partially sealed to form a corner, and then is discharged in a state of being completely manufactured into a stuffed food.

However, at this time, when filling 1 into the outer skin 2, with the nozzle portion 510 outside the sticky state of the filling 1 lifting, if this kind of phenomenon happens, the dipping nozzle portion 510 outside the rising together with the filling 1 will fall on the outer skin 2 sealing the corner and the completed stuffed food, or the next outer skin 2 will fall to the outer skin setting surface of the gate device 20 before being supplied, finally the outer skin 2 will be randomly stained with the filling 1 bad stuffed food, but the invention is to solve the problem, in the filling injection sleeve 500 on the lower end of the nozzle portion 510 outside, will be equipped with the jet air injection port 611 air box 610 set up to can wrap the nozzle portion 510 outside, also set up the air box 610 and the air generating device 620 with air supply hose 621 connection formed by the gas cutting system 600,

therefore, after filling is injected, before the upper end of the outer skin 2 is closed, the filling injection sleeve 500 is lifted and lowered, and simultaneously, air generated by the operation of the air generator 620 is injected to the outside of the nozzle part 510 through the air injection port 611, so that the filling 1 adhered to the bottom surface of the nozzle part 520 or the outside of the nozzle part 510 is removed and enters the outer skin 2.

Therefore, the outer surface of the nozzle portion 510 is always cleaned with the air injection, thereby completely preventing the filling 1 from falling on the filled food whose upper part of the casing 2 is sealed and formed into a corner or falling on the casing 2 seating surface of the shutter device 20 before the next casing 2 is supplied, and finally causing a problem that the outer surface of the casing 2 is randomly stained with the poor filled food of the filling 1.

As described above, the outer skin 2 is soiled without the filling 1, and the stuffed food which is always produced cleanly is discharged to the outside while being placed on the belt 30 as the tray 31 descends.

On the other hand, the invention can simply adjust the amount of the filling 1 injected into the outer skin 2 in the process of manufacturing the stuffed food.

Therefore, the push rod 420 is rotated by the knob 421, the elevating block 422 screwed to the lower end of the push rod 420 is moved up and down or lowered down, and the elevating width of the piston 310 which is moved up and down in the stuffing cylinder 300 is adjusted.

Operating as described above, the descending amplitude of the piston 310, which is pushed up by the pressure of the filling injected into the filling cylinder 300 through the second passage 202 of the valve housing 200, is restricted, and thus, finally, the amount of the filling 1 filled into the filling cylinder 300 is naturally adjusted.

Therefore, the filling device of the invention can simply adjust the amount of the filling 1 injected into the outer skin 2 according to the type of the stuffed food.

The above embodiments and drawings are only for illustrating the technical solutions of the present invention and not for limiting the same; those of ordinary skill in the art will understand that: the technical solutions described in the foregoing embodiments may still be modified or changed; such modifications and variations do not depart from the spirit and scope of the corresponding technical solutions in the embodiments of the present invention.

Industrial applications

The invention can be used for manufacturing the stuffed food.

Claims

1. A filling injection device for manufacturing stuffed food is arranged on a stuffed food manufacturing device (10) for use, and is characterized in that the filling (1) injected into a sleeve (500) is conveyed into a sheath (2) through a nozzle inlet (511) of a nozzle part (510) arranged at the lower end of the sleeve (500);

the stuffing filling sleeve (500) forming the stuffing filling device is also provided with a gas cutting system (600) which is used for removing the stuffing (1) adhered to the outside of the nozzle part (510) with the nozzle inlet (511) when the stuffing is filled into the outer skin (2) by using gas in the previous stage of gathering the upper end of the outer skin to form corners after the stuffing is filled;

the air cutting system (600) is characterized in that an air box (610) provided with an air jet orifice (611) capable of jetting air is arranged outside a nozzle part (510) combined and arranged on the upper end of a filling injecting sleeve (500) and can cover the outside of the nozzle part (510), the air box (610) is connected with an air generating device (620) and an air supply hose (621), air generated on the air generating device (620) is supplied through the air jet orifice (611) before the filling (1) is injected and the upper end of a casing (2) is collected, and the filling (1) adhered to the outside of the nozzle part (510) is removed to enter the casing (2).

2. Filling device for manufacturing filled food products according to claim 1,

the stuffing filling device is arranged on a stuffing food maker (10) for use, and comprises the following components:

a filling supply device (100) which discharges the filling (1) which is put into the hopper (110) to a filling discharge port (112) on the lower side while stirring by a stirring blade (111);

a valve housing (200) which is provided on a stuffed food maker (10), can be connected and used in a way of lifting and descending simultaneously when a lifting plate (11) lifted and descended by a motor or a hydraulic or pneumatic cylinder is lifted and descended, and is provided with a three-way valve (211) which is connected with a stuffing supply hose (130) to receive stuffing (1) and can switch the dough supply direction while rotating a steering cylinder (210), wherein a second channel (202) is formed on the three-way valve, and a third channel (203) is formed on the front side;

a filling material filling cylinder (300) which is connected with the second channel (202) formed on the valve sleeve (200), is internally provided with a piston (310) which rises and falls through the supply pressure of filling material (1), and is provided with a sensor (320) which senses the rising and falling of the piston (310) to enable the lifting plate (11) to descend;

a filling pressurizing cylinder (400) which is arranged at a position close to the filling cylinder (300) and is connected with the front end of the piston rod (410) and the upper side of the filling cylinder (300), the direction of the three-way valve (211) is switched by using the steering cylinder (210), the piston rod (410) descends under the state that the first channel (201) is blocked, the push rod (420) descends simultaneously, and then the piston (310) which is raised by filling injection pressure descends, so that the filling (1) filled in the filling cylinder (300) is discharged to the third channel (203) of the valve sleeve (200);

and a filling injection sleeve (500) which is connected to the third channel (203) of the valve housing (200) and receives a filling (1), wherein a nozzle part (510) having a nozzle inlet (511) is provided at the lower end thereof, a nozzle valve (520) for opening and closing the nozzle inlet (511) is provided inside the sleeve, and the nozzle valve (520) is connected to a piston rod (531) of a valve operating cylinder (530) provided at the upper end thereof.

3. Filling device for manufacturing filled food products according to claim 2,

the push rod (420) which is connected with the front end of the piston rod (410) of the stuffing pressurizing cylinder (400) and can lift up and down simultaneously when the piston rod (410) lifts is arranged, the knob (421) is arranged at the upper end of the push rod (420), the screw part is arranged at the lower end of the push rod (420), the lifting block (422) is screwed up in a spiral mode, the push rod (420) is rotated by the knob (421) under the state that the lifting block (422) is grasped by hands, the lifting block (422) lifts or descends, the lifting amplitude of the piston (310) which ascends and descends in the stuffing filling cylinder (300) is restrained, and the quantity of stuffing (1) which is injected into the stuffing filling cylinder (300) through the second channel (202) of the valve sleeve (200) is adjusted.