CN113813447B - 一种具有抗菌性能的硅钙磷基生物活性材料及其制备方法 - Google Patents

一种具有抗菌性能的硅钙磷基生物活性材料及其制备方法 Download PDF

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CN113813447B
CN113813447B CN202111324112.9A CN202111324112A CN113813447B CN 113813447 B CN113813447 B CN 113813447B CN 202111324112 A CN202111324112 A CN 202111324112A CN 113813447 B CN113813447 B CN 113813447B
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钱磊
宁成云
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Guangzhou Baimai Technology Co ltd
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Abstract

本发明公开了一种具有抗菌性能的硅钙磷基生物活性材料及其制备方法,该生物活性材料由前驱体凝胶经洗涤干燥后高温烧结而成;其中,前驱体凝胶由前驱体溶胶制备得到,前驱体溶胶由硅源、钙源、磷源、锶源、锌源、模板剂、催化剂、乙醇和去离子水制备得到。本发明制备的硅钙磷基生物活性材料的化学成分均匀,具有大的比表面积。本发明公开的硅钙磷基生物活性材料制备过程中通过参数的调控使得材料的粒径尺寸从几十纳米到几十微米;本发明制备的硅钙磷基生物活性材料既具有良好的抗菌效果又细胞毒性低。

Description

一种具有抗菌性能的硅钙磷基生物活性材料及其制备方法
技术领域
本发明涉及生物活性材料技术领域,具体涉及一种具有抗菌性能的硅钙磷基生物活性材料及其制备方法。
背景技术
生物活性材料属于第三代组织诱导类生物材料,同样用于人体组织或器官的诊断、修复。目前,生物活性玻璃在生物医学领域有着广泛的应用,尤其是骨齿科方面。
然而因骨外科手术、齿科手术中往往存在感染问题,许多治疗手段都是为了防止进一步感染,但是也会带来某些组织功能的丧失,给患者带来二次伤害。因此同时具有高抗菌能力又能促进细胞增殖分化功能的新型硅钙磷体系材料可以弥补传统生物玻璃抗菌能力的不足。
发明内容
本发明的第一个目的是为了解决现有技术中的上述缺陷,提供一种具有抗菌性能的硅钙磷基生物活性材料,该生物活性材料的抗菌性能好且细胞毒性低。
本发明的另一个目的是为了解决现有技术中的上述缺陷,提供一种具有抗菌性能的硅钙磷基生物活性材料的制备方法
本发明的第一个目的可以通过采取如下技术方案达到:
一种具有抗菌性能的硅钙磷基生物活性材料,所述生物活性材料由前驱体凝胶经洗涤干燥后高温烧结而成;
所述前驱体凝胶由前驱体溶胶制备得到,所述前驱体溶胶由硅源、钙源、磷源、锶源、锌源、模板剂、催化剂、乙醇和去离子水制备得到。
进一步优选的实施方式中,所述硅源为正硅酸乙酯,属于一种醇盐,与磷酸三乙酯构成醇盐体系,与其他原料形成醇盐-醇-水体系,进行水解和缩聚反应;
所述钙源为草酸钙、硝酸钙中的一种或两种的组合,可为硅钙磷基生物活性材料的合成提供不同程度的酸性环境,为钙元素的释放与细胞相互作用提供基础;
所述磷源为磷酸三乙酯,属于一种醇盐,与正硅酸乙酯构成醇盐体系与其他原料形成醇盐-醇-水体系,进行水解和缩聚反应;
所述锶源为硝酸锶、乙酸锶、草酸锶中的一种或两种以上的组合,锶元素的引入可调控细胞行为;
所述锌源为乙酸锌、硝酸锌中的一种或两种的组合,锌元素的引入可有利于实现高抗菌效果;
所述催化剂为硝酸、盐酸、乙酸、醋酸、柠檬酸中的一种或两种以上的组合,含有催化剂的去离子水可催化正硅酸乙酯的充分水解;
所述模板剂为聚乙二醇、聚乙烯吡咯烷酮中的一种或两种的组合,作为硅钙磷基生物活性材料成球形的模板剂。
本发明的另一个目的可以通过采取如下技术方案达到:
一种具有抗菌性能的硅钙磷基生物活性材料的制备方法,所述制备方法包括以下步骤:
S1、用去离子水溶解催化剂,配成溶液待用,催化剂和去离子水的质量比为(0.5~2):(50~250);
S2、将硅源、磷源、乙醇按照体积比为(6~12):(1~3):(20~30)量取并将其混合搅拌10~60min;
S3、将步骤S2中制备的混合溶液缓慢倒入步骤S1中制备的溶液中,搅拌1~2h;
S4、按照钙源、锶源、锌源与催化剂质量比为(25~50):(0.2~2.5):(0.2~2.5):1称量加入步骤S3中制备的混合液中,搅拌2h;
S5、按照模板剂与催化剂质量比为(1.5~20):1称量模板剂加入步骤S4中制备的混合溶液中,搅拌2~4h;
S6、将步骤S5中制备的混合溶液置于25℃~75℃温度下静置陈化24h~96h得到凝胶;
S7、将步骤S6中的凝胶用去离子水和无水乙醇交替清洗凝胶后,将凝胶置于烘箱中干燥;
S8、将步骤S7中干燥的凝胶打散,并进行研磨过筛收集粉体;
S9、将步骤S8中粉体置于高温烧结炉中在600~900℃的煅烧温度下煅烧1~4h,得到硅钙磷基生物活性材料。
进一步优选的实施方式中,所述硅源为正硅酸乙酯。
进一步优选的实施方式中,所述钙源为草酸钙、硝酸钙中的一种或两种的组合。
进一步优选的实施方式中,所述磷源为磷酸三乙酯。
进一步优选的实施方式中,所述锶源为硝酸锶、乙酸锶、草酸锶中的一种或两种以上的组合。
进一步优选的实施方式中,所述锌源为乙酸锌、硝酸锌中的一种或两种的组合。
进一步优选的实施方式中,所述催化剂为硝酸、盐酸、乙酸、醋酸、柠檬酸中的一种或两种以上的组合。
进一步优选的实施方式中,所述模板剂为聚乙二醇、聚乙烯吡咯烷酮中的一种或两种的组合。
本发明相对于现有技术具有如下的优点及效果:
1、本发明制备得到的硅钙磷基生物活性材料的化学成分均匀;
2、本发明制备得到的硅钙磷基生物活性材料具有大的比表面积;
3、本发明制备得到的硅钙磷基生物活性材料制备过程中通过参数的调控使得材料的粒径尺寸可从几十纳米到几十微米;
4、本发明制备得到的硅钙磷基生物活性材料既具有良好的抗菌效果又细胞毒性低。
附图说明
图1是本发明实施例一中制备的纳米基硅钙磷基生物活性材料的形貌图;
图2是本发明实施例二中制备的微米级硅钙磷基生物活性材料的形貌图;
图3是本发明实施例二中制备的微米级硅钙磷基生物活性材料的抗菌效果图;
图4是本发明实施例2制备的微米级硅钙磷基生物活性材料的细胞死活图。
具体实施方式
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
实施例一
本实施例提供一种具有抗菌性能的硅钙磷基生物活性材料的制备方法,包括以下步骤:
S1、量取5mL催化剂硝酸溶液,加入到1000mL去离子水中,搅拌混匀待用;
S2、分别量取正硅酸乙酯100mL、磷酸三乙酯20mL和乙醇300mL,将其搅拌30min混匀待用;
S3、将步骤S2中制备的混合溶液缓慢倒入步骤S1中制备的溶液中,搅拌2h;
S4、分别称取草酸钙150g、硝酸锶5g和硝酸锌5g加入步骤S3中制备的混合液,搅拌2h;
S5、称量25g模板剂加入步骤S4中制备的混合溶液,搅拌2h;
S6、将步骤S5中制备的混合溶液置于50℃温度下静置陈化48h得到凝胶;
S7、将步骤S6中制备的凝胶用去离子水和无水乙醇交替分别清洗2次后,将凝胶置于烘箱中干燥;
S8、将步骤S7中干燥的凝胶打散,并进行研磨过筛收集粉体;
S9、将步骤S8中粉体置于高温烧结炉中在750℃的煅烧温度下煅烧2h,得到硅钙磷基生物活性材料。
实施例二
本实施例提供一种具有抗菌性能的硅钙磷基生物活性材料的制备方法,包括以下步骤:
S1、量取6g催化剂乙酸溶液,加入到1000mL去离子水中,搅拌混匀待用;
S2、分别量取正硅酸乙酯100mL、磷酸三乙酯20mL和乙醇500mL,将其搅拌30min混匀待用;
S3、将步骤S2中制备的混合溶液缓慢倒入步骤S1中制备的溶液中,搅拌2h;
S4、分别称取草酸钙180g、硝酸锶8g和硝酸锌8g加入步骤S3中制备的混合液,搅拌2h;
S5、称量15g模板剂加入步骤S4中制备的混合溶液,搅拌2h;
S6、将步骤S5中制备的混合溶液置于50℃温度下静置陈化72h得到凝胶;
S7、将步骤S6中制备的凝胶用去离子水和无水乙醇交替分别清洗2次后,将凝胶置于烘箱中干燥;
S8、将步骤S7中干燥的凝胶打散,并进行研磨过筛收集粉体;
S9、将步骤S8中粉体置于高温烧结炉中在850℃的煅烧温度下煅烧2h,得到硅钙磷基生物活性材料。
下面进一步结合附图对实施例一和实施例二制备的生物活性材料进行性能测试,其中,
图1是实施例一中制备的纳米级硅钙磷基生物活性材料的形貌图,从图中可以看出,粉体材料的形貌呈现纳米絮状,尺寸均一,处于纳米级;
图2是实施例二中制备的纳米级硅钙磷基生物活性材料的形貌图,从图中可以看出,提高调控参数,可调控粉体材料的形貌,呈现球形颗粒,尺寸处于8-12μm范围;
图3是实施例二中制备的微米级硅钙磷基生物活性材料的抗菌效果图,从图中可以看出,与空白组对比,实验组的抗菌率可达到97.5%,具有良好的抗菌效果;
图4是实施例二中制备的微米级硅钙磷基生物活性材料的细胞死活荧光图,从图中可以看出,与空白组对比,实验组的材料本身对小鼠骨髓间充质干细胞的毒性较低,故该类材料在具有良好抗菌性能的同时,也能保持良好的细胞相容性。
表1.实施例二中制备的微米级硅钙磷基生物活性材料的吸附脱附的孔径、孔体积、比表面积数据表
Figure GDA0003937132780000061
Figure GDA0003937132780000071
从表1中可以看出,该类制备得到的微米级硅钙磷基生物活性材料具有较大的比表面积,且表面有很多介孔,可为应用于药物及其他一些营养因子的输送有很好载体作用。
上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。

Claims (9)

1.一种具有抗菌性能的硅钙磷基生物活性材料,其特征在于,所述生物活性材料由前驱体凝胶经洗涤干燥后高温烧结而成;
所述前驱体凝胶由前驱体溶胶制备得到,所述前驱体溶胶由硅源、钙源、磷源、锶源、锌源、模板剂、催化剂、乙醇和去离子水制备得到;
其中,所述硅源为正硅酸乙酯;
所述钙源为草酸钙、硝酸钙中的一种或两种的组合;
所述磷源为磷酸三乙酯;
所述锶源为硝酸锶、乙酸锶、草酸锶中的一种或两种以上的组合;
所述锌源为乙酸锌、硝酸锌中的一种或两种的组合;
所述的具有抗菌性能的硅钙磷基生物活性材料的制备方法包括以下步骤:
S1、用去离子水溶解催化剂,配成溶液待用,催化剂和去离子水的质量比为(0.5~2):(50~250);
S2、将硅源、磷源、乙醇按照体积比为(6~12):(1~3):(20~30)量取并将其混合搅拌10~60min;
S3、将步骤S2中制备的混合溶液缓慢倒入步骤S1中制备的溶液中,搅拌1~2h;
S4、按照钙源、锶源、锌源与催化剂质量比为(25~50):(0.2~2.5):
(0.2~2.5):1称量加入步骤S3中制备的混合液中,搅拌2h;
S5、按照模板剂与催化剂质量比为(1.5~20):1称量模板剂加入步骤S4中制备的混合溶液中,搅拌2~4h;
S6、将步骤S5中制备的混合溶液置于25℃~75℃温度下静置陈化24h~96h得到凝胶;
S7、将步骤S6中的凝胶用去离子水和无水乙醇交替清洗凝胶后,将凝胶置于烘箱中干燥;
S8、将步骤S7中干燥的凝胶打散,并进行研磨过筛收集粉体;
S9、将步骤S8中粉体置于高温烧结炉中在600~900℃的煅烧温度下煅烧1~4h,得到硅钙磷基生物活性材料。
2.根据权利要求1所述的一种具有抗菌性能的硅钙磷基生物活性材料,其特征在于,
所述催化剂为硝酸、盐酸、乙酸、醋酸、柠檬酸中的一种或两种以上的组合;
所述模板剂为聚乙二醇、聚乙烯吡咯烷酮中的一种或两种的组合。
3.根据权利要求1所述的一种具有抗菌性能的硅钙磷基生物活性材料,其特征在于,所述硅源为正硅酸乙酯。
4.根据权利要求1所述的一种具有抗菌性能的硅钙磷基生物活性材料,其特征在于,所述钙源为草酸钙、硝酸钙中的一种或两种的组合。
5.根据权利要求1所述的一种具有抗菌性能的硅钙磷基生物活性材料,其特征在于,所述磷源为磷酸三乙酯。
6.根据权利要求1所述的一种具有抗菌性能的硅钙磷基生物活性材料,其特征在于,所述锶源为硝酸锶、乙酸锶、草酸锶中的一种或两种以上的组合。
7.根据权利要求1所述的一种具有抗菌性能的硅钙磷基生物活性材料,其特征在于,所述锌源为乙酸锌、硝酸锌中的一种或两种的组合。
8.根据权利要求1所述的一种具有抗菌性能的硅钙磷基生物活性材料,其特征在于,所述催化剂为硝酸、盐酸、乙酸、醋酸、柠檬酸中的一种或两种以上的组合。
9.根据权利要求1所述的一种具有抗菌性能的硅钙磷基生物活性材料,其特征在于,所述模板剂为聚乙二醇、聚乙烯吡咯烷酮中的一种或两种的组合。
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