CN113788341A - Multifunctional film winding equipment - Google Patents

Multifunctional film winding equipment Download PDF

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Publication number
CN113788341A
CN113788341A CN202111074152.2A CN202111074152A CN113788341A CN 113788341 A CN113788341 A CN 113788341A CN 202111074152 A CN202111074152 A CN 202111074152A CN 113788341 A CN113788341 A CN 113788341A
Authority
CN
China
Prior art keywords
rotating shaft
paper tube
clamping
film
clamping blocks
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202111074152.2A
Other languages
Chinese (zh)
Other versions
CN113788341B (en
Inventor
刘勤学
马强
杨彩怡
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ningbo Qinbang New Material Technology Co ltd
Original Assignee
Ningbo Qinbang New Material Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ningbo Qinbang New Material Technology Co ltd filed Critical Ningbo Qinbang New Material Technology Co ltd
Priority to CN202111074152.2A priority Critical patent/CN113788341B/en
Publication of CN113788341A publication Critical patent/CN113788341A/en
Application granted granted Critical
Publication of CN113788341B publication Critical patent/CN113788341B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/22Changing the web roll in winding mechanisms or in connection with winding operations
    • B65H19/30Lifting, transporting, or removing the web roll; Inserting core
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00Winding webs
    • B65H18/02Supporting web roll
    • B65H18/021Multiple web roll supports
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00Winding webs
    • B65H18/08Web-winding mechanisms
    • B65H18/10Mechanisms in which power is applied to web-roll spindle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/22Changing the web roll in winding mechanisms or in connection with winding operations
    • B65H19/2207Changing the web roll in winding mechanisms or in connection with winding operations the web roll being driven by a winding mechanism of the centre or core drive type
    • B65H19/2223Turret-type with more than two roll supports
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/22Changing the web roll in winding mechanisms or in connection with winding operations
    • B65H19/26Cutting-off the web running to the wound web roll
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/22Changing the web roll in winding mechanisms or in connection with winding operations
    • B65H19/28Attaching the leading end of the web to the replacement web-roll core or spindle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/19Specific article or web

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  • Replacement Of Web Rolls (AREA)

Abstract

The application discloses multifunctional film winding equipment which comprises a rack, a tensioning roller, a rotating frame, a feeding mechanism, a gluing mechanism, a cutting mechanism and six locking mechanisms; the rotating frame comprises a rotating shaft and two side plates, the rotating shaft is rotatably arranged on the rack, and the rotating shaft is positioned on the left side of the tension roller; the two side plates are arranged on the rotating shaft at intervals along the axial direction of the rotating shaft, three locking mechanisms are arranged on each side plate at equal intervals along the circumferential direction of the rotating shaft, a clamping area used for clamping the paper tube and used for driving the paper tube to rotate is formed between the two corresponding locking mechanisms on the two side plates, and the axes of the paper tube, the rotating shaft and the tensioning roller are parallel to each other; the feeding mechanism is arranged at the left side of the rotating shaft, the adhesive sticking mechanism is arranged right above the rotating shaft, and the cutting mechanism is arranged right below the rotating shaft. Its easy operation, degree of automation is high, can reach the purpose of automatic roll change, compares in traditional artifical roll change mode, and the function is abundanter, and security and work efficiency are higher.

Description

Multifunctional film winding equipment
Technical Field
The application relates to the technical field of winding equipment, in particular to multifunctional film winding equipment.
Background
Currently, during the processing, production and packaging of the film, a film winding device is usually required to wind a specific length of the film on a paper tube with a hollow cylindrical structure.
However, the existing film winding equipment mainly has the following defects: after the paper tube is fully rolled with the film, the paper tube is often changed manually, namely the film is cut off firstly, then the paper tube fully rolled with the film is disassembled, and after a new paper tube is mounted, the film is wound on the new paper tube for several circles to realize the fixation between the film and the paper tube; above-mentioned whole process operation is complicated, and degree of automation is low, and the roll change in-process needs the shutdown operation, and work efficiency is low, and causes the incident easily when manual operation is improper, has the potential safety hazard.
Therefore, how to improve the existing film winding device to overcome the above-mentioned shortcomings is a problem to be solved by those skilled in the art.
Disclosure of Invention
An aim at of this application provides a degree of automation height, and the security is high, and work efficiency is high, and the function is various, can realize the film rolling equipment of roll change operation automatically.
In order to achieve the above purposes, the technical scheme adopted by the application is as follows: a multifunctional film winding device comprises a rack and a tensioning roller which is rotatably arranged on the rack and used for conveying a film, and further comprises a rotating frame, a feeding mechanism, a rubberizing mechanism, a cutting mechanism and six locking mechanisms; the rotating frame comprises a rotating shaft and two side plates, the rotating shaft is rotatably arranged on the rack and is positioned on the left of the tension roller; the two side plates are arranged on the rotating shaft at intervals along the axial direction of the rotating shaft, three locking mechanisms are arranged on each side plate at equal intervals along the circumferential direction of the rotating shaft, a clamping area used for clamping a paper tube and used for driving the paper tube to rotate is formed between the two corresponding locking mechanisms on the two side plates, and the axes of the paper tube, the rotating shaft and the tensioning roller are parallel to each other; the feeding mechanism is arranged on the left side of the rotating shaft, the adhesive sticking mechanism is arranged right above the rotating shaft, and the cutting mechanism is arranged right below the rotating shaft; when the rotating shaft rotates clockwise to align one of the clamping areas with the feeding mechanism, the feeding mechanism can automatically convey one paper tube into the clamping area so as to lock the paper tube through the two corresponding locking mechanisms; when the rotating shaft continues to rotate 120 degrees clockwise, the paper tube moves to be aligned with the adhesive tape sticking mechanism, and the adhesive tape sticking mechanism can automatically stick double-sided adhesive tapes on the outer ring surface of the paper tube; when the rotating shaft continues to rotate by 120 degrees clockwise, the paper tube pasted with the double-sided adhesive tape rotates to be aligned with the tensioning roller, and the double-sided adhesive tape can paste the film on the paper tube; when the paper tube aligned with the tensioning roller is full of the film, the rotating shaft continues to rotate clockwise by 120 degrees, the paper tube full of the film moves to be aligned with the feeding mechanism, and the next paper tube pasted with the double-sided adhesive tape moves to be pasted with the film; at the moment, the film is automatically cut off through the cutting mechanism, the paper tube pasted with the double-sided adhesive tape can be continuously pasted with the film for next winding, the locking mechanisms at the two ends of the paper tube which is full of the film are controlled to unlock, so that the paper tube which is full of the film is automatically opened, and finally, the feeding is continuously carried out through the feeding mechanism.
Preferably, the locking mechanism comprises a fixed shaft, a limiting rod, a clamping sleeve, a return spring and a first electromagnet; the fixed shaft is rotatably arranged on the side plate and is parallel to the rotating shaft; the limiting rod is positioned between the two side plates, and one end of the limiting rod is fixed on the fixed shaft; the clamping sleeve is sleeved on the limiting rod in a sliding mode along the axial direction of the fixed shaft, and a limiting block used for preventing the clamping sleeve from falling off is arranged at one end, deviating from the fixed shaft, of the limiting rod; the outer ring surface of the clamping sleeve gradually shrinks along the direction deviating from the fixed shaft to form a conical surface structure; the reset spring is sleeved on the limiting rod and used for forcing the clamping sleeve to slide towards the direction deviating from the fixed shaft; the first electromagnet is fixed on the inner side face of the side plate and used for forcing the clamping sleeve to slide towards the direction close to the fixed shaft after being electrified.
Preferably, the locking mechanism further comprises a driving assembly for driving the fixed shaft to rotate; the driving assembly comprises a driving motor, a first bevel gear and a second bevel gear, the driving motor is arranged on the outer side surface of the side plate along the radial direction of the rotating shaft, and an output shaft of the driving motor is connected with the fixed shaft through the first bevel gear and the second bevel gear.
Preferably, the multifunctional film rolling device further comprises a rotary wire holder for supplying power to the driving motor and the first electromagnet; the rotary wire holder comprises an insulating holder, an insulating cover, at least two conductive rings, at least two conductive rods, at least two first wire holders and at least two second wire holders; the insulating seat is fixed at one end of the rotating shaft, at least two conductive circular rings are arranged at one end, deviating from the rotating shaft, of the insulating seat, the axes of the conductive circular rings are overlapped with the axis of the rotating shaft, and a safety interval is reserved between every two adjacent conductive circular rings; the insulating cover is coaxially and rotatably arranged on the insulating seat, and a closed cavity used for wrapping the conductive circular ring is formed between the insulating cover and the insulating seat; the at least two conducting rods are positioned in the closed cavity, one ends of the at least two conducting rods are respectively contacted with the outer annular surface or the inner annular surface of the at least two conducting circular rings, and the other ends of the at least two conducting rods are arranged on the insulating cover; the at least two first wire holders are arranged on the insulating cover at intervals, are respectively communicated with the at least two conducting rods and are used for being communicated with an external power supply; at least two the second connection terminal interval is located on the insulating seat, at least two the second connection terminal respectively with at least two electrically conductive ring intercommunication, and at least two the second connection terminal is used for the intercommunication driving motor with first electro-magnet.
Preferably, the feeding mechanism comprises a collecting hopper, a stopping component and a feeding component; the collecting hopper is fixed on the rack, the upper end of the collecting hopper is of an open structure, and the lower end of the collecting hopper is downwards inclined to extend to form a channel for the single paper tube to slide down; the stop component comprises two first accommodating frames and two first clamping blocks; the two first containing frames are arranged on the outer wall of the lower end of the channel, a first mounting hole is formed in each first containing frame along the radial direction of the paper tube, and the two first clamping blocks are arranged in the two first mounting holes in a sliding mode respectively; the feeding assembly comprises two telescopic parts, two second accommodating frames, two second clamping blocks and two third clamping blocks; the two second containing frames are respectively installed on the outer wall of the channel through the two telescopic parts, a second installing hole and a third installing hole are formed in each second containing frame along the radial direction of the paper tube, and the second installing hole is located between the first installing hole and the third installing hole; the two second clamping blocks are respectively arranged in the two second mounting holes in a sliding manner, and the two third clamping blocks are respectively arranged in the two third mounting holes in a sliding manner; when the two telescopic parts drive the two second accommodating frames to move to the lower end position of the channel, firstly controlling the two first clamping blocks to slide backwards and the two second clamping blocks to slide backwards, and controlling the two third clamping blocks to slide in opposite directions until the paper tube positioned at the lowest end in the channel slides to be in contact with the two third clamping blocks, then controlling the two first clamping blocks to slide in opposite directions and the two second clamping blocks to slide in opposite directions, at the moment, the two first clamping blocks limit the paper tube in the channel to slide, and a locking area is formed between the two second clamping blocks and the two third clamping blocks and can lock the paper tube in contact with the third clamping blocks; when the two telescopic parts drive the two second accommodating frames to move to the clamping area position, the two corresponding locking mechanisms are started to clamp the paper tube in the locking area, and the two third clamping blocks are controlled to move back to back, so that after the locking area locks the paper tube, the two telescopic parts drive the two second accommodating frames to move to the lower end position of the channel.
Preferably, the stop assembly further comprises two first springs, the two first springs are respectively arranged in the two first mounting holes, and the two first springs are used for forcing the two first clamping blocks to slide towards each other; the feeding assembly further comprises two second springs and two third springs, the two second springs are respectively arranged in the two second mounting holes, and the two second springs are used for forcing the two second clamping blocks to slide oppositely; the two third springs are respectively arranged in the two third mounting holes and are used for forcing the two third clamping blocks to slide oppositely; the feeding mechanism further comprises two second electromagnets, and the two second electromagnets are respectively arranged on the two second accommodating frames; when the second accommodating frame moves to the lower end position of the channel, the second electromagnet is controlled to be electrified in the forward direction, so that the two first clamping blocks are forced to slide in the back direction and the two second clamping blocks are forced to slide in the back direction at the same time; when the accommodating frame moves to the clamping area, the second electromagnet is controlled to be electrified reversely, so that the two third clamping blocks are forced to slide backwards.
Preferably, the first clamping block is provided with an arc surface structure at a position close to the inside of the channel, and the second clamping block and the third clamping block are provided with arc surface structures at positions close to the locking area; a first accommodating hole for accommodating the first spring is formed in the position, corresponding to the first spring, of the first clamping block; a second accommodating hole for accommodating the second spring is formed in the position, corresponding to the second spring, of the second clamping block; and a third accommodating hole for accommodating the third spring is formed in the position, corresponding to the third spring, of the third clamping block.
Preferably, the adhesive applying mechanism comprises a mounting frame, two rotating shafts, an adhesive pressing assembly and at least one group of adhesive feeding assemblies; the two rotating shafts are rotatably arranged on the mounting frame, the axes of the two rotating shafts are parallel to the axis of the rotating shaft, and the two rotating shafts are respectively positioned above the left side and the right side of the rotating shaft; the glue feeding assembly comprises a first reel, a second reel, two first chucks and two second chucks; the first reel is sleeved on the rotating shaft on the left side, the two first chucks are axially and movably arranged on the rotating shaft on the left side, and a first clamping area for locking the first reel is formed between the two first chucks; the second reel is sleeved on the rotating shaft on the right side, the two second chucks can be axially and movably arranged on the rotating shaft on the right side, and a second clamping area for locking the second reel is formed between the two first chucks; the double-sided adhesive tape is wound on the first reel and comprises an adhesive tape layer and a liner paper layer which are mutually laminated, and the adhesive tape layer is of a fracture type structure or a dispensing type structure; the liner paper layer is fixed on the second reel, and the adhesive tape layer positioned between the first reel and the second reel faces downwards; the glue pressing assembly comprises a lifting component and a pressing plate; the pressing plate is positioned right above the rotating shaft, the upper end of the pressing plate is connected with the mounting frame through the lifting component, the lower end of the pressing plate is provided with an arc surface which is used for being matched with the outer ring surface of the paper tube, and the arc surface and the left side surface and the right side surface of the pressing plate are in fillet transition; when the paper tube moves to a position right below the pressing plate, the lifting component drives the pressing plate to press the paper lining layer downwards so that the adhesive tape layer is in contact with the paper tube; and then controlling the paper tube and the two rotating shafts to rotate so as to enable the adhesive tape layer to be fully attached to the outer ring surface of the paper tube, and controlling the rotating shafts to continuously rotate 120 degrees clockwise until the central angle corresponding to the adhesive tape layer on the outer ring surface of the paper tube reaches 30-360 degrees.
Preferably, the cutting mechanism comprises a cutter, a lifting assembly and three buffering assemblies; the cutter is arranged at the upper end of the lifting assembly and is positioned right below the rotating shaft; the three buffer assemblies are arranged between the two side plates at equal intervals along the circumferential direction of the rotating shaft, and the three buffer assemblies and the three clamping areas are sequentially and alternately arranged; the buffer assembly comprises a fixed plate, a movable plate, a sliding rod and a buffer spring; a sliding groove is formed in one end, deviating from the rotating shaft, of the fixing plate, and a sliding hole communicated with the sliding groove is formed in one end, close to the rotating shaft, of the fixing plate; the movable plate is movably arranged in the sliding groove along the radial direction of the rotating shaft; the sliding rod is arranged in the sliding hole in a sliding mode along the radial direction of the rotating shaft, one end, deviating from the rotating shaft, of the sliding rod is connected with the movable plate, and a limiting part is arranged at one end, close to the rotating shaft, of the sliding rod; the buffer spring is arranged in the sliding groove and used for forcing the movable plate to move towards the direction deviating from the rotating shaft; when the paper tube fully rolled with the film moves to be aligned with the feeding mechanism and the next paper tube pasted with the double-sided adhesive tape moves to be pasted with the film, the movable plate between the two paper tubes moves to be right above the cutter, and the film between the two paper tubes is positioned between the cutter and the movable plate; at the moment, the lifting assembly drives the cutter to move upwards, so that the film between the two paper cylinders is cut off.
Preferably, the multifunctional film rolling device further comprises a conveyer belt, and the conveyer belt is arranged below the feeding mechanism; after the two locking mechanisms at the two ends of the paper tube for controlling the film to be fully rolled are unlocked, the paper tube for controlling the film to be fully rolled automatically falls onto the conveying belt under the action of gravity, so that the paper tube for controlling the film to be fully rolled is automatically conveyed to the next station through the conveying belt.
Compared with the prior art, the beneficial effect of this application lies in: (1) when the automatic paper tube feeding device is used, the paper tubes are only required to be stored on the feeding mechanism, and the rotating shaft is driven to rotate, so that one clamping area moves to be aligned with the feeding mechanism, and at the moment, the feeding mechanism automatically conveys one paper tube into the clamping area, so that the paper tube is locked by the two locking mechanisms corresponding to the clamping area; continuing to drive the rotating shaft to rotate 120 degrees clockwise, and enabling the paper tube to move to be aligned with the gluing mechanism, so that the double-sided adhesive tape is automatically glued on the outer ring surface of the paper tube through the gluing mechanism; continuing to drive the rotating shaft to rotate clockwise by 120 degrees, so that the paper tube attached with the double-sided adhesive tape rotates to be aligned with the tensioning roller, and the film conveyed on the tensioning roller is attached to the paper tube through the double-sided adhesive tape; then the paper tube is driven to rotate by the corresponding clamping area so as to roll the film; after the paper tube is fully rolled with the film, the rotating shaft is continuously driven to rotate 120 degrees clockwise; at the moment, the paper tube fully rolled with the film moves to be aligned with the feeding mechanism, and the next paper tube pasted with the double-sided adhesive tape moves to be aligned with the tensioning roller so as to paste the film onto the paper tube; the film is automatically cut off through the cutting mechanism, and the paper tube pasted with the double-sided adhesive tape can continue to be wound for the next time; and then controlling the two locking mechanisms at the two ends of the paper tube which is fully rolled with the film to unlock so as to automatically release the paper tube which is fully rolled with the film, and further feeding the paper tube by the feeding mechanism.
(2) Above-mentioned whole process operation is simple, and degree of automation is high, has one all the time centre gripping district centre gripping has the fiber container is carrying out the rolling operation, simultaneously, has one the centre gripping district is passing through feed mechanism goes on the automatic feeding of fiber container, and has one centre gripping district centre gripping has the fiber container is passing through rubberizing mechanism carries out automatic rubberizing operation to can reach the purpose of automatic roll change, compare in traditional manual roll change mode, the function is abundanter, and security and work efficiency are higher.
Drawings
Fig. 1 is a perspective view of a multifunctional film rolling device provided by the present application.
Fig. 2 is an exploded view of the multifunctional film rolling apparatus in fig. 1 provided in the present application.
Fig. 3 is an enlarged view of the rotating frame, the locking mechanism, and the cutting mechanism of fig. 2 provided by the present application.
Fig. 4 is an exploded view of a portion of the structure of fig. 3 provided herein.
Fig. 5 and 6 are exploded views of the locking mechanism and cushioning assembly of fig. 4, respectively, as provided herein.
Fig. 7 is a cross-sectional view of the turret and locking mechanism of fig. 3 provided herein.
Fig. 8 and 9 are partial enlarged views of the locked state and the unlocked state of I in fig. 7 provided by the present application.
Fig. 10 is an exploded view of the rotary wire holder of fig. 2 provided in the present application.
Fig. 11 and 12 are schematic views of the installation of the rotary wire holder in fig. 10 provided in the present application.
Fig. 13 is an enlarged view of the feeding mechanism in fig. 2 provided herein.
FIG. 14 is an enlarged view of the component structure of FIG. 13 provided herein, showing the stop assembly and the feed assembly.
Fig. 15 is an exploded view of a partial structure at II in fig. 14 provided by the present application.
Fig. 16 is an enlarged view of the taping mechanism of fig. 2 provided herein.
Fig. 17 is a top view of the multifunctional film rolling apparatus of fig. 1 provided in the present application.
FIG. 18 is a cross-sectional view taken along A-A of FIG. 17 as provided herein.
FIGS. 19-21 are enlarged views of the section III in FIG. 18 in different states.
FIGS. 22-24 are enlarged partial views of the areas IV, V and VI in FIG. 18, respectively, as provided herein.
Fig. 25-26 are schematic structural diagrams of two double-sided tapes provided in the present application, respectively.
In the figure: 1. a frame; 2. a tension roller; 3. a rotating frame; 31. a rotating shaft; 32. a side plate; 4. a feeding mechanism; 41. a collection hopper; 411. a channel; 42. a stop assembly; 421. a first housing shelf; 4211. a first mounting hole; 422. a first clamping block; 4221. a first accommodation hole; 423. a first spring; 43. a feeding assembly; 431. a telescopic member; 432. a second housing shelf; 4321. a second mounting hole; 4322. a third mounting hole; 433. a second clamping block; 4331. a second accommodation hole; 434. a third clamping block; 4341. a third accommodation hole; 435. a second spring; 436. a third spring; 4. a second electromagnet; 45. a magnet; 5. a gluing mechanism; 51. a mounting frame; 52. a rotating shaft; 53. a glue pressing component; 531. a lifting member; 532. pressing a plate; 5321. a circular arc surface; 54. a glue feeding assembly; 541. a first reel; 542. a second reel; 543. a first chuck; 544. a second chuck; 6. a cutting mechanism; 61. a cutter; 62. a lifting assembly; 63. a buffer assembly; 631. a fixing plate; 6311. a chute; 6312. a slide hole; 632. a movable plate; 633. a slide bar; 6331. a limiting part; 634. a buffer spring; 7. a locking mechanism; 71. a fixed shaft; 72. a limiting rod; 721. a limiting block; 73. a clamping sleeve; 731. a conical surface structure; 74. a return spring; 75. a first electromagnet; 76. a drive assembly; 761. a drive motor; 762. a first bevel gear; 763. a second bevel gear; 77. a control box; 8. a conveyor belt; 9. rotating the wire holder; 91. an insulating base; 92. an insulating cover; 93. a conductive ring; 94. a conductive rod; 95. a first wire holder; 96. a second wire holder; 10. a support frame; 100. a film; 200. a paper tube; 300. double-sided adhesive tape; 301. an adhesive tape layer; 302. a liner paper layer; 303. a fracture line; 400. and a bearing.
Detailed Description
The present application is further described below with reference to specific embodiments, and it should be noted that, without conflict, any combination between the embodiments or technical features described below may form a new embodiment.
In the description of the present application, it should be noted that, for the terms of orientation, such as "central", "lateral", "longitudinal", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., it indicates that the orientation and positional relationship shown in the drawings are based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be construed as limiting the specific scope of protection of the present application.
It is noted that the terms first, second and the like in the description and in the claims of the present application are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order.
The terms "comprises," "comprising," and "having," and any variations thereof, in the description and claims of this application, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
Referring to fig. 1-2, an embodiment of the present application provides a multifunctional film winding apparatus, which includes a frame 1 and a tension roller 2 rotatably disposed on the frame 1 and used for conveying a film 100, wherein the tension roller 2 itself and the rotatable installation manner thereof are prior art. The multifunctional film winding device also comprises a rotating frame 3, a feeding mechanism 4, a rubberizing mechanism 5, a cutting mechanism 6 and six locking mechanisms 7; the rotating frame 3 comprises a rotating shaft 31 and two side plates 32, the rotating shaft 31 is rotatably arranged on the frame 1, and the rotating shaft 31 is positioned at the left of the tension roller 2; the two side plates 32 are arranged on the rotating shaft 31 at intervals along the axial direction of the rotating shaft 31, three locking mechanisms 7 are arranged on each side plate 32 at equal intervals along the circumferential direction of the rotating shaft 31, a clamping area for clamping the paper tube 200 and driving the paper tube 200 to rotate is formed between the two corresponding locking mechanisms 7 on the two side plates 32, and the axes of the paper tube 200, the rotating shaft 31 and the tension roller 2 are parallel to each other; the feeding mechanism 4 is provided on the left of the rotating shaft 31, the gumming mechanism 5 is provided directly above the rotating shaft 31, and the cutting mechanism 6 is provided directly below the rotating shaft 31.
When the rotating shaft 31 rotates clockwise to align one of the clamping areas with the feeding mechanism 4, the feeding mechanism 4 can automatically convey one paper tube 200 into the clamping area to lock the paper tube 200 by the two corresponding locking mechanisms 7; when the rotating shaft 31 continues to rotate 120 degrees clockwise, the paper tube 200 moves to be aligned with the gluing mechanism 5, and the gluing mechanism 5 can automatically glue the double-sided adhesive tape 300 on the outer annular surface of the paper tube 200; when the rotating shaft 31 continues to rotate clockwise by 120 °, the paper tube 200 with the double-sided adhesive tape 300 attached thereto is rotationally moved to be aligned with the tension roller 2, and the double-sided adhesive tape 300 is adhered to the paper tube 200.
When the paper tube 200 aligned with the tension roller 2 is full of the film 100, the rotating shaft 31 continues to rotate clockwise by 120 degrees, the paper tube 200 full of the film 100 moves to be aligned with the feeding mechanism 4, and the next paper tube 200 pasted with the double-sided adhesive tape 300 moves to be pasted with the film 100; at this time, the cutting mechanism 6 automatically cuts the film 100, so that the paper tube 200 with the double-sided adhesive tape 300 attached thereon continues to attach the film 100 for the next winding, and then the locking mechanisms 7 at the two ends of the paper tube 200 with the film 100 fully wound thereon are controlled to unlock, so that the paper tube 200 with the film 100 fully wound thereon is automatically released, and the paper tube 200 is continuously fed through the feeding mechanism 4.
Referring to fig. 3-5 and 7-9, in the present embodiment, the locking mechanism 7 includes a fixed shaft 71, a stopper rod 72, a clamping sleeve 73, a return spring 74, and a first electromagnet 75; the fixed shaft 71 is rotatably arranged on the side plate 32, and the fixed shaft 71 is parallel to the rotating shaft 31; the limiting rod 72 is positioned between the two side plates 32, and one end of the limiting rod 72 is fixed on the fixed shaft 71; the clamping sleeve 73 is sleeved on the limiting rod 72 in a sliding manner along the axial direction of the fixed shaft 71, and one end, deviating from the fixed shaft 71, of the limiting rod 72 is provided with a limiting block 721 for preventing the clamping sleeve 73 from falling off; the outer annular surface of the clamping sleeve 73 gradually shrinks along the direction deviating from the fixed shaft 71 to form a conical surface structure 731; the return spring 74 is sleeved on the limiting rod 72, and the return spring 74 is used for forcing the clamping sleeve 73 to slide towards the direction deviating from the fixed shaft 71; the first electromagnet 75 is fixed on the inner side surface of the side plate 32, and the first electromagnet 75 is electrified to force the clamping sleeve 73 to slide in a direction approaching the fixed shaft 71. When feeding, the first electromagnet 75 is started to attract the clamping sleeve 73 (the clamping sleeve 73 contains materials such as iron, cobalt, nickel and magnet) to slide towards the direction close to the fixed shaft 71, then the feeding mechanism 4 conveys one paper tube 200 to be overlapped with the axis of the fixed shaft 71 (as shown in fig. 9), then the first electromagnet 75 is closed, the reset spring 74 forces the clamping sleeve 73 to be inserted into the paper tube 200 (as shown in fig. 8), and the paper tube 200 can be clamped and fixed through the two clamping sleeves 73 at the two ends of the paper tube 200; meanwhile, the paper tube 200 can be driven to synchronously rotate by driving the fixed shaft 71 to rotate, and interference on clamping and fixing of the paper tube 200 cannot be generated. In addition, under the action of the conical surface structure 731, on one hand, the situation that the clamping sleeve 73 cannot be normally inserted into the paper tube 200 due to small error is avoided, and on the other hand, the paper tubes 200 with different diameters can be clamped and fixed. It should be noted that the fixed shaft 71 and the side plate 32 can be rotatably mounted and fixed through the bearing 400; in addition, the first electromagnet 75 is preferably of an annular structure, and is sleeved on the fixed shaft 71 (as shown in fig. 8, the first electromagnet 75 is not in contact with the fixed shaft 71), so that space can be saved, and the fixed shaft 71 can also serve as an iron core of the first electromagnet 75.
Referring to fig. 5 and 8, in the present embodiment, the locking mechanism 7 further includes a driving assembly 76 for driving the fixed shaft 71 to rotate; the driving assembly 76 includes a driving motor 761, a first bevel gear 762, and a second bevel gear 763, the driving motor 761 is disposed on an outer side surface of the side plate 32 along a radial direction of the rotating shaft 31, and an output shaft of the driving motor 761 is connected to the fixed shaft 71 through the first bevel gear 762 and the second bevel gear 763. On one hand, the driving motor 761 drives the fixed shafts 71 to rotate, so that the paper tube 200 between the two fixed shafts 71 can be driven to rotate correspondingly; on the other hand, by the first bevel gear 762 and the second bevel gear 763, the driving motor 761 can be mounted more compactly, and the transmission ratio between the driving motor 761 and the fixed shaft 71 can be changed.
Referring to fig. 10 to 12, in the present embodiment, the multifunctional film take-up apparatus further includes a rotary wire holder 9 for supplying power to the driving motor 761 and the first electromagnet 75; the rotary wire holder 9 comprises an insulating holder 91, an insulating cover 92, at least two conductive rings 93, at least two conductive rods 94, at least two first wire holders 95 and at least two second wire holders 96; the insulating base 91 is fixed at one end of the rotating shaft 31, at least two conductive rings 93 are arranged at one end of the insulating base 91, which is deviated from the rotating shaft 31, the axes of the conductive rings 93 are overlapped with the axis of the rotating shaft 31, and a safety interval is left between every two adjacent conductive rings 93; the insulating cover 92 is coaxially and rotatably arranged on the insulating base 91, and a closed cavity for wrapping the conductive ring 93 is formed between the insulating cover 92 and the insulating base 91; at least two conductive rods 94 are positioned in the closed cavity, one end of each conductive rod 94 is respectively contacted with the outer annular surface or the inner annular surface of each conductive ring 93, and the other end of each conductive rod 94 is arranged on the insulating cover 92; at least two first wire holders 95 are arranged on the insulating cover 92 at intervals, the at least two first wire holders 95 are respectively communicated with the at least two conductive rods 94, and the at least two first wire holders 95 are used for being communicated with an external power supply; at least two second wire holders 96 are arranged on the insulating base 91 at intervals, the at least two second wire holders 96 are respectively communicated with the at least two conductive rings 93, and the at least two second wire holders 96 are used for communicating the driving motor 761 and the first electromagnet 75. As shown in fig. 12, when the device is installed, the neutral wire, the live wire and the ground wire are respectively connected to the three first wire holders 95 integrally disposed at the right ends of the three conductive rods 94; and the first electromagnets 75 and the driving motors 761 are connected in parallel by three second wire holders 96 inside the rotating shaft 31 (the rotating shaft 31 with a hollow structure is convenient for wiring); when the rotating shaft 31 rotates, the insulating base 91 rotates synchronously with the rotating shaft 31, the insulating cover 92 is fixed on the supporting frame 10 and does not rotate, and the three conductive rods 94 respectively slide on the outer annular surfaces of the three conductive rings 93, that is, the conductive rods 94 and the corresponding conductive rings 93 are always conducted, so that power supply can be realized. It should be noted that, controlling the power on/off of the first electromagnet 75 and starting and stopping of the driving motor 761 are both prior art, for example, a circuit control box 77 (as shown in fig. 5) may be provided for each locking mechanism 7, the control box 77 is installed on the outer side surface of the side plate 32, and the specific operating principle of the control box 77 is prior art and will not be described in detail herein.
Referring to fig. 13-15 and 18-21, in the present embodiment, the feeding mechanism 4 includes a collection hopper 41, a stopper assembly 42, and a feeding assembly 43; the collecting hopper 41 is fixed on the frame 1, the upper end of the collecting hopper 41 is an open structure, and the lower end of the collecting hopper 41 is inclined downwards and extends to form a channel 411 for the single paper tube 200 to slide down; the stopping assembly 42 comprises two first accommodating frames 421 and two first clamping blocks 422; the two first accommodating frames 421 are arranged on the outer wall of the lower end of the passage 411, a first mounting hole 4211 is radially arranged on each first accommodating frame 421 along the paper tube 200, and the two first clamping blocks 422 are respectively arranged in the two first mounting holes 4211 in a sliding manner; the feeding assembly 43 comprises two telescopic parts 431, two second housing shelves 432, two second clamping blocks 433 and two third clamping blocks 434; the two second accommodating frames 432 are respectively installed on the outer wall of the passage 411 through two telescopic parts 431, each second accommodating frame 432 is provided with a second installation hole 4321 and a third installation hole 4322 along the radial direction of the paper tube 200, and the second installation hole 4321 is located between the first installation hole 4211 and the third installation hole 4322; the two second clamping blocks 433 are slidably disposed in the two second mounting holes 4321, and the two third clamping blocks 434 are slidably disposed in the two third mounting holes 4322. When feeding, controlling the two telescopic members 431 to drive the two second accommodating racks 432 to move to the lower end position of the channel 411 (as shown in fig. 19); then, the two first holding blocks 422 are controlled to slide back and the two second holding blocks 433 are controlled to slide back, and controls the two third clamping blocks 434 to slide towards each other until a paper tube 200 at the lowest end in the channel 411 slides down to be in contact with the two third clamping blocks 434 (as shown in fig. 20), and controls the two first clamping blocks 422 to slide towards each other and the two second clamping blocks 433 to slide towards each other (as shown in fig. 21), at this time, the two first clamping blocks 422 limit the paper tube 200 in the channel 411 to slide down, and a locking region is formed between the two second clamping blocks 433 and the two third clamping blocks 434, the locking region is locked with the paper tube 200 contacting with the third clamping blocks 434, so that when the two second accommodating racks 432 are driven to move to the clamping area position by the two telescopic members 431, a paper tube 200 can be carried to be positioned in the clamping area, so that the paper tube 200 can be clamped by the two corresponding locking mechanisms 7 on the clamping area; after clamping, the two clamping blocks are controlled to slide back to release the locking of the locking area to the paper tube 200, and then the two second accommodating racks 432 are driven by the two telescopic members 431 to move to the lower end position of the channel 411 to wait for the next feeding operation.
Referring to fig. 15 and fig. 19 to 21, in the present embodiment, the stopping assembly 42 further includes two first springs 423, the two first springs 423 are respectively disposed in the two first mounting holes 4211, and the two first springs 423 are used for forcing the two first clamping blocks 422 to slide towards each other; the feeding assembly 43 further includes two second springs 435 and two third springs 436, the two second springs 435 are respectively disposed in the two second mounting holes 4321, and the two second springs 435 are used for forcing the two second clamping blocks 433 to slide towards each other; the two third springs 436 are respectively disposed in the two third mounting holes 4322, and the two third springs 436 are used for forcing the two third clamping blocks 434 to slide towards each other; the feeding mechanism 4 further includes two second electromagnets 44, and the two second electromagnets 44 are respectively disposed on the two second accommodating shelves 432. When the second accommodating frame 432 moves to the lower end position of the passage 411, the second electromagnet 44 is controlled to be energized in the forward direction, so that the two first clamping blocks 422 are forced to slide back and the two second clamping blocks 433 are forced to slide back at the same time (as shown in fig. 20); when the containing frame moves to the clamping area position, the second electromagnet 44 is controlled to be electrified reversely so as to force the two third clamping blocks 434 to slide backwards; when the second electromagnet 44 is controlled to be de-energized, the first clamping block 422, the second clamping block 433 and the third clamping block 434 are automatically reset under the action of the first spring 423, the second spring 435 and the third spring 436 (as shown in fig. 19). The whole process is simple to control, only one second electromagnet 44 is needed, and the structure is simpler. Note that, the second electromagnet 44 attracts (or repels) the first holding block 422, the second holding block 433, and the third holding block 434 is a conventional technique, and for example, magnets 45 in different directions are provided inside the first holding block 422, the second holding block 433, and the third holding block 434, respectively (as shown in fig. 19 to 21, N, S indicates that the directions facing one end of the second electromagnet 44 on the magnet 45 are the N pole and the S pole, respectively).
Referring to fig. 19-21, in this embodiment, the first clamping block 422 is provided with an arc structure at a position close to the inside of the channel 411, and the second clamping block 433 and the third clamping block 434 are provided with an arc structure at a position close to the locking area; the contact surfaces between the paper tube 200 and the first clamping block 422, the second clamping block 433 and the third clamping block 434 are improved through the cambered surface structure, so that damage to the paper tube 200 can be avoided.
Referring to fig. 15, a first accommodating hole 4221 for accommodating the first spring 423 is provided at a position of the first clamping block 422 corresponding to the first spring 423; a second accommodating hole 4331 for accommodating the second spring 435 is formed in the second clamping block 433 at a position corresponding to the second spring 435; a third receiving hole 4341 for receiving the third spring 436 is formed at a position of the third clamping block 434 corresponding to the third spring 436. Under the action of the first accommodation hole 4221, the second accommodation hole 4331 and the third accommodation hole 4341, the first spring 423, the second spring 435 and the third spring 436 can be accommodated respectively, so that the structures of the stop assembly 42 and the feeding assembly 43 are more compact, and the magnetic action of the second electromagnet 44 on the magnet 45 can be enhanced.
Referring to fig. 16 and 22, in the present embodiment, the gluing mechanism 5 includes a mounting frame 51, two rotating shafts 52, a glue pressing assembly 53 and at least one glue feeding assembly 54; the two rotating shafts 52 are rotatably arranged on the mounting frame 51, the axes of the two rotating shafts 52 are parallel to the axis of the rotating shaft 31, and the two rotating shafts 52 are respectively positioned at the upper left and the upper right of the rotating shaft 31; the glue feeding assembly 54 comprises a first reel 541, a second reel 542, two first clamping discs 543 and two second clamping discs 544; the first reel 541 is sleeved on the rotating shaft 52 on the left side, the two first chucks 543 are axially movably arranged on the rotating shaft 52 on the left side, and a first clamping area for locking the first reel 541 is formed between the two first chucks 543; the second reel 542 is sleeved on the right rotating shaft 52, the two second chucks 544 are axially movably arranged on the right rotating shaft 52, and a second clamping area for locking the second reel 542 is formed between the two first chucks 543; the double-sided tape 300 is wound on the first reel 541, the double-sided tape 300 includes an adhesive tape layer 301 and a backing paper layer 302 stacked on each other, the adhesive tape layer 301 is of a breaking structure (as shown in fig. 25, the adhesive tape layer 301 is provided with breaking lines 303 at equal intervals) or a dispensing structure (as shown in fig. 26, the adhesive tape layer 301 is provided with a plurality of dispensing dots at equal intervals on the backing paper layer 302, and is generally of a circular or oval structure), the backing paper layer 302 is fixed on the second reel 542, and the adhesive tape layer 301 located between the first reel 541 and the second reel 542 faces downward; the glue pressing assembly 53 comprises a lifting component 531 and a pressing plate 532; the pressing plate 532 is located directly over the rotating shaft 31, the upper end of the pressing plate 532 is connected with the mounting frame 51 through the lifting component 531, the lower end of the pressing plate 532 is provided with an arc surface 5321 used for being matched with the outer annular surface of the paper tube 200, and the arc surface 5321 and the left side surface and the right side surface of the pressing plate 532 are in fillet transition.
As shown in fig. 22, when the paper tube 200 moves to a position directly below the pressing plate 532, the lifting member 531 drives the pressing plate 532 to press the liner paper layer 302 down so that the adhesive tape layer 301 comes into contact with the paper tube 200; and then controlling the paper tube 200 and the two rotating shafts 52 to rotate so as to enable the adhesive tape layer 301 to be fully attached to the outer annular surface of the paper tube 200, and controlling the rotating shaft 31 to continue to rotate 120 degrees clockwise until the central angle corresponding to the adhesive tape layer 301 on the outer annular surface of the paper tube 200 reaches 30-360 degrees. Because the adhesive tape layer 301 is of a fracture type structure or a dispensing type structure, when the adhesive tape is applied, and the rotating shaft 31 is controlled to rotate clockwise by 120 degrees, the paper tube 200 can be automatically separated from the adhesive tape layer 301 without cutting. In addition, the first clamping plate 543 and the second clamping plate 544 can be respectively screwed on the two rotating shafts 52, so that when the first clamping plate 543 and the second clamping plate 544 are rotated, the first reel 541 and the second reel 542 can be driven to move along the rotating shafts 52, thereby changing the position where the adhesive tape layer 301 is adhered on the paper tube 200.
Referring to fig. 3, 4 and 6, in the present embodiment, the cutting mechanism 6 includes a cutting knife 61, a lifting assembly 62 and three buffering assemblies 63; the cutter 61 is arranged at the upper end of the lifting component 62, and the cutter 61 is positioned right below the rotating shaft 31; the three buffer assemblies 63 are arranged between the two side plates 32 at equal intervals along the circumferential direction of the rotating shaft 31, and the three buffer assemblies 63 and the three clamping areas are sequentially and alternately arranged; the buffer assembly 63 includes a fixed plate 631, a movable plate 632, a sliding rod 633 and a buffer spring 634; a slide groove 6311 is disposed at one end of the fixing plate 631, which is offset from the rotating shaft 31, and a slide hole 6312 communicating with the slide groove 6311 is disposed at one end of the fixing plate 631, which is close to the rotating shaft 31; the movable plate 632 is movably disposed in the sliding groove 6311 along the radial direction of the rotating shaft 31; the sliding rod 633 is slidably disposed in the sliding hole 6312 along the radial direction of the rotating shaft 31, one end of the sliding rod 633 away from the rotating shaft 31 is connected to the movable plate 632, and one end of the sliding rod 633 close to the rotating shaft 31 is provided with a limit portion 6331; the buffer spring 634 is disposed inside the sliding slot 6311 and is used to force the movable plate 632 to move in a direction away from the rotating shaft 31.
With reference to fig. 18, 23 and 24, when the paper tube 200 with the fully rolled film 100 moves to align with the feeding mechanism 4 and the next paper tube 200 with the double-sided tape 300 attached moves to attach to the film 100 (as shown in fig. 24), the movable plate 632 between the two paper tubes 200 moves to be directly above the cutting knife 61, and the film 100 between the two paper tubes 200 is located between the cutting knife 61 and the movable plate 632 (as shown in fig. 23); at this time, the cutter 61 is driven to move upward by the elevating assembly 62, so that the film 100 between the two paper cylinders 200 is cut. Under the action of the buffer spring 634, the movable plate 632 can be forced to move upwards by the cutter 61 while the film 100 is cut off, so as to avoid accelerated abrasion of the cutter 61 due to rigid impact on the movable plate 632.
Referring to fig. 1, 2 and 18, in the present embodiment, the multifunctional film rolling apparatus further includes a conveyor belt 8, and the conveyor belt 8 is disposed below the feeding mechanism 4; after the two locking mechanisms 7 at the two ends of the paper tube 200 full of the film 100 are controlled to be unlocked, the paper tube 200 full of the film 100 automatically falls onto the conveyer belt 8 under the action of gravity, so that the paper tube 200 full of the film 100 is automatically conveyed to the next station through the conveyer belt 8.
The working principle is as follows: as shown in fig. 18, the paper tube 200 is stored in the collecting hopper 41, and under the action of gravity, the paper tube 200 gradually falls to the lower end of the channel 411 and is blocked by the two first clamping blocks 422 (as shown in fig. 19). The rotating shaft 31 is driven to rotate so that one of the clamping areas moves to be aligned with the feeding mechanism 4, the two second electromagnets 44 are energized in the forward direction, so that the two first holding blocks 422 slide back to back and the two second holding blocks 433 slide back to back (as shown in fig. 20), until the lowermost paper tube 200 in the channel 411 falls into contact with the two third holding blocks 434, and then the two second electromagnets 44 are de-energized, under the action of the first spring 423 and the second spring 435, the two first clamping blocks 422 restrict the paper tube 200 in the channel 411 from continuously falling again, and the locking regions formed between the two second clamping blocks 433 and the two third clamping blocks 434 are used for locking the paper tube 200 contacted with the third clamping blocks 434, therefore, the two second accommodating racks 432 and the two second electromagnets 44 can be synchronously driven to move towards the clamping area by the two telescopic parts 431; until the paper tube 200 in the locking area is coincident with the axis of the fixed shaft 71 (as shown in fig. 9), the two corresponding first electromagnets 75 are electrified, so that the clamping sleeves 73 at the two ends of the paper tube 200 clamp the paper tube 200 (as shown in fig. 8); after the paper tube 200 is locked, the two second electromagnets 44 are energized in the opposite directions (as shown in fig. 21), so that the two third clamping blocks 434 are forced to move in the opposite directions, so as to release the locking of the paper tube 200 by the locking area, and then the two telescopic members 431 are controlled to move in the opposite directions, so that the two second accommodating frames 432 are returned to the lower end position of the channel 411 again, and a next feeding operation is waited, namely, after the rotating shaft 31 rotates 120 degrees every time, a feeding operation is performed.
After the feeding is finished, the rotating shaft 31 is controlled to rotate clockwise by 120 degrees, the clamping area with the paper tube 200 clamped therein moves to be aligned with the gluing mechanism 5, namely, the paper tube 200 moves to be right below the pressing plate 532 (as shown in fig. 22); the pressing plate 532 is driven by the lifting component 531 to press the liner paper layer 302 downwards so that the adhesive tape layer 301 is in contact with the paper tube 200, the second reel 542 is controlled to pull the liner paper layer 302 and the adhesive tape layer 301 to move rightwards, the adhesive tape layer 301 is adhered to the paper tube 200 and drives the paper tube 200 to rotate clockwise, and when the adhesive tape layer 301 reaches the position of a fracture line 303 or reaches the interval position between two adjacent glue dispensing, the paper tube 200 can automatically break the adhesive tape layer 301 with the fracture type structure or automatically separate from the adhesive tape layer 301 with the glue dispensing type structure; when the central angle corresponding to the adhesive tape layer 301 on the outer circumferential surface of the paper tube 200 reaches 30-360 degrees (i.e., the paper tube 200 rotates clockwise by 30-360 degrees in the adhesive tape applying process), the adhesive tape applying operation is completed.
After the gluing operation is finished, the rotating shaft 31 is continuously controlled to rotate 120 degrees clockwise, so that the paper tube 200 pasted with the double-sided adhesive tape 300 rotates to be aligned with the tensioning roller 2, and the film 100 conveyed on the tensioning roller 2 is pasted on the paper tube 200 through the double-sided adhesive tape 300; then, the two corresponding driving motors 761 are started to rotate synchronously, so as to drive the paper tube 200 to rotate, so as to wind the film 100. When the paper tube 200 is fully rolled with the film 100, the rotating shaft 31 is continuously driven to rotate 120 degrees clockwise; at this time, the paper tube 200 full of the film 100 is moved to align with the feeding mechanism 4, and the next paper tube 200 with the double-sided adhesive tape 300 attached thereto is moved to align with the tension roller 2, so as to attach the film 100 to the paper tube 200 through the adhesive tape layer 301 (as shown in fig. 24); at this time, the movable plate 632 positioned between the paper tube 200 fully wound with the film 100 and the paper tube 200 adhered with the film 100 moves to a position right above the cutter 61, and the film 100 is positioned between the movable plate 632 and the cutter 61, and the lifting assembly 62 is controlled to drive the cutter 61 to move upwards, so that the film 100 can be cut. The paper tube 200 close to the tension roller 2 is controlled to rotate while the film 100 is cut off, so that the next winding operation can be automatically carried out; and then the first electromagnets 75 at the two ends of the paper tube 200 fully rolled with the film 100 are controlled to be electrified to attract the corresponding two clamping sleeves 73 to move backwards, so that the paper tube 200 fully rolled with the film 100 automatically falls onto the conveying belt 8, and then the feeding is continuously carried out through the feeding mechanism 4.
It should be noted that: the telescopic member 431, the lifting assembly 62 and the lifting member 531 are all conventional, and may be, for example, an air cylinder, an oil cylinder, a screw lifting mechanism, etc., which are not illustrated herein.
The foregoing has described the general principles, essential features, and advantages of the application. It will be understood by those skilled in the art that the present application is not limited to the embodiments described above, which are merely illustrative of the principles of the application, but that various changes and modifications may be made without departing from the spirit and scope of the application, and these changes and modifications are intended to be within the scope of the application as claimed. The scope of protection claimed by this application is defined by the following claims and their equivalents.

Claims (10)

1. A multifunctional film winding device comprises a rack and a tensioning roller which is rotatably arranged on the rack and is used for conveying a film; the multifunctional film winding equipment is characterized by further comprising a rotating frame, a feeding mechanism, a rubberizing mechanism, a cutting mechanism and six locking mechanisms; the rotating frame comprises a rotating shaft and two side plates, the rotating shaft is rotatably arranged on the rack and is positioned on the left of the tension roller; the two side plates are arranged on the rotating shaft at intervals along the axial direction of the rotating shaft, three locking mechanisms are arranged on each side plate at equal intervals along the circumferential direction of the rotating shaft, a clamping area used for clamping a paper tube and used for driving the paper tube to rotate is formed between the two corresponding locking mechanisms on the two side plates, and the axes of the paper tube, the rotating shaft and the tensioning roller are parallel to each other; the feeding mechanism is arranged on the left side of the rotating shaft, the adhesive sticking mechanism is arranged right above the rotating shaft, and the cutting mechanism is arranged right below the rotating shaft;
when the rotating shaft rotates clockwise to align one of the clamping areas with the feeding mechanism, the feeding mechanism can automatically convey one paper tube into the clamping area so as to lock the paper tube through the two corresponding locking mechanisms; when the rotating shaft continues to rotate 120 degrees clockwise, the paper tube moves to be aligned with the adhesive tape sticking mechanism, and the adhesive tape sticking mechanism can automatically stick double-sided adhesive tapes on the outer ring surface of the paper tube; when the rotating shaft continues to rotate by 120 degrees clockwise, the paper tube pasted with the double-sided adhesive tape rotates to be aligned with the tensioning roller, and the double-sided adhesive tape can paste the film on the paper tube;
when the paper tube aligned with the tensioning roller is full of the film, the rotating shaft continues to rotate clockwise by 120 degrees, the paper tube full of the film moves to be aligned with the feeding mechanism, and the next paper tube pasted with the double-sided adhesive tape moves to be pasted with the film; at the moment, the film is automatically cut off through the cutting mechanism, the paper tube pasted with the double-sided adhesive tape is continuously pasted with the film to be wound for the next time, the locking mechanisms at the two ends of the paper tube fully wound with the film are controlled to be unlocked, so that the paper tube fully wound with the film is automatically released, and finally, the feeding is continuously carried out through the feeding mechanism.
2. The multifunctional film rolling device as claimed in claim 1, wherein the locking mechanism comprises a fixed shaft, a limiting rod, a clamping sleeve, a return spring and a first electromagnet; the fixed shaft is rotatably arranged on the side plate and is parallel to the rotating shaft; the limiting rod is positioned between the two side plates, and one end of the limiting rod is fixed on the fixed shaft; the clamping sleeve is sleeved on the limiting rod in a sliding mode along the axial direction of the fixed shaft, and a limiting block used for preventing the clamping sleeve from falling off is arranged at one end, deviating from the fixed shaft, of the limiting rod; the outer ring surface of the clamping sleeve gradually shrinks along the direction deviating from the fixed shaft to form a conical surface structure; the reset spring is sleeved on the limiting rod and used for forcing the clamping sleeve to slide towards the direction deviating from the fixed shaft; the first electromagnet is fixed on the inner side face of the side plate and used for forcing the clamping sleeve to slide towards the direction close to the fixed shaft after being electrified.
3. The multi-function film take-up apparatus of claim 2, wherein said locking mechanism further comprises a drive assembly for driving said fixed shaft in rotation; the driving assembly comprises a driving motor, a first bevel gear and a second bevel gear, the driving motor is arranged on the outer side surface of the side plate along the radial direction of the rotating shaft, and an output shaft of the driving motor is connected with the fixed shaft through the first bevel gear and the second bevel gear.
4. The multifunctional film take-up apparatus as claimed in claim 3, further comprising a rotary wire holder for supplying power to the driving motor and the first electromagnet; the rotary wire holder comprises an insulating holder, an insulating cover, at least two conductive rings, at least two conductive rods, at least two first wire holders and at least two second wire holders;
the insulating seat is fixed at one end of the rotating shaft, at least two conductive circular rings are arranged at one end, deviating from the rotating shaft, of the insulating seat, the axes of the conductive circular rings are overlapped with the axis of the rotating shaft, and a safety interval is reserved between every two adjacent conductive circular rings; the insulating cover is coaxially and rotatably arranged on the insulating seat, and a closed cavity used for wrapping the conductive circular ring is formed between the insulating cover and the insulating seat; the at least two conducting rods are positioned in the closed cavity, one ends of the at least two conducting rods are respectively contacted with the outer annular surface or the inner annular surface of the at least two conducting circular rings, and the other ends of the at least two conducting rods are arranged on the insulating cover; the at least two first wire holders are arranged on the insulating cover at intervals, are respectively communicated with the at least two conducting rods and are used for being communicated with an external power supply; at least two the second wire holder interval set up in on the insulating seat, at least two the second wire holder respectively with at least two electrically conductive ring intercommunication, and at least two the second wire holder is used for the intercommunication driving motor and first electro-magnet.
5. The multifunctional film take-up apparatus as claimed in claim 1, wherein the feeding mechanism comprises a collecting hopper, a stopping assembly and a feeding assembly; the collecting hopper is fixed on the rack, the upper end of the collecting hopper is of an open structure, and the lower end of the collecting hopper is downwards inclined to extend to form a channel for the single paper tube to slide down; the stop component comprises two first accommodating frames and two first clamping blocks; the two first containing frames are arranged on the outer wall of the lower end of the channel, a first mounting hole is formed in each first containing frame along the radial direction of the paper tube, and the two first clamping blocks are arranged in the two first mounting holes in a sliding mode respectively; the feeding assembly comprises two telescopic parts, two second accommodating frames, two second clamping blocks and two third clamping blocks; the two second containing frames are respectively installed on the outer wall of the channel through the two telescopic parts, a second installing hole and a third installing hole are formed in each second containing frame along the radial direction of the paper tube, and the second installing hole is located between the first installing hole and the third installing hole; the two second clamping blocks are respectively arranged in the two second mounting holes in a sliding manner, and the two third clamping blocks are respectively arranged in the two third mounting holes in a sliding manner;
when the two telescopic parts drive the two second accommodating frames to move to the lower end position of the channel, firstly controlling the two first clamping blocks to slide backwards and the two second clamping blocks to slide backwards, and controlling the two third clamping blocks to slide in opposite directions until the paper tube positioned at the lowest end in the channel slides to be in contact with the two third clamping blocks, then controlling the two first clamping blocks to slide in opposite directions and the two second clamping blocks to slide in opposite directions, at the moment, the two first clamping blocks limit the paper tube in the channel to slide, and a locking area is formed between the two second clamping blocks and the two third clamping blocks and can lock the paper tube in contact with the third clamping blocks;
when the two telescopic parts drive the two second accommodating frames to move to the clamping area, the two corresponding locking mechanisms are started to clamp the paper tube in the locking area, the two third clamping blocks are controlled to move backwards, so that the locking area is unlocked for the paper tube, and then the two telescopic parts drive the two second accommodating frames to move to the lower end position of the channel.
6. The multifunctional film rolling device as claimed in claim 5, wherein the stopping assembly further comprises two first springs, the two first springs are respectively arranged in the two first mounting holes, and the two first springs are used for forcing the two first clamping blocks to slide towards each other; the feeding assembly further comprises two second springs and two third springs, the two second springs are respectively arranged in the two second mounting holes, and the two second springs are used for forcing the two second clamping blocks to slide oppositely; the two third springs are respectively arranged in the two third mounting holes and are used for forcing the two third clamping blocks to slide oppositely; the feeding mechanism further comprises two second electromagnets, and the two second electromagnets are respectively arranged on the two second accommodating frames; when the second accommodating frame moves to the lower end position of the channel, the second electromagnet is controlled to be electrified in the forward direction, so that the two first clamping blocks are forced to slide in the back direction and the two second clamping blocks are forced to slide in the back direction at the same time; when the accommodating frame moves to the clamping area, the second electromagnet is controlled to be electrified reversely, so that the two third clamping blocks are forced to slide backwards.
7. The multifunctional film rolling device as claimed in claim 5, wherein the first clamping block is provided with an arc structure at a position close to the inside of the channel, and the second clamping block and the third clamping block are provided with arc structures at positions close to the locking area; a first accommodating hole for accommodating the first spring is formed in the position, corresponding to the first spring, of the first clamping block; a second accommodating hole for accommodating the second spring is formed in the position, corresponding to the second spring, of the second clamping block; and a third accommodating hole for accommodating the third spring is formed in the position, corresponding to the third spring, of the third clamping block.
8. The multifunctional film rolling device as claimed in claim 1, wherein the adhesive applying mechanism comprises a mounting frame, two rotating shafts, an adhesive pressing assembly and at least one set of adhesive feeding assembly; the two rotating shafts are rotatably arranged on the mounting frame, the axes of the two rotating shafts are parallel to the axis of the rotating shaft, and the two rotating shafts are respectively positioned above the left side and the right side of the rotating shaft; the glue feeding assembly comprises a first reel, a second reel, two first chucks and two second chucks; the first reel is sleeved on the rotating shaft on the left side, the two first chucks are axially and movably arranged on the rotating shaft on the left side, and a first clamping area for locking the first reel is formed between the two first chucks; the second reel is sleeved on the rotating shaft on the right side, the two second chucks can be axially and movably arranged on the rotating shaft on the right side, and a second clamping area for locking the second reel is formed between the two first chucks; the double-sided adhesive tape is wound on the first reel and comprises an adhesive tape layer and a liner paper layer which are mutually laminated, and the adhesive tape layer is of a fracture type structure or a dispensing type structure; the liner paper layer is fixed on the second reel, and the adhesive tape layer positioned between the first reel and the second reel faces downwards; the glue pressing assembly comprises a lifting component and a pressing plate; the pressing plate is positioned right above the rotating shaft, the upper end of the pressing plate is connected with the mounting frame through the lifting component, the lower end of the pressing plate is provided with an arc surface which is used for being matched with the outer ring surface of the paper tube, and the arc surface and the left side surface and the right side surface of the pressing plate are in fillet transition;
when the paper tube moves to a position right below the pressing plate, the lifting component drives the pressing plate to press the paper lining layer downwards so that the adhesive tape layer is in contact with the paper tube; and then controlling the paper tube and the two rotating shafts to rotate so as to enable the adhesive tape layer to be fully attached to the outer ring surface of the paper tube, and controlling the rotating shafts to continuously rotate 120 degrees clockwise until the central angle corresponding to the adhesive tape layer on the outer ring surface of the paper tube reaches 30-360 degrees.
9. The multifunctional film winding device as claimed in claim 1, wherein the cutting mechanism comprises a cutting knife, a lifting assembly and three buffering assemblies; the cutter is arranged at the upper end of the lifting assembly and is positioned right below the rotating shaft; the three buffer assemblies are arranged between the two side plates at equal intervals along the circumferential direction of the rotating shaft, and the three buffer assemblies and the three clamping areas are sequentially and alternately arranged; the buffer assembly comprises a fixed plate, a movable plate, a sliding rod and a buffer spring; a sliding groove is formed in one end, deviating from the rotating shaft, of the fixing plate, and a sliding hole communicated with the sliding groove is formed in one end, close to the rotating shaft, of the fixing plate; the movable plate is movably arranged in the sliding groove along the radial direction of the rotating shaft; the sliding rod is arranged in the sliding hole in a sliding mode along the radial direction of the rotating shaft, one end, deviating from the rotating shaft, of the sliding rod is connected with the movable plate, and a limiting part is arranged at one end, close to the rotating shaft, of the sliding rod; the buffer spring is arranged in the sliding groove and used for forcing the movable plate to move towards the direction deviating from the rotating shaft;
when the paper tube fully rolled with the film moves to be aligned with the feeding mechanism and the next paper tube pasted with the double-sided adhesive tape moves to be pasted with the film, the movable plate between the two paper tubes moves to be right above the cutter, and the film between the two paper tubes is positioned between the cutter and the movable plate; at the moment, the lifting assembly drives the cutter to move upwards, so that the film between the two paper cylinders is cut off.
10. The multifunctional film take-up device of any one of claims 1 to 9, further comprising a conveyor belt disposed below the feeding mechanism; after the two locking mechanisms at the two ends of the paper tube for controlling the film to be fully rolled are unlocked, the paper tube for controlling the film to be fully rolled automatically falls onto the conveying belt under the action of gravity, so that the paper tube for controlling the film to be fully rolled is automatically conveyed to the next station through the conveying belt.
CN202111074152.2A 2021-09-14 2021-09-14 Multifunctional film winding equipment Active CN113788341B (en)

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CN114380149A (en) * 2022-01-27 2022-04-22 悦海自动化设备(威海)有限公司 Automatic adhesive tape winding equipment
CN114671274A (en) * 2022-05-30 2022-06-28 烟台奥森制动材料有限公司 Continuous material collecting device of carbon-carbon composite fiber cloth for brake material
CN115285758A (en) * 2022-09-28 2022-11-04 江苏东晨机械科技有限公司 Continuous coiling mechanism of waterproofing membrane
CN116513849A (en) * 2023-07-04 2023-08-01 苏州任我行自动化有限公司 Automatic roll winding and changing equipment
CN116607250A (en) * 2023-07-19 2023-08-18 中益(泰兴)环保科技有限公司 Upper shaft device of jet loom
CN116715063A (en) * 2023-08-11 2023-09-08 江苏田园新材料股份有限公司 Winding equipment and winding method for automobile seat fabric production
CN116853872A (en) * 2023-09-05 2023-10-10 连云港创诚塑胶科技有限公司 Automatic winding equipment for producing winding film

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Publication number Priority date Publication date Assignee Title
CN114380149A (en) * 2022-01-27 2022-04-22 悦海自动化设备(威海)有限公司 Automatic adhesive tape winding equipment
CN114380149B (en) * 2022-01-27 2024-03-26 悦海自动化设备(威海)有限公司 Automatic section tape winding equipment
CN114671274A (en) * 2022-05-30 2022-06-28 烟台奥森制动材料有限公司 Continuous material collecting device of carbon-carbon composite fiber cloth for brake material
CN114671274B (en) * 2022-05-30 2022-08-23 烟台奥森制动材料有限公司 Continuous material collecting device of carbon-carbon composite fiber cloth for brake material
CN115285758A (en) * 2022-09-28 2022-11-04 江苏东晨机械科技有限公司 Continuous coiling mechanism of waterproofing membrane
CN116513849A (en) * 2023-07-04 2023-08-01 苏州任我行自动化有限公司 Automatic roll winding and changing equipment
CN116513849B (en) * 2023-07-04 2023-09-15 苏州任我行自动化有限公司 Automatic roll winding and changing equipment
CN116607250A (en) * 2023-07-19 2023-08-18 中益(泰兴)环保科技有限公司 Upper shaft device of jet loom
CN116715063A (en) * 2023-08-11 2023-09-08 江苏田园新材料股份有限公司 Winding equipment and winding method for automobile seat fabric production
CN116715063B (en) * 2023-08-11 2023-11-21 江苏田园新材料股份有限公司 Winding equipment and winding method for automobile seat fabric production
CN116853872A (en) * 2023-09-05 2023-10-10 连云港创诚塑胶科技有限公司 Automatic winding equipment for producing winding film
CN116853872B (en) * 2023-09-05 2024-01-09 连云港创诚塑胶科技有限公司 Automatic winding equipment for producing winding film

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