CN216836583U - Take-up and film-wrapping component of automatic cable take-up equipment - Google Patents

Abstract

A wire take-up and film coating assembly of automatic cable take-up equipment relates to the technical field of cable processing equipment, a support A is provided with a movable sleeve and a clamping cylinder, the free end of the clamping cylinder is connected with a telescopic rod, one end of the telescopic rod is provided with a clamping head, and the other end of the telescopic rod is arranged in the movable sleeve to move in a telescopic manner; a wire take-up motor is arranged on the support B, a dial plate shaft of the wire take-up motor faces one side of the clamping head, and the wire take-up motor and the clamping head are kept in a coaxial position; the end part of the drive plate shaft is provided with a groove, and the drive plate shaft positioned at the bottom of the groove is provided with a drive plate used for abutting against an end plate of the cable plate. When the reel is changed, the cable is sent into the cavity of the head insertion hole of the empty reel by using the flat cable traction device, and the 1m spiral distribution detection cable is reserved in the cavity and is bent and fixed in the cavity after the wire head is clamped by the wire take-up and film coating assembly and rotates for 5 circles in the cavity. The take-up and film-coating assembly adopts an electric pole to drive a connecting rod mechanism to perform a series of film coating actions such as film clamping, film winding, film cutting and the like.

Description

Take-up and film-wrapping component of automatic cable take-up equipment

Technical Field

The utility model relates to the technical field of cable processing equipment, in particular to a wire collecting and coating assembly of automatic wire collecting equipment for cables.

Background

In the modern optical network information transmission era, the rubber-insulated optical cable is widely applied to fiber-to-the-home and wireless base station remote networks, and is widely applied to the construction of networks such as intelligent buildings, digital cells, campus networks, local area networks and the like. With the rapid development of the 5G information era, a large number of rubber-insulated optical cables are required for supporting densely-laid optical network systems, and the demand for the rubber-insulated optical cables is increasing day by day.

The existing butterfly-shaped optical cable production line comprises a steel wire pay-off rack, an optical fiber pay-off rack, a reinforced core pay-off rack, a plastic extruding machine, a cooling blow-drying device, a diameter gauge, an ink-jet printer, a traction machine, a wire storage tension device, a rubber-covered wire double-disc take-up machine (manual) and the like, wherein the rubber-covered wire double-disc take-up machine (manual) adopts a winding and winding mode and mainly comprises two sets of take-up shafts, a transmission mechanism, two sets of winding mechanisms, a rack, an electric cabinet and the like, the upper disc, the lower disc and the disc changing of a rubber-covered cable disc all need manual participation, the rubber-covered cable disc of a full disc is about 50kg, and the old double-disc manual take-up and winding device not only increases the working labor intensity, but also causes low production efficiency and higher production cost. On the basis of an old-fashioned take-up machine, the first generation of full-automatic leather-covered wire double-disc take-up machine designed and developed by our company solves the problems of automatic disc loading and unloading and disc changing.

However, due to the integration requirement of the production process, the existing wire rewinding machine has the following defects:

(1) before the empty tray is taken up, a detection length cable of 500 mm-1000 mm needs to be reserved at the inner end of the tray bottom side, and the cable is fixed in an empty tray inner cavity and is convenient to manually draw out for detection and delivery. The detection cable needs to be fixed in the inner cavity so as to avoid the phenomenon of looseness when the detection cable is fully coiled to the innermost layers, and the detection cable is not beneficial to customer use and waste. Therefore, how to automatically and skillfully reserve the detection length cable of 500 mm-1000 mm at the inner end of the bottom side of the tray and fix the detection length cable is a technical important point, and the prior domestic technology is blank.

(2) When the production line speed changes the reel at 150m/min, the take-up stops, the wire storage (the dynamic storage cable device before entering the take-up machine) works, the whole reel change time needs to be completed within 45s time range required by the wire storage to reach the maximum wire storage length, otherwise, the switching fails. However, based on the existing take-up device, it is difficult to complete a series of disc changing actions such as upper disc, lower disc, cable cutting and envelope within 45 s.

(3) Before the full coil is discharged, the full coil needs to be coated, the phenomenon that cables are loosened in the transportation process of the full coil is prevented, the full coil is not beneficial to customers to use, and the circulation process between the processes is saved. Therefore, how to dynamically envelop and cut the disc after the disc is full into the next enveloping preparation process is also a technical difficulty to be solved.

(4) The storage capacity of the upper disc and the lower disc is increased to more than 5 discs, so that the time for frequently preparing empty discs by manpower is reduced. Therefore, how to realize the ordered queuing and disk-loading and disk-unloading storage of multiple disks is also a technical difficulty to be solved.

(5) The take-up machine needs to be suitable for various cable drum specifications such as PN300, PN360, PN400 and the like, and needs to be suitable for various specifications of cables such as 3.2 x 2.0/5.2 x 2.0/7.0 x 2.0. This is difficult to realize to present admission machine, needs to overcome this technical difficulty, improves admission machine's adaptability.

(6) And the side edge of the cable drum after full-drum unloading prints the note paper with the two-dimensional code in real time according to a remote computer, so that the statistical tracking of warehousing and ex-warehouse is facilitated. Therefore, how to link the remote computer to print the label and the disk changing action in real time, and the remote computer can change the label information in real time and inform the intelligent factory MES management system of the number of disks printed by the factory thread is also a technical problem to be solved.

SUMMERY OF THE UTILITY MODEL

The utility model provides a wire collecting and coating assembly of automatic cable collecting equipment, which solves the problem of head remaining at an inner section and the problem of coating.

In order to achieve the purpose, the technical scheme adopted by the utility model is as follows: a wire take-up and film coating assembly of automatic cable take-up equipment comprises a support A, a support B and assemblies, wherein the support A and the support B are arranged on an equipment platform in an opposite mode, and the assemblies are arranged on the two supports;

A movable sleeve and a clamping cylinder are mounted on the support A, the free end of the clamping cylinder is connected with a telescopic rod, one end of the telescopic rod is provided with a clamping head, and the other end of the telescopic rod is arranged in the movable sleeve to move in a telescopic mode; a wire take-up motor is arranged on the support B, a dial plate shaft of the wire take-up motor faces one side of the clamping head, and the wire take-up motor and the clamping head are kept in a coaxial position; the end part of the drive plate shaft is provided with a groove, and the drive plate shaft positioned at the bottom of the groove is provided with a drive plate used for abutting against an end plate of the cable plate.

As a preferred technical scheme of the utility model, the support B is also provided with a film winding arm and a film winding motor which are connected through a belt, and the film winding arm is rotated through the work of the film winding motor; the film winding arm is sleeved outside the dial plate shaft and keeps coaxial arrangement; the film winding arm is provided with a film cutting knife support, the end part of the film cutting knife support is fixedly connected with a film support frame and is rotationally connected with a mounting seat, the mounting seat controls the rotation of the film cutting knife support through an electric push rod on the film cutting knife support, and a film clamping block and a film cutting knife are arranged on the mounting seat.

As a preferred technical scheme of the utility model, the lower part of the take-up motor is provided with a push disc cylinder, and a push disc head connected with the push disc cylinder penetrates through the support B and extends to the lower part of the drive plate.

As a preferred technical scheme of the utility model, one end of the dial plate shaft close to the wire take-up motor is provided with a hole groove, the opening of the hole groove is consistent with the groove at the end part of the hole groove, and a dial plate positioning sensor is arranged on the support B corresponding to the hole groove.

The cable arrangement traction assembly comprises a cable arrangement traction assembly movement control assembly, a support frame, a cable guide pipe and a winding film, wherein the cable arrangement traction assembly movement control assembly is arranged on the equipment platform, the cable passes through the cable guide pipe, and the cable arrangement traction assembly movement control assembly realizes the forward and backward, left and right, and up and down six-degree-of-freedom direction advancing of the cable guide pipe.

As a preferred technical scheme of the utility model, the cable reel consists of a cylinder and end plates on two sides of the cylinder, wherein a through hole is formed in the center of the end plate, positioning holes are formed beside the through hole in the end plate, and the positioning holes in the end plates on the two sides are consistent along the axial direction of the cable reel; the cylinder of the cable tray is provided with cable inserting holes, and the cable inserting holes are arranged at the end part of the cylinder, are positioned on the inner side of the end plate and are communicated with the positioning holes.

The multifunctional automatic cable take-up equipment integrates multiple processes of take-up, film coating, marking, labeling and the like, can solve the technical defects and difficulties of the existing take-up machine, and mainly shows that:

(1) The problem of inner segment head remaining is solved: when the reel is changed, the cable is sent into the cavity of the head insertion hole of the empty reel by using the flat cable traction device, and the 1m spiral distribution detection cable is reserved in the cavity and is bent and fixed in the cavity after the wire head is clamped by the wire take-up and film coating assembly and rotates for 5 circles in the cavity.

(2) The problem of switching time is solved: and the serial actions of loading and unloading, film coating, real-time marking and labeling and the like are performed in parallel, and the logic is integrated. When the reel is full, the coating is synchronously carried out, and the cable head at the outer end is wrapped in the winding film, so that the time of 45s is not occupied; after the full-coiling and film-coating, stopping the take-up and film-coating assembly at the upper coiling position, and shearing the cable by the cable shearing mechanism for 2 s; taking the full plate down by using a lifting mechanism for about 10 s; the positioning upper disc assembly positions an upper disc in advance before disc replacement, and immediately carries out upper disc feeding after disc replacement after disc unloading, and a series of disc replacement rear part actions such as upper disc feeding, perforation cable feeding and the like take about 25 s; and marking in real time after the full disk and entering the full disk storage area do not occupy 45s, and accounting is carried out independently. Therefore, the time 42s for changing the cable (cable shearing 2s + lower disc 10s + upper disc and perforated upper cable 30s) meets the time requirement.

(3) The problem of coating is solved: the take-up and film-coating assembly adopts an electric pole to drive a connecting rod mechanism to perform a series of film coating actions such as film clamping, film winding, film cutting and the like.

(4) The problems of real-time printing and information interaction are solved: and (3) a printing engine with a network port and a labeling telescopic arm suite are introduced to carry out real-time printing, after the dish is filled and placed, the printing engine receives a PLC command to execute a printing and labeling action, and printing information is interacted to an MES management system through the network port.

(5) The problems of orderly queuing and storing of the upper disks and the lower disks of the multiple disks are solved: the conveyer belt is matched with the positioning upper disc assembly to realize the pre-positioning upper disc of the multi-empty disc; and pushing the full disk to a full disk storage area with a long slope by using a pushing mechanism, and alarming and prompting when a certain storage capacity is reached.

Drawings

Fig. 1 is an overall front view of the automatic multifunctional cable takeup device.

Fig. 2 is an overall plan view of the automatic multifunctional cable take-up apparatus.

Fig. 3 is a partial front view of the automatic multifunctional cable takeup device.

Fig. 4 is a partial side view of the automatic multifunctional cable takeup device.

Fig. 5 is a schematic (partial) view of the structure of the positioning upper disk assembly.

Fig. 6 is a schematic structural view of a take-up capsule assembly.

Fig. 7 is a schematic structural view of the elevating mechanism.

Fig. 8 is a schematic structural view of the printing and labeling device.

Fig. 9 is a flowchart of the operation of the automatic multifunctional cable take-up apparatus.

The reference numerals in the figures have the following meanings:

10-cable reel, 11-positioning hole, 12-cable insertion hole, 13-cylinder, 14-end plate and 15-through hole;

100-a positioning upper disc assembly, 101-a forward moving plate, 102-an industrial slide rail, 103-a reciprocating cylinder, 104-a supporting profile, 105-a fixing frame, 106-a lifting moving plate, 107-a lead screw nut, 108-a lifting motor A, 109-a driving guide roller, 110-a driven guide roller, 111-a driving motor, 112-a baffle lifting cylinder, 113-a baffle, 114-a sensor mounting bracket, 115-an infrared sensor A, 116-an infrared sensor B, 117-a photoelectric sensor;

200-take-up and enveloping component, 201-support A, 202-support B, 203-movable sleeve, 204-clamping cylinder, 205-clamping head, 206-pushing disc cylinder, 207-pushing disc head, 208-pushing disc, 209-pushing disc shaft, 210-winding film arm, 211-winding film motor, 212-cutting film knife bracket, 213-film supporting frame, 214 mounting seat, 215-electric push rod, 216-film clamping block, 217-take-up motor, 218-upper disc positioning sensor, 219-groove and 220-cutting film knife;

300-cable arrangement traction assembly, 301-cable arrangement traction assembly movement control assembly, 302-support frame, 303-cable guide pipe and 304-winding film;

400-lifting mechanism, 401-mounting plate, 402-screw nut component, 403-lifting motor B, 404-synchronous belt, 405-stretcher plate, 406-linear guide rail;

500-printing and labeling device, 501-printing engine, 502-label paper, 503-vacuum adsorption plate, 504-fixing support and 505-labeling telescopic arm;

600-an empty tray conveying mechanism;

700-full disk storage;

800-equipment body, 801-electric control cabinet, 802-touch screen and 803-equipment platform.

Detailed Description

The structure and the working principle of the multifunctional cable automatic winding device are further detailed below by embodiments and the attached drawings of the specification.

Referring to fig. 1-4, the multifunctional cable automatic winding device has a main layout:

the empty tray transfer mechanism 600 on which the plurality of cable trays 10 are loaded is disposed on the side of the apparatus body 800, and the end portion thereof is brought into close contact with the side of the positioning upper tray assembly 100 on the apparatus body 800, and the positioning upper tray assembly 100 receives and positions the cable trays 10 that have been advanced from the empty tray transfer mechanism 600. The wire take-up enveloping assembly 200 is arranged at the other side of the positioning upper disc assembly 100 on the equipment body 800, and the positioning upper disc assembly 100 pushes the positioned cable disc 10 to the position of the wire take-up enveloping assembly 200. The cable pulling assembly 300 is used to pull cables to facilitate the wire retrieving and film winding of the wire retrieving capsule assembly 200.

After the winding and the film winding are finished, the full plate is separated from the winding and film-wrapping assembly 200 through the lifting mechanism 400. At the same time, the positioning upper disc assembly 100 again advances the newly positioned cable disc 10 to the take-up enveloping assembly 200 position for subsequent take-up and film wrapping. The lifting mechanism 400 conveys the full disc to the lower part of the take-up and film-wrapping assembly 200, the full disc is labeled by the printing and labeling device 500, and the full disc with the label is placed into the full disc storage area 700.

The following structure and working principle explanation are carried out to each subassembly of the automatic line equipment of receiving of multi-functional cable:

first, the equipment body 800

The equipment body 800 is formed by connecting a plurality of section frames, and the components such as the cable arrangement traction component 300, the positioning upper disc component 100, the wire take-up envelope component 200 and the like are arranged on an equipment platform 803. An electric control cabinet 801 for mounting various electric elements is arranged on a section frame at one side of the equipment body 800, and a touch screen 802 integrated with various operating buttons is arranged at one side of an equipment platform 803 between the wire collecting and enveloping assembly 200 and the positioning upper disc assembly 100.

Second, empty tray transport mechanism 600 and full tray storage area 700

The empty tray conveying mechanism 600 is composed of a conveyor belt and a control motor thereof, a plurality of empty cable trays 10 are placed on the conveyor belt, and the travel of the cable trays 10 is realized by controlling the motor. One end of the belt of the empty tray transfer mechanism 600 abuts against the side on which the tray assembly 100 is positioned.

Referring to fig. 5, the cable reel 10 is composed of a cylinder 13 and end plates 14 at two sides of the cylinder, a through hole 15 is formed at the center of the end plate 14, positioning holes 11 are formed at the sides of the through hole 15 on the end plate 14, and the positioning holes 11 on the end plates 14 at two sides are consistent along the axial direction of the cable reel 10. The cylinder 13 of the cable drum 10 is opened with a cable insertion hole 12, and the cable insertion hole 12 is disposed at an end of the cylinder 13 and inside the end plate 14 and penetrates the positioning hole 11.

The full disc storage area 700 is used for storing full discs and is arranged obliquely to prevent full discs from being separated by two side bars. The full disc storage area 700 is disposed at the lower portion of the apparatus body 800 at the same side or opposite side of the empty disc transfer mechanism 600.

Three, row cable pulling assembly 300

The cable arrangement traction assembly 300 is composed of a cable arrangement traction assembly movement control assembly 301 arranged on the equipment platform 803, a support frame 302, a cable guide pipe 303 and a winding film 304, wherein the cable arrangement traction assembly movement control assembly 301 realizes the forward and backward, left and right and up and down six-degree-of-freedom direction advancing of the cable guide pipe 303. The cable passes through the cable guide pipe 303 and is connected with a cable storage tension device of the cable production equipment.

Four, positioning upper disc assembly 100

As shown in fig. 5, the positioning upper disc assembly 100 mainly comprises a forward movable plate 101, a lifting movable plate 106 and other components, wherein two sides of the forward movable plate 101 are mounted on an equipment platform 803 through industrial slide rails 102, the bottom of the forward movable plate 101 is connected with the free end of a reciprocating cylinder 103 through a fixed frame 105, and the forward movable plate 101 travels towards the wire collecting and enveloping assembly 200 and the empty disc conveying mechanism 600 through the reciprocating cylinder 103. The reciprocating cylinder 103 is mounted above the apparatus body 800 by means of a support profile 104.

The lifting movable plate 106 is arranged above the forward movable plate 101, and is connected with the forward movable plate 101 through a screw nut 107, a lifting motor a 108 is arranged at the bottom of the forward movable plate 101, and the lifting movable plate 106 is lifted and lowered through the operation of the lifting motor a 108.

The lifting movable plate 106 is provided with a driving guide roller 109 and a driven guide roller 110 which are arranged in parallel and used for supporting the cable reel 10, the axial directions of the driving guide roller 109 and the driven guide roller 110 are all kept parallel to the axial direction of the cable reel 10, the driving guide roller 109 is close to one side of the empty reel conveying mechanism 600, and the driven guide roller 110 is close to one side of the take-up and coating assembly 200. The driving guide roller 109 is rotated by a driving motor 111 connected to an end thereof, thereby rotating the cable drum 10 in an axial direction thereof.

In order to prevent the cable drum 10 from the conveying belt of the empty drum conveying mechanism 600 from slipping over the passive guide roller 110 under the action of inertia, a baffle lifting cylinder 112 is arranged at the end of the advancing movable plate 101, the free end of the baffle lifting cylinder 112 is connected with a baffle 113, the baffle 113 is arranged in parallel with the passive guide roller 110, and under the working condition of the baffle lifting cylinder 112, the height of the baffle 113 is higher than that of the passive guide roller 110, so that the cable drum 10 is prevented from slipping over the passive guide roller 110.

A sensor mounting bracket 114 is provided on the apparatus platform 803 on the side where the initial position of the upper disk assembly 100 is located, and an infrared sensor a 115, an infrared sensor B116, and a photoelectric sensor 117 are mounted in this order from top to bottom on the bracket. The infrared sensor a 115 is used to detect whether the connection line between the center position of the positioning hole 11 of the cable tray 10 and the center position of the through hole 15 is in the horizontal direction. If the cable drum is not in the horizontal direction, the driving motor 111 works to drive the cable drum 10 to rotate along the axial direction until the connection line between the center position of the positioning hole 11 of the cable drum 10 and the center position of the through hole 15 is in the horizontal direction. The infrared sensor B116 functions to detect the presence or absence of the cable tray 10 on the movable elevation plate 106. The photoelectric sensor 117 mainly functions to detect whether the height position of the cable drum 10 is reasonable (whether the height of the axis of the cable drum 10 is consistent with the height of the axis of the dial shaft 209 of the take-up and enveloping assembly 200), and if the height position of the cable drum 10 is inconsistent with the height position of the axis of the dial shaft 209 of the take-up and enveloping assembly 200, the height of the cable drum 10 is adjusted through the operation of the lifting motor a 108.

Fifth, receive line diolame subassembly 200

As shown in fig. 6, the wire take-up capsule assembly 200 is composed of a support a 201, a support B202, and respective assemblies mounted on both supports. The support a 201 and the support B202, both mounted on the equipment platform 803, are arranged oppositely with a certain gap therebetween.

A movable sleeve 203 and a clamping cylinder 204 are mounted on the support A201, the free end of the clamping cylinder 204 is connected with an expansion link, one end of the expansion link is provided with a clamping head 205, and the other end of the expansion link is arranged in the movable sleeve 203 to move in an expansion mode.

The support B202 is provided with a wire take-up motor 217, and a dial shaft 209 of the wire take-up motor 217 faces to one side of the clamping head 205 and keeps coaxial positions. The end of the dial shaft 209 is provided with a groove 219, and the dial shaft 209 at the bottom of the groove is provided with a dial 208 for abutting against the end plate of the cable tray 10. With the operation of the wire take-up motor 217, the dial plate shaft 209 and the dial plate 208 are driven to synchronously rotate.

With the advance movable plate 101 moving on the industrial slide rail 102, the positioned cable drum 10 is driven to move to a position between the support a 201 and the support B202, and at this time, the cable drum 10, the dial shaft 209 and the clamping head 205 maintain coaxial positions. The clamping cylinder 204 starts to work, the stepped groove on the clamping head 205 is clamped in the through hole 15 of the cable tray 10, and the other side of the cable tray 10 is abutted to the dial 208 along with the continuous work of the clamping cylinder 204, and the end part of the dial shaft 209 is inserted into the through hole 15 on the other side of the cable tray 10. Then, the cable reel 10 is rotated by the operation of the take-up motor 217, so that the cable is wound and taken up.

A hole groove is arranged at one end of the dial shaft 209 close to the take-up motor 217, the opening of the hole groove is consistent with the groove 219 at the end part, an upper disc positioning sensor 218 is arranged on the support B202 corresponding to the hole groove, whether the groove 219 of the dial shaft 209 is in the horizontal direction is detected through the upper disc positioning sensor 218, and if the groove 219 of the dial shaft 209 is not in the horizontal direction, the take-up motor 217 rotates moderately to enable the groove 219 of the dial shaft 209 to be in the horizontal direction.

The groove 219 is designed to allow the cable drum 10 to be properly wound with the groove 219 before the formal start of the take-up of the cable, so as to reserve a portion of the detection cable in the inner cavity of the cable drum 10. The specific operation is as follows: the cable drum 10 moves from the positioning upper disc assembly 100 to a position between the support a 201 and the support B202, the clamping cylinder 204 operates, one side of the cable drum 10 is pushed to a position of the dial 208 by the clamping head 205, and then the clamping cylinder 204 retracts (at this time, the bottom of the cable drum 10 is still supported by the driving guide roller 109 and the driven guide roller 110). The end part of the cable guide tube 303 of the cable arrangement traction assembly 300 extends to the position of the cable insertion hole 12 of the cable drum 10, the cable enters from the cable insertion hole 12 and passes through the groove 219 at the end part of the dial plate shaft 209, at this time, the cable take-up motor 217 starts to rotate, so that part of the cable is wound at the end part of the dial plate shaft 209, and the part of the cable is the cable to be measured. At this time, the clamping cylinder 204 is in a retracted state, so that the cable tray is not clamped, and the cable tray is not driven to rotate by the operation of the take-up motor 217.

After the reserved cable to be measured is completely wound, the clamping cylinder 204 starts to work, the cable drum is clamped by the clamping head 205 and the drive plate 208, and the take-up motor 217 starts to rotate, so that the cable is wound on the cable drum 10 until the cable with the specified length is completely wound.

At the start of winding, the positioning upper disc assembly 100 needs to return to the initial position. At this time, the elevation motor a 108 lowers the heights of the driving guide roller 109 and the driven guide roller 110, and the baffle elevation cylinder 112 lowers the height of the baffle 113. The highest point of the active guide roller 109, the passive guide roller 110 and the baffle 113 is lower than the lowest point of the end plate of the cable drum, so that the positioning upper disc assembly 100 needs to return to the initial position.

In order to coat the cable after the cable reel 10 is wound, a film winding arm 210 and a film winding motor 211 are further arranged on the support B202 and connected through a belt, and the film winding arm 210 rotates through the operation of the film winding motor 211. The film arm 210 is sleeved outside the dial shaft 209 and remains coaxially arranged. The film winding arm 210 is provided with a film cutting knife bracket 212, the end part of the film cutting knife bracket 212 is fixedly connected with a film supporting frame 213 and is rotatably connected with a mounting seat 214, the mounting seat 214 controls the rotation of the film cutting knife bracket 212 through an electric push rod 215, and the mounting seat 214 is provided with a film clamping block 216 and a film cutting knife 220.

In an initial state, the end of the winding film 304 of the cable arrangement traction assembly 300 is clamped with the film support frame 213 through the film clamping block 216, after the cable is wound, the winding film motor 211 works, and the film clamping block 216 and the film support frame 213 rotate around the axis of the cable reel together, so that the film is wound in the cable reel for about 3-5 turns. At this time, the electric push rod 215 works to loosen the film clamping block 216 and the film cutting knife 220, and the take-up motor 217 continues to work, so that the winding film 304 on the cable arrangement traction assembly 300 is continuously driven to rotate, and the film coating of the cable is realized.

After the film wrapping is finished, the film winding motor 211 works to drive the film supporting frame 213 to rotate until the film is positioned between the film clamping block 216 and the film supporting frame 213, and the electric push rod 215 is started again (the pushing force is greater than that when the film wrapping is just started), so that the film is clamped and cut off by the film cutting knife 220, and the initial state that the end part of the winding film 304 on the cable arranging traction assembly 300 is clamped by the film clamping block 216 and the film supporting frame 213 is recovered.

After the wire winding and the film winding are finished, in order to separate the cable disc from the end position of the dial shaft 209, a disc pushing cylinder 206 is arranged at the lower part of the wire winding motor 217, and a disc pushing head 207 connected with the disc pushing cylinder 206 penetrates through the support B202 and extends to the lower part of the dial 208. When the cable reel needs to be detached, the reel pushing cylinder 206 operates to push the cable reel toward the side of the support a 201 by the reel pushing head 207, so that the cable reel is detached from the end position of the dial shaft 209.

Sixth, the lifting mechanism 400

After the wound and coated cable tray is separated from the end position of the dial shaft 209, the cable tray (i.e., full tray) needs to be conveyed to the lower part of the take-up device by using the lifting mechanism 400. Meanwhile, the positioning upper disc assembly 100 can push the empty cable disc to the position of the take-up and enveloping assembly 200 again, so as to perform continuous winding operation.

As shown in fig. 7, the lifting mechanism 400 includes a screw nut assembly 402, a lifting motor B403, a timing belt 404, a supporting plate 405, and a linear guide 406, and the screw nut assembly 402, the lifting motor B403, and the linear guide 406 are all mounted on the mounting plate 401. The lifting motor B403 rotates, and the lead screw nut assembly 402 is driven to rotate by the synchronous belt 404, so that the stretcher plate 405 mounted on the linear guide rail and the lead screw nut assembly 402 moves up and down along the linear guide rail 406.

After the winding and coating are completed, the lifting mechanism 400 starts to operate, and the supporting plate 405 rises to a position right under the cable tray and supports the cable tray. The clamping cylinder 204 retracts, the clamping head 205 disengages from the through hole of the cable drum, and the drum pushing cylinder 206 operates to push the cable drum toward the side of the support a 201 by the drum pushing head 207, so that the cable drum disengages from the end position of the drum shaft 209 until the weight of the cable drum is completely supported by the load bearing plate 405. As the lifting motor B403 rotates, the cable tray is driven to move downward to the bottom.

Seventhly, the printing and labeling device 500

As shown in fig. 8, the printing and labeling device 500 mainly comprises a printing engine 501, a vacuum adsorption plate 503, a fixing support 504, and a labeling telescopic arm 505, wherein the vacuum adsorption plate 503 is installed at an end of the labeling telescopic arm 505, the label paper 502 printed by the printing engine 501 is adsorbed by the vacuum adsorption plate 503, and the labeling telescopic arm 505 drives the adsorbed label paper 502 to move to the side of the cable tray (outside of the end plate) conveyed to the bottom by the lifting mechanism 400, thereby realizing labeling. Finally, the labeled cable reel is separated from the spreader plate 405 by a pushing mechanism and is placed in the full storage area 700.

Referring to fig. 9, the multifunctional automatic cable winding apparatus mainly includes:

firstly, a disc loading process:

(1) the empty tray conveying mechanism conveys a plurality of empty trays to the positioning upper tray assembly.

(2) And the positioning upper disc assembly is used for positioning the wire head inserting hole, jacking the cable disc to the central height which is consistent with the height of the cable disc when the wire collecting and enveloping assembly works according to different disc tools, and waiting for a PLC command to execute the upper disc action at any time.

Secondly, a next procedure:

(1) the lifting mechanism is lifted to the height which is consistent with the height of the cable disc of the take-up and coating assembly according to different discs.

(2) And the take-up and film-coating assembly push disc cylinder pushes the full disc into the lifting mechanism carrying plate, and the lifting mechanism descends to the lowest position.

(3) The printing and labeling device utilizes the labeling telescopic arm to label the printed label paper on the side edge of the cable reel.

(4) The lower disc pushing mechanism pushes the full disc on the stretcher plate into the slope to enter the full disc storage area.

Thirdly, disc changing process:

(1) when the cable drum is to be fully coiled, the coating and the winding are synchronously carried out, the length (specific kilometers) of the cable drum section is reached, the cable is cut off by scissors in the flat cable traction assembly, and the cut cable head is wrapped on the cable drum by the winding film.

(2) The lifting mechanism executes the lower disc movement, the positioning upper disc assembly is sent to enter the take-up and film-coating assembly, the cable guide pipe orifice of the flat cable traction assembly enters the cavity of the cable disc, the cable is pulled to enter the take-up and film-coating assembly dial disc shaft, at the moment, the cable disc is not clamped, 1m spiral distribution detection cables are reserved in the cavity after the dial disc shaft clamps the cable head to rotate 5 circles in the cavity, and the detection cables are bent and fixed in the cavity (before the cable disc exits the dial disc shaft, the take-up motor is properly reversed, so that the cable wound on the dial disc shaft is slightly loosened to facilitate the separation of the cable disc shaft).

(3) The cable guide pipe orifice of the cable arranging traction assembly exits from the cavity and reaches a normal cable arranging position, and the cable coiling and film wrapping assembly clamps the cable coil to normally coil, so that the coil replacing action is completed.

Fourthly, coating process:

(1) and (5) coating the film. When the cable drum is to be full, the cable winding traction assembly synchronously winds cables, the winding film synchronously moves, the winding film is clamped on the cable winding and film wrapping assembly around the film arm, the winding film is loosened around two circles of rotation of the cable drum, and the winding film is wrapped in a spiral shape and then wound.

(2) And (5) discharging the films. The winding displacement traction assembly drives the winding film to be wound on the full disc back and forth once, and the cut cable head is wrapped inside.

(3) And (5) collecting and clamping the film. And the film winding arm returns to the initial position, the upper movable plate and the lower movable plate are loosened, the upper movable plate and the lower movable plate are opened, after the film winding is completely discharged, the film winding arm enters an opening of the film winding arm, and the film winding arm is clamped, cut and wound to complete the film winding process.

To sum up, automatic take-up equipment of multi-functional cable, its advantage mainly shows:

(1) the multi-coil automatic feeding and discharging of the cables reduces the manual frequent preparation of empty coil time and full coil taking time, reduces labor intensity and reduces the use cost of personnel.

(2) The device function integration degree is high, integrates many technologies such as receipts line, diolame, mark and paste the mark in an organic whole, saves production procedure, improves production efficiency.

(3) Can link up intelligent mill MES management system, be convenient for real-time detection production line bottom production information.

(4) The device degree of automation is high, has solved a series of problems such as interior section is left the head and is detected and the fixed diolame of outer end, mark in real time, and structural design is simple, and equipment cost is low.

The foregoing is merely exemplary and illustrative of the principles of the present invention and various modifications, additions and substitutions of the specific embodiments described herein may be made by those skilled in the art without departing from the spirit and scope of the utility model as defined in the accompanying claims.

Claims (6)

1. A wire take-up and film coating component of automatic cable take-up equipment is characterized by comprising a support A, a support B and components, wherein the support A and the support B are arranged on an equipment platform in an opposite mode, and the components are arranged on the two supports;

a movable sleeve and a clamping cylinder are mounted on the support A, the free end of the clamping cylinder is connected with a telescopic rod, one end of the telescopic rod is provided with a clamping head, and the other end of the telescopic rod is arranged in the movable sleeve to move in a telescopic mode; a wire take-up motor is arranged on the support B, a dial plate shaft of the wire take-up motor faces one side of the clamping head, and the wire take-up motor and the clamping head are kept in a coaxial position; the end part of the drive plate shaft is provided with a groove, and the drive plate shaft positioned at the bottom of the groove is provided with a drive plate used for abutting against an end plate of the cable plate.

2. A wire take-up and enveloping assembly of an automatic wire take-up device for cables as claimed in claim 1, wherein the support B is further provided with a film winding arm and a film winding motor, the film winding arm and the film winding motor are connected through a belt, and the film winding arm is rotated by the operation of the film winding motor; the film winding arm is sleeved outside the dial plate shaft and is coaxially arranged; the film cutting knife is characterized in that a film cutting knife support is mounted on the film winding arm, a film supporting frame is fixedly connected to the end portion of the film cutting knife support, a mounting seat is connected in a rotating mode, the mounting seat controls the film cutting knife to rotate through an electric push rod on the film cutting knife support, and a film clamping block and a film cutting knife are mounted on the mounting seat.

3. A wire take-up enveloping assembly of an automatic wire take-up device for cables as claimed in claim 1, wherein a push disc cylinder is provided at a lower portion of the wire take-up motor, and a push disc head connected to the push disc cylinder passes through the support B and extends to a lower portion of the drive plate.

4. A wire take-up envelope assembly of an automatic wire take-up device for cables as claimed in claim 1, wherein one end of the dial plate shaft close to the wire take-up motor is provided with a hole groove, the opening of the hole groove is consistent with the groove at the end part, and an upper plate positioning sensor is arranged on the support B corresponding to the position of the hole groove.

5. A wire take-up and coating assembly of an automatic wire take-up device according to claim 1, further comprising a wire arrangement traction assembly, wherein the wire arrangement traction assembly comprises a wire arrangement traction assembly movement control assembly, a support frame, a wire guide tube and a winding film, the wire arrangement traction assembly movement control assembly is arranged on the device platform, the wire passes through the wire guide tube, and the wire arrangement traction assembly movement control assembly realizes the forward and backward, left and right, and up and down six-degree-of-freedom direction travel of the wire guide tube.

6. A wire take-up and coating assembly of automatic wire take-up equipment according to any one of claims 1 to 5, wherein the wire reel is composed of a cylinder and end plates on both sides of the cylinder, a through hole is formed in the center of the end plate, positioning holes are formed beside the through hole in the end plate, and the positioning holes in the end plates on both sides are consistent along the axial direction of the wire reel; the cylinder of the cable tray is provided with cable inserting holes, and the cable inserting holes are arranged at the end part of the cylinder, are positioned on the inner side of the end plate and are communicated with the positioning holes.

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