CN113787153B - Electromagnetic wire is with pressing straight device - Google Patents
Electromagnetic wire is with pressing straight device Download PDFInfo
- Publication number
- CN113787153B CN113787153B CN202111090464.2A CN202111090464A CN113787153B CN 113787153 B CN113787153 B CN 113787153B CN 202111090464 A CN202111090464 A CN 202111090464A CN 113787153 B CN113787153 B CN 113787153B
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- CN
- China
- Prior art keywords
- plate
- guide rail
- seat
- groove
- positioning
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Links
- 238000003825 pressing Methods 0.000 title claims abstract description 35
- 230000003139 buffering effect Effects 0.000 claims abstract description 26
- 230000006835 compression Effects 0.000 claims abstract description 8
- 238000007906 compression Methods 0.000 claims abstract description 8
- 238000013016 damping Methods 0.000 claims description 8
- 230000000149 penetrating effect Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/02—Straightening
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
Abstract
The invention provides a straightening device for an electromagnetic wire, which ensures that the fed electromagnetic wire is accurately positioned, and meanwhile, the straightening device has a buffer protection function, so that the electromagnetic wire can be prevented from being damaged by excessive straightening force. The automatic feeding device comprises a workbench, wherein the workbench is connected with a rotating roller through a motor drive, the upper end of the workbench is provided with an air cylinder, a piston rod of the air cylinder is provided with a lower compression roller matched with the rotating roller through the inside of a mounting seat, the front end of the workbench is provided with a positioning mechanism, the positioning mechanism comprises a horizontal guide rail seat, the horizontal guide rail seat is connected with a positioning seat in a sliding manner through a horizontal sliding mechanism, and the upper end of the positioning seat is provided with a clamping mechanism corresponding to a straight pressing opening between the lower compression roller and the rotating roller through a longitudinal sliding mechanism; the inner walls of the side plates on the two sides of the mounting seat are provided with movable grooves at the joint with the lower press roller, the inside of the movable grooves is provided with a matched adjusting plate, the roll shaft of the lower press roller stretches into the adjusting plate and is connected with the adjusting plate in a rotating way, and a buffering adjustable mechanism is further arranged between the adjusting plate and the inner top wall of the movable groove.
Description
Technical Field
The invention relates to the technical field of equipment for electromagnetic wires, in particular to a straightening device for electromagnetic wires.
Background
Electromagnetic wire, also known as winding wire, is an insulated wire used to make coils or windings in electrical products. Electromagnetic wires are generally classified into enameled wires, lapped wires, enameled wires and inorganic insulated wires. In the production process of the electromagnetic wire, a few small bending phenomena are inevitably generated, the wire core of the electromagnetic wire needs to be straightened, and if the electromagnetic wire is not straightened, the final winding operation is easily affected, and even the normal use of the electromagnetic wire can be affected. The traditional straightening device has two problems when in use, namely 1, the feeding end of the straightening device needs to be matched with complex feeding equipment for feeding so as to ensure that the electromagnetic wire can be accurately positioned in the straightening process, however, the use cost is high because the feeding equipment is expensive; 2. most of the straightening devices do not have the buffer protection function on the straightening straight body in the straightening process, so that the straightened wire body is often damaged by excessive pressure, and the normal use of the electromagnetic wire can be influenced when serious.
Disclosure of Invention
Aiming at the problem that the conventional electromagnetic wire pressing and straightening device needs to be matched with complex feeding equipment for feeding, the use cost is high; meanwhile, the electromagnetic wire straightening device is lack of a buffering protection function, so that the electromagnetic wire is frequently damaged by high pressure and the quality of the electromagnetic wire is affected.
The technical scheme is as follows: the utility model provides a device is straightened with pressure to electromagnetic wire, it includes the workstation, be connected with the rotor through motor drive on the workstation, the upper end of workstation still is connected with the cylinder through the installing support, the mount pad is connected to the piston rod of cylinder, the inside of mount pad be equipped with rotate connect, with rotor matched with lower compression roller, its characterized in that: the front end of the workbench is provided with a positioning mechanism, the positioning mechanism comprises a horizontal guide rail seat parallel to the rotating roller, the horizontal guide rail seat is connected with a positioning seat in a sliding way through a horizontal sliding mechanism, and the upper end of the positioning seat is provided with a clamping mechanism which is in movable connection and corresponds to a straightening opening between the lower pressing roller and the rotating roller through a longitudinal sliding mechanism;
the inner wall of the side plates on two sides of the mounting seat is provided with a movable groove at the joint of the lower press roller, a matched adjusting plate is arranged in the movable groove, a roller shaft of the lower press roller stretches into the adjusting plate and is connected with the adjusting plate in a rotating mode, a buffering adjustable mechanism is further arranged between the adjusting plate and the inner top wall of the movable groove, and buffering force is provided for the lower press roller connected with the adjusting plate through the buffering adjustable mechanism when the lower press roller is pressed down.
It is further characterized by: the clamping mechanism comprises a clamping block, a clamping through groove is formed in the clamping block, a lower pressing rod which penetrates through the clamping block and is in threaded connection is arranged at the top of the clamping through groove, a lower pressing plate matched with the clamping through groove is connected to the lower end of the lower pressing rod, the lower pressing rod is a telescopic rod, an inner rod of the lower pressing rod is fixedly connected with the lower pressing plate, a damping spring is sleeved outside the inner rod of the lower pressing rod, and two ends of the damping spring are respectively abutted to an outer rod and the lower pressing plate of the lower pressing rod;
the horizontal sliding mechanism comprises a horizontal sliding groove which is arranged along the length direction of the horizontal guide rail seat and is parallel to the rotating roller, and a sliding plate matched with the horizontal sliding groove is arranged at the bottom of the positioning seat;
the bottom of the horizontal sliding groove is also provided with uniformly distributed positioning holes, the sliding plate is provided with through holes matched with the positioning holes, and the positioning pins penetrate through the through holes and are connected with the positioning holes;
the longitudinal sliding mechanism comprises a longitudinal guide rail seat arranged at the top of the positioning seat, the longitudinal guide rail seat is perpendicular to the horizontal guide rail seat, a screw rod motor is arranged outside the longitudinal guide rail seat, a screw rod of the screw rod motor extends into the longitudinal guide rail seat and is rotationally connected with the inside of the longitudinal guide rail seat, and a nut seat on the screw rod is fixedly connected with the clamping block;
the buffering adjustable mechanism comprises a first buffering spring fixedly connected with the inner top wall of the movable groove, the lower end of the first buffering spring is connected with a first movable plate, the lower end of the first movable plate is connected with a second movable plate through a first connecting column, a second connecting column which is movably connected is arranged through the second movable plate, the lower end of the second connecting column is connected with a third movable plate, a second buffering spring is sleeved on the column shaft of the second connecting column between the second movable plate and the third movable plate, the lower end of the third movable plate is connected with the top of a screw rod, the top of the adjusting plate is provided with a connecting frame, and the column body of the screw rod penetrates through the connecting frame and is in threaded connection with the connecting frame;
guide blocks are further arranged at two ends of the adjusting plate, and matched guide grooves are formed in the inner wall of the movable groove at positions corresponding to the guide blocks;
at least one annular correction groove is formed along the outer wall of the rotating roller, and the section of the correction groove is in an inverted trapezoid shape.
After the structure is adopted, the position of the clamping mechanism can be adjusted through the horizontal sliding mechanism and the longitudinal sliding mechanism, so that the clamping mechanism corresponding to the straightening opening between the lower pressing roller and the rotating roller can be ensured to accurately position when the electromagnetic wire is fed into the straightening opening; simultaneously through lower compression roller and rotor roller cooperation pressure straight electromagnetic wire, the in-process of straightening simultaneously, because the regulating plate that rotates with lower compression roller to be connected is connected through buffering adjustable mechanism with the movable groove of mount pad, provides the buffering power when pressing down through this buffering adjustable mechanism under the compression roller to can avoid producing too big pressure straight force and press and lose the electromagnetic wire, guarantee the quality of electromagnetic wire.
Drawings
FIG. 1 is a front view of the overall structure of the present invention;
FIG. 2 is a schematic view of a positioning mechanism and a clamping mechanism according to the present invention;
FIG. 3 is an enlarged view of the structure of FIG. 1B in accordance with the present invention;
FIG. 4 is a front view of the present invention excluding the positioning mechanism and the clamping mechanism;
FIG. 5 is a schematic view showing a partial structure of the adjustable buffer mechanism of FIG. 4 according to the present invention;
FIG. 6 is a schematic view of a side plate of the mounting base of the present invention;
in the figure: 1. a work table; 2. a rotating roller; 21. a correction groove; 3. a motor; 4. a mounting bracket; 5. a cylinder; 6. a mounting base; 61. a movable groove; 611. a guide groove; 62. a buffer spring; 63. a first moving plate; 64. a first connection post; 65. a second moving plate; 66. a second connection post; 67. a third moving plate; 68. a screw; 7. a lower press roll; 71. a roll shaft; 8. an adjusting plate; 81. a connection frame; 82. a guide block; 9. a horizontal guide rail seat; 91. a horizontal sliding groove; 92. positioning holes; 93. a positioning pin; 10. a positioning seat; 101, a sliding plate; 11. a clamping block; 110. clamping the through groove; 111. pressing down a rod; 112. a lower pressing plate; 12. a longitudinal guide rail seat; 12. a screw motor; 122. a screw rod; 123. and a nut seat.
Detailed Description
The utility model provides a straightening device for electromagnetic wire, including workstation 1, be equipped with the fixing base on the workstation 1, the inside rotor 2 that rotates to be connected that is equipped with of fixing base, be equipped with on the outside of fixing base, the workstation 1 with this rotor 2 power connection's motor 3, through motor 3 drive rotor 2 rotation, the upper end of workstation 1 still is connected with cylinder 5 through installing support 4, the mount pad 6 is connected to the piston rod of cylinder 5, the inside of mount pad 6 is equipped with the lower compression roller 7 that rotates to be connected, with rotor 2 matched with. In operation, the electromagnetic wire is straightened through the lower press roller 7 and the rotating roller 2 which are matched with each other.
The front end of the workbench 1 is provided with a positioning mechanism, and electromagnetic wires are conveyed to a straightening opening between the rotating roller 2 and the lower pressing roller 7 through the positioning mechanism, so that the electromagnetic wires are accurately positioned when fed. Specifically, the positioning mechanism comprises a horizontal guide rail seat 9 parallel to the rotating roller 2, the horizontal guide rail seat 9 is connected with a positioning seat 10 in a sliding manner through a horizontal sliding mechanism, and a clamping mechanism which is correspondingly and movably connected through a longitudinal sliding mechanism is arranged at the position, corresponding to a straightening opening between the lower pressing roller 7 and the rotating roller 2, of the upper end of the positioning seat 10. The electromagnetic wire is clamped through the clamping mechanism, accurate positioning is guaranteed when the electromagnetic wire is fed into the press-straightening machine, and meanwhile, the position of the clamping mechanism can be adjusted through the horizontal sliding mechanism and the longitudinal sliding mechanism, so that the electromagnetic wires with different specifications and hardness are guaranteed to be accurately positioned when the electromagnetic wires are pressed to be straightened.
Specifically, this clamping mechanism includes clamping block 11, clamping block 11 is inside to be equipped with and presss from both sides tight logical groove 110, press from both sides tight logical groove 110's top and be equipped with the lower depression bar 111 that runs through clamping block 11 top, threaded connection, the lower extreme of lower depression bar 111 is connected with press from both sides tight logical groove 110 matched with holding down plate 112, lower depression bar 111 is the telescopic link, the interior pole and the holding down plate 112 fixed connection of lower depression bar 111, the outside damping spring that still overlaps of interior pole of lower depression bar 111, damping spring's both ends respectively with the outer pole of lower depression bar 111, the upper end looks butt of holding down plate 112. The electromagnetic wire passes through the gap between the lower pressing plate 112 and the bottom of the clamping through groove 110, and the pressing distance of the lower pressing plate 112 can be adjusted by adjusting the lower pressing rod 111, so that the electromagnetic wire clamping device can adapt to the input positioning of electromagnetic wires with different thicknesses, and meanwhile, the damping spring plays a role in damping, so that the electromagnetic wire is prevented from being scratched by excessive pressure.
Specifically, the horizontal sliding mechanism includes a horizontal sliding groove 91 provided along the longitudinal direction of the horizontal guide rail seat 9 and parallel to the rotating roller 2, and a slide plate 101 fitted with the horizontal sliding groove 91 is provided at the bottom of the positioning seat 10. The horizontal position of the positioning seat 10 can be adjusted by the sliding connection of the horizontal sliding groove 91 and the sliding plate 101.
Further, the bottom of the horizontal sliding groove 91 is provided with uniformly distributed positioning holes 92, the sliding plate 101 is provided with through holes corresponding to the positioning holes 92, and the positioning pins 93 penetrate through the through holes and are connected with the positioning holes 92. The positioning seat 10 can be positioned and fixed on the horizontal sliding groove 91 by the positioning pin 93.
Specifically, the longitudinal sliding mechanism comprises a longitudinal guide rail seat 12 arranged at the top of the positioning seat 10, the longitudinal guide rail seat 12 is perpendicular to the direction of the horizontal guide rail seat 9, a screw rod motor 121 is arranged outside the longitudinal guide rail seat 12, a screw rod 122 coaxially connected is arranged on an output shaft of the screw rod motor 121, the screw rod 122 extends into a longitudinal moving groove inside the longitudinal guide rail seat 12 and is rotationally connected with the longitudinal guide rail seat, and the screw rod 122 is fixedly connected with the clamping block 11 through a nut seat 123 in threaded connection. The screw motor 121 is started, and the screw motor 121 drives the clamping block 11 to longitudinally move through the screw 122 and the nut seat 123 which are in threaded connection, so that the longitudinal displacement of the clamping block 11 at the straightening opening between the lower pressing roller 7 and the rotating roller 2 can be regulated.
The inner walls of the side plates on the two sides of the mounting seat 6 are provided with movable grooves 61 at the joint with the lower press roller 7, the inside of the movable grooves 61 is provided with a matched adjusting plate 8, a roll shaft 71 of the lower press roller 7 stretches into the inside of the adjusting plate 8 and is rotationally connected with the adjusting plate 8, a buffering adjustable mechanism is further arranged between the inner top wall of the movable grooves 61 and the adjusting plate 8, and buffering force is provided when the lower press roller 7 rotationally connected with the adjusting plate 8 is pressed down through the buffering adjustable mechanism.
Specifically, the buffering adjustable mechanism comprises a first buffering spring 62 fixedly connected with the inner top wall of the movable groove 61, the lower end of the first buffering spring 62 is connected with a first movable plate 63, the lower end of the first movable plate 63 is connected with a second movable plate 65 through a first connecting column 64, a second connecting column 66 movably connected is arranged through the second movable plate 65, the top of the second connecting column 66 is connected with a limiting block, the lower end of the second connecting column 66 is connected with a third movable plate 67, a second buffering spring is sleeved on the column body of the second connecting column 66 between the second movable plate 65 and the third movable plate 67, the lower end of the third movable plate 67 is connected with the top of a screw 68, the top of the adjusting plate 8 is provided with a connecting frame 81, and the rod body of the screw 68 penetrates through the connecting frame 81 and is in threaded connection with the connecting frame 81. During operation, the lower press roller 7 rotationally connected with the adjusting plate 8 upwards extrudes the second buffer spring on the second connecting column 66 through the connecting frame 81, the screw rod 68 and the third moving plate 67, the second buffer spring upwards extrudes the first buffer spring 62 through the second moving plate 65, the first connecting column 64 and the first moving plate 63, and under the action of the first buffer spring 62 and the second buffer spring, buffer force is provided when the lower press roller 7 is pressed down, so that the electromagnetic wire can be prevented from being damaged by excessive straightening force, and the quality of the electromagnetic wire is ensured. Meanwhile, after a period of use, the first buffer spring 62 and the second buffer spring deform, the elasticity becomes poor, and the buffer effect is poor, so that in order to ensure the buffer effect, the screw 68 drives the first moving plate 63 to rise through the third moving plate 67, the second connecting post 66, the second moving plate 65 and the first connecting post 64 by adjusting the screw 68 upwards, so that the first buffer spring 62 is extruded upwards, and the elasticity of the first buffer spring 62 is recovered, so that the buffer effect of subsequent use is ensured.
Further, the two ends of the adjusting plate 8 are also provided with guide blocks 82, the guide blocks 82 are in a T shape, the positions, corresponding to the guide blocks 82, on the inner wall of the movable groove 61 are provided with matched vertical guide grooves 611, and the guide blocks 82 and the guide grooves 611 which are matched with each other can lead the adjusting plate 8 to play a guide role in moving along the movable groove 61, and meanwhile, the stability can be ensured.
Further, at least one annular correction groove 21 is provided along the outer wall of the rotating roller 2, and the section of the correction groove 21 is in an inverted trapezoid shape. The electromagnetic wire is placed in the correction groove 21 to be positioned and then straightened, so that the electromagnetic wire can be prevented from being deviated, shifting and other anomalies, and the straightening effect is further ensured.
The present invention is not limited to the above-mentioned embodiments, and any changes or substitutions that can be easily understood by those skilled in the art within the scope of the present invention are intended to be included in the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.
Claims (4)
1. The utility model provides a device is straightened with pressure to electromagnetic wire, it includes the workstation, be connected with the rotor through motor drive on the workstation, the upper end of workstation still is connected with the cylinder through the installing support, the mount pad is connected to the piston rod of cylinder, the inside of mount pad be equipped with rotate connect, with rotor matched with lower compression roller, its characterized in that: the front end of the workbench is provided with a positioning mechanism, the positioning mechanism comprises a horizontal guide rail seat parallel to the rotating roller, the horizontal guide rail seat is connected with a positioning seat in a sliding way through a horizontal sliding mechanism, and the upper end of the positioning seat is provided with a clamping mechanism which is in movable connection and corresponds to a straightening opening between the lower pressing roller and the rotating roller through a longitudinal sliding mechanism;
a movable groove is formed in the joint of the inner walls of the side plates on the two sides of the mounting seat and the lower press roller, a matched adjusting plate is arranged in the movable groove, a roll shaft of the lower press roller stretches into the adjusting plate and is connected with the adjusting plate in a rotating mode, a buffering adjustable mechanism is further arranged between the adjusting plate and the inner top wall of the movable groove, and buffering force is provided for the lower press roller connected with the adjusting plate when the lower press roller is pressed down through the buffering adjustable mechanism;
the horizontal sliding mechanism comprises a horizontal sliding groove which is arranged along the length direction of the horizontal guide rail seat and is parallel to the rotating roller, and a sliding plate matched with the horizontal sliding groove is arranged at the bottom of the positioning seat;
the bottom of the horizontal sliding groove is also provided with uniformly distributed positioning holes, the sliding plate is provided with through holes matched with the positioning holes, and the positioning pins penetrate through the through holes and are connected with the positioning holes;
the longitudinal sliding mechanism comprises a longitudinal guide rail seat arranged at the top of the positioning seat, the longitudinal guide rail seat is perpendicular to the horizontal guide rail seat, a screw rod motor is arranged outside the longitudinal guide rail seat, a screw rod of the screw rod motor extends into the longitudinal guide rail seat and is rotationally connected with the inside of the longitudinal guide rail seat, and a nut seat on the screw rod is fixedly connected with the clamping block;
the adjustable buffering mechanism comprises a first buffering spring fixedly connected with the inner top wall of the movable groove, the lower end of the first buffering spring is connected with a first movable plate, the lower end of the first movable plate is connected with a second movable plate through a first connecting column, the second movable plate is penetrated by the second movable plate and is provided with a movably connected second connecting column, the lower end of the second connecting column is connected with a third movable plate, the second movable plate and the third movable plate are arranged between the second movable plate, a second buffering spring is sleeved on the column shaft of the second connecting column, the lower end of the third movable plate is connected with the top of a screw rod, the top of the adjusting plate is provided with a connecting frame, and the column body of the screw rod penetrates through the connecting frame and is in threaded connection with the connecting frame.
2. The electromagnetic wire straightening apparatus according to claim 1, wherein: the clamping mechanism comprises a clamping block, a clamping through groove is formed in the clamping block, a lower pressing rod penetrating through the clamping block and in threaded connection is arranged at the top of the clamping through groove, a lower pressing plate matched with the clamping through groove is connected to the lower end of the lower pressing rod, the lower pressing rod is a telescopic rod, an inner rod of the lower pressing rod is fixedly connected with the lower pressing plate, a damping spring is sleeved outside the inner rod of the lower pressing rod, and two ends of the damping spring are respectively abutted to an outer rod and the lower pressing plate of the lower pressing rod.
3. The electromagnetic wire straightening apparatus according to claim 1, wherein: guide blocks are further arranged at two ends of the adjusting plate, and matched guide grooves are formed in the inner walls of the movable grooves and correspond to the guide blocks.
4. The electromagnetic wire straightening apparatus as claimed in claim 3, wherein: at least one annular correction groove is formed along the outer wall of the rotating roller, and the section of the correction groove is in an inverted trapezoid shape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111090464.2A CN113787153B (en) | 2021-09-17 | 2021-09-17 | Electromagnetic wire is with pressing straight device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111090464.2A CN113787153B (en) | 2021-09-17 | 2021-09-17 | Electromagnetic wire is with pressing straight device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113787153A CN113787153A (en) | 2021-12-14 |
| CN113787153B true CN113787153B (en) | 2024-04-05 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111090464.2A Active CN113787153B (en) | 2021-09-17 | 2021-09-17 | Electromagnetic wire is with pressing straight device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113787153B (en) |
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2021
- 2021-09-17 CN CN202111090464.2A patent/CN113787153B/en active Active
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