CN113780753A - Data processing method, data processing device, computer equipment and storage medium - Google Patents

Data processing method, data processing device, computer equipment and storage medium Download PDF

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Publication number
CN113780753A
CN113780753A CN202110961318.6A CN202110961318A CN113780753A CN 113780753 A CN113780753 A CN 113780753A CN 202110961318 A CN202110961318 A CN 202110961318A CN 113780753 A CN113780753 A CN 113780753A
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equipment
compensation
station information
test station
compensation equipment
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王胜龙
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Fibocom Wireless Inc
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Fibocom Wireless Inc
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063Operations research, analysis or management
    • G06Q10/0639Performance analysis of employees; Performance analysis of enterprise or organisation operations
    • G06Q10/06395Quality analysis or management
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063Operations research, analysis or management
    • G06Q10/0633Workflow analysis
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
    • G06Q50/04Manufacturing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

Abstract

The embodiment of the application discloses a data processing method, a data processing device, computer equipment and a storage medium, wherein the method comprises the following steps: the manufacturing execution equipment acquires the verification data output by the verification equipment; the calibration data comprises target detection data obtained by performing compensation processing on the data to be detected by the compensation equipment, a calibration result corresponding to the target detection data and calibration test station information corresponding to the compensation equipment; if the verification result is an abnormal result, counting the continuous abnormal times aiming at the calibration test station information; and if the compensation equipment meets the equipment forbidding condition according to the continuous abnormal times, generating a forbidding instruction aiming at the calibration test station information, and switching the compensation equipment from the working state to the forbidding state according to the forbidding instruction. By adopting the method and the device, the straight-through rate of a production line can be improved, the production test cost is reduced, and the production quality is improved.

Description

Data processing method, data processing device, computer equipment and storage medium
Technical Field
The present application relates to the field of electronics and information technology, and in particular, to a data processing method and apparatus, a computer device, and a storage medium.
Background
With the coming of the internet era and the rapid development of electronic and information technologies, automation is more and more emphasized in the production and manufacturing process. The automatic production management and control system is also continuously optimized and updated along with technical iteration, and the requirements on the production management and control system are higher and higher.
When the current automatic production control system is used for production test, no good feedback response is formed aiming at the production control of abnormal products, and the cost is wasted. For example, when the radio frequency calibration test station is abnormal, the radio frequency index of the product is abnormally written, and if the comprehensive test station is abnormal, the abnormal product is intercepted, so that the analysis and maintenance cost is increased; if the comprehensive testing station is abnormal, abnormal products flow out, and the product quality is affected. In a comprehensive view, the production line of the current production control system has low through rate, part of production test cost is wasted, and the production quality is low.
Disclosure of Invention
The embodiment of the application provides a data processing method, a data processing device, computer equipment and a storage medium, which can improve the first pass rate of a production line, reduce the production test cost and improve the production quality.
One aspect of the present application provides a data processing method, including:
the manufacturing execution equipment acquires the verification data output by the verification equipment; the calibration data comprises target detection data obtained by performing compensation processing on the data to be detected by the compensation equipment, a calibration result corresponding to the target detection data and calibration test station information corresponding to the compensation equipment;
if the verification result is an abnormal result, counting the continuous abnormal times aiming at the calibration test station information;
and if the compensation equipment meets the equipment forbidding condition according to the continuous abnormal times, generating a forbidding instruction aiming at the calibration test station information, and switching the compensation equipment from the working state to the forbidding state according to the forbidding instruction.
Further, the manufacturing execution device acquiring the verification data output by the verification device includes:
the manufacturing execution equipment acquires target detection data output by the verification equipment, the target detection data is obtained by the compensation equipment after the compensation equipment controls frequency gain to the data to be detected in a power feedback mode to perform compensation processing, and the target detection data is sent to the verification equipment by the compensation equipment;
acquiring a verification result aiming at target detection data output by verification equipment; the verification result is that the verification equipment performs related verification by matching standard power;
and acquiring calibration test station information corresponding to the compensation equipment output by the calibration equipment, and determining the target detection data, the calibration result corresponding to the target detection data and the calibration test station information corresponding to the compensation equipment as calibration data.
Further, if the verification result is an abnormal result, counting the number of continuous abnormal times for the calibration test station information, including:
if the inspection result is an abnormal result, extracting target detection data corresponding to the inspection result, tracking corresponding calibration test station information according to the target detection data, determining the current abnormal times of the calibration test station information according to the inspection result, counting the continuous abnormal times of the calibration test station information according to the current abnormal times and continuous abnormal variables corresponding to the calibration test station information, and updating the continuous abnormal variables into the continuous abnormal times;
the method further comprises the following steps:
and if the checking result is a normal result, restoring the continuous abnormal variable corresponding to the calibration test station information to an initial value.
Further, before determining that the compensation equipment meets the equipment disabling condition according to the number of consecutive exceptions, generating a disabling instruction for the calibration test station information, and switching the compensation equipment from the working state to the disabling state according to the disabling instruction, the method further includes:
if the continuous abnormal times are larger than the first abnormal time threshold, generating a locking instruction aiming at the calibration test station information corresponding to the compensation equipment, switching the compensation equipment from a working state to a locking state based on the locking instruction, and accumulating the continuous locking times of the calibration test station information according to the locking state;
sending a debugging instruction to the compensation equipment in the locked state, and switching the compensation equipment from the locked state to the working state after the compensation equipment is successfully debugged;
and if the counted continuous locking times aiming at the calibration test station information in the target time period is greater than a second abnormal time threshold, determining that the compensation equipment meets the equipment forbidding condition.
Further, the number of the checking devices is at least two;
counting the continuous abnormal times aiming at the calibration test station information, comprising the following steps:
and acquiring unit continuous abnormal times of the compensation equipment on the checking stations respectively corresponding to the at least two checking equipment, and determining the sum of the at least two unit continuous abnormal times as the continuous abnormal times aiming at the calibration test station information.
Further, sending a debugging instruction to the compensation device in the locked state, and switching the compensation device from the locked state to the working state after the compensation device is successfully debugged, includes:
sending a debugging instruction to the compensation equipment according to the calibration test station information of the compensation equipment in the locked state so that the compensation equipment carries out debugging processing according to the debugging instruction;
acquiring new verification data output by verification equipment; the new check data is associated with the debugged compensation equipment;
and if the continuous abnormal times aiming at the calibration test station information counted based on the new verification data in the observation time period are not increased, determining that the debugging of the compensation equipment is successful, and switching the successfully debugged compensation equipment from a locking state to a working state.
Further, if it is determined that the compensation equipment meets the equipment disabling condition according to the number of consecutive exceptions, a disabling instruction for the calibration test station information is generated, and after the compensation equipment is switched from the working state to the disabling state according to the disabling instruction, the method further includes:
sending an engineering analysis instruction to the compensation equipment in the forbidden state so that the compensation equipment in the forbidden state is adjusted according to the engineering analysis instruction;
and if the adjustment completion information sent by the compensation equipment in the forbidden state is acquired, switching the compensation equipment from the forbidden state to the working state.
One aspect of the present application provides a data processing apparatus, including:
the acquisition module is used for acquiring the verification data output by the verification equipment by the manufacturing execution equipment; the calibration data comprises target detection data obtained by performing compensation processing on the data to be detected by the compensation equipment, a calibration result corresponding to the target detection data and calibration test station information corresponding to the compensation equipment;
the statistical module is used for counting the continuous abnormal times aiming at the calibration test station information if the verification result is an abnormal result;
and the switching module is used for generating a forbidden instruction aiming at the calibration test station information if the compensation equipment meets the equipment forbidden condition according to the continuous abnormal times, and switching the compensation equipment from the working state to the forbidden state according to the forbidden instruction.
Wherein, the acquisition module includes:
the data acquisition unit is used for acquiring target detection data output by the verification equipment by the manufacturing execution equipment, the target detection data is obtained by controlling frequency gain by the compensation equipment through a power feedback mode on the data to be detected and performing compensation processing, and the target detection data is sent to the verification equipment by the compensation equipment;
the verification result acquisition unit is used for acquiring a verification result aiming at the target detection data output by the verification equipment; the verification result is that the verification equipment performs related verification by matching standard power;
and the station information acquisition unit is used for acquiring calibration test station information corresponding to the compensation equipment output by the verification equipment and determining the target detection data, the calibration result corresponding to the target detection data and the calibration test station information corresponding to the compensation equipment as the verification data.
Wherein, the statistics module includes:
the first anomaly statistical unit is used for extracting target detection data corresponding to the detection result if the detection result is an anomaly result, tracking corresponding calibration test station information according to the target detection data, determining the current anomaly times of the calibration test station information according to the detection result, counting the continuous anomaly times of the calibration test station information according to the current anomaly times and continuous anomaly variables corresponding to the calibration test station information, and updating the continuous anomaly variables into the continuous anomaly times;
and the normal result counting unit is used for recovering the continuous abnormal variable corresponding to the calibration test station information to an initial value if the verification result is a normal result.
Wherein, the data processing device further comprises:
the locking state switching module is used for generating a locking instruction aiming at the calibration test station information corresponding to the compensation equipment if the continuous abnormal times are larger than a first abnormal time threshold, switching the compensation equipment from a working state to a locking state based on the locking instruction, and accumulating the continuous locking times of the calibration test station information according to the locking state;
the first work switching module is used for sending a debugging instruction to the compensation equipment in the locking state and switching the compensation equipment from the locking state to the working state after the compensation equipment is successfully debugged;
and the forbidden state switching module is used for determining that the compensation equipment meets the equipment forbidden condition if the counted continuous locking times aiming at the calibration test station information in the target time period is greater than a second abnormal time threshold.
The number of the checking equipment is at least two;
and the statistical module is specifically used for acquiring unit continuous abnormal times of the compensation equipment on the check stations respectively corresponding to the at least two check equipment, and determining the sum of the at least two unit continuous abnormal times as the continuous abnormal times aiming at the calibration test station information.
Wherein, the first work switching module includes:
the debugging unit is used for sending a debugging instruction to the compensation equipment according to the calibration test station information of the compensation equipment in the locked state so as to enable the compensation equipment to carry out debugging processing according to the debugging instruction;
the correlation unit is used for acquiring new verification data output by the verification equipment; the new check data is associated with the debugged compensation equipment;
and the second work switching unit is used for determining that the debugging of the compensation equipment is successful if the number of continuous abnormal times for the calibration test station information counted based on the new verification data in the observation time period is not increased, and switching the successfully debugged compensation equipment from a locking state to a working state.
Wherein, the data processing device further comprises:
the engineering analysis module is used for sending an engineering analysis instruction to the compensation equipment in the forbidden state so that the compensation equipment in the forbidden state is adjusted according to the engineering analysis instruction;
and the third working switching module is used for switching the compensation equipment from the forbidden state to the working state if the adjustment completion information sent by the compensation equipment in the forbidden state is acquired.
Another aspect of the present application provides a computer device, including: a processor, a memory, and a network interface;
the processor is coupled to the memory and the network interface, wherein the network interface is configured to provide data communication functionality, the memory is configured to store program code, and the processor is configured to invoke the program code to perform a method as in an aspect of an embodiment of the present application.
Another aspect of the present application provides a computer storage medium storing a computer program adapted to be loaded by a processor and to perform a method as in one aspect of the embodiments of the present application.
In the embodiment of the application, the verification data output by the verification equipment is obtained through the manufacturing execution equipment; the calibration data comprises target detection data obtained by performing compensation processing on the data to be detected by the compensation equipment, a calibration result corresponding to the target detection data and calibration test station information corresponding to the compensation equipment; if the verification result is an abnormal result, counting the continuous abnormal times aiming at the calibration test station information; and if the compensation equipment meets the equipment forbidding condition according to the continuous abnormal times, generating a forbidding instruction aiming at the calibration test station information, and switching the compensation equipment from the working state to the forbidding state according to the forbidding instruction. This application is through discovering unusual compensation equipment after, carries out means such as forbidden to unusual compensation equipment, can prevent effectively that unusual product from sneaking into in the normal product, and this application improves the proportion of the shared total products of normal product in the production management and control system through the method of forbidden unusual compensation equipment in addition, consequently this application can improve and produce the straight through rate of line, reduces production test cost, promotes production quality.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic diagram of a network architecture provided in an embodiment of the present application;
fig. 2 is a schematic view of a production quality control scenario provided in an embodiment of the present application;
fig. 3 is a schematic flowchart of a data processing method according to an embodiment of the present application;
fig. 4 is a schematic flowchart of a data processing method according to an embodiment of the present application;
fig. 5 is a schematic flowchart of a data processing method according to an embodiment of the present application;
fig. 6 is a schematic structural diagram of a data processing apparatus according to an embodiment of the present application;
fig. 7 is a schematic structural diagram of a computer device according to an embodiment of the present application.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
Fig. 1 is a schematic diagram of a network architecture according to an embodiment of the present invention. The network architecture may include a manufacturing execution device 100, a verification device 200, and a compensation device 300 (as shown in fig. 1, specifically, a compensation device 300a, a compensation device 300b, a compensation device 300c, etc.), the manufacturing execution device 100 may communicate with each compensation device 300 and the verification device 200 through a network, each compensation device 300 may perform gain compensation on a product, the verification device 200 may perform verification on the product, and the manufacturing execution device 100 may be a background computer device corresponding to a production management and control system, so that each compensation device 300 and the verification device 200 may perform data transfer with the manufacturing execution device 100 through the production management and control system. The compensation device 300 may include a mobile phone, a tablet computer, a notebook computer, a palm top computer, a Mobile Internet Device (MID). The verification device 200 may include a mobile phone, a tablet computer, a notebook computer, a palm top computer, and a Mobile Internet Device (MID). The compensation device 300 may transmit gain data to the verification device 200 after performing gain compensation on the product, and may transmit verification data to the manufacturing execution device after performing power verification on the product by the verification device 200. Each of the compensation device 300 and the verification device 200 may receive an instruction of the production management and control system and respond according to the instruction.
Referring to fig. 2, fig. 2 is a schematic view of a production quality control scenario. In fig. 2, the production quality control may be applied to the automatic production in a factory production line, and the product may be a complete product device, such as various appliances, televisions, refrigerators, air conditioners, etc. in life, or may be a part of a complete device, such as a radio frequency module suitable for cellular networks, such as various Printed Circuit Boards (PCBs), etc. Taking the compensation device 300a as an example, the compensation device 300a may perform gain compensation after a calibration test (CFT) of a product, and may achieve a gain effect through an automatic gain control circuit (AGC), an automatic frequency control circuit (AFC), and an automatic power control circuit (APC), where data contained in the product is to-be-detected data, data obtained after the compensation processing is performed on the to-be-detected data by the compensation device 300a is target detection data, the compensation device 300a sends the target detection data and calibration test station information corresponding to the compensation device to the verification device 200, a verification manner performed by the verification device 200 may be a non-signaling test (NSFT), a performance index of the verification may be a specified power value, and if a test power of the product is greater than the specified power, a verification result is a normal result, and if the test power of the product is less than the specified power, the verification result is an abnormal result. The compensation device 300a may be located at a calibration test station, the verification device 200 may be located at a comprehensive test station, and the verification device 200 sends a verification result corresponding to the target detection data, the target detection data received from the compensation device 300a, and calibration test station information corresponding to the compensation device to the manufacturing execution device 100. If the manufacturing execution device 100 fails to acquire the target detection data and the calibration test station information corresponding to the compensation device from the verification device 200, the compensation device 300a may also directly send the target detection data and the calibration test station information corresponding to the compensation device to the manufacturing execution device 100.
After the manufacturing execution equipment 100 acquires the check data, if the check result is an abnormal result, counting the continuous abnormal times of the calibration test station information, if the continuous abnormal times is greater than a first abnormal time threshold, generating a locking instruction of the calibration test station information corresponding to the compensation equipment 300a, switching the compensation equipment 300a from a working state to a locking state based on the locking instruction, and accumulating the continuous locking times of the calibration test station information according to the locking state; sending a debugging instruction to the compensation device 300a in the locked state, and switching the compensation device 300a from the locked state to the working state after the compensation device is successfully debugged; if the counted continuous locking times for the calibration test station information in the target time period is greater than the second abnormal time threshold, determining that the compensation equipment 300a meets the equipment forbidding condition, generating a forbidding instruction for the calibration test station information, and switching the compensation equipment 300a from the working state to the forbidding state according to the forbidding instruction. Sending an engineering analysis instruction to the compensation equipment 300a in the disabled state, so that the compensation equipment 300a in the disabled state is adjusted according to the engineering analysis instruction; and if the adjustment completion information sent by the compensation equipment 300a in the forbidden state is acquired, switching the compensation equipment 300a from the forbidden state to the working state.
Through the production quality control method, the abnormal compensation equipment can be quickly positioned, the first pass rate of a production line is improved, the production test cost is reduced, and the production quality is improved.
Referring to fig. 3, which is a flowchart illustrating a data processing method according to an embodiment of the present application, where the method may be executed by a manufacturing execution device, and the manufacturing execution device may be a computer device, and the method may include:
s301, the manufacturing execution equipment acquires the verification data output by the verification equipment; the calibration data comprises target detection data obtained by performing compensation processing on the data to be detected by the compensation equipment, a calibration result corresponding to the target detection data and calibration test station information corresponding to the compensation equipment;
the manufacturing execution equipment can complete production informatization management oriented to the manufacturing industry, can provide running condition support of management modules including manufacturing data management, planning schedule management, production scheduling management, inventory management, quality management, human resource management, work center/equipment management, tool and tool management, purchasing management, cost management, project bulletin board management, production process control, bottom layer data integration analysis, upper layer data integration decomposition and the like, and can realize the function of a manufacturing cooperation management platform. For example, the manufacturing execution device may carry and run a Manufacturing Execution System (MES), and the MES may be a production information management system facing to a manufacturing enterprise workshop execution layer, and a solid, reliable, comprehensive, and feasible manufacturing coordination management platform may be created for an enterprise by using the above-mentioned collective application of multiple management modules. The checking equipment can check the product and check whether the performance of the module reaches the standard. For example, the inspection equipment may perform a power check with the NSFT station.
Specifically, the manufacturing execution equipment can acquire the verification data output by the verification equipment by means of the MES system. The calibration data comprises target detection data obtained by performing compensation processing on the data to be detected by the compensation equipment, a calibration result corresponding to the target detection data output by the calibration equipment and calibration test station information corresponding to the compensation equipment.
S302, if the check result is an abnormal result, counting the continuous abnormal times aiming at the calibration test station information;
specifically, if the check result in the check data is an abnormal result, the calibration test station information corresponding to the compensation equipment in the check data is extracted, the stored value of the continuous abnormal times of the calibration test station information corresponding to the MES system is extracted, the stored value is added by one, and the stored value is added by one to be determined as the updated current continuous abnormal times. For example, if the verification is performed at the time T0 and the obtained verification result is an abnormal result, and the extracted stored value of the consecutive abnormal count of the calibration test workstation information corresponding to the MES system may be 0, the stored value is updated to 1, and at the next time T1, the extracted stored value of the consecutive abnormal count of the calibration test workstation information corresponding to the MES system is 1.
S303, if the compensation equipment meets the equipment forbidding condition according to the continuous abnormal times, generating a forbidding instruction aiming at the calibration test station information, and switching the compensation equipment from a working state to a forbidding state according to the forbidding instruction;
specifically, if the updated continuous abnormal times obtained in step S302 are compared with the disabling condition of the compensation equipment, and it is found that the equipment disabling condition is satisfied, where the equipment disabling condition may be an abnormal time threshold set in the MES system, the calibration test station information corresponding to the compensation equipment in the verification data is extracted, a disabling instruction for the calibration test station information is generated, and the compensation equipment in the working state is switched to the disabling state according to the disabling instruction.
In the embodiment of the application, the verification data output by the verification equipment is obtained through the manufacturing execution equipment; the calibration data comprises target detection data obtained by performing compensation processing on the data to be detected by the compensation equipment, a calibration result corresponding to the target detection data and calibration test station information corresponding to the compensation equipment; if the verification result is an abnormal result, counting the continuous abnormal times aiming at the calibration test station information; and if the compensation equipment meets the equipment forbidding condition according to the continuous abnormal times, generating a forbidding instruction aiming at the calibration test station information, and switching the compensation equipment from the working state to the forbidding state according to the forbidding instruction. This application is through discovering unusual compensation equipment after, lock unusual compensation equipment, means such as forbidden, and then can make unusual compensation equipment stop work, reduce the output probability of unusual product, effectively prevent that unusual product from sneaking into in the normal product, debug behind this application through locking unusual compensation equipment, carry out the method of engineering analysis and adjustment behind the forbidden unusual compensation equipment, make production management and control system realize inside feedback adjustment, the fault-tolerant probability of producing line equipment has increased the whole, consequently, this application can improve and produce line through rate, reduce production test cost, promote production quality.
Referring to fig. 4, which is a flowchart illustrating a data processing method according to an embodiment of the present application, where the method may be executed by a manufacturing execution device, and the manufacturing execution device may be a computer device, and the method may include:
s401, manufacturing execution equipment acquires target detection data output by checking equipment, acquires a checking result output by the checking equipment and aiming at the target detection data, acquires calibration test station information corresponding to compensation equipment output by the checking equipment, and determines the target detection data, the checking result corresponding to the target detection data and the calibration test station information corresponding to the compensation equipment as the checking data;
specifically, target detection data in the verification data acquired by the manufacturing execution device is output by the verification device, the target detection data is transmitted to the verification device by the compensation device, a verification result of the verification device output by the verification device for the target detection data is acquired, the acquired calibration test station information corresponding to the compensation device output by the verification device is also transmitted to the verification device by the compensation device, and the acquired target detection data, the verification result corresponding to the target detection data and the calibration test station information corresponding to the compensation device are determined as the verification data.
S402, if the inspection result is an abnormal result, extracting the target detection data corresponding to the inspection result, tracking the corresponding calibration test station information according to the target detection data, determining the current abnormal times of the calibration test station information according to the inspection result, counting the continuous abnormal times of the calibration test station information according to the current abnormal times and continuous abnormal variables corresponding to the calibration test station information, and updating the continuous abnormal variables into the continuous abnormal times;
specifically, if the inspection result is an abnormal result, extracting target detection data in the verification data corresponding to the inspection result, tracking corresponding compensation equipment according to the target detection data, acquiring corresponding calibration test station information according to the compensation equipment, and determining the current abnormal times of the calibration test station information according to the inspection result, where the current abnormal times determination process may refer to step S302 in the embodiment corresponding to fig. 3, and details are not repeated here. And the current abnormal times are stored in continuous abnormal variables corresponding to the calibration test station information, and if the continuous abnormal variables are updated, the current abnormal times are synchronously updated.
S403, if the checking result is a normal result, restoring the continuous abnormal variable corresponding to the calibration test station information to an initial value;
specifically, if the check result is a normal result, it is proved that the gain compensation process of the compensation equipment is smooth, the compensation equipment is in a normal operation state, and the continuous abnormal variable corresponding to the calibration test station information is restored to an initial value. The initial value is the value of the equipment at the time the MES system is first put into service, for example, a continuous exception variable can be set to an initial value of 0 in the MES system.
S404, if the continuous abnormal times are larger than a first abnormal time threshold value, generating a locking instruction aiming at the calibration test station information corresponding to the compensation equipment, switching the compensation equipment from a working state to a locking state based on the locking instruction, and accumulating the continuous locking times of the calibration test station information according to the locking state;
specifically, a first abnormal frequency threshold value can be set in the MES system, if the number of consecutive abnormal frequencies is greater than the first abnormal frequency threshold value, a lock instruction for the calibration test station information corresponding to the compensation equipment is generated, the compensation equipment is switched from a working state to a lock state based on the lock instruction, a current value is added by one in a lock variable, when the lock variable is initial, an initial value should be set, and a numerical value in the lock variable is the number of consecutive lock times of the calibration test station information. For example, the first abnormality number threshold value may be set to 3, the initial value of the lock variable is 0, and when the number of consecutive abnormalities is 3, the compensating device is switched from the operating state to the lock state while the lock variable is changed from 0 to 1.
S405, sending a debugging instruction to the compensation equipment according to the calibration test station information of the compensation equipment in the locked state, so that the compensation equipment carries out debugging processing according to the debugging instruction, and new verification data output by the verification equipment is obtained; the new check data is associated with the debugged compensation equipment, if the continuous abnormal times aiming at the calibration test station information counted based on the new check data in the observation time period are not increased, the successful debugging of the compensation equipment is determined, and the successfully debugged compensation equipment is switched from the locking state to the working state;
specifically, the MES system can collect data to obtain the first pass rate of the comprehensive test station, and after obtaining the calibration test station information of the compensation equipment in the locked state, the MES system can count the abnormal data to facilitate calculation of the first pass rate of the current comprehensive test station, and can send a debug instruction to the compensation equipment according to the calibration test station information to enable the compensation equipment to perform debugging processing to find out whether there is a parameter setting error and the gain compensation does not reach the expected effect The calibration test station information corresponding to the debugged compensation equipment and the calibration result corresponding to the new target detection data are determined as new calibration data, the new calibration data are associated with the debugged compensation equipment, the calibration test station information corresponding to the debugged compensation equipment can be obtained from the new calibration data, an observation time can be set in the MES system, if the inspection result in the new calibration data in the observation time period is a normal result, the newly counted continuous abnormal times aiming at the calibration test station information is the same as the continuous abnormal times aiming at the calibration test station information before the debugging is finished, and the counted continuous abnormal times aiming at the calibration test station information based on the new calibration data are proved not to be increased, the compensation equipment can normally carry out gain compensation and determine that the debugging of the compensation equipment is successful, and switching the successfully debugged compensation equipment from a locking state to a working state.
Optionally, the first-pass rate of the comprehensive testing station of the compensation equipment in the locked state is lower than the first-pass rate of the comprehensive testing station of the compensation equipment in the normal working state, and when the MES system collects data, the calibration test station information of the compensation equipment in the locked state can be obtained more quickly by obtaining the calibration test station information with the lower first-pass rate of the comprehensive testing station.
S406, if the counted continuous locking times aiming at the calibration test station information in the target time period is larger than a second abnormal time threshold, determining that the compensation equipment meets the equipment forbidding condition, generating a forbidding instruction aiming at the calibration test station information, and switching the compensation equipment from a working state to a forbidding state according to the forbidding instruction;
specifically, a target time period can be set in the MES system for observation, a value of a second abnormal time threshold can be set in the MES system, if the counted continuous locking times for the calibration test station information in the target time period is greater than the second abnormal time threshold, it is proved that the compensation equipment may have a problem more serious than a parameter setting error, such as damage of hardware, and the like, it is determined that the compensation equipment satisfies an equipment disabling condition, a disabling instruction for the calibration test station information is generated, and the compensation equipment is switched from a working state to a disabling state according to the disabling instruction. For example, the target time period may be 7 days, the second abnormality number threshold may be 3 times, and when the compensation device is continuously locked 3 times within 7 days, the compensation device is switched from the operating state to the disabled state.
S407, sending an engineering analysis instruction to the compensation equipment in the disabled state to enable the compensation equipment in the disabled state to adjust according to the engineering analysis instruction, and if the adjustment completion information sent by the compensation equipment in the disabled state is acquired, switching the compensation equipment from the disabled state to the working state;
specifically, an engineering analysis instruction is sent to the compensation equipment in the disabled state, so that the compensation equipment in the disabled state is adjusted according to the engineering analysis instruction, the compensation equipment can be scanned and adjusted by means of a management module of the MES system, or a worker can be called after scanning, an engineer is requested to adjust the compensation equipment, and if adjustment completion information sent by the compensation equipment in the disabled state is obtained, it is proved that a part of the compensation equipment which has a problem is repaired, the compensation equipment is switched from the disabled state to a working state.
In the embodiment of the application, the verification data output by the verification equipment is obtained through the manufacturing execution equipment; the calibration data comprises target detection data obtained by performing compensation processing on the data to be detected by the compensation equipment, a calibration result corresponding to the target detection data and calibration test station information corresponding to the compensation equipment; if the verification result is an abnormal result, counting the continuous abnormal times aiming at the calibration test station information; and if the compensation equipment meets the equipment forbidding condition according to the continuous abnormal times, generating a forbidding instruction aiming at the calibration test station information, and switching the compensation equipment from the working state to the forbidding state according to the forbidding instruction. This application finds abnormal compensation equipment back with the help of modes such as setting up first abnormal number of times threshold value, second abnormal number of times threshold value, lock abnormal compensation equipment, means such as forbidden, and then can make abnormal compensation equipment stop work, reduce the output probability of unusual product, effectively prevent that unusual product from sneaking into in the normal product, and this application debugs after through locking abnormal compensation equipment, carry out the method of engineering analysis and adjustment behind the forbidden abnormal compensation equipment, make production management and control system realize the internal feedback adjustment, the fault-tolerant probability of whole production line equipment has been increased, compare with current production management and control system, promote in the aspect of the degree of automation, reduce the human analysis cost, consequently this application can improve the straight rate of production line, reduce the production test cost, promote production quality.
Referring to fig. 5, which is a flowchart illustrating a data processing method provided in an embodiment of the present application, where the method may be executed by a computer device, where the computer device may be a computer device or a server, and the method may include:
s501, manufacturing execution equipment acquires the target detection data output by checking equipment, acquires a checking result output by the checking equipment and aiming at the target detection data, acquires calibration test station information corresponding to compensation equipment output by the checking equipment, and determines the target detection data, the checking result corresponding to the target detection data and the calibration test station information corresponding to the compensation equipment as the checking data;
the specific process of this step may refer to S401 in the embodiment corresponding to fig. 4, which is not described herein again.
S502, if the number of the verification devices is at least two, acquiring unit continuous abnormal times of the compensation device on verification stations respectively corresponding to the at least two verification devices, and determining the sum of the at least two unit continuous abnormal times as the continuous abnormal times aiming at the calibration test station information;
specifically, if data deviation in the same direction as that of the compensation equipment occurs in the verification equipment, an abnormal product can be taken as a normal product and mixed into the normal product, so that abnormal product rate increased due to the same-direction deviation of the verification equipment can be reduced by the multiple verification equipment, and whether the multiple verification equipment is needed or not can be determined by the size of the production scale. If the number of the checking devices is at least two, the continuous abnormal times of the corresponding checking stations on each checking device are unit continuous abnormal times, the unit continuous abnormal times of the compensating device on the checking stations respectively corresponding to the at least two checking devices are obtained, and the sum of the at least two unit continuous abnormal times is determined as the continuous abnormal times aiming at the calibration test station information. For example, if there are two verification devices, which are respectively the verification device a and the verification device B, and the unit continuous abnormal number of the corresponding verification workstation on the verification device a may be X1, and the unit continuous abnormal number of the corresponding verification workstation on the verification device B may be X2, the continuous abnormal number of the calibration test workstation information is X1+ X2.
S503, if the check result is a normal result, restoring the continuous abnormal variable corresponding to the calibration test station information to an initial value;
s504, if the continuous abnormal times are larger than a first abnormal time threshold value, generating a locking instruction aiming at the calibration test station information corresponding to the compensation equipment, switching the compensation equipment from a working state to a locking state based on the locking instruction, and accumulating the continuous locking times of the calibration test station information according to the locking state;
s505, according to the calibration test station information of the compensation equipment in the locked state, sending a debugging instruction to the compensation equipment, so that the compensation equipment carries out debugging processing according to the debugging instruction, and new verification data output by the verification equipment is obtained; the new check data is associated with the debugged compensation equipment, if the continuous abnormal times aiming at the calibration test station information counted based on the new check data in the observation time period are not increased, the successful debugging of the compensation equipment is determined, and the successfully debugged compensation equipment is switched from the locking state to the working state;
s506, if the counted continuous locking times aiming at the calibration test station information in the target time period is larger than a second abnormal time threshold, determining that the compensation equipment meets the equipment forbidding condition, generating a forbidding instruction aiming at the calibration test station information, and switching the compensation equipment from a working state to a forbidding state according to the forbidding instruction;
s507, sending an engineering analysis instruction to the compensation equipment in the forbidden state to enable the compensation equipment in the forbidden state to adjust according to the engineering analysis instruction, and if the adjustment completion information sent by the compensation equipment in the forbidden state is acquired, switching the compensation equipment from the forbidden state to the working state;
the specific processes of steps S503 to S507 may refer to S403 to S407 in the embodiment corresponding to fig. 4, which is not described herein again.
In the embodiment of the application, the verification data output by the verification equipment is obtained through the manufacturing execution equipment; the calibration data comprises target detection data obtained by performing compensation processing on the data to be detected by the compensation equipment, a calibration result corresponding to the target detection data and calibration test station information corresponding to the compensation equipment; if the verification result is an abnormal result, counting the continuous abnormal times aiming at the calibration test station information; and if the compensation equipment meets the equipment forbidding condition according to the continuous abnormal times, generating a forbidding instruction aiming at the calibration test station information, and switching the compensation equipment from the working state to the forbidding state according to the forbidding instruction. The method has the advantages that after the abnormal compensation equipment is found by means of setting the first abnormal frequency threshold value, the second abnormal frequency threshold value and the like, the abnormal compensation equipment is locked and forbidden, the abnormal compensation equipment can stop working, the output probability of abnormal products is reduced, the abnormal products are effectively prevented from being mixed into normal products, the method has the advantages that the method of debugging is carried out after the abnormal compensation equipment is locked, engineering analysis and adjustment are carried out after the abnormal compensation equipment is forbidden, the production control system realizes internal feedback adjustment, the fault-tolerant probability of the whole production line equipment is increased, compared with the current production control system, the automation degree is improved, the simultaneous verification of a plurality of verification equipment also improves the whole production efficiency, the method is more suitable for large-scale production, compared with a system with a single verification equipment, the first pass rate of the products is further improved, therefore, the production line straight-through rate can be improved, the production test cost is reduced, and the production quality is improved.
Fig. 6 is a schematic structural diagram of a data processing apparatus according to an embodiment of the present application. As shown in fig. 6, the data processing apparatus 1 may be applied to any one of the computer devices in the embodiment corresponding to fig. 1, and the data processing apparatus 1 may include: the system comprises an acquisition module 11, a statistical module 12, a locking state switching module 13, a first work switching module 14, a forbidden state switching module 15, an engineering analysis module 16 and a third work switching module 17;
an obtaining module 11, configured to obtain, by the manufacturing execution device, verification data output by the verification device; the calibration data comprises target detection data obtained by performing compensation processing on the data to be detected by the compensation equipment, a calibration result corresponding to the target detection data and calibration test station information corresponding to the compensation equipment;
the specific implementation of the obtaining module 11 may refer to step S301 in the embodiment of fig. 3, which is not described herein again.
The statistical module 12 is configured to, if the check result is an abnormal result, count the number of consecutive abnormal times for the calibration test station information;
the specific implementation of the scoring module 12 may refer to step S302 in the embodiment of fig. 3, which is not described herein again.
The switching module 13 is configured to generate a disabling instruction for the calibration test station information if it is determined that the compensation equipment meets the equipment disabling condition according to the number of consecutive exceptions, and switch the compensation equipment from a working state to a disabling state according to the disabling instruction;
the specific implementation of the looseness adjusting module 13 may refer to step S303 in the embodiment of fig. 3, and details are not described here.
Wherein, the obtaining module 11 includes:
the data obtaining unit 111 is configured to obtain target detection data output by the verification device, where the target detection data is obtained by performing compensation processing on data to be detected by the compensation device by controlling frequency gain in a power feedback manner, and the target detection data is sent to the verification device by the compensation device;
the specific implementation of the data obtaining unit 111 may refer to step S401 in the embodiment of fig. 4, which is not described herein again.
A verification result acquisition unit 112 configured to acquire a verification result for the target detection data output by the verification apparatus; the verification result is that the verification equipment performs related verification by matching standard power;
the specific implementation of the check result obtaining unit 112 may refer to step S401 in the embodiment of fig. 4, which is not described herein again.
A station information obtaining unit 113, configured to obtain calibration test station information corresponding to the compensation device output by the verification device, and determine the target detection data, the verification result corresponding to the target detection data, and the calibration test station information corresponding to the compensation device as verification data;
the specific implementation of the station information obtaining unit 113 may refer to step S401 in the embodiment of fig. 4, which is not described herein again.
Wherein, the statistic module 12 includes:
a first anomaly counting unit 121, configured to, if the inspection result is an anomaly result, extract target detection data corresponding to the inspection result, track corresponding calibration test station information according to the target detection data, determine the current anomaly number of the calibration test station information according to the inspection result, count the continuous anomaly number for the calibration test station information according to the current anomaly number and a continuous anomaly variable corresponding to the calibration test station information, and update the continuous anomaly variable to the continuous anomaly number;
the specific implementation of the first anomaly counting unit 121 may refer to step S402 in the embodiment of fig. 4, which is not described herein again.
A normal result counting unit 122, configured to restore the continuous abnormal variable corresponding to the calibration test station information to an initial value if the check result is a normal result;
the specific implementation of the normal result statistics unit 122 can refer to step S403 in the embodiment of fig. 4, which is not described herein again.
Wherein the data processing apparatus 1 further comprises:
the locking state switching module 13 is configured to generate a locking instruction for the calibration test station information corresponding to the compensation equipment if the consecutive abnormal times are greater than the first abnormal time threshold, switch the compensation equipment from the working state to a locking state based on the locking instruction, and accumulate the consecutive locking times of the calibration test station information according to the locking state;
the specific implementation of the locking state switching module 13 may refer to step S404 in the embodiment of fig. 4, which is not described herein again.
The first work switching module 14 is configured to send a debugging instruction to the compensation device in the locked state, and switch the compensation device from the locked state to the work state after the compensation device is successfully debugged;
the specific implementation of the first work switching module 14 may refer to step S405 in the embodiment of fig. 4, which is not described herein again.
The forbidden state switching module 15 is used for determining that the compensation equipment meets the equipment forbidden condition if the counted continuous locking times aiming at the calibration test station information in the target time period is greater than a second abnormal time threshold;
the specific implementation of the disable state switching module 15 may refer to step S406 in the embodiment of fig. 4, which is not described herein again.
The number of the checking equipment is at least two;
the statistical module 12 is specifically configured to obtain unit continuous abnormal times of the compensation equipment on the check stations respectively corresponding to the at least two check equipment, and determine a sum of the at least two unit continuous abnormal times as a continuous abnormal time for the calibration test station information;
the specific implementation of the statistical module 12 may refer to step S502 in the embodiment of fig. 5, which is not described herein again.
Wherein, the first work switching module 14 includes:
the debugging unit 141 is configured to send a debugging instruction to the compensation device according to the calibration test station information of the compensation device in the locked state, so that the compensation device performs debugging processing according to the debugging instruction;
the specific implementation of the debugging unit 141 may refer to step S405 in the embodiment of fig. 4, which is not described herein again.
The associating unit 142 is configured to obtain new verification data output by the verification device; the new check data is associated with the debugged compensation equipment;
the specific implementation of the association unit 142 may refer to step S405 in the embodiment of fig. 4, which is not described herein again.
The second work switching unit 143 is configured to determine that the debugging of the compensation device is successful if the number of consecutive exceptions to the calibration test station information counted based on the new verification data in the observation time period is not increased any more, and switch the successfully debugged compensation device from the locked state to the working state;
the specific implementation of the second operation switching unit 143 may refer to step S405 in the embodiment of fig. 4, which is not described herein again.
Wherein the data processing apparatus 1 further comprises:
the engineering analysis module 16 is configured to send an engineering analysis instruction to the compensation device in the disabled state, so that the compensation device in the disabled state is adjusted according to the engineering analysis instruction;
the specific implementation of the engineering analysis module 16 may refer to step S407 in the embodiment of fig. 4, which is not described herein again.
A third working switching module 17, configured to switch the compensation device from the disabled state to the working state if the adjustment completion information sent by the compensation device in the disabled state is acquired;
the specific implementation of the third work switching module 17 may refer to step S407 in the embodiment of fig. 4, which is not described herein again.
In the embodiment of the application, the verification data output by the verification equipment is obtained through the manufacturing execution equipment; the calibration data comprises target detection data obtained by performing compensation processing on the data to be detected by the compensation equipment, a calibration result corresponding to the target detection data and calibration test station information corresponding to the compensation equipment; if the verification result is an abnormal result, counting the continuous abnormal times aiming at the calibration test station information; and if the compensation equipment meets the equipment forbidding condition according to the continuous abnormal times, generating a forbidding instruction aiming at the calibration test station information, and switching the compensation equipment from the working state to the forbidding state according to the forbidding instruction. The method has the advantages that after the abnormal compensation equipment is found by means of setting the first abnormal frequency threshold value, the second abnormal frequency threshold value and the like, the abnormal compensation equipment is locked and forbidden, the abnormal compensation equipment can stop working, the output probability of abnormal products is reduced, the abnormal products are effectively prevented from being mixed into normal products, the method has the advantages that the method of debugging is carried out after the abnormal compensation equipment is locked, engineering analysis and adjustment are carried out after the abnormal compensation equipment is forbidden, the production control system realizes internal feedback adjustment, the fault-tolerant probability of the whole production line equipment is increased, compared with the current production control system, the automation degree is improved, the simultaneous verification of a plurality of verification equipment also improves the whole production efficiency, the method is more suitable for large-scale production, compared with a system with a single verification equipment, the first pass rate of the products is further improved, therefore, the production line straight-through rate can be improved, the production test cost is reduced, and the production quality is improved.
Fig. 7 is a schematic structural diagram of another computer device according to an embodiment of the present application. As shown in fig. 7, the computer device may be applied to the computer device in the corresponding embodiment of fig. 1. The computer device 700 includes: a processor 701, a network interface 704, and a memory 705, the computer device 700 may further include: a user interface 703, and at least one communication bus 702. Wherein a communication bus 702 is used to enable connective communication between these components. The user interface 703 may include a Display screen (Display) and a Keyboard (Keyboard), and the optional user interface 703 may also include a standard wired interface and a standard wireless interface. The network interface 704 may optionally include a standard wired interface, a wireless interface (e.g., WI-FI interface). The memory 704 may be a high-speed RAM memory or a non-volatile memory (e.g., at least one disk memory). The memory 704 may alternatively be at least one memory device located remotely from the processor 701. As shown in fig. 7, the memory 704, which is a type of computer storage medium, may include therein an operating system, a network communication module, a user interface module, and a device control application program.
In the computer device 700 shown in fig. 7, the network interface 704 may provide a network communication function for communicating with a server; the user interface 703 is mainly used as an interface for providing input to the user; and processor 701 may be used to invoke a device control application stored in memory 704 to implement:
the processor 701 obtains the verification data output by the verification device; the calibration data comprises target detection data obtained by performing compensation processing on the data to be detected by the compensation equipment, a calibration result corresponding to the target detection data and calibration test station information corresponding to the compensation equipment; if the verification result is an abnormal result, counting the continuous abnormal times aiming at the calibration test station information; and if the compensation equipment meets the equipment forbidding condition according to the continuous abnormal times, generating a forbidding instruction aiming at the calibration test station information, and switching the compensation equipment from the working state to the forbidding state according to the forbidding instruction.
In an embodiment, when the manufacturing execution device obtains the verification data output by the verification device, the processor 701 specifically performs the following steps:
the manufacturing execution equipment acquires target detection data output by the verification equipment, the target detection data is obtained by the compensation equipment after the compensation equipment controls frequency gain to the data to be detected in a power feedback mode to perform compensation processing, and the target detection data is sent to the verification equipment by the compensation equipment; acquiring a verification result aiming at target detection data output by verification equipment; the verification result is that the verification equipment performs related verification by matching standard power; and acquiring calibration test station information corresponding to the compensation equipment output by the calibration equipment, and determining the target detection data, the calibration result corresponding to the target detection data and the calibration test station information corresponding to the compensation equipment as calibration data.
In one embodiment, when counting the number of consecutive exceptions with respect to the calibration test station information if the verification result is an exception result, the processor 701 specifically performs the following steps:
if the inspection result is an abnormal result, extracting target detection data corresponding to the inspection result, tracking corresponding calibration test station information according to the target detection data, determining the current abnormal times of the calibration test station information according to the inspection result, counting the continuous abnormal times of the calibration test station information according to the current abnormal times and continuous abnormal variables corresponding to the calibration test station information, and updating the continuous abnormal variables into the continuous abnormal times; and if the checking result is a normal result, restoring the continuous abnormal variable corresponding to the calibration test station information to an initial value.
In an embodiment, the processor 701, when determining that the compensation equipment meets the equipment disabling condition according to the number of consecutive exceptions, generates a disabling instruction for the calibration test station information, and before switching the compensation equipment from the working state to the disabling state according to the disabling instruction, specifically performs the following steps:
if the continuous abnormal times are larger than the first abnormal time threshold, generating a locking instruction aiming at the calibration test station information corresponding to the compensation equipment, switching the compensation equipment from a working state to a locking state based on the locking instruction, and accumulating the continuous locking times of the calibration test station information according to the locking state; sending a debugging instruction to the compensation equipment in the locked state, and switching the compensation equipment from the locked state to the working state after the compensation equipment is successfully debugged; and if the counted continuous locking times aiming at the calibration test station information in the target time period is greater than a second abnormal time threshold, determining that the compensation equipment meets the equipment forbidding condition.
In one embodiment, the processor 701 is configured to determine if the number of devices is at least two;
when counting the continuous abnormal times aiming at the calibration test station information, specifically executing the following steps:
and acquiring unit continuous abnormal times of the compensation equipment on the checking stations respectively corresponding to the at least two checking equipment, and determining the sum of the at least two unit continuous abnormal times as the continuous abnormal times aiming at the calibration test station information.
In one embodiment, when the processor 701 sends a debugging instruction to the compensation device in the locked state, and after the compensation device is successfully debugged, switches the compensation device from the locked state to the working state, specifically performs the following steps:
sending a debugging instruction to the compensation equipment according to the calibration test station information of the compensation equipment in the locked state so that the compensation equipment carries out debugging processing according to the debugging instruction; acquiring new verification data output by verification equipment; the new check data is associated with the debugged compensation equipment; and if the continuous abnormal times aiming at the calibration test station information counted based on the new verification data in the observation time period are not increased, determining that the debugging of the compensation equipment is successful, and switching the successfully debugged compensation equipment from a locking state to a working state.
In an embodiment, the processor 701, when determining that the compensation equipment meets the equipment disabling condition according to the number of consecutive exceptions, generates a disabling instruction for the calibration test station information, and switches the compensation equipment from the working state to the disabling state according to the disabling instruction, specifically executes the following steps:
sending an engineering analysis instruction to the compensation equipment in the forbidden state so that the compensation equipment in the forbidden state is adjusted according to the engineering analysis instruction; and if the adjustment completion information sent by the compensation equipment in the forbidden state is acquired, switching the compensation equipment from the forbidden state to the working state.
In the embodiment of the application, the verification data output by the verification equipment is obtained through the manufacturing execution equipment; the calibration data comprises target detection data obtained by performing compensation processing on the data to be detected by the compensation equipment, a calibration result corresponding to the target detection data and calibration test station information corresponding to the compensation equipment; if the verification result is an abnormal result, counting the continuous abnormal times aiming at the calibration test station information; and if the compensation equipment meets the equipment forbidding condition according to the continuous abnormal times, generating a forbidding instruction aiming at the calibration test station information, and switching the compensation equipment from the working state to the forbidding state according to the forbidding instruction. The method has the advantages that after the abnormal compensation equipment is found by means of setting the first abnormal frequency threshold value, the second abnormal frequency threshold value and the like, the abnormal compensation equipment is locked and forbidden, the abnormal compensation equipment can stop working, the output probability of abnormal products is reduced, the abnormal products are effectively prevented from being mixed into normal products, the method has the advantages that the method of debugging is carried out after the abnormal compensation equipment is locked, engineering analysis and adjustment are carried out after the abnormal compensation equipment is forbidden, the production control system realizes internal feedback adjustment, the fault-tolerant probability of the whole production line equipment is increased, compared with the current production control system, the automation degree is improved, the simultaneous verification of a plurality of verification equipment also improves the whole production efficiency, the method is more suitable for large-scale production, compared with a system with a single verification equipment, the first pass rate of the products is further improved, therefore, the production line straight-through rate can be improved, the production test cost is reduced, and the production quality is improved.
It should be understood that the computer device 700 described in this embodiment of the present application may perform the description of the data processing method in the embodiment corresponding to any one of fig. 2, fig. 3, fig. 4, and fig. 5, and may also perform the description of the computer device in the embodiment corresponding to fig. 1, which is not described herein again. In addition, the beneficial effects of the same method are not described in detail.
Further, here, it is to be noted that: an embodiment of the present application further provides a computer storage medium, where the computer storage medium stores a computer program executed by the aforementioned computer device, and the computer program includes program instructions, and when the processor executes the program instructions, the description of the data processing method in any one of the embodiments corresponding to fig. 2, fig. 3, fig. 4, and fig. 5 can be executed, so that details are not repeated here. In addition, the beneficial effects of the same method are not described in detail. For technical details not disclosed in the embodiments of the computer storage medium referred to in the present application, reference is made to the description of the embodiments of the method of the present application.
It will be understood by those skilled in the art that all or part of the processes of the methods of the embodiments described above can be implemented by a computer program, which can be stored in a computer-readable storage medium and can include the processes of the embodiments of the methods described above when the computer program is executed. The storage medium may be a magnetic disk, an optical disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), or the like.
The above disclosure is only for the purpose of illustrating the preferred embodiments of the present application and is not to be construed as limiting the scope of the present application, so that the present application is not limited thereto, and all equivalent variations and modifications can be made to the present application.

Claims (10)

1. A data processing method, comprising:
the manufacturing execution equipment acquires the verification data output by the verification equipment; the calibration data comprises target detection data obtained by performing compensation processing on data to be detected by compensation equipment, a calibration result corresponding to the target detection data and calibration test station information corresponding to the compensation equipment;
if the verification result is an abnormal result, counting the continuous abnormal times aiming at the calibration test station information;
and if the compensation equipment meets the equipment forbidding condition according to the continuous abnormal times, generating a forbidding instruction aiming at the calibration test station information, and switching the compensation equipment from the working state to the forbidding state according to the forbidding instruction.
2. The method of claim 1, wherein the manufacturing execution device obtaining verification data output by the verification device comprises:
the manufacturing execution equipment acquires the target detection data output by the verification equipment, the target detection data is obtained by compensating the data to be detected by the compensation equipment through controlling the frequency gain in a power feedback mode, and the target detection data is sent to the verification equipment by the compensation equipment;
acquiring a verification result aiming at the target detection data output by the verification equipment; the verification result is that the verification equipment performs relevant verification by matching standard power;
and acquiring calibration test station information corresponding to the compensation equipment and output by the calibration equipment, and determining the target detection data, the calibration result corresponding to the target detection data and the calibration test station information corresponding to the compensation equipment as the calibration data.
3. The method of claim 1, wherein counting the number of consecutive exceptions to the calibration test station information if the verification result is an exception result comprises:
if the inspection result is an abnormal result, extracting the target detection data corresponding to the inspection result, tracking the corresponding calibration test station information according to the target detection data, determining the current abnormal times of the calibration test station information according to the inspection result, counting the continuous abnormal times of the calibration test station information according to the current abnormal times and continuous abnormal variables corresponding to the calibration test station information, and updating the continuous abnormal variables into the continuous abnormal times;
the method further comprises the following steps:
and if the checking result is a normal result, restoring the continuous abnormal variable corresponding to the calibration test station information to an initial value.
4. The method according to claim 1, wherein before the step of generating a disable instruction for the calibration test station information if it is determined that the compensation equipment meets the equipment disable condition according to the number of consecutive exceptions, and switching the compensation equipment from the working state to the disable state according to the disable instruction, the method further comprises:
if the continuous abnormal times are larger than a first abnormal time threshold value, generating a locking instruction for the calibration test station information corresponding to the compensation equipment, switching the compensation equipment from a working state to a locking state based on the locking instruction, and accumulating the continuous locking times of the calibration test station information according to the locking state;
sending a debugging instruction to the compensation equipment in the locked state, and switching the compensation equipment from the locked state to the working state after the compensation equipment is successfully debugged;
and if the counted continuous locking times aiming at the calibration test station information in the target time period is greater than a second abnormal time threshold, determining that the compensation equipment meets the equipment forbidding condition.
5. The method of claim 1, wherein the number of verification devices is at least two;
the counting of the continuous abnormal times aiming at the calibration test station information comprises the following steps:
and acquiring unit continuous abnormal times of the compensation equipment on the checking stations respectively corresponding to the at least two checking equipment, and determining the sum of the at least two unit continuous abnormal times as the continuous abnormal times aiming at the calibration test station information.
6. The method of claim 4, wherein the sending a commissioning instruction to the compensation device in the locked state, and switching the compensation device from the locked state to the operating state after the compensation device is successfully commissioned comprises:
sending a debugging instruction to the compensation equipment according to the calibration test station information of the compensation equipment in the locked state, so that the compensation equipment carries out debugging processing according to the debugging instruction;
acquiring new verification data output by the verification equipment; the new check data is associated with the debugged compensation equipment;
and if the continuous abnormal times aiming at the calibration test station information counted based on the new verification data in the observation time period are not increased, determining that the debugging of the compensation equipment is successful, and switching the successfully debugged compensation equipment from the locking state to the working state.
7. The method according to claim 1, wherein if it is determined that the compensation equipment meets the equipment disabling condition according to the number of consecutive exceptions, a disabling instruction for calibration test station information is generated, and after the compensation equipment is switched from the working state to the disabling state according to the disabling instruction, the method further comprises:
sending an engineering analysis instruction to the compensation equipment in the forbidden state so that the compensation equipment in the forbidden state is adjusted according to the engineering analysis instruction;
and if the adjustment completion information sent by the compensation equipment in the forbidden state is acquired, switching the compensation equipment from the forbidden state to the working state.
8. A data processing apparatus, comprising:
the acquisition module is used for acquiring the verification data output by the verification equipment by the manufacturing execution equipment; the calibration data comprises target detection data obtained by performing compensation processing on data to be detected by compensation equipment, a calibration result corresponding to the target detection data and calibration test station information corresponding to the compensation equipment;
the statistical module is used for counting the continuous abnormal times aiming at the calibration test station information if the verification result is an abnormal result;
and the switching module is used for generating a forbidden instruction aiming at the calibration test station information if the compensation equipment meets the equipment forbidden condition according to the continuous abnormal times, and switching the compensation equipment from a working state to a forbidden state according to the forbidden instruction.
9. A computer device, comprising: a processor, a memory, and a network interface;
the processor is connected to the memory and the network interface, wherein the network interface is configured to provide a network communication function, the memory is configured to store program code, and the processor is configured to call the program code to perform the method of any one of claims 1 to 7.
10. A computer-readable storage medium, in which a computer program is stored which is adapted to be loaded by a processor and to carry out the method of any one of claims 1 to 7.
CN202110961318.6A 2021-08-20 2021-08-20 Data processing method, data processing device, computer equipment and storage medium Pending CN113780753A (en)

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