CN113773716B - Environment-friendly high-elasticity acrylic plastic track and production method thereof - Google Patents

Environment-friendly high-elasticity acrylic plastic track and production method thereof Download PDF

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CN113773716B
CN113773716B CN202111246701.XA CN202111246701A CN113773716B CN 113773716 B CN113773716 B CN 113773716B CN 202111246701 A CN202111246701 A CN 202111246701A CN 113773716 B CN113773716 B CN 113773716B
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olefin monomer
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polyacrylate
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CN113773716A (en
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全洪晖
全家琦
吴会歌
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Guangdong Tengwei Technology Co ltd
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D151/00Coating compositions based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Coating compositions based on derivatives of such polymers
    • C09D151/08Coating compositions based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Coating compositions based on derivatives of such polymers grafted on to macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D7/65Additives macromolecular
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C13/00Pavings or foundations specially adapted for playgrounds or sports grounds; Drainage, irrigation or heating of sports grounds
    • E01C13/06Pavings made in situ, e.g. for sand grounds, clay courts E01C13/003
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C13/00Pavings or foundations specially adapted for playgrounds or sports grounds; Drainage, irrigation or heating of sports grounds
    • E01C13/06Pavings made in situ, e.g. for sand grounds, clay courts E01C13/003
    • E01C13/065Pavings made in situ, e.g. for sand grounds, clay courts E01C13/003 at least one in situ layer consisting of or including bitumen, rubber or plastics

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Abstract

The invention discloses an environment-friendly high-elasticity acrylic plastic track and a production method thereof, belonging to the technical field of plastic tracks. The environment-friendly high-elasticity acrylic plastic track comprises a waterproof layer, an elastic layer and a base layer, wherein the waterproof layer is the uppermost layer; the elastic layer is formed by laying elastic polyacrylate, and the elastic polyacrylate is prepared from styrene-acrylic emulsion, modified acrylate core-shell emulsion, a defoaming agent, ammonia water, polyethylene glycol and methyl fiber. The modified acrylate core-shell emulsion is prepared from silica sol, an emulsifier and a functional acrylate core-shell emulsion, the elastic characteristic of the functional acrylate core-shell emulsion is utilized, the silica sol is reinforced and filled, other components are scientifically matched, the hardness of the elastic polyacrylate is reasonable and high elasticity is achieved, and finally the weather-resistant olefin monomer in the shell layer contains a benzotriazole structure, so that the weather resistance of the elastic layer is improved, and the durability of the runway is improved.

Description

Environment-friendly high-elasticity acrylic plastic track and production method thereof
Technical Field
The invention belongs to the technical field of plastic runways, and particularly relates to an environment-friendly high-elasticity acrylic plastic runway and a production method thereof.
Background
Plastic runways are an indispensable important facility in modern track and field sites. Compared with the traditional soil track, the novel soil track has the advantages of good elasticity, skid resistance, wear resistance, shock absorption, easy field nursing, bright color, attractive appearance, orderliness and the like. The plastic track paved in China at present is a Polyurethane (PU) track which takes oily bi-component Polyurethane (PU) as an adhesive. The runway has the following defects: firstly, organic solvents (such as dimethylbenzene or ethyl acetate and the like) added in the construction process are volatile, pollute the environment and harm the bodies of construction personnel; secondly, the materials need to be prepared and used at present, the construction is troublesome, and the loss and the waste of the materials are easily caused.
In recent years, acrylic tracks have emerged to replace conventional polyurethane tracks, solving the above-mentioned problems. The water-based acrylic resin plastic track and the production method thereof disclosed in the Chinese patent CN102733289B are disclosed, the track comprises a base layer, a damping layer, a wear-resistant layer and a cover protective layer which are sequentially bonded together from bottom to top, wherein the base layer comprises a base and base oil which is coated on the upper surface of the base in a scraping way; the shock absorption layer is formed by mixing and stirring runway base rubber and styrene butadiene rubber particles and then paving the mixture on the base oil; interlayer enhanced base oil is sprayed on the damping layer; the wear-resistant layer is formed by mixing and stirring runway rubber, ethylene propylene diene monomer rubber particles and ethylene propylene diene monomer rubber powder and then paving the mixture on the interlayer enhanced base oil; the top protection layer is formed by spraying the mixture of the top protection glue and water on the wear-resistant layer. The water-based acrylic resin runway provided by the invention does not contain substances harmful to human bodies and the environment, and is an environment-friendly product. However, the elasticity of the acrylic resin is weaker than that of the polyurethane, so that the elasticity of the runway is reduced, and the use experience of the runway is reduced.
Therefore, there is a need to provide a high-elasticity acrylic track, which is environmentally friendly and ensures the high-elasticity experience of the track.
Disclosure of Invention
The invention aims to provide an environment-friendly high-elasticity acrylic plastic track and a production method thereof, so as to solve the problems mentioned in the background.
The purpose of the invention can be realized by the following technical scheme:
the environment-friendly high-elasticity acrylic plastic track comprises a waterproof layer, an elastic layer and a base layer, wherein the waterproof layer is the uppermost layer.
Furthermore, the waterproof layer is formed by spraying acrylic waterproof paint on the elastic layer.
Further, the elastic layer is formed by laying elastic polyacrylate, and the elastic polyacrylate is prepared by the following steps:
step S1, after the elastic olefin monomer A, the elastic olefin monomer B, the emulsifier A and the deionized water are mixed evenly, heating in water bath to 86 deg.C, adding half of the initiator solution dropwise at a speed of 1-2 drops/s, stirring for 3 hr after completely adding, then cooling to room temperature, adjusting the pH value of the emulsion to 9, heating to 80 ℃, dropwise adding a mixture containing acrylic acid, n-butyl acrylate, methyl methacrylate and weather-resistant olefin monomers, synchronously dropwise adding the rest initiator solution at the speed of 1-2 drops/second, continuously stirring for reacting for 4 hours after complete dropwise addition to obtain the functionalized acrylate core-shell emulsion, wherein the mass ratio of the elastic olefin monomer A, the elastic olefin monomer B, the emulsifier A, the deionized water, the initiator, the acrylic acid, the n-butyl acrylate, the methyl methacrylate and the weather-resistant olefin monomer is 5-15: 15-25: 0.5-1.5: 80-95: 0.4-1.4: 6-17: 9-12: 7-15: 2.5-5.5, the emulsifier A is one of fatty alcohol-polyoxyethylene ether and sodium dodecyl benzene sulfonate, and the initiator is potassium persulfate;
step S2, stirring the silica sol and the emulsifier B for 20min at 75 ℃, then dropwise adding the functionalized acrylate core-shell emulsion, and uniformly stirring at room temperature to obtain the modified acrylate core-shell emulsion, wherein the mass ratio of the silica sol to the emulsifier B to the functionalized acrylate core-shell emulsion is 80-100: 1-2: 100, the emulsifier B is fatty alcohol-polyoxyethylene ether, and the mass fraction of silicon dioxide in the silica sol is 20-35%;
step S3, uniformly stirring the styrene-acrylic emulsion, the modified acrylate core-shell emulsion, the defoaming agent and ammonia water, adding polyethylene glycol and methyl cellulose, stirring for 5 hours at 70-85 ℃, cooling to room temperature, standing to discharge air bubbles, and obtaining the elastic polyacrylate, wherein the mass ratio of the styrene-acrylic emulsion to the modified acrylate core-shell emulsion to the defoaming agent to the ammonia water to the polyethylene glycol to the methyl cellulose is 10-21: 60-85: 5.5-12.5: 3.5-8.5: 1.5-7.5: 1-4.5.
Further, the base layer is a concrete layer.
Further, the elastic olefin monomer a is prepared by the steps of:
adding phenylboronic acid into a reaction container, vacuumizing the system, introducing nitrogen, then adding anhydrous ethyl ether and triethylamine, dropwise adding an ethyl ether solution of dimethylvinylchlorosilane under a stirring state, wherein the dropwise adding speed is 1 drop/second, reacting at room temperature for 4-6h, washing for 2-3 times with deionized water, drying with anhydrous sodium sulfate, and removing ethyl ether by rotary evaporation to obtain an elastic olefin monomer A, wherein the dosage ratio of the phenylboronic acid to the anhydrous ethyl ether to the triethylamine to the dimethylvinylchlorosilane is 0.041-0.042 mol: 80-150 mL: 0.02 mol: 0.02 mol;
the molecular structural formula of the elastic olefin monomer A is shown as follows:
Figure 337170DEST_PATH_IMAGE001
further, the elastic olefin monomer B is prepared by the steps of:
adding 4- (trifluoromethyl) phenol into a reaction container, vacuumizing the system, introducing nitrogen, adding anhydrous tetrahydrofuran and triethylamine, dropwise adding an ether solution of dimethylvinylchlorosilane under the stirring state, wherein the dropwise adding speed is 1 drop/second, reacting at room temperature for 4-6h, washing with deionized water for 2-3 times, drying with anhydrous sodium sulfate, and performing rotary evaporation to remove ether to obtain an elastic olefin monomer B, wherein the dosage ratio of 4- (trifluoromethyl) phenol to the anhydrous tetrahydrofuran to the triethylamine to the dimethylvinylchlorosilane is 0.021-0.023 mol: 80-150 mL: 0.02 mol: 0.02 mol;
the molecular structural formula of the elastic olefin monomer B is shown as follows:
Figure 411567DEST_PATH_IMAGE003
further, the weatherable olefin monomer is prepared by the steps of:
uniformly mixing 2- (2' -hydroxy-5-methylphenyl) benzotriazole, methyl hydroquinone, triethylamine and tetrahydrofuran, stirring at 50 ℃ to completely dissolve the 2- (2' -hydroxy-5-methylphenyl) benzotriazole, then dropwise adding a tetrahydrofuran solution of acryloyl chloride at a dropping speed of 3 drops/second, continuously stirring for 10 hours after the dropwise adding is finished, adding distilled water after the reaction is finished, filtering after the stirring, removing the tetrahydrofuran solvent by rotary evaporation, and recrystallizing by using ethanol to obtain a weather-resistant olefin monomer, wherein the molar ratio of the 2- (2' -hydroxy-5-methylphenyl) benzotriazole to the acryloyl chloride is 1: 1.
the molecular structural formula of the weather-resistant olefin monomer is as follows:
Figure 267003DEST_PATH_IMAGE004
the production method of the environment-friendly high-elasticity acrylic plastic track comprises the following steps:
step one, preparation of a base layer: leveling the land, then paving concrete, and curing to obtain a base layer, wherein the thickness of the base layer is 15-30 mm;
step two, preparing the elastic layer: laying elastic polyacrylate on a base layer to form a layer of elastic polyacrylate, laying a layer of mold on the surface of the elastic polyacrylate to form a layer of texture on the surface of the elastic polyacrylate, increasing the roughness of the surface of the elastic polyacrylate and increasing the anti-skid property of the elastic polyacrylate, and after curing, taking away the mold to obtain an elastic layer, wherein the thickness of the elastic layer is 13-16 mm;
step three, preparing a waterproof layer: and spraying a layer of acrylic waterproof coating on the surface of the elastic layer, and curing to obtain a waterproof layer, wherein the thickness of the waterproof layer is 2-4mm, so that the environment-friendly high-elasticity acrylic plastic track is obtained.
The invention has the beneficial effects that:
the invention utilizes elastic polyacrylate to be laid into an elastic layer to achieve the environment protection and the high elasticity experience of a runway, wherein the elastic polyacrylate is prepared from functional acrylate core-shell emulsion, silica sol, an emulsifier B, styrene-acrylic emulsion, a defoaming agent, ammonia water, polyethylene glycol and methyl cellulose, the elastic characteristic of the functional acrylate core-shell emulsion is utilized, silica particles in the silica sol are enhanced and filled, other components are scientifically matched, the reasonable hardness of the elastic polyacrylate is enabled to achieve high elasticity, the functional acrylate core-shell emulsion takes an elastic olefin monomer A and an elastic olefin monomer B as cores, and takes acrylic acid, n-butyl acrylate, methyl methacrylate and a weather-resistant olefin monomer as shells, wherein the elastic olefin monomer A is a borosilicate olefin, the elastic olefin monomer B is a siloxane olefin, and the polyborosiloxane formed by polymerizing the elastic olefin monomer A and the elastic olefin monomer B has excellent elastic performance and self-elasticity of a silicon-oxygen-boron bond The repair performance is improved, and meanwhile, the elastic olefin monomer B contains a fluorine branched chain, so that the waterproof performance of the polyborosiloxane main chain is improved, and the polyborosiloxane main chain is prevented from being hydrolyzed when meeting water; finally, the weather-resistant olefin monomer in the shell layer contains a benzotriazole structure, so that the weather resistance of the elastic layer is improved, and the durability of the runway is improved;
according to the invention, the surface of the elastic layer is sprayed with the acrylic acid waterproof coating to form a waterproof layer, so that the waterproof performance of the elastic layer is further improved, the waterproof performance of the elastic polyacrylate is improved, the hydrolysis of a polyborosiloxane chain in the elastic polyacrylate is prevented, and meanwhile, the acrylic acid waterproof coating has good compatibility with the elastic polyacrylate and strong adhesion between the waterproof layer and the elastic layer.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1:
the elastomeric olefin monomer a is prepared by the steps of:
adding 0.041mol of phenylboronic acid into a reaction container, vacuumizing the system, introducing nitrogen, then adding 80mL of anhydrous ether and 0.02mol of triethylamine, dropwise adding 50mL of ether solution containing 0.02mol of dimethylvinylchlorosilane under the stirring state, reacting at room temperature for 4 hours at a dropwise adding speed of 1 drop/second, washing for 2 times by using 80mL of deionized water, drying by using 10g of anhydrous sodium sulfate, and removing ether by rotary evaporation to obtain the elastic olefin monomer A.
The elastomeric olefin monomer B is prepared by the following steps:
adding 0.021mol of 4- (trifluoromethyl) phenol into a reaction container, vacuumizing the system, introducing nitrogen, then adding 80mL of anhydrous tetrahydrofuran and 0.02mol of triethylamine, dropwise adding 0.02mol of diethyl ether solution of dimethylvinylchlorosilane under the stirring state at the dropping speed of 1 drop/second, reacting for 4 hours at room temperature, washing for 2 times by using 80mL of deionized water, drying by using 10g of anhydrous sodium sulfate, and removing diethyl ether by rotary evaporation to obtain the elastic olefin monomer B.
The weather-resistant olefin monomer is prepared by the following steps:
uniformly mixing 2- (2 '-hydroxy-5-methylphenyl) benzotriazole, 20mL of methyl hydroquinone, 0.1mol of triethylamine and 50mL of tetrahydrofuran, stirring at 50 ℃ to completely dissolve the 2- (2' -hydroxy-5-methylphenyl) benzotriazole, then dropwise adding 50mL of tetrahydrofuran solution containing 0.1mol of acryloyl chloride at the dropping speed of 3 drops/second, continuously stirring for 10 hours after dropwise adding is finished, adding 50mL of distilled water after the reaction is finished, stirring, filtering, removing the solvent tetrahydrofuran by rotary evaporation, and recrystallizing by using 80mL of ethanol to obtain the weather-resistant olefin monomer.
Example 2:
the elastomeric olefin monomer a is prepared by the steps of:
adding 0.042mol of phenylboronic acid into a reaction container, vacuumizing the system, introducing nitrogen, then adding 150mL of anhydrous ether and 0.02mol of triethylamine, dropwise adding 50mL of ether solution containing 0.02mol of dimethylvinylchlorosilane under the stirring state at the dropping speed of 1 drop/second, reacting at room temperature for 6h, washing for 3 times by using 80mL of deionized water, drying by using 10g of anhydrous sodium sulfate, and removing ether by rotary evaporation to obtain the elastic olefin monomer A.
The elastomeric olefin monomer B is prepared by the following steps:
adding 0.023mol of 4- (trifluoromethyl) phenol into a reaction vessel, vacuumizing the system, introducing nitrogen, then adding 150mL of anhydrous tetrahydrofuran and 0.02mol of triethylamine, dropwise adding 0.02mol of diethyl ether solution of dimethylvinylchlorosilane under the stirring state at the dropping speed of 1 drop/second, reacting at room temperature for 4-6h, washing for 3 times with 80mL of deionized water, drying with 10g of anhydrous sodium sulfate, and removing diethyl ether by rotary evaporation to obtain the elastic olefin monomer B.
The weather-resistant olefin monomer is prepared by the following steps:
uniformly mixing 2- (2 '-hydroxy-5-methylphenyl) benzotriazole, 25mL of methyl hydroquinone, 0.1mol of triethylamine and 50mL of tetrahydrofuran, stirring at 50 ℃ to completely dissolve the 2- (2' -hydroxy-5-methylphenyl) benzotriazole, dropwise adding 60mL of tetrahydrofuran solution containing 0.1mol of acryloyl chloride at the dropping speed of 3 drops/second, continuously stirring for 10 hours after dropwise adding is finished, adding 60mL of distilled water after the reaction is finished, stirring, filtering, removing the solvent tetrahydrofuran by rotary evaporation, and recrystallizing by using 80mL of ethanol to obtain the weather-resistant olefin monomer.
Example 3:
the elastic polyacrylate is prepared by the following steps:
step S1, uniformly mixing 5g of the elastic olefin monomer A prepared in example 1, 25g of the elastic olefin monomer B prepared in example 1, 0.5g of the emulsifier A and 80g of deionized water, heating the mixture in a water bath to 86 ℃, adding 0.4g of the initiator into 9.6g of the deionized water to prepare an initiator solution, dropwise adding a half amount of the initiator solution at a dropping speed of 1 drop/second, stirring the mixture for 3 hours after the dropwise adding is completed, cooling the mixture to room temperature, adjusting the pH value of the emulsion to be 9, heating the mixture to 80 ℃, dropwise adding a mixture containing 6g of acrylic acid, 12g of n-butyl acrylate, 7g of methyl methacrylate and 2.5g of the weather-resistant olefin monomer prepared in example 1, synchronously dropwise adding the rest of the initiator solution at a dropping speed of 2 drops/second, continuously stirring the mixture for reaction for 4 hours after the dropwise adding is completed, and obtaining the functionalized acrylate core-shell emulsion, wherein A is fatty alcohol polyoxyethylene ether, the initiator is potassium persulfate;
step S2, stirring 80g of silica sol and 1g of emulsifier B at 75 ℃ for 20min, then dropwise adding 100g of functionalized acrylate core-shell emulsion, and uniformly stirring at room temperature to obtain modified acrylate core-shell emulsion, wherein the emulsifier B is fatty alcohol-polyoxyethylene ether, and the mass fraction of silicon dioxide in the silica sol is 20%;
and step S3, uniformly stirring 10g of styrene-acrylic emulsion, 85g of modified acrylate core-shell emulsion, 5.5g of defoaming agent and 3.5g of ammonia water, adding 1.5g of polyethylene glycol and 1g of methyl cellulose, stirring for 5 hours at 70 ℃, cooling to room temperature, standing to discharge air bubbles, and obtaining the elastic polyacrylate, wherein the defoaming agent is an organic silicon defoaming agent.
Example 4:
the elastic polyacrylate is prepared by the following steps:
step S1, after uniformly mixing 15g of the elastic olefin monomer A prepared in example 2, 15g of the elastic olefin monomer B prepared in example 2, 1.5g of the emulsifier A and 95g of deionized water, heating the mixture in a water bath to 86 ℃, adding 1.4g of the initiator into 8.6g of the deionized water to prepare an initiator solution, dropwise adding a half amount of the initiator solution at a dropping speed of 2 drops/second, stirring the mixture for 3 hours after the dropwise adding is completed, cooling the mixture to room temperature, adjusting the pH value of the emulsion to be 9, heating the mixture to 80 ℃, dropwise adding a mixture containing 17g of acrylic acid, 12g of n-butyl acrylate, 15g of methyl methacrylate and 5.5g of the weather-resistant olefin monomer prepared in example 2, synchronously dropwise adding the rest of the initiator solution at a dropping speed of 2 drops/second, and continuously stirring the mixture for reaction for 4 hours after the dropwise adding is completed to obtain a functionalized acrylate core-shell emulsion, wherein A is sodium dodecyl benzene sulfonate, the initiator is potassium persulfate;
step S2, stirring 100g of silica sol and 2g of emulsifier B at 75 ℃ for 20min, then dropwise adding 100g of functionalized acrylate core-shell emulsion, and uniformly stirring at room temperature to obtain modified acrylate core-shell emulsion, wherein the emulsifier B is fatty alcohol-polyoxyethylene ether, and the mass fraction of silicon dioxide in the silica sol is 35%;
and step S3, uniformly stirring 21g of styrene-acrylic emulsion, 60g of modified acrylate core-shell emulsion, 5.5g of defoaming agent and 8.5g of ammonia water, adding 7.5g of polyethylene glycol and 4.5g of methyl cellulose, stirring for 5 hours at 85 ℃, cooling to room temperature, standing to discharge air bubbles, and obtaining the elastic polyacrylate, wherein the defoaming agent is an organic silicon defoaming agent.
Example 5:
the environment-friendly high-elasticity acrylic plastic track is prepared by the following steps:
step one, preparation of a base layer: leveling the land, then paving concrete, and curing to obtain a base layer, wherein the thickness of the base layer is 15 mm;
step two, preparing the elastic layer: laying the elastic polyacrylate prepared in the embodiment 3 on a base layer to form a layer of elastic polyacrylate, laying a layer of mould on the surface of the elastic polyacrylate, and after curing, taking away the mould to obtain an elastic layer, wherein the thickness of the elastic layer is 13 mm;
step three, preparing a waterproof layer: and spraying a layer of acrylic waterproof coating on the surface of the elastic layer, and curing to obtain a waterproof layer, wherein the thickness of the waterproof layer is 2mm, so that the environment-friendly high-elasticity acrylic plastic track is obtained.
Example 6:
the environment-friendly high-elasticity acrylic plastic track is prepared by the following steps:
step one, preparation of a base layer: leveling the land, then paving concrete, and curing to obtain a base layer, wherein the thickness of the base layer is 25 mm;
step two, preparing the elastic layer: laying the elastic polyacrylate prepared in the embodiment 4 on a base layer to form a layer of elastic polyacrylate, laying a layer of mould on the surface of the elastic polyacrylate, and after curing, taking away the mould to obtain an elastic layer, wherein the thickness of the elastic layer is 15 mm;
step three, preparing a waterproof layer: and spraying a layer of acrylic waterproof coating on the surface of the elastic layer, and curing to obtain a waterproof layer, wherein the thickness of the waterproof layer is 3mm, so that the environment-friendly high-elasticity acrylic plastic track is obtained.
Example 7:
the environment-friendly high-elasticity acrylic plastic track is prepared by the following steps:
step one, preparation of a base layer: leveling the land, then paving concrete, and curing to obtain a base layer, wherein the thickness of the base layer is 30 mm;
step two, preparing the elastic layer: laying the elastic polyacrylate prepared in the embodiment 3 on a base layer to form a layer of elastic polyacrylate, laying a layer of mould on the surface of the elastic polyacrylate, and after curing, taking away the mould to obtain an elastic layer, wherein the thickness of the elastic layer is 16 mm;
step three, preparing a waterproof layer: and spraying a layer of acrylic waterproof coating on the surface of the elastic layer, and curing to obtain a waterproof layer, wherein the thickness of the waterproof layer is 4mm, so that the environment-friendly high-elasticity acrylic plastic track is obtained.
Comparative example 1:
the elastic polyacrylate is prepared by the following steps: in comparison with example 3, the elastomeric olefin monomer A was not added, the rest being the same.
Comparative example 2:
the elastic polyacrylate is prepared by the following steps: in comparison with example 4, the same applies except that no elastomeric olefin monomer B is added.
Comparative example 3:
the elastic polyacrylate is prepared by the following steps: compared with the example 3, the weatherable olefin monomer is not added, and the rest is the same.
Example 8:
the elastic polyacrylates obtained in examples 3 to 4 and comparative examples 1 to 3 were subjected to the following performance tests:
impact strength of the simply supported beam notch: testing the impact performance of the plastic simply supported beam according to GB/T1043, wherein the test results are shown in Table 1;
tensile property: the test is carried out according to GB/T528, and the test result is shown in Table 1;
weather resistance: xenon lamp artificial accelerated aging test: the test is carried out according to GB/T16442.2-2014, the test temperature is 65 +/-3 ℃, the relative humidity is 65 +/-3 percent, and the test results are shown in Table 2;
example 3 Example 4 Comparative example 1 Comparative example 2 Comparative example 3
Impact strength 21.4MPa 19.8MPa 14.7MPa 16.7MPa 19.3MPa
Tensile strength 23.1Mpa 21.9MPa 16.1MPa 17.3MPa 20.3MPa
As can be seen from the data in Table 1, the elastic properties of the elastic polyacrylates obtained in examples 3 to 4 are clearly superior to the corresponding properties of the elastic polyacrylates obtained in comparative examples 1 to 2.
TABLE 2
Figure 85049DEST_PATH_IMAGE006
As can be seen from the data in Table 2, the weathering performance of the elastic polyacrylates obtained in examples 3 to 4 is clearly superior to the corresponding performance of the elastic polyacrylate obtained in comparative example 3.
The above performance tests demonstrate that the elastomeric polyacrylates for runway use obtained in examples 5-7 have excellent elastomeric and weatherable properties.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing is illustrative and explanatory only and is not intended to be exhaustive or to limit the invention to the precise embodiments described, and various modifications, additions, and substitutions may be made by those skilled in the art without departing from the scope of the invention or exceeding the scope of the claims.

Claims (6)

1. The environmental protection high elasticity acrylic plastic course, its characterized in that: the waterproof layer is the uppermost layer;
the elastic layer is formed by laying elastic polyacrylate, and the elastic polyacrylate is prepared by the following steps: uniformly stirring the styrene-acrylic emulsion, the modified acrylate core-shell emulsion, the defoaming agent and ammonia water, adding polyethylene glycol and methyl cellulose, stirring for 5 hours at 70-85 ℃, cooling to room temperature, and standing to obtain elastic polyacrylate;
the modified acrylate core-shell emulsion is prepared by the following method:
stirring the silica sol and the emulsifier B for 20min at 75 ℃, then dropwise adding the functionalized acrylate core-shell emulsion, and uniformly stirring at room temperature to obtain a modified acrylate core-shell emulsion;
the functionalized acrylate core-shell emulsion is prepared by the following method:
uniformly mixing an elastic olefin monomer A, an elastic olefin monomer B, an emulsifier A and deionized water, heating in a water bath to 86 ℃, dropwise adding half of an initiator solution, stirring for 3 hours after complete dropwise addition, cooling to room temperature, adjusting the pH value of the emulsion to 9, heating to 80 ℃, dropwise adding a mixture containing acrylic acid, n-butyl acrylate, methyl methacrylate and a weather-resistant olefin monomer, synchronously dropwise adding the rest of the initiator solution, and continuously stirring for reacting for 4 hours after complete dropwise addition to obtain a functionalized acrylate core-shell emulsion;
the elastic olefin monomer A is prepared by the following steps:
adding phenylboronic acid into a reaction container, vacuumizing the system, introducing nitrogen, adding anhydrous ether and triethylamine, dropwise adding an ether solution of dimethylvinylchlorosilane under a stirring state at a dropping speed of 1 drop/second, reacting at room temperature for 4-6h, washing for 2-3 times with deionized water, drying with anhydrous sodium sulfate, and removing ether by rotary evaporation to obtain an elastic olefin monomer A;
the elastic olefin monomer B is prepared by the following steps:
adding 4- (trifluoromethyl) phenol into a reaction container, vacuumizing the system, introducing nitrogen, adding anhydrous tetrahydrofuran and triethylamine, dropwise adding an ether solution of dimethylvinylchlorosilane at the dropping speed of 1 drop/second under the stirring state, reacting at room temperature for 4-6h, washing with deionized water for 2-3 times, drying with anhydrous sodium sulfate, and performing rotary evaporation to remove ether to obtain an elastic olefin monomer B;
the weather-resistant olefin monomer is prepared by the following steps:
uniformly mixing 2- (2 '-hydroxy-5-methylphenyl) benzotriazole, methyl hydroquinone, triethylamine and tetrahydrofuran, stirring at 50 ℃ to completely dissolve the 2- (2' -hydroxy-5-methylphenyl) benzotriazole, then dropwise adding a tetrahydrofuran solution of acryloyl chloride at a dropping speed of 3 drops/second, continuously stirring for 10 hours after the dropwise adding is finished, adding distilled water after the reaction is finished, filtering after the stirring, removing the solvent tetrahydrofuran by rotary evaporation, and recrystallizing by using ethanol to obtain the weather-resistant olefin monomer.
2. The environmental protection high elasticity acrylic plastic course of claim 1, characterized in that: the mass ratio of the styrene-acrylic emulsion to the modified acrylate core-shell emulsion to the defoamer to the ammonia water to the polyethylene glycol to the methyl cellulose is 10-21: 60-85: 5.5-12.5: 3.5-8.5: 1.5-7.5: 1-4.5.
3. The environmental protection high elasticity acrylic plastic course of claim 1, characterized in that: the mass ratio of the silica sol to the emulsifier B to the functionalized acrylate core-shell emulsion is 80-100: 1-2: 100.
4. the environmental protection high elasticity acrylic plastic course of claim 1, characterized in that: the mass ratio of the elastic olefin monomer A to the elastic olefin monomer B to the emulsifier A to the deionized water to the initiator to acrylic acid to n-butyl acrylate to methyl methacrylate to the weather-resistant olefin monomer is 5-15: 15-25: 0.5-1.5: 80-95: 0.4-1.4: 6-17: 9-12: 7-15: 2.5-5.5.
5. The method for producing an environmental-friendly high-elasticity acrylic plastic track according to claim 1, characterized in that: the method comprises the following steps:
step one, preparation of a base layer: leveling the land, then paving concrete, and curing to obtain a base layer;
step two, preparing the elastic layer: laying elastic polyacrylate on the surface of the base layer to form a layer of elastic polyacrylate, and curing to obtain an elastic layer;
step three, preparing a waterproof layer: and spraying a layer of acrylic waterproof coating on the surface of the elastic layer, and curing to obtain a waterproof layer, thus obtaining the environment-friendly high-elasticity acrylic plastic track.
6. The method for producing an environmental-friendly high-elasticity acrylic plastic track according to claim 5, characterized in that: the thickness of the base layer is 15-30mm, the thickness of the elastic layer is 13-16mm, and the thickness of the waterproof layer is 2-4 mm.
CN202111246701.XA 2021-10-26 2021-10-26 Environment-friendly high-elasticity acrylic plastic track and production method thereof Active CN113773716B (en)

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