CN113770042A - Light splitter and sorting method thereof - Google Patents

Light splitter and sorting method thereof Download PDF

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Publication number
CN113770042A
CN113770042A CN202111070797.9A CN202111070797A CN113770042A CN 113770042 A CN113770042 A CN 113770042A CN 202111070797 A CN202111070797 A CN 202111070797A CN 113770042 A CN113770042 A CN 113770042A
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CN
China
Prior art keywords
assembly
sorting
feeding
correction
swing arm
Prior art date
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Granted
Application number
CN202111070797.9A
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Chinese (zh)
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CN113770042B (en
Inventor
段雄斌
曹亮
周巍
何选民
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Shenzhen Biaopu Semiconductor Co ltd
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Shenzhen Biaopu Semiconductor Technology Co ltd
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Priority to CN202111070797.9A priority Critical patent/CN113770042B/en
Publication of CN113770042A publication Critical patent/CN113770042A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/342Sorting according to other particular properties according to optical properties, e.g. colour
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/38Collecting or arranging articles in groups

Abstract

The application provides a light splitter and a sorting method thereof, wherein the light splitter comprises a main turntable assembly, a light source assembly and a light source assembly, wherein the main turntable assembly is provided with a feeding position and a discharging position; the feeding assembly is connected with the feeding position; the plurality of testing components are arranged between the feeding position and the discharging position; the plurality of correction components are arranged between the feeding position and the discharging position; the receiving assembly is used for storing sorting pieces in a classified manner; and the blanking assembly is connected with the blanking position. Sorting elements can be supplied to the main turntable assembly through the supply assembly; the sorting part can be conveyed to the discharging position from the feeding position through the main turntable component, the sorting part can sequentially pass through the plurality of testing components and the plurality of correcting components, and after the position of the sorting part is corrected by each correcting component, the sorting part can be tested by the corresponding testing component. Can test each pin of sorting piece through a plurality of test assembly and a plurality of correction subassemblies to be convenient for test the sorting to the irregular sorting piece that just distributes of many pins, convenient operation is swift, helps improving sorting efficiency.

Description

Light splitter and sorting method thereof
Technical Field
The application belongs to the technical field of sorting equipment, and particularly relates to a light splitting machine and a sorting method thereof.
Background
The spectrometer classifies LED (Light Emitting Diode) chips into a plurality of groups according to parameters such as wavelength, brightness, and operating voltage.
The current light splitter generally tests and sorts the LED chips with uniformly distributed pins. However, for the LED chips with irregular pin distribution, the current light splitter cannot achieve the purpose of realizing rapid testing, and further affects the sorting efficiency.
Disclosure of Invention
An object of the embodiment of the present application is to provide a light splitter and a sorting method thereof, so as to solve the problems existing in the related art: the current light splitting machine cannot rapidly test and sort LED chips with irregular pin distribution, and further influences the sorting efficiency.
In order to achieve the above purpose, the embodiment of the present application adopts the following technical solutions:
in one aspect, a light splitting machine is provided, including:
the main turntable assembly is provided with a feeding position and a discharging position and is used for conveying sorting pieces from the feeding position to the discharging position;
the feeding assembly is connected with the feeding level and used for supplying the sorting pieces, the feeding assembly comprises a hopper and a vibration disc, the vibration disc is provided with a feeding frame connected with the feeding level of the main turntable assembly, one end of the feeding frame, close to the main turntable assembly, is provided with a plurality of through holes at intervals, and the through holes are sequentially arranged along the advancing direction of the sorting pieces;
the front rail electromagnetic valves are respectively communicated with the through holes;
the plurality of testing components are arranged between the feeding position and the discharging position and used for testing the sorting pieces for multiple times;
the correcting assemblies are arranged between the feeding position and the discharging position and used for correcting the sorting pieces, the number of the correcting assemblies is the same as that of the testing assemblies, and each correcting assembly is arranged at the front end of the corresponding testing assembly;
the receiving assembly is used for storing the sorting pieces in a classified manner;
and the blanking assembly is connected with the blanking position and is used for conveying the sorting pieces on the main turntable assembly into the material receiving assembly.
According to the structure, sorting pieces can be supplied to the main turntable assembly through the feeding assembly; can carry the sorting piece to unloading position by the material loading position through main carousel subassembly, at this in-process, the sorting piece can pass through a plurality of test assemblies and a plurality of correction subassemblies in proper order, and each correction subassembly can be tested the sorting piece by corresponding test assembly after correcting the position of sorting piece. For the sorting piece with multiple pins and irregular distribution, the pins of the sorting piece can be tested through the multiple testing assemblies and the multiple correcting assemblies, so that the sorting piece can be tested and sorted conveniently, the operation is convenient and fast, and the sorting efficiency is improved. The tested sorting piece can be conveyed to the material receiving assembly through the blanking assembly so as to realize classified storage.
On the other hand, a sorting method of a light splitter is provided, where the light splitter provided in any of the above embodiments is adopted, and the sorting method of the light splitter includes:
the sorting piece is conveyed to the main turntable assembly from the loading position of the main turntable assembly by the feeding assembly;
the main turntable assembly drives the sorting piece to sequentially pass through a plurality of testing assemblies and a plurality of correcting assemblies, and each correcting assembly corrects the sorting piece and tests the sorting piece through the corresponding testing assembly;
the blanking assembly conveys the sorting pieces to the material receiving assembly from the blanking position of the main turntable assembly so as to realize classified storage.
According to the structure, the sorting parts with multiple pins and irregular distribution can be corrected and tested through the multiple testing components and the multiple correcting components, the operation is convenient and fast, and the sorting efficiency is improved.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiments or exemplary technical descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is a schematic perspective view of a light splitter provided in an embodiment of the present application;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is a top view of an end of a feed assembly adjacent to a main turntable assembly according to an embodiment of the present application;
fig. 4 is a schematic perspective view of a main turntable assembly according to an embodiment of the present application;
FIG. 5 is an enlarged schematic view at A in FIG. 4;
FIG. 6 is a schematic perspective view of a wiping component provided in accordance with an embodiment of the present disclosure;
FIG. 7 is an exploded view of a wiper assembly provided in accordance with an embodiment of the present application;
fig. 8 is a schematic perspective structure view of a swing arm feeding assembly provided in the embodiment of the present application;
fig. 9 is an exploded schematic view of a swing arm feeding assembly provided in an embodiment of the present application;
fig. 10 is a schematic perspective view of a calibration assembly according to an embodiment of the present application;
FIG. 11 is an exploded view of a calibration assembly according to an embodiment of the present application;
fig. 12 is an exploded view of the second base, the calibration rod and the first elastic member according to the embodiment of the present disclosure;
FIG. 13 is a schematic structural diagram of a calibration bar calibration sorting unit according to an embodiment of the present application;
FIG. 14 is a first perspective view of a testing assembly according to an embodiment of the present disclosure;
fig. 15 is a schematic perspective view illustrating a second testing assembly according to an embodiment of the present disclosure;
fig. 16 is a schematic perspective view of a blanking assembly provided in an embodiment of the present application;
fig. 17 is a schematic perspective view of a receiving assembly according to an embodiment of the present application;
fig. 18 is a first perspective view of a sorting assembly according to an embodiment of the present disclosure;
fig. 19 is a schematic perspective view of a sorting assembly according to an embodiment of the present application;
fig. 20 is an exploded view of a feed connection provided in an embodiment of the present application.
Wherein, in the drawings, the reference numerals are mainly as follows:
100. sorting the parts; 1001. an abutting surface; 1002. a butting surface; 101. a frame; 102. a rail front electromagnetic valve; 103. a glass water sprinkler; 104. a camera assembly; 105. an integrating sphere;
1. a main carousel assembly; 11. a mounting seat; 12. a main turntable motor; 13. installing a turntable; 131. a suction nozzle; 132. an air pan; 14. a transparent glass plate; 15. a glass lifting unit; 151. a sleeve; 152. the sleeve drives the cylinder; 153. a sleeve buffer spring; 16. positioning a groove;
2. a supply assembly; 21. a hopper; 22. a vibrating pan; 23. a feeding frame; 230. a through hole;
3. a wiping component; 30. a wiping unit; 31. wiping the base; 311. wiping the base; 312. a wiping lifting unit; 3121. wiping the lifting guide rail; 3122. wiping the lifting knob; 313. wiping the traverse unit; 3131. wiping the transverse moving guide rail; 3132. wiping the transverse moving knob; 3133. wiping the transverse moving seat; 32. a wiping drive assembly; 321. a first wiping power unit; 3211. a supporting seat; 3212. a first cylinder; 322. a second wiping power unit; 3221. a second cylinder; 3222. a pushing seat; 3223. a limiting seat; 3224. a limit stop lever; 33. a first wiping sheet; 34. a second wiping sheet; 35. wiping the motor; 36. wiping the transmission wheel;
4. a correction component; 41. correcting the base; 411. positioning a rod; 412. correcting the guide rail; 413. correcting the sliding block; 414. a limiting block; 415. a correction plate; 42. correcting the sliding block; 421. a first base; 422. a second base; 423. a first elastic member; 424. a lower clamping seat; 425. an upper clamping seat; 426. a containing groove; 427. a locking member; 428. a first guide groove; 429. a second guide groove; 43. a correction lever; 431. correcting the inclined plane; 432. a stop seat; 44. a correction drive assembly; 441. correcting the roller; 442. a correction cam; 443. correcting the driving motor; 45. a second elastic member; 46. a limiting guide rod; 47. a correction lifting unit; 471. a lifting sliding seat; 472. correcting the lifting guide rail; 473. a lifting adjusting knob; 48. a correction longitudinal shift unit; 481. correcting the longitudinal guide rail; 482. a longitudinal sliding seat; 483. a longitudinal adjusting knob; 49. a correcting traverse unit; 491. correcting the transverse guide rail; 492. a transverse sliding seat; 493. a lateral adjusting knob;
5. testing the component; 51. testing the base; 511. testing the guide rail; 512. testing the sliding block; 513. testing the inductor; 514. a transverse movement test adjusting knob; 515. longitudinally moving a test adjusting knob; 52. testing the sliding seat; 521. testing the induction sheet; 53. a test pin; 54. a test drive unit; 541. testing the motor; 542. testing the cam; 55. testing the elastic piece;
6. a blanking assembly; 61. a blanking seat; 62. a material suction nozzle; 63. a discharging pipe;
7. a material receiving assembly; 71. a box frame; 72. a charging barrel; 73. a drawer; 74. inserting a tube; 75. a cover plate; 76. a material receiving pushing cylinder; 77. a guide plate;
8. a sorting assembly; 81. a sorting seat; 810. a strip hole; 811. a discharge pipe; 82. a feeding joint; 821. a feeding seat; 8211. a top seat; 8212. a sorting base; 82120. a first opening; 8213. a cover plate; 82130. a second opening; 8214. a seal ring; 822. a connecting pipe; 8221. a first pipe body; 8222. a second tube body; 823. a counting unit; 8231. a transparent tube; 8232. a detector; 82321. windowing; 83. a sorting drive assembly; 831. a sorting sliding seat; 8311. positioning the guide rod; 832. a lateral power unit; 8321. a first drive wheel; 8322. a first driven wheel; 8323. a first connecting belt; 8324. a first drive motor; 833. a longitudinal power unit; 8331. a second drive wheel; 8332. a second driven wheel; 8333. a second connecting band; 8334. a second drive motor; 8335. a connecting shaft; 8336. a connecting plate;
9. a swing arm feeding assembly; 91. a swing arm base; 911. a swing arm guide rail; 912. a swing arm slider; 913. a swing arm adjusting knob; 92. a swing arm suction nozzle; 93. a swing seat; 94. a swing arm drive unit; 941. a swing arm feeding motor; 942. a rotating wheel; 943. a belt; 944. an eccentric wheel; 95. swing arm material loading solenoid valve.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects to be solved by the present application clearer, the present application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise. The meaning of "a number" is one or more unless specifically limited otherwise.
In the description of the present application, it is to be understood that the terms "center", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present application and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present application.
In the description of the present application, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
Reference throughout this specification to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present application. Thus, the appearances of the phrases "in one embodiment" or "in some embodiments" in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner in one or more embodiments.
For convenience of description, three coordinate axes which are mutually vertical in space are defined as an X axis, a Y axis and a Z axis respectively, and meanwhile, the direction along the X axis is longitudinal, the direction along the Y axis is transverse, and the direction along the Z axis is vertical; the X axis and the Y axis are two coordinate axes which are vertical to each other on the same horizontal plane, and the Z axis is a coordinate axis in the vertical direction; the X axis, the Y axis and the Z axis are positioned in space and are mutually vertical, and three planes are respectively an XY plane, a YZ plane and an XZ plane, wherein the XY plane is a horizontal plane, the XZ plane and the YZ plane are vertical planes, and the XZ plane is vertical to the YZ plane. Three axes in space are an X axis, a Y axis and a Z axis, and the three-axis movement in space refers to the movement along three axes which are vertical to each other in space, in particular to the movement along the X axis, the Y axis and the Z axis in space; the planar motion is a motion in the XY plane.
Referring to fig. 1 and 2, a light splitter according to an embodiment of the present application will now be described. The light splitting machine comprises a main turntable assembly 1, a feeding assembly 2, a plurality of testing assemblies 5, a plurality of correcting assemblies 4, a material receiving assembly 7 and a discharging assembly 6. The light splitting machine further comprises a rack 101, and the main turntable assembly 1, the feeding assembly 2, the plurality of testing assemblies 5, the plurality of correcting assemblies 4, the material receiving assembly 7 and the discharging assembly 6 can be respectively installed on the rack 101 so as to facilitate assembly, movement and carrying. A control system may be installed in the frame 101 to electrically control the whole spectrometer.
In one embodiment, referring to fig. 1 and 2, the feed assembly 2 is docked to the loading position of the main carousel assembly 1 for supplying sorting elements 100 to the main carousel assembly 1. The sorting member 100 may be a multi-pin LED chip with irregular distribution, which is not limited herein. Specifically, the feeding assembly 2 may include a hopper 21 and a vibratory tray 22 respectively mounted on the frame 101, the hopper 21 being for supplying the sorting members 100 to the vibratory tray 22; the vibration disc 22 is provided with a feeding frame 23 which is connected with the loading position of the main turntable assembly 1, the vibration disc 22 can vibrate a plurality of sorting pieces 100 to the feeding frame 23 in a vibration mode, and the feeding frame 23 can queue the sorting pieces 100 and feed the sorting pieces one by one to the main turntable assembly 1.
In one embodiment, referring to fig. 2 and 3, a plurality of through holes 230 are formed at intervals at one end of the feeding frame 23 close to the main turntable assembly 1, and the through holes 230 are sequentially arranged along the advancing direction of the sorting member 100; the spectrometer further includes rail front solenoid valves 102 respectively connected to the plurality of through holes 230, and the rail front solenoid valves 102 may be mounted on the frame 101. The number of the through holes 230 may be three, which is not limited herein. With this configuration, under the control of the before-rail solenoid valve 102, the through-hole 230 located at the forefront can accelerate the sorting member 100; a centrally located through-hole 230 may position the selector 100; the through hole 230 at the rearmost can adsorb and decelerate the sorting member 100, thereby avoiding the phenomenon of material extrusion and achieving the purposes of separation and rapid feeding.
In one embodiment, referring to fig. 4 and 5, the main carousel assembly 1 has a loading level and a unloading level for transporting the sorters 100 from the loading level to the unloading level. Specifically, the main turntable assembly 1 comprises a mounting base 11 mounted on the frame 101, a main turntable motor 12 mounted on the mounting base 11, a mounting turntable 13 connected with a main shaft of the main turntable motor 12, a transparent glass disc 14 sleeved on the main shaft, and a glass lifting unit 15 for driving the transparent glass disc 14 to lift; the glass lifting unit 15 can be arranged on the mounting seat 11 or the frame 101, and the glass lifting unit 15 can be abutted against the transparent glass plate 14; a plurality of suction nozzles 131 for sucking the sorting pieces 100 are mounted on the mounting rotary table 13 in an annular array, and positioning grooves 16 for accommodating the sorting pieces 100 are enclosed between each suction nozzle 131 and the transparent glass disc 14. The transparent glass disc 14 is coaxially arranged with the mounting rotary disc 13, and the diameter of the transparent glass disc 14 is larger than that of the mounting rotary disc 13. When the main turntable motor 12 drives the installation turntable 13 and the transparent glass plate 14 to rotate, the sorting pieces 100 conveyed by the feeding assembly 2 can be adsorbed one by the suction nozzles 131, and the transparent glass plate 14 can support the sorting pieces 100. During the rotation of the mounting rotary disc 13, the sorting elements 100 can be conveyed one by one from the loading position to the unloading position.
In one embodiment, referring to fig. 4, the glass lifting unit 15 may include a sleeve 151 sleeved on the main shaft and a sleeve driving cylinder 152 connected to the sleeve 151, the transparent glass plate 14 is disposed between the mounting turntable 13 and the sleeve 151, the sleeve driving cylinder 152 may drive the sleeve 151 to lift, and the sleeve 151 may drive the transparent glass plate 14 to lift under the pushing action of the sleeve 151.
In one embodiment, referring to fig. 4, the glass lifting unit 15 may further include a sleeve buffer spring 153 sleeved on the main shaft, wherein one end of the sleeve buffer spring 153 abuts against the sleeve 151, and the other end of the sleeve buffer spring 153 abuts against the mounting base 11, so as to limit and protect the lifting displacement of the sleeve 151. The transparent glass plate 14 can be adsorbed by a vacuum air hole below the mounting rotary plate 13, and the friction force between the transparent glass plate and the mounting rotary plate and the upward resilience force of the buffering elasticity of the sleeve realize tight fit with the mounting rotary plate 13.
In one embodiment, referring to fig. 4, the mounting plate 13 is provided with a plurality of air holes therein, and vacuum or positive pressure is introduced into the mounting plate through the air plate 132 above the mounting plate to supply the air holes to the plurality of nozzles 131, so as to suck or blow the sorting member 100.
In one embodiment, referring to fig. 6 and 7, the spectrometer further includes a wiping component 3 for driving the transparent glass plate 14 to rotate to wipe the transparent glass plate 14, and the wiping component 3 may be mounted on the frame 101. Specifically, the wiping assembly 3 may include a wiping base 31 mounted on the frame 101, a wiping unit 30 mounted on the wiping base 31, a wiping motor 35 mounted on the wiping unit 30, and a wiping transmission wheel 36 connected to a spindle of the wiping motor 35. When the wiping transmission wheel 36 abuts against the outer peripheral surface of the transparent glass plate 14, the wiping motor 35 drives the wiping transmission wheel 36 to rotate, and the transparent glass plate 14 can be driven to rotate together. When the transparent glass disc 14 rotates, the wiping unit 30 can wipe and clean the transparent glass disc 14, so that the transparent glass disc 14 can be automatically cleaned, and the operation is convenient and fast.
In one embodiment, referring to fig. 6, the wiping unit 30 includes a first wiping blade 33, a second wiping blade 34, and a wiping drive assembly 32. The first wiping sheet 33 may be disposed above the transparent glass plate 14, the second wiping sheet 34 may be disposed opposite to the first wiping sheet 33, and the second wiping sheet 34 may be disposed below the transparent glass plate 14. The wiping driving assembly 32 is installed on the wiping base 31, the wiping driving assembly 32 is respectively connected with the first wiping blade 33 and the second wiping blade 34, and the wiping driving assembly 32 is used for driving the first wiping blade 33 to be close to or far away from the top surface of the transparent glass plate 14 and driving the second wiping blade 34 to be close to or far away from the bottom surface of the transparent glass plate 14, so that the top surface and the bottom surface of the transparent glass plate 14 can be cleaned synchronously.
In one embodiment, referring to fig. 6 and 7, the wiping driving assembly 32 includes a first wiping power unit 321 for driving the first and second wiping blades 33 and 34 to approach or separate from each other and a second wiping power unit 322 for driving the first wiping power unit 321 to move laterally (in the X-axis direction in the drawing); the second wiping power unit 322 is installed on the wiping base 31, the first wiping power unit 321 is installed on the second wiping power unit 322, and the first wiping power unit 321 is connected with the first wiping blade 33 and the second wiping blade 34, respectively. The first wiping sheet 33 and the second wiping sheet 34 can be driven to be close to the transparent glass plate 14 by the second wiping power unit 322, so that the transparent glass plate 14 can be clamped conveniently; and the wiping transmission wheel 36 is abutted against the outer peripheral surface of the transparent glass plate 14, so that the transparent glass plate 14 is driven to rotate. The first wiping power unit 321 can drive the first wiping sheet 33 to cling to the top surface of the transparent glass plate 14, and the second wiping sheet 34 cling to the bottom surface of the transparent glass plate 14, thereby facilitating wiping and cleaning of the transparent glass plate 14. Wherein the first wiping power unit 321 may be a finger cylinder.
In one embodiment, referring to fig. 7, the second wiping power unit 322 includes a second cylinder 3221 mounted on the wiping base 31 and a pushing seat 3222 connected to the second cylinder 3221, and the first wiping power unit 321 and the wiping motor 35 are respectively mounted on the pushing seat 3222. With this structure, the second cylinder 3221 pushes the pushing seat 3222 to move, so as to drive the wiping motor 35 and the wiping driving wheel 36 to move transversely, thereby bringing the wiping driving wheel 36 into contact with the outer peripheral surface of the transparent glass disc 14. Of course, in other embodiments, the second wiping power unit 322 may also be a screw transmission mechanism, a sliding linear motor, or the like.
In an embodiment, referring to fig. 7, a limiting seat 3223 is installed on the pushing seat 3222, and a limiting rod 3224 matched with the limiting seat 3223 for stopping is installed on the second cylinder 3221. With the structure, the movement stroke of the limiting seat 3223 can be limited by the matching of the limiting seat 3223 and the limiting stop lever 3224.
In one embodiment, referring to fig. 7, the first wiping power unit 321 includes two supporting seats 3211 for supporting the first wiping blade 33 and the second wiping blade 34, respectively, and a first cylinder 3212 for driving the two supporting seats 3211 to move toward or away from each other; the first cylinder 3212 is mounted on the second wiping power unit 322, specifically, on the pushing seat 3222, and the first cylinder 3212 is connected to the two supporting seats 3211, respectively. The first cylinder 3212 may drive the first and second wiping blades 33 and 34, respectively, toward and away from each other, thereby facilitating the clamping of the transparent glass disk 14.
In one embodiment, referring to fig. 7, the wiping base 31 may include a wiping base 311 supporting the wiping driving assembly 32, a wiping lifting unit 312 for driving the wiping base 311 to lift and lower, and a wiping traverse unit 313 for driving the wiping base 311 to move laterally; the wiping base 311 is attached to the wiping elevating unit 312, and the wiping elevating unit 312 is attached to the wiping traverse unit 313. With this structure, the positions of the first and second wiping blades 33 and 34 can be adjusted in multiple directions by the wiping elevating unit 312 and the wiping traverse unit 313.
In one embodiment, referring to fig. 7, the wiping traverse unit 313 includes a wiping traverse guide 3131 installed on the frame 101, and a wiping traverse knob 3132 and a wiping traverse seat 3133 respectively installed on the wiping traverse guide 3131, the wiping traverse seat 3133 having a screw hole into which a screw of the wiping traverse knob 3132 extends, and the wiping elevating unit 312 installed on the wiping traverse seat 3133. By rotating the wiping traverse knob 3132, the first and second wiping sheets 33 and 34 can be moved in the X-axis direction. Of course, in other embodiments, the wiping traverse unit 313 may be a screw driving mechanism, a slide linear motor, a cylinder driving mechanism, or the like.
In an embodiment, referring to fig. 7, the wiping lifting unit 312 includes a wiping lifting rail 3121 installed on the wiping base 311 and a wiping lifting knob 3122 installed on the wiping lifting rail 3121, and the wiping traverse block 3133 is formed with a screw hole into which a screw of the wiping lifting knob 3122 extends. By rotating the wiping elevating knob 3122, the first wiping blade 33 and the second wiping blade 34 can be driven to elevate in the Z-axis direction. Of course, in other embodiments, the wiping elevating unit 312 may also be a screw driving mechanism, a sliding table linear motor, a cylinder driving mechanism, etc.
In one embodiment, referring to fig. 1 and 2, the spectrometer further comprises a glass water sprayer 103 mounted on the frame 101, wherein the glass water sprayer 103 sprays glass water onto the transparent glass plate 14, thereby improving the cleaning degree of the transparent glass plate 14.
In one embodiment, referring to fig. 1 and 8, the spectrometer may further include a swing arm feeding assembly 9 for transferring the sorting element 100 on the feeding assembly 2 to the main turntable assembly 1, the swing arm feeding assembly 9 may be mounted on the frame 101, and the swing arm feeding assembly 9 may be disposed between the feeding assembly 2 and the main turntable assembly 1.
In one embodiment, referring to fig. 8, the swing arm feeding assembly 9 includes a swing arm base 91 mounted on the frame 101, a swing arm suction nozzle 92 for sucking the sorting element 100, a swing seat 93 for supporting the swing arm suction nozzle 92, and a swing arm driving unit 94 for driving the swing seat 93 to swing so that the swing arm suction nozzle 92 reciprocates between the feeding assembly 2 and the main turntable assembly 1; the swing arm driving unit 94 is mounted on the swing arm base 91, and the swing arm driving unit 94 is connected to the swing base 93. Wherein, the swing arm base 91 can be provided with a swing arm feeding electromagnetic valve 95 connected with the swing arm suction nozzle 92, thereby realizing suction and exhaust of the swing arm suction nozzle 92. Of course, the swing arm suction nozzle 92 can also be connected to an external suction and supply device. When the swing arm driving unit 94 drives the swing arm suction nozzle 92 to the discharging end of the feeding assembly 2 through the swing seat 93, the swing arm feeding electromagnetic valve 95 controls the swing arm suction nozzle 92 to suck air, and the swing arm suction nozzle 92 can suck the sorting piece 100 which is positioned on the feeding frame 23 and is positioned at the foremost end; when the swing arm driving unit 94 drives the swing arm suction nozzle 92 to the loading position of the main turntable assembly 1 through the swing seat 93, the swing arm loading electromagnetic valve 95 controls the swing arm suction nozzle 92 to exhaust, and the sorting piece 100 can be accurately transferred to the corresponding positioning groove 16 under the action of the self weight and the pushing of the airflow of the swing arm suction nozzle 92; at the same time, the corresponding suction nozzle 131 sucks air to fix the sorting unit 100 by suction.
In one embodiment, referring to fig. 9, the swing arm driving unit 94 includes two swing arm feeding motors 941 installed on the swing arm base 91 at intervals, a rotating wheel 942 installed on a main shaft of each swing arm feeding motor 941, a belt 943 connecting the two rotating wheels 942, and eccentric wheels 944 installed on each rotating wheel 942, wherein a central axis of each eccentric wheel 944 is not coaxial with a central axis of the corresponding rotating wheel 942, and two ends of the swing base 93 are respectively connected to the two eccentric wheels 944. When the swing arm suction nozzle 92 moves to one end of the circular arc track, the swing arm suction nozzle can be close to the sorting piece 100 on the feeding frame 23, so that the material is conveniently sucked; when the swing arm suction nozzle 92 moves to the other end of the circular arc track, the swing arm suction nozzle 92 can be close to the corresponding positioning groove 16, so that the material can be conveniently discharged. By providing two swing arm feeding motors 941, two rotating wheels 942, and two eccentric wheels 944, it is possible to improve the accuracy of the reciprocating movement of the swing base 93 and the swing arm suction nozzle 92. By adjusting the parameters of the swing arm feeding motor 941, the movement tracks of the swing seat 93 and the swing arm suction nozzle 92 can be adjusted, so that the sorting device is suitable for sorting pieces 100 with different sizes.
In an embodiment, referring to fig. 9, the swing arm base 91 may include a swing arm guide rail 911 installed on the frame 101, and a swing arm slider 912 and a swing arm adjusting knob 913 installed on the swing arm guide rail 911, respectively, a screw hole for a screw of the swing arm adjusting knob 913 to extend into is formed on the swing arm slider 912, and two swing arm feeding motors 941 may be installed on the swing arm slider 912 at intervals. The horizontal position of the swing arm suction nozzle 92 can be adjusted by adjusting the swing arm adjusting knob 913.
In one embodiment, referring to fig. 1 and 2, the spectrometer may further include a camera assembly 104 mounted on the frame 101 and located at a rear end of the loading position, wherein the camera assembly 104 may detect whether the sorting element 100 is attached to each of the suction nozzles 131. When the camera module 104 does not detect that the sorting member 100 is attracted to the suction nozzle 131, the system determines that a malfunction has occurred.
In one embodiment, referring to fig. 2, a plurality of testing assemblies 5 and a plurality of calibrating assemblies 4 may be disposed between the loading position and the unloading position at intervals, and the calibrating assembly 4 may be disposed at the front end of each testing assembly 5, that is, the calibrating assembly 4 may calibrate and position the sorting unit 100, and then the testing assembly 5 performs a test on the sorting unit 100. Under the driving action of the main turntable assembly 1, the sorting element 100 is conveyed to the position of the second correcting assembly 4, the second correcting assembly 4 can correct and position the position of the sorting element 100, and then the sorting element 100 is subjected to secondary test by the second testing assembly 5. By repeating the above operations, the plurality of test modules 5 can test the plurality of pins on the sorting element 100 for a plurality of times, which is helpful to improve the test accuracy of the sorting element 100.
In one embodiment, referring to fig. 2, the spectrometer further includes a plurality of integrating spheres 105 mounted on the frame 101, each integrating sphere 105 can be disposed at a position directly below a corresponding testing component 5, and each integrating sphere 105 and the corresponding testing component 5 can be respectively disposed at two sides of the corresponding sorting element 100. Test assembly 5 the integrating sphere 105 can optically test the sorting element 100 while the sorting element 100 is being tested for performance. Wherein the number of the correcting assemblies 4, the number of the testing assemblies 5 and the number of the integrating spheres 105 are the same.
In one embodiment, referring to fig. 10, each calibration assembly 4 may include a calibration base 41, a calibration slider 42 mounted on the calibration base 41, two calibration rods 43 mounted on the calibration slider 42, and a calibration driving assembly 44 mounted on the calibration base 41 and connected to the calibration slider 42. The correcting slider 42 is used for supporting the two correcting rods 43, the correcting slider 42 is slidably mounted on the correcting base 41, and the positions of the two correcting rods 43 can be adjusted by sliding the correcting slider 42. The two correcting rods 43 can respectively abut against two ends of the sorting member 100, so that the other two ends of the sorting member 100 can respectively abut against the corresponding inner side walls of the positioning grooves 16. The aligning drive assembly 44 drives the aligning slide 42 to reciprocate on the aligning base 41, so that the two aligning bars 43 can be driven to approach or separate from the sorting member 100.
In one embodiment, referring to fig. 13, during calibration, the sorting element 100 is located in the positioning slot 16, and the outer peripheral surface of the sorting element 100 has four side surfaces, two adjacent side surfaces are defined as abutting surfaces 1001, and the other two adjacent side surfaces are defined as abutting surfaces 1002. When the calibration driving assembly 44 drives the two calibration rods 43 to approach the sorting element 100, the two calibration rods 43 can respectively push against the two abutting surfaces 1002 of the sorting element 100. Under the pushing action of the two correcting rods 43, the two abutting surfaces 1001 of the sorting piece 100 abut against the two adjacent inner side walls of the positioning slot 16, so that the position correction of the sorting piece 100 is completed.
In one embodiment, referring to fig. 13, one end of each correction rod 43 near the sorting element 100 is provided with a correction slope 431, and the two correction slopes 431 are arranged at an angle. The calibration precision of the sorting element 100 can be effectively improved by matching and aligning the calibration inclined surface 431 and the abutting surface 1002. The angle between the two correcting slopes 431 is the same as the angle between the two abutting surfaces 1002 of the sorting piece 100, so that the alignment accuracy of the two correcting rods 43 and the sorting piece 100 can be improved, and the sorting piece 100 is prevented from being damaged. In some embodiments, the two correction rods 43 can also be integrally formed, so as to facilitate the manufacturing process.
In one embodiment, referring to fig. 11 and 12, the calibration sliding block 42 includes a first base 421 mounted on the calibration base 41, a second base 422 mounted on the first base 421, and two first elastic members 423 for elastically pushing the two calibration rods 43 respectively; the two correction levers 43 are respectively mounted on the second base 422, one end of each correction lever 43 extends out of the second base 422, one end of each first elastic member 423 abuts against the corresponding correction lever 43, and the other end of each first elastic member 423 abuts against the second base 422. This structure facilitates the disassembly of the leveling slider 42 and also facilitates the maintenance and replacement of the leveling rods 43. Each of the first elastic members 423 may play a role of buffering protection of the corresponding correction lever 43 and a role of returning each of the correction levers 43.
In one embodiment, referring to fig. 12, the second base 422 includes a lower holder 424 mounted on the first base 421 and an upper holder 425 mounted on the lower holder 424 to hold the two calibration rods 43, and the lower holder 424 is mounted with a receiving groove 426 for receiving the two first elastic members 423. The upper holder 425 and the lower holder 424 cooperate to hold the two correction rods 43, thereby improving the reliability of the reciprocating movement of the correction rods 43. The two first elastic members 423 can be positioned and installed through the receiving groove 426. The upper holder 425 and the lower holder 424 can be connected through a locking member 427 for easy disassembly. The retaining member 427 can be a screw, bolt, etc.
In one embodiment, referring to fig. 12, each of the first elastic members 423 is a spring, each of the first elastic members 423 is sleeved on the corresponding calibration rod 43, each of the calibration rods 43 is installed with a supporting seat 432, one end of each of the first elastic members 423 is supported against the corresponding supporting seat 432, and the other end of each of the first elastic members 423 is supported against the inner sidewall of the accommodating groove 426. On one hand, each blocking seat 432 can cooperate with the inner side wall of the containing groove 426 to block, so as to limit the moving stroke of each correction rod 43; on the other hand, each abutting seat 432 is convenient to be matched and abutted with the corresponding first elastic piece 423.
In one embodiment, referring to fig. 12, one end of the lower clamping seat 424 is opened with a first guiding slot 428 for one end of each calibration rod 43 to extend into, and the first guiding slot 428 is communicated with the receiving slot 426. The other end of the lower clamp seat 424 is opened with a second guide groove 429 into which the other end of each correction rod 43 extends, and the second guide groove 429 is communicated with the containing groove 426. The first guide groove 428 and the second guide groove 429 serve as a directional guide for the reciprocation of each correction lever 43. Here, the number of the first guide grooves 428 and the number of the second guide grooves 429 may be two, one end of each of the two correction levers 43 may extend into each of the two first guide grooves 428, and the other end of each of the two correction levers 43 may extend into each of the two second guide grooves 429.
In one embodiment, referring to fig. 11, the calibration driving assembly 44 includes a calibration roller 441 mounted on the calibration slider 42, a calibration cam 442 for moving the calibration roller 441 to push the calibration slider 42 to move, and a calibration driving motor 443 mounted on the calibration base 41 and connected to the calibration cam 442. When the calibration driving motor 443 drives the calibration cam 442 to rotate, the calibration roller 441 can be pushed to push the calibration slider 42 to move, so as to realize the pushing of the two calibration rods 43 against the sorting member 100. By the cooperation of the correction cam 442 and the correction roller 441, frictional wear can be reduced. Of course, in other embodiments, the alignment drive assembly 44 may be a pneumatic cylinder, an electric cylinder, an oil cylinder, etc. directly connected to the alignment slide 42.
In one embodiment, referring to fig. 10, a positioning rod 411 is mounted on the calibration base 41; the calibration assembly 4 further includes a second elastic member 45 connecting the positioning rod 411 and the calibration slider 42. The second elastic element 45 can perform a resetting function on the calibration slide 42 and also perform a certain buffering protection function. Wherein, the second elastic member 45 may be a spring.
In one embodiment, referring to fig. 11, the calibration base 41 may be mounted with a calibration guide 412 and a calibration slide 413 mounted on the calibration guide 412, and the calibration slide 42 may be mounted on the calibration slide 413. The reliability of the reciprocation of the correction slider 42 can be improved by the engagement of the correction guide 412 and the correction slider 413.
In one embodiment, referring to fig. 11, the calibration base 41 may further include a limiting block 414, and the calibration slide 42 is correspondingly provided with a limiting guide rod 46. The movement stroke of the correcting slide 42 can be limited by the cooperation of the limit guide rod 46 and the limit block 414.
In one embodiment, referring to fig. 10, the correcting base 41 may include a correcting plate 415 for supporting the correcting slider 42 and the correcting driving assembly 44, respectively, a correcting lifting unit 47 for driving the correcting plate 415 to lift (in the Z-axis direction in the figure), a correcting longitudinally moving unit 48 for driving the correcting plate 415 to move longitudinally (in the Y-axis direction in the figure), and a correcting transversely moving unit 49 for driving the correcting plate 415 to move transversely (in the X-axis direction in the figure); the correction plate 415 is mounted on the correction lifting unit 47, the correction lifting unit 47 is mounted on the correction vertical moving unit 48, and the correction vertical moving unit 48 is mounted on the correction horizontal moving unit 49. The positions of the two correcting levers 43 can be adjusted in multiple directions by the correcting elevating unit 47, the correcting pitch unit 48, and the correcting traverse unit 49.
In one embodiment, referring to fig. 10, the correcting traversing unit 49 may comprise a correcting transverse guide 491 mounted on the frame 101, and a transverse sliding seat 492 and a transverse adjusting knob 493 respectively mounted on the correcting transverse guide 491; the transverse sliding seat 492 is provided with a screw hole for a screw rod of the transverse adjusting knob 493 to extend into, and the correcting and longitudinally moving unit 48 is mounted on the transverse sliding seat 492. The position of the correction lever 43 in the X-axis direction can be adjusted by adjusting the lateral adjustment knob 493. Of course, the correcting traverse unit 49 may be a screw driving mechanism, a slide linear motor, a cylinder driving mechanism, or the like.
In one embodiment, referring to fig. 10, the correcting unit 48 may include a correcting longitudinal rail 481 installed on the transverse sliding seat 492, and a longitudinal sliding seat 482 and a longitudinal adjusting knob 483 installed on the correcting longitudinal rail 481, respectively; the longitudinal sliding seat 482 is provided with a screw hole for a screw rod of a longitudinal adjusting knob 483 to extend into, and the correcting lifting unit 47 is arranged on the longitudinal sliding seat 482. The position of the correction lever 43 in the Y-axis direction can be adjusted by adjusting the longitudinal adjustment knob 483. Of course, the correction longitudinal moving unit 48 may be a screw rod transmission mechanism, a sliding table linear motor, a cylinder transmission mechanism, or the like.
In one embodiment, referring to fig. 10, the correction lifting unit 47 may include a lifting/lowering sliding base 471 for supporting the correction plate 415, a correction lifting/lowering rail 472 installed on the lifting/lowering sliding base 471, and a lifting/lowering adjusting knob 473 installed on the correction lifting/lowering rail 472; the longitudinal sliding seat 482 is provided with a screw hole into which a screw of the elevation adjustment knob 473 is inserted. The position of the correction lever 43 in the Z-axis direction can be adjusted by adjusting the elevation adjustment knob 473. Of course, the calibration lifting unit 47 may also be a screw rod transmission mechanism, a sliding table linear motor, a cylinder transmission mechanism, etc.
In one embodiment, referring to fig. 14 and 15, each testing assembly 5 may include a testing base 51 mounted on the frame 101, a testing slide 52 mounted on the testing base 51, a testing needle 53 mounted on the testing slide 52, and a testing driving unit 54 for driving the testing slide 52 to move up and down; the test driving unit 54 is mounted on the test base 51, and the test driving unit 54 abuts against the test slider 52. The test driving unit 54 can drive the test sliding seat 52 to slide up and down on the test base 51, so as to drive the test needles 53 to approach or move away from the sorting unit 100.
In one embodiment, referring to fig. 15, the test driving unit 54 may include a test motor 541 mounted on the test base 51 and a test cam 542 connected to a spindle of the test motor 541; a test driving wheel (not shown) may be mounted on the test base 51 to abut against the test cam 542. When the test motor 541 drives the test cam 542 to rotate, the test sliding seat 52 and the test needle 53 are driven to intermittently ascend and descend by the test driving wheel.
In one embodiment, referring to fig. 15, the testing assembly 5 further includes a testing elastic member 55 connecting the testing base 51 and the testing slide 52. The test elastic member 55 can play a role in buffering and protecting the lifting of the test sliding seat 52, and also facilitate the resetting of the test sliding seat 52. Wherein the test elastic member 55 may be a spring.
In one embodiment, referring to fig. 15, the test base 51 is mounted with a test rail 511 and a test slider 512 mounted on the test rail 511, and the test slider 52 is mounted on the test slider 512. The test guide rail 511 and the test slide block 512 are matched, so that the test slide seat 52 can be guided in a directional manner, and the reliability of the reciprocating movement of the test slide seat 52 is improved.
In one embodiment, referring to fig. 14, the test base 51 is further provided with a test sensor 513, and the test sliding seat 52 is provided with a test sensor strip 521 which is matched with the test sensor 513. The stroke of the test slider 52 can be monitored and protected by the cooperation of the test sensor 513 and the test sensor chip 521.
In one embodiment, referring to fig. 15, the testing base 51 further has a lateral movement testing adjustment knob 514 for adjusting the lateral movement of the testing needle 53, a longitudinal movement testing adjustment knob 515 for adjusting the longitudinal movement of the testing needle 53, and a lifting testing adjustment knob (not shown) for adjusting the height of the testing needle 53. The position of the test pin 53 can be adjusted in multiple directions by the lateral movement test adjustment knob 514, the longitudinal movement test adjustment knob 515 and the elevation test adjustment knob.
In one embodiment, referring to fig. 16, the blanking assembly 6 may include a blanking seat 61 mounted on the frame 101, a suction nozzle 62 mounted on the blanking seat 61, and a blanking pipe 63 connecting the suction nozzle 62 and the receiving assembly 7. When the sorting member 100 is conveyed to the discharging position by the main turntable assembly 1, the suction nozzle 62 can suck the sorting member 100 from the main turntable assembly 1 and enter the material receiving assembly 7 through the discharging pipe 63.
In one embodiment, referring to fig. 17, the receiving assembly 7 includes a carriage 71 mounted on the frame 101 and a plurality of cartridges 72 mounted on the carriage 71. After the sorting unit 100 is tested by the testing unit 5, the blanking unit 6 can transfer the sorting units 100 with different qualities to the corresponding material cylinders 72 according to the test result to realize sorting storage.
In one embodiment, referring to fig. 17, the receiving assembly 7 further includes a drawer 73, a cannula 74 and a cover plate 75, and each cartridge 72 is installed in the drawer 73 to support each cartridge 72 by the drawer 73. The drawer 73 is slidably mounted in the box frame 71 to facilitate taking and placing the cartridge 72, thereby facilitating replacement of the cartridge 72. The insertion tubes 74 are in one-to-one correspondence with the cartridges 72, and each insertion tube 74 is mounted on a cover plate 75, and the insertion tube 74 is supported by the cover plate 75. When in use, the drawer 73 is pulled out, the material cylinder 72 can be taken out from the box frame 71, so that the material cylinder 72 can be conveniently taken out and replaced; and each insertion tube 74 corresponds to a respective cartridge 72 when drawer 73 is inserted into cabinet 71.
In one embodiment, referring to fig. 17, the material collecting assembly 7 may further include a material collecting pushing cylinder 76 mounted on the box frame 71 and connected to the drawer 73, wherein the material collecting pushing cylinder 76 may drive the drawer 73 to move, so as to automatically slide out the drawer 73, thereby reducing manual work. The material collecting assembly 7 further includes a guide plate 77, and each cartridge 72 is installed in the guide plate 77 to support the cartridge 72 by the guide plate 77 in cooperation with the drawer 73 to stably support the cartridge 72.
In one embodiment, referring to fig. 18, the light splitter may further include a sorting assembly 8 connecting the feeding assembly 6 and the feeding assembly 2, and the sorting assembly 100 may connect the feeding tube 63 with the corresponding barrel 72, so as to sort and store the sorting assemblies 100.
In one embodiment, referring to fig. 18 and 20, the sorting assembly 8 includes a sorting base 81 mounted on the frame 101, a plurality of discharging pipes 811 spaced apart from the sorting base 81, a feeding connector 82 for communicating the discharging pipes 63 with the plurality of discharging pipes 811, respectively, and a sorting driving assembly 83 for driving the feeding connector 82 to move, the sorting driving assembly 83 is mounted on the sorting base 81, and the sorting driving assembly 83 is connected to the feeding connector 82. The feed adapter 82 includes a feed base 821 attached to the sorting drive unit 83, a connection pipe 822 attached to the feed base 821, and a counting unit 823 for counting the sorted pieces 100 passing through the connection pipe 822, and the counting unit 823 is attached to the feed base 821. By installing the counting unit 823 on the feeding base 821, when the sorting driving assembly 83 drives the feeding joints 82 to be respectively communicated with the plurality of discharge pipes 811, the blanking assembly 6 can transfer the sorted pieces 100 into the connecting pipes 822 and drop the sorted pieces into the designated material barrel 72 through the corresponding discharge pipes 811; meanwhile, the counting unit 823 may count the sorted pieces 100 passing through the connection pipe 822, so that the number of sorted pieces 100 falling into different cartridges 72 can be known.
In one embodiment, referring to fig. 20, the counting unit 823 includes a transparent tube 8231 installed on the feeding seat 821 and communicating with the connection tube 822, and a detector 8232 for monitoring the sorting member 100 flowing through the transparent tube 8231, and the detector 8232 is installed on the feeding seat 821. When the blanking assembly 6 moves the sorted pieces 100 into the connecting pipe 822, and the sorted pieces 100 fall into the corresponding discharge pipe 811 through the transparent pipe 8231, the detector 8232 detects that the sorted pieces 100 pass through the transparent pipe 8231, and on one hand, whether the sorted pieces 100 pass or not can be identified; on the other hand, counting may be performed. When detector 8232 does not detect the passage of sorter 100 through transparent tube 8231, detector 8232 can signal the system, which alerts the operator to a fault. Wherein, the detector 8232 can be an optical fiber.
In one embodiment, referring to fig. 20, the detector 8232 is provided with a window 82321 for the transparent tube 8231 to pass through. The transparent tube 8231 can penetrate through the window 82321, so that the detector 8232 can detect the transparent tube 8231 in multiple directions, the monitoring area is increased, and the monitoring precision is improved.
In one embodiment, referring to fig. 20, the feeding base 821 includes a top seat 8211 installed on the sorting driving assembly 83 and a sorting base 8212 cooperating with the top seat 8211 to clamp the counting unit 823, wherein the sorting base 8212 is connected with the top seat 8211; the connecting tube 822 is installed on the top seat 8211, and the sorting base 8212 is provided with a first opening 82120 communicated with the transparent tube 8231. The counting unit 823 is clamped by the top seat 8211 and the sorting base 8212 in a matching manner, so that the mounting stability of the counting unit 823 can be improved. The first opening 82120 may communicate the transparent tube 8231 with the plurality of discharge tubes 811 for smooth entry of the sorting element 100 into the cartridge 72.
In an embodiment, referring to fig. 20, the feeding base 821 further includes a covering plate 8213 covering the opening 82321, and the covering plate 8213 is provided with a second opening 82130 communicating the connecting pipe 822 and the transparent pipe 8231. The windows 82321 are covered by a cover plate 8213 to prevent the sorting element 100 from entering the window 82321 and causing jamming. The connection pipe 822 can communicate with the transparent pipe 8231 through the second opening 82130 to allow the sorting member 100 to pass through smoothly.
In one embodiment, referring to fig. 20, the feeder shoe 821 further comprises a sealing ring 8214 filling a gap between the connecting pipe 822 and the second opening 82130. It is avoided that a gap between the connecting pipe 822 and the second opening 82130 will catch the sorting element 100.
In one embodiment, referring to fig. 20, the connecting pipe 822 includes a first pipe 8221 mounted on the top seat 8211 and a second pipe 8222 detachably connected to the first pipe 8221, and the cross section of the first pipe 8221 and the cross section of the second pipe 8222 are semicircular, so that the discharging pipe 63 can be clamped and fixed. The first tube 8221 and the second tube 8222 can be fixedly connected through screw locking, so that the catheter can be adapted to catheters with different diameters.
In one embodiment, referring to fig. 18 and 19, the sorting driving assembly 83 includes a sorting slide seat 831 mounted on the sorting seat 81 and supporting the feeding connector 82, a transverse power unit 832 for driving the sorting slide seat 831 to move transversely (in the X-axis direction in the figure), and a longitudinal power unit 833 for driving the feeding connector 82 to move longitudinally (in the Y-axis direction in the figure); the transverse power unit 832 and the longitudinal power unit 833 are respectively arranged on the sorting seat 81, the transverse power unit 832 is connected with the sorting sliding seat 831, and the longitudinal power unit 833 is connected with the feeding joint 82. The transverse power unit 832 and the longitudinal power unit 833 can drive the feeding joint 82 to move along the X-axis direction and the Y-axis direction, so that the feeding joint 82 can be respectively communicated with the plurality of discharging pipes 811, and sorting of the sorting pieces 100 is realized.
In one embodiment, referring to fig. 19, the transverse power unit 832 includes a first driving wheel 8321 and a first driven wheel 8322 spaced apart from each other on the sorting deck 81, a first connecting belt 8323 connecting the first driving wheel 8321 and the first driven wheel 8322, and a first driving motor 8324 mounted on the sorting deck 81 and connected to the first driving wheel 8321; the sorting slide holder 831 is connected to the first connection belt 8323. The first driving pulley 8321 is driven to rotate by the first driving motor 8324, and the sorting slide holder 831 is driven to move in the X-axis direction by the first connecting belt 8323 and the first driven pulley 8322. Of course, the transversal power unit 832 may also be a screw driving mechanism, a sliding linear motor, a cylinder driving mechanism, etc.
In one embodiment, referring to fig. 19, the sorting sliding seat 831 is disposed through the sorting seat 81, and the sorting seat 81 is provided with a long hole 810 along the X-axis direction, so as to perform a directional guiding function on the sorting sliding seat 831.
In one embodiment, referring to fig. 18, the longitudinal power unit 833 comprises a second driving wheel 8331 and a second driven wheel 8332 mounted on the sorting seat 81 at intervals, a second connecting belt 8333 connecting the second driving wheel 8331 and the second driven wheel 8332, and a second driving motor 8334 mounted on the sorting seat 81 and connected to the second driving wheel 8331; the feed connection 82 is connected to a second connecting strap 8333. Specifically, a positioning guide rod 8311 is mounted on the sorting sliding seat 831 along the Y-axis direction, and the feeding joint 82 is slidably mounted on the positioning guide rod 8311. The second driving pulley 8331 is driven to rotate by the second driving motor 8334, and the feeding joint 82 is driven to move on the sorting slide seat 831 in the Y-axis direction by the second connecting belt 8333 and the second driven pulley 8332. Of course, the longitudinal power unit 833 can also be a screw transmission mechanism, a sliding table linear motor, a cylinder transmission mechanism, etc.
In one embodiment, referring to fig. 18, the number of the second driving wheels 8331 may be two, the number of the second driven wheels 8332 may also be two, the two second driving wheels 8331 are fixedly connected by a connecting shaft 8335, each second driving wheel 8331 is connected with the corresponding second driven wheel 8332 by a second connecting belt 8333, the two connecting belts are connected by a connecting plate 8336, and the feeding connector 82 is connected with the connecting plate 8336 by a traverse guide pair, which is arranged along the X-axis direction, so that the reliability of the movement of the feeding connector 82 along the X-axis direction can be improved. Both ends of the connecting plate 8336 can be connected to the sorting base 81 through a pair of longitudinally moving rails, which are arranged along the Y-axis direction, respectively, so that the reliability of the movement of the connecting plate 8336 along the Y-axis direction can be improved. When the connecting plate 8336 moves along the Y-axis direction, the feeding connector 82 is driven to reciprocate on the positioning guide rod 8311.
The embodiment of the application further provides a sorting method, and by adopting the sorting machine provided by any one of the embodiments, the sorting method of the sorting machine specifically comprises the following steps:
1. the supply assembly 2 supplies the sorting element 100 to the main carousel assembly 1. Specifically, the vibrating plate 22 feeds the sorted pieces 100 one by one from the loading position to each positioning groove 16 by vibration, and each suction nozzle 131 can adsorb and fix the corresponding sorted piece 100.
2. The main turntable assembly 1 drives the sorting piece 100 to pass through the plurality of testing assemblies 5 and the plurality of correcting assemblies 4 in sequence, and each correcting assembly 4 corrects the sorting piece 100 and tests the sorting piece 100 through the corresponding testing assembly 5. Specifically, the main turntable motor 12 drives the installation turntable 13 and the transparent glass disk 14 to rotate, so that the sorting pieces 100 can be sequentially transferred from the loading position to the unloading position. During the rotation of each sorting element 100, the corresponding calibration assembly 4 can perform calibration, and then the corresponding testing assembly 5 can perform testing, and simultaneously the corresponding integrating sphere 105 can perform optical performance testing.
3. The blanking assembly 6 conveys the sorting pieces 100 from the blanking position of the main turntable assembly 1 to the receiving assembly 7 to realize classified storage. Specifically, the blanking assembly 6 transfers the sorted parts 100 to the sorting assembly 8 according to the test result of each sorted part 100, and the sorting assembly 8 can connect the blanking pipe 63 with different material cylinders 72 by adjusting the position of the feeding joint 82, so as to transfer the sorted parts 100 with different qualities to the corresponding material cylinders 72 for classified storage.
The above description is only exemplary of the present application and should not be taken as limiting the present application, as any modification, equivalent replacement, or improvement made within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims (10)

1. Light splitter, characterized by comprising:
the main turntable assembly is provided with a feeding position and a discharging position and is used for conveying sorting pieces from the feeding position to the discharging position;
the feeding assembly is connected with the feeding level and used for supplying the sorting pieces, the feeding assembly comprises a hopper and a vibration disc, the vibration disc is provided with a feeding frame connected with the feeding level of the main turntable assembly, one end of the feeding frame, close to the main turntable assembly, is provided with a plurality of through holes at intervals, and the through holes are sequentially arranged along the advancing direction of the sorting pieces;
the front rail electromagnetic valves are respectively communicated with the through holes;
the plurality of testing components are arranged between the feeding position and the discharging position and used for testing the sorting pieces for multiple times;
the correcting assemblies are arranged between the feeding position and the discharging position and used for correcting the sorting pieces, the number of the correcting assemblies is the same as that of the testing assemblies, and each correcting assembly is arranged at the front end of the corresponding testing assembly;
the receiving assembly is used for storing the sorting pieces in a classified manner;
and the blanking assembly is connected with the blanking position and is used for conveying the sorting pieces on the main turntable assembly into the material receiving assembly.
2. A spectrometer as claimed in claim 1, characterized in that: the light splitting machine further comprises a swing arm feeding assembly used for transferring the sorting piece on the feeding assembly to the main turntable assembly, and the swing arm feeding assembly is arranged between the feeding assembly and the main turntable assembly.
3. A spectrometer as claimed in claim 2, characterized in that: the swing arm feeding assembly comprises a swing arm base, a swing arm suction nozzle for sucking the sorting piece, a swing seat for supporting the swing arm suction nozzle and a swing arm driving unit for driving the swing seat to swing so as to enable the swing arm suction nozzle to move back and forth between the feeding assembly and the main rotary disc assembly; the swing arm driving unit is arranged on the swing arm base and connected with the swing seat.
4. A spectrometer as claimed in claim 3, characterized in that: the swing arm driving unit comprises two swing arm feeding motors arranged on the swing arm base at intervals, rotating wheels arranged on a main shaft of each swing arm feeding motor, a belt connected with the two rotating wheels and eccentric wheels arranged on the rotating wheels, the central axis of each eccentric wheel is not coaxially arranged with the central axis of the corresponding rotating wheel, and two ends of the swing seat are respectively connected with the two eccentric wheels.
5. A spectrometer as claimed in claim 1, characterized in that: each correction assembly comprises a correction base, a correction sliding block arranged on the correction base, two correction rods arranged on the correction sliding block and a correction driving assembly arranged on the correction base and connected with the correction sliding block.
6. A spectrometer as claimed in claim 5, characterized in that: each correction driving component comprises a correction roller arranged on the corresponding correction sliding block, a correction cam used for shifting the corresponding correction roller to push the corresponding correction sliding block to move, and a correction driving motor arranged on the corresponding correction base and connected with the corresponding correction cam.
7. A spectrometer as claimed in any one of claims 1 to 6, characterized in that: each test assembly comprises a test base, a test sliding seat arranged on the test base, a test needle arranged on the test sliding seat and a test driving unit used for driving the test sliding seat to ascend and descend, wherein the test driving unit is arranged on the test base and is abutted against the test sliding seat.
8. A spectrometer as claimed in any one of claims 1 to 6, characterized in that: the blanking assembly comprises a blanking seat, a material suction nozzle arranged on the blanking seat and a blanking pipe connected with the material suction nozzle and the material receiving assembly.
9. A spectrometer as claimed in any one of claims 1 to 6, characterized in that: the light splitting machine further comprises a camera shooting assembly used for monitoring whether the main turntable assembly bears the sorting piece, and the camera shooting assembly is arranged at the rear end of the feeding position.
10. A sorting method of a spectroscope according to any one of claims 1 to 9, the sorting method of the spectroscope comprising:
the feeding assembly supplies sorting pieces to the main turntable assembly;
the main turntable assembly drives the sorting piece to sequentially pass through a plurality of testing assemblies and a plurality of correcting assemblies, and each correcting assembly corrects the sorting piece and tests the sorting piece through the corresponding testing assembly;
the blanking assembly conveys the sorting pieces to the material receiving assembly from the blanking position of the main turntable assembly so as to realize classified storage.
CN202111070797.9A 2021-09-13 2021-09-13 Light splitter and sorting method thereof Active CN113770042B (en)

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CN103878126A (en) * 2014-04-08 2014-06-25 苏州嘉大电子有限公司 LED (Light Emitting Diode) device sorting machine
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CN116729978A (en) * 2023-08-16 2023-09-12 长园半导体设备(珠海)有限公司 Material sorting equipment
CN116729978B (en) * 2023-08-16 2023-11-14 长园半导体设备(珠海)有限公司 Material sorting equipment

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