CN113767946A - Sandwich biscuit production equipment and method - Google Patents
Sandwich biscuit production equipment and method Download PDFInfo
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- CN113767946A CN113767946A CN202111082424.3A CN202111082424A CN113767946A CN 113767946 A CN113767946 A CN 113767946A CN 202111082424 A CN202111082424 A CN 202111082424A CN 113767946 A CN113767946 A CN 113767946A
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C15/00—Apparatus for handling baked articles
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C15/00—Apparatus for handling baked articles
- A21C15/002—Apparatus for spreading granular material on, or sweeping or coating the surface of baked articles
Abstract
The invention discloses sandwich biscuit production equipment, relates to the technical field of sandwich biscuit production equipment, and comprises the following steps: the middle layer processing device is used for spraying the middle layer on the lower layer of flour cakes and transporting the sprayed lower layer of flour cakes; the multi-station conveying device is used for receiving the sprayed lower-layer flour cakes and conveying the flour cakes until the processing is finished; the upper layer cake suction device is used for sucking the upper layer cake and placing the upper layer cake on the sprayed lower layer cake; the cooling bin is used for cooling the primarily formed sandwich biscuits; and the formed biscuit sucking device is used for taking out the processed biscuits from the multi-station conveying device. Through the arrangement of the invention, the traditional manual sandwich biscuit making method is changed, and the manual sandwich biscuit is replaced by mechanical automation, so that the full-automatic sandwich biscuit processing is realized.
Description
Technical Field
The invention relates to the technical field of sandwich biscuit production equipment, in particular to sandwich biscuit production equipment and a sandwich biscuit production method.
Background
The biscuit is baked by flour and water or milk without yeast, can be used as stored food during travel, navigation and mountaineering, is one of the most common daily foods, has the characteristics of storage resistance, portability, various tastes and the like, and is popular with people. The sandwich biscuit consists of biscuits on the upper side and the lower side and a sandwich layer in the middle, the taste combination is more diversified, and the sandwich layer can be made of chocolate, dried fruits and other foods in various forms.
Traditional mode of production sandwich biscuit adopts manual production mostly, relies on artifical manual two sandwich layers to fix between two biscuits to adjust and fix through manual, this kind of mode not only has the defect that production efficiency is low, manufacturing cost is high, also occupies more manpower resources, wastes time and energy, also is difficult to guarantee food processing's health simultaneously, greatly reduced the quality of food.
Therefore, the invention provides a sandwich biscuit production device and a sandwich biscuit production method.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides equipment and a method for producing sandwich biscuits.
In order to achieve the purpose, the invention adopts the following technical scheme:
a sandwich biscuit production apparatus comprising:
the middle layer processing device is used for spraying the middle layer on the lower layer of flour cakes and transporting the sprayed lower layer of flour cakes;
the multi-station conveying device is used for receiving the sprayed lower-layer flour cakes and conveying the flour cakes until the processing is finished;
the upper layer cake suction device is used for sucking the upper layer cake and placing the upper layer cake on the sprayed lower layer cake;
the cooling bin is used for cooling the primarily formed sandwich biscuits;
and the formed biscuit sucking device is used for taking out the processed biscuits from the multi-station conveying device.
Further, the middle layer processing device comprises a rack, at least one lower layer cake conveying belt is arranged on the rack and driven by a driving device, a groove for containing cakes is formed in the lower layer cake conveying belt and is matched with the cakes, the depth of the groove is smaller than or equal to the thickness of the cakes, and an induction block is arranged on one side of the groove;
the lower layer flour cake feeding bin and the middle layer feeding device are arranged on the rack, the bottom of the lower layer flour cake feeding bin is arranged on the rack through a height adjusting frame, and a discharge port of the lower layer flour cake feeding bin corresponds to the position of the groove;
the middle layer throwing device is fixed on the rack and is provided with a middle layer jet orifice and an induction device, the induction device is used for inducing the induction block, and the middle layer jet orifice corresponds to the groove;
and a semi-biscuit transition frame is arranged at the tail end of the lower layer of flour cake conveying belt in the advancing direction and is used for conveying the sprayed lower layer of flour cakes to a multi-station conveying device.
Still further, lower floor's face cake conveyer belt is the multistage structure, including first conveyer belt, second conveyer belt and the third conveyer belt that the interval set up, first conveyer belt, second conveyer belt and third conveyer belt form jointly the recess, partly become the biscuit transition frame, extend to in the clearance that first conveyer belt, second conveyer belt and third conveyer belt formed, partly become biscuit transition frame up end and be less than the up end of lower floor's face cake conveyer belt.
Furthermore, multistation conveyor includes that the endless conveyor chain says, be provided with multiunit biscuit plummer on the endless conveyor chain way and correspond respectively and bear station, top layer face cake and place station, cooling station and take out the station, bear in the station biscuit plummer tip with half one-tenth biscuit transition frame looks adaptation, one side that half one-tenth biscuit transition frame was kept away from to the biscuit plummer is provided with proximity switch, the cooling station set up in the cooling bin.
Furthermore, a press roller is arranged between the top layer cake placing station and the cooling station and used for pressing after the upper layer cake is placed.
Furthermore, go up aspect cake suction means includes that the aspect cake absorbs frame, rotatory lifter and face cake rack all set up in place station one side, be provided with the aspect cake on the rotatory lifter and absorb the frame, the upper strata face cake absorbs the frame and is used for absorbing the upper strata face cake on the face cake rack to arrange the face cake on the biscuit plummer in.
Furthermore, the formed biscuit suction device is arranged on one side of the taking-out station.
A production method of sandwich biscuits utilizes the sandwich biscuit production equipment and comprises the following steps:
s1: adjusting the height adjusting frame to enable the distance from the lower end face of the lower layer dough cake throwing bin to the lower layer dough cake conveying belt to be smaller than the thickness of the dough cakes and enable the distance from the lower end face of the lower layer dough cake throwing bin to the lower end face of the groove to be larger than the thickness of the dough cakes;
s2: putting the lower layer of flour cake placing bin into the flour cakes, and installing the lower layer of flour cake placing bin on the lower layer of flour cake putting bin;
s3: starting a lower layer flour cake conveying belt, starting feeding of the lower layer flour cake, and feeding the flour cake of the groove by a middle layer jet orifice after a sensing device in a middle layer feeding device senses a sensing block arranged on one side of the groove;
s4: conveying the semi-finished biscuits to the tail end of a lower layer biscuit conveying belt, and then sequentially conveying the semi-finished biscuits to a biscuit bearing table at a bearing station through a semi-finished biscuit transition frame until a proximity switch is triggered;
s5: after the proximity switch is triggered, the lower layer of cake conveyer belt stops running, the biscuit bearing table at the bearing station is conveyed to the top layer of cake placing station by the circulating conveying chain way, the circulating conveying chain way stops, and the upper layer of cake sucking frame places the upper layer of cake placed on the cake placing frame on the half-finished biscuit;
s6: after the upper layer cake is placed, starting a circulating conveying chain way, and pressing the biscuits through a pressing roller;
s7: after pressing is finished, conveying the biscuit bearing table to a cooling station by the circulating conveying chain channel, stopping the circulating conveying chain channel, and cooling the biscuits by the cooling bin;
s8: after cooling, starting a circulating conveying chain, conveying the biscuit bearing table to a taking-out station, and taking out the biscuits in the biscuit bearing table after the formed biscuits are absorbed by the formed biscuit absorbing device;
s9: the above steps of S1-S8 are looped.
Compared with the prior art, the invention has the beneficial effects that:
through the arrangement of the invention, the traditional manual sandwich biscuit making method is changed, mechanical automation is used for replacing manual operation, full-automatic sandwich biscuit production and making are realized, manpower resources and time cost are greatly saved, sandwich biscuit production efficiency is improved, and meanwhile, the sanitary safety of sandwich biscuit production is ensured.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.
FIG. 1 is a schematic view of the overall structure of a sandwich biscuit production apparatus according to the present invention;
FIG. 2 is a schematic structural diagram of an intermediate layer processing apparatus according to the present invention;
FIG. 3 is a schematic structural view of a height adjusting bracket portion of the intermediate layer processing apparatus according to the present invention;
FIG. 4 is a schematic structural view of a middle layer jet orifice portion in the middle layer processing apparatus according to the present invention;
FIG. 5 is a schematic structural view of a half-finished biscuit transition frame part in the middle layer processing device according to the present invention;
fig. 6 is a schematic structural view of a multi-station conveying device and a cooling bin according to the present invention;
FIG. 7 is a schematic structural diagram of an upper-layer cake suction device according to the present invention;
in the figure: 1. a cooling bin; 2. a multi-station conveying device; 3. an upper layer cake suction device; 4. a molded biscuit suction device; 5. an intermediate layer processing device;
201. a circulating conveying chain path; 202. a biscuit carrying platform; 203. a compression roller;
301. an upper layer cake sucking frame; 302. rotating the lifting rod; 303. a cake placing rack.
501. The lower layer of flour cakes are placed in a bin; 502. a drive roll; 503. a frame; 504. an induction block; 505. a semi-finished biscuit transition frame; 506. a height adjusting bracket; 507. a lower layer of flour cake feeding bin; 508. a middle layer throwing device; 509. a lower layer flour cake conveyer belt; 510. an intermediate layer ejection port; 511. an induction device.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Referring to fig. 1-7, a sandwich biscuit production apparatus includes:
the middle layer processing device 5 is used for spraying the middle layer on the lower layer of flour cakes and transporting the sprayed lower layer of flour cakes;
the multi-station conveying device 2 is used for receiving the sprayed lower-layer flour cakes and conveying the flour cakes until the processing is finished;
the upper layer cake suction device 3 is used for sucking the upper layer cake and placing the upper layer cake on the sprayed lower layer cake;
a cooling bin 1 for cooling the preliminarily formed sandwich biscuits;
and the formed biscuit sucking device 4 is used for taking out the processed biscuits from the multi-station conveying device 2.
The middle layer processing device 5 comprises a frame 503, a lower layer cake throwing bin 507 and a middle layer throwing device 508,
the frame 503 is provided with a plurality of lower layer cake conveyer belts 509 which are arranged in parallel, the lower layer cake conveyer belts 509 are driven by a driving device, grooves for containing cakes are arranged on the lower layer cake conveyer belts 509, the grooves are matched with the cakes, the depth of the grooves is less than or equal to the thickness of the cakes, one side of each groove is provided with an induction block 504, the lower layer cake conveyer belts 509 are of a multi-section structure and comprise first conveyer belts, second conveyer belts and third conveyer belts which are arranged at intervals, the grooves are formed by parts of the first conveyer belts, the second conveyer belts and the third conveyer belts together,
preferably, the driving device comprises a driving roller and a driven roller for driving the lower layer cake conveyer belt 509, wherein the driven roller is provided with annular grooves for the first conveyer belt and the second conveyer belt gap, the second conveyer belt and the third conveyer belt gap,
the bottom of the lower layer flour cake feeding bin 507 is arranged on the rack 503 through a height adjusting frame 506, a discharge port of the lower layer flour cake feeding bin 507 corresponds to the position of the groove, an up-and-down through opening matched with the size of the lower layer flour cake is formed in the lower layer flour cake feeding bin 507, the lower layer flour cakes which are stacked are placed in the lower layer flour cake placing bin 501, and the bottom of the lower layer flour cake placing bin 501 is arranged at the position above the opening of the lower layer flour cake feeding bin 507;
the middle layer feeding device 508 is fixed on the machine frame 503 and is provided with a middle layer jet orifice 510 and a sensing device 511, the sensing device 511 is used for sensing the sensing block 504, the middle layer jet orifice 510 corresponds to the position of the groove, and after the sensing device 511 senses the sensing block 504 arranged in front of the groove in the advancing direction, the middle layer jet orifice 510 is started to jet the middle layer on the lower layer cake;
the tail end of the lower layer cake conveyer belt 509 in the advancing direction is provided with a semi-finished biscuit transition frame 505 for transferring the sprayed lower layer cake to the multi-station conveyer device 2, the semi-finished biscuit transition frame 505 extends into a gap formed by the first conveyer belt, the second conveyer belt and the third conveyer belt, and the upper end face of the semi-finished biscuit transition frame 505 is lower than the upper end face of the lower layer cake conveyer belt 509.
The multi-station conveying device 2 comprises a circulating conveying chain channel 201, a plurality of groups of biscuit bearing tables 202 are arranged on the circulating conveying chain channel 201 and correspond to bearing stations, top-layer cake placing stations, cooling stations and taking-out stations respectively, the end parts of the biscuit bearing tables 202 in the bearing stations are matched with a half-finished biscuit transition frame 505, one side, away from the half-finished biscuit transition frame 505, of each biscuit bearing table 202 is provided with a proximity switch, and the cooling stations are arranged in a cooling bin 1.
And a press roller 203 is arranged between the top layer cake placing station and the cooling station and is used for pressing after the upper layer cake is put in, so that the middle layer of the biscuit is uniformly distributed, and the upper layer cake and the lower layer cake are more tightly connected.
The upper layer cake suction device 3 comprises an upper layer cake suction frame 301, a rotary lifting rod 302 and a dough cake placing frame 303, wherein the rotary lifting rod 302 and the dough cake placing frame 303 are all arranged on one side of a placing station, the rotary lifting rod 302 is provided with the upper layer cake suction frame 301, the upper layer cake suction frame 301 is used for sucking the upper layer cake on the dough cake placing frame 303, and the dough cake is placed on the biscuit bearing table 202.
The formed biscuit suction means 4 is arranged at one side of the taking-out station, and the structure of the formed biscuit suction means is the same as that of the upper layer biscuit suction means 3.
A production method of sandwich biscuits utilizes the sandwich biscuit production equipment and comprises the following steps:
s1: adjusting the height adjusting frame to enable the distance from the lower end face of the lower layer dough cake throwing bin to the lower layer dough cake conveying belt to be smaller than the thickness of the dough cakes and enable the distance from the lower end face of the lower layer dough cake throwing bin to the lower end face of the groove to be larger than the thickness of the dough cakes;
s2: putting the lower layer of flour cake placing bin into the flour cakes, and installing the lower layer of flour cake placing bin on the lower layer of flour cake putting bin;
s3: starting a lower layer flour cake conveying belt, starting feeding of the lower layer flour cake, and feeding the flour cake of the groove by a middle layer jet orifice after a sensing device in a middle layer feeding device senses a sensing block arranged on one side of the groove;
s4: conveying the semi-finished biscuits to the tail end of a lower layer biscuit conveying belt, and then sequentially conveying the semi-finished biscuits to a biscuit bearing table at a bearing station through a semi-finished biscuit transition frame until a proximity switch is triggered;
s5: after the proximity switch is triggered, the lower layer of cake conveyer belt stops running, the biscuit bearing table at the bearing station is conveyed to the top layer of cake placing station by the circulating conveying chain way, the circulating conveying chain way stops, and the upper layer of cake sucking frame places the upper layer of cake placed on the cake placing frame on the half-finished biscuit;
s6: after the upper layer cake is placed, starting a circulating conveying chain way, and pressing the biscuits through a pressing roller;
s7: after pressing is finished, conveying the biscuit bearing table to a cooling station by the circulating conveying chain channel, stopping the circulating conveying chain channel, and cooling the biscuits by the cooling bin;
s8: after cooling, starting a circulating conveying chain, conveying the biscuit bearing table to a taking-out station, and taking out the biscuits in the biscuit bearing table after the formed biscuits are absorbed by the formed biscuit absorbing device;
s9: the above steps of S1-S8 are looped.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (8)
1. A sandwich biscuit production apparatus, characterized by comprising:
the middle layer processing device is used for spraying the middle layer on the lower layer of flour cakes and transporting the sprayed lower layer of flour cakes;
the multi-station conveying device is used for receiving the sprayed lower-layer flour cakes and conveying the flour cakes until the processing is finished;
the upper layer cake suction device is used for sucking the upper layer cake and placing the upper layer cake on the sprayed lower layer cake;
the cooling bin is used for cooling the primarily formed sandwich biscuits;
and the formed biscuit sucking device is used for taking out the processed biscuits from the multi-station conveying device.
2. The sandwich biscuit production equipment according to claim 1, wherein the middle layer processing device comprises a frame, at least one lower layer cake conveyer belt is arranged on the frame, the lower layer cake conveyer belt is driven by a driving device, a groove for accommodating a cake is formed in the lower layer cake conveyer belt, the groove is matched with the cake, the depth of the groove is smaller than or equal to the thickness of the cake, and an induction block is arranged on one side of the groove;
the lower layer flour cake feeding bin and the middle layer feeding device are arranged on the rack, the bottom of the lower layer flour cake feeding bin is arranged on the rack through a height adjusting frame, and a discharge port of the lower layer flour cake feeding bin corresponds to the position of the groove;
the middle layer throwing device is fixed on the rack and is provided with a middle layer jet orifice and an induction device, the induction device is used for inducing the induction block, and the middle layer jet orifice corresponds to the groove;
and a semi-biscuit transition frame is arranged at the tail end of the lower layer of flour cake conveying belt in the advancing direction and is used for conveying the sprayed lower layer of flour cakes to a multi-station conveying device.
3. The sandwich biscuit production equipment according to claim 2, wherein the lower layer biscuit conveying belt is of a multi-section structure and comprises a first conveying belt, a second conveying belt and a third conveying belt which are arranged at intervals, the first conveying belt, the second conveying belt and the third conveying belt jointly form the groove, the semi-finished biscuit transition frame extends into a gap formed by the first conveying belt, the second conveying belt and the third conveying belt, and the upper end face of the semi-finished biscuit transition frame is lower than that of the lower layer biscuit conveying belt.
4. The sandwich biscuit production equipment according to claim 3, wherein the multi-station conveying device comprises a circulating conveying chain way, a plurality of groups of biscuit bearing tables are arranged on the circulating conveying chain way and respectively correspond to a bearing station, a top layer biscuit placing station, a cooling station and a taking-out station, the end parts of the biscuit bearing tables in the bearing stations are matched with the semi-finished biscuit transition frame, one side, far away from the semi-finished biscuit transition frame, of the biscuit bearing tables is provided with a proximity switch, and the cooling station is arranged in the cooling bin.
5. A sandwich biscuit production facility according to claim 4 characterized in that a press roll is provided between the top layer cake placing station and the cooling station for pressing after the top layer cake is placed.
6. The sandwich biscuit production equipment according to claim 5, characterized in that the upper layer cake suction device comprises an upper layer cake suction frame, a rotary lifting rod and a cake placing frame, the rotary lifting rod and the cake placing frame are both arranged on one side of the placing station, the rotary lifting rod is provided with the upper layer cake suction frame, and the upper layer cake suction frame is used for sucking upper layer cakes on the cake placing frame and placing the cakes on the biscuit placing frame.
7. An apparatus for producing sandwich biscuits according to claim 6, characterised in that the shaped biscuit suction means are arranged on one side of the extraction station.
8. A sandwich biscuit production method characterized by using a sandwich biscuit production apparatus of claim 7 and comprising the steps of:
s1: adjusting the height adjusting frame to enable the distance from the lower end face of the lower layer dough cake throwing bin to the lower layer dough cake conveying belt to be smaller than the thickness of the dough cakes and enable the distance from the lower end face of the lower layer dough cake throwing bin to the lower end face of the groove to be larger than the thickness of the dough cakes;
s2: putting the lower layer of flour cake placing bin into the flour cakes, and installing the lower layer of flour cake placing bin on the lower layer of flour cake putting bin;
s3: starting a lower layer flour cake conveying belt, starting feeding of the lower layer flour cake, and feeding the flour cake of the groove by a middle layer jet orifice after a sensing device in a middle layer feeding device senses a sensing block arranged on one side of the groove;
s4: conveying the semi-finished biscuits to the tail end of a lower layer biscuit conveying belt, and then sequentially conveying the semi-finished biscuits to a biscuit bearing table at a bearing station through a semi-finished biscuit transition frame until a proximity switch is triggered;
s5: after the proximity switch is triggered, the lower layer of cake conveyer belt stops running, the biscuit bearing table at the bearing station is conveyed to the top layer of cake placing station by the circulating conveying chain way, the circulating conveying chain way stops, and the upper layer of cake sucking frame places the upper layer of cake placed on the cake placing frame on the half-finished biscuit;
s6: after the upper layer cake is placed, starting a circulating conveying chain way, and pressing the biscuits through a pressing roller;
s7: after pressing is finished, conveying the biscuit bearing table to a cooling station by the circulating conveying chain channel, stopping the circulating conveying chain channel, and cooling the biscuits by the cooling bin;
s8: after cooling, starting a circulating conveying chain, conveying the biscuit bearing table to a taking-out station, and taking out the biscuits in the biscuit bearing table after the formed biscuits are absorbed by the formed biscuit absorbing device;
s9: the above steps of S1-S8 are looped.
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| CN202111082424.3A CN113767946B (en) | 2021-09-15 | 2021-09-15 | Sandwich biscuit production equipment and method |
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| CN202111082424.3A CN113767946B (en) | 2021-09-15 | 2021-09-15 | Sandwich biscuit production equipment and method |
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| CN113767946B (en) | 2022-09-30 |
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