CN113753345A - Online prediction management system for packing machine line tower and use method - Google Patents
Online prediction management system for packing machine line tower and use method Download PDFInfo
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- 238000012856 packing Methods 0.000 title claims abstract description 84
- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000004364 calculation method Methods 0.000 claims abstract description 30
- 238000004806 packaging method and process Methods 0.000 claims abstract description 24
- 238000001514 detection method Methods 0.000 claims abstract description 13
- 238000003860 storage Methods 0.000 claims abstract description 9
- 230000002452 interceptive effect Effects 0.000 claims description 4
- 238000012544 monitoring process Methods 0.000 claims description 4
- 238000003466 welding Methods 0.000 claims description 4
- 238000004804 winding Methods 0.000 claims description 4
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- 238000005056 compaction Methods 0.000 description 8
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B27/00—Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
- B65B27/06—Bundling coils of wire or like annular objects
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The invention relates to an online prediction management system and a use method of a wire tower of a packaging machine, and belongs to the technical field of wire packaging equipment and methods. The technical scheme of the invention is as follows: real-time information detected by the detection equipment is transmitted to the calculation control system and is simultaneously transmitted to the display equipment for real-time display; the input equipment inputs original data or temporary data to be modified to the calculation control system, and simultaneously transmits the original data or the temporary data to the display equipment for real-time display; and the calculation control system transmits the key information to the display equipment for real-time display. The invention has the beneficial effects that: by improving the existing equipment and adding a calculation control system, the function of accurately and automatically judging the storage amount and the usable time of the packing wire is realized, reliable reference is provided for production scheduling, and the influence on the production rhythm can be avoided.
Description
Technical Field
The invention relates to an online prediction management system and a using method of a wire tower of a packing machine, belonging to the technical field of wire packing equipment and methods.
Background
In the production process of high-speed wires, packing is one of the most main processes in a finishing area, the packing of most high-speed wire production lines in China is completed by adopting a full-automatic packing machine at present, and the working efficiency of the packing machine directly influences the production efficiency of the finishing area and even the whole production line.
The baling press need frequently change the baling line in the use, changes a baling line and need use many sets of large-scale equipment such as overhead traveling crane, butt welder, many people's cooperation can accomplish. At present, the stock and the usable time of the packing wire are observed and estimated completely by people and cannot be accurately judged, the stock difference between the packing wires at different positions cannot be accurately judged, once the packing wire is used up, the packing wire needs to be stopped to wait for the completion of the on-line operation, and the frequently-occurring conditions are as follows: when in continuous production, the packaging wire is not enough, and the production is influenced by the online production. When the packing wire is used up, the duty switching or the model changing time is positive, the overhead travelling crane and personnel are all in tension, and the scheduling difficulty is increased.
In summary, the existing method of manually judging the storage amount and the available time of the packing wire has the defects of influencing the production rhythm and the scheduling efficiency, and needs to be improved.
Disclosure of Invention
The invention aims to provide an online prediction management system and a use method of a packer wire tower, which realize the function of accurately and automatically judging the storage amount and the usable time of a packing wire by improving and adding a calculation control system on the basis of the prior equipment, provide reliable reference for production scheduling, avoid influencing the production rhythm and effectively solve the problems in the background technology.
The technical scheme of the invention is as follows: an online prediction management system of a packer line tower comprises a calculation control system, a detection device, an input device and a display device, wherein real-time information detected by the detection device is transmitted to the calculation control system and simultaneously transmitted to the display device for real-time display; the input equipment inputs original data or temporary data to be modified to the calculation control system, and simultaneously transmits the original data or the temporary data to the display equipment for real-time display; and the calculation control system transmits the key information to the display equipment for real-time display.
The key information includes the amount of the packing wire and the usable time.
The calculation control system comprises a control system of the packer, and codes are added in a logic control program to realize online prediction management.
The detection device comprises a code disc of an original wire feeding system of the packaging machine, and the code disc reading is converted into the wire feeding length or the wire winding length in a mode of multiplying the code disc reading by the equivalent radius.
The input device and the display device are integrated into a whole, and the interactive display screen is used as the display device and also realizes the function of the input device.
A use method of an online prediction management system of a packer line tower comprises the following steps: s1, a new line is drawn, and the information of coil weight, specification and material is input through input equipment;
s2, calculating the length L of the bus by the calculation control system according to the information input in the step S1 and the read length of the remaining line;
s3, calculating the predicted packing quantity by using the default bulk roll parameters;
s4, calculating the predicted packing number according to the input default packing period;
s5, reading the current time, and calculating the next line changing time by combining the result calculated in the previous step;
s6, packing, monitoring, recording and updating actual data, feeding back the monitored actual using length of the packing wire to the step S2 after the packing is completed, and feeding back the monitored actual packing period to the step S4 after the packing is completed;
s7, displaying the storage amount and the usable time of the packing wire in real time by the display equipment;
and then, completing online prediction management of the packing machine line tower.
In the step S3, if the actual bulk parameter is different from the default bulk parameter, the special bulk parameter is input through the input device, and the input special bulk parameter is used as a new default bulk parameter.
In step S4, the default packing period is the standard packing period given in the specification of the packing machine.
In step S7, history information, welding point positions, and the current cumulative packaging number with the same specification may also be displayed.
The invention has the beneficial effects that: by improving the existing equipment and adding a calculation control system, the function of accurately and automatically judging the storage amount and the usable time of the packing wire is realized, reliable reference is provided for production scheduling, and the influence on the production rhythm can be avoided.
Drawings
FIG. 1 is a schematic structural view of the main components of the baler of the present invention;
FIG. 2 is a block diagram of the architecture of the present invention;
FIG. 3 is a control flow diagram of the present invention;
in the figure: the wire feeding mechanism comprises a wire feeding mechanism 1, a first compaction vehicle 2, a packing head 3, a short wire path 4, a lifting platform 5, a second compaction vehicle 6, a long wire path 7, a standard loose roll 8 and a special loose roll 9.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the following will clearly and completely describe the technical solutions of the embodiments of the present invention with reference to the drawings of the embodiments, and it is obvious that the described embodiments are a small part of the embodiments of the present invention, rather than all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative work based on the embodiments of the present invention belong to the protection scope of the present invention.
An online prediction management system of a packer line tower comprises a calculation control system, a detection device, an input device and a display device, wherein real-time information detected by the detection device is transmitted to the calculation control system and simultaneously transmitted to the display device for real-time display; the input equipment inputs original data or temporary data to be modified to the calculation control system, and simultaneously transmits the original data or the temporary data to the display equipment for real-time display; and the calculation control system transmits the key information to the display equipment for real-time display.
The key information includes the amount of the packing wire and the usable time.
The calculation control system comprises a control system of the packer, and codes are added in a logic control program to realize online prediction management.
The detection device comprises a code disc of an original wire feeding system of the packaging machine, and the code disc reading is converted into the wire feeding length or the wire winding length in a mode of multiplying the code disc reading by the equivalent radius.
The input device and the display device are integrated into a whole, and the interactive display screen is used as the display device and also realizes the function of the input device.
A use method of an online prediction management system of a packer line tower comprises the following steps: s1, a new line is drawn, and the information of coil weight, specification and material is input through input equipment;
s2, calculating the length L of the bus by the calculation control system according to the information input in the step S1 and the read length of the remaining line;
s3, calculating the predicted packing quantity by using the default bulk roll parameters;
s4, calculating the predicted packing number according to the input default packing period;
s5, reading the current time, and calculating the next line changing time by combining the result calculated in the previous step;
s6, packing, monitoring, recording and updating actual data, feeding back the monitored actual using length of the packing wire to the step S2 after the packing is completed, and feeding back the monitored actual packing period to the step S4 after the packing is completed;
s7, displaying the storage amount and the usable time of the packing wire in real time by the display equipment;
and then, completing online prediction management of the packing machine line tower.
In the step S3, if the actual bulk parameter is different from the default bulk parameter, the special bulk parameter is input through the input device, and the input special bulk parameter is used as a new default bulk parameter.
In step S4, the default packing period is the standard packing period given in the specification of the packing machine.
In step S7, history information, welding point positions, and the current cumulative packaging number with the same specification may also be displayed.
Example (b):
as shown in fig. 1, the packaging machine comprises a wire tower, a wire feeding mechanism 1, a first compaction vehicle 2, a packaging head 3, a short wire path 4, a lifting platform 5, a second compaction vehicle 6 and a long wire path 7, wherein the loose rolls to be packaged are divided into standard loose rolls 8 and special loose rolls 9, and the standard loose rolls 8 or the special loose rolls 9 are arranged above the lifting platform 5 and between the first compaction vehicle 2 and the second compaction vehicle 6 when being packaged.
In this embodiment, the operation process of the packaging machine is described by taking a loose roll to be packaged as a standard loose roll 8 as an example, after the standard loose roll 8 is stopped and stabilized at a packaging position, the lifting platform 5 is lifted, the first compacting car 2 and the second compacting car 6 are simultaneously drawn close to the standard loose roll 8, the lifting platform 5 is kept still after contacting the standard loose roll 8, the first compacting car 2 and the second compacting car 6 continue to move after contacting the standard loose roll 8 until detecting that the length of the standard loose roll 8 is unchanged and exceeds a preset delay, the compacting state is kept until the packaging is finished, at this time, the packaging head 3, the short wire path 4 and the long wire path 7 form a complete wire guide system, the wire feeding mechanism 1 feeds a packaging wire from a wire tower into the wire guide system until a detection device on the packaging head 3 detects that the packaging wire is in place and exceeds the preset delay, the wire feeding mechanism 1 takes up the wire, the packaging head 3 simultaneously swings in cooperation with the wire taking-up, and the packaging action is finished, the packing head 3, the lifting platform 5, the first compaction vehicle 2 and the second compaction vehicle 6 are reset in sequence to finish packing, and the standard loose roll 8 is moved out of the packing position to be replaced by the next roll.
In the whole packaging process, factors related to judging the storage quantity and the usable time of the packaging wire comprise the following factors: the length L of the current residual packing line0In mm; packing period Q, with unit s; length of packing wire for single coil
The unit of the number of the grooves is mm,
the value of the special loose roll is determined by whether the loose roll to be packaged is a standard loose roll 8 or a special loose roll 9, in the specific embodiment, the loose roll to be packaged is taken as the standard loose roll 8 as an example, and the special loose roll 9 can be obtained by directly inputting or calculating after inputting relevant parameters through a human-computer interface, wherein the relevant parameters comprise roll weight, specification, spinning diameter, roll length and the like.
The judgment of the related factors of the packing wire stock and the usable time further comprises the following steps: packing length L of new line1The coil weight G, the specification diameter D and the material density rho can be obtained, and the calculation formula is as follows:
wherein the unit of the coil weight G is kg, the unit of the diameter D is mm, and the unit of the material density rho is kg/mm3And the calculated length L of the wrapping line1In mm.
Referring to fig. 2, a block diagram of the present invention includes a calculation control system, a detection device, an input device and a display device, in this embodiment, the calculation control system adopts a control system of a packaging machine itself, an online prediction management is realized by adding codes in a logic control program, the middle detection device utilizes a code disc of an original wire feeding system of the packaging machine, and converts the code disc reading number multiplied by an equivalent radius into a wire feeding length or a wire winding length, the input device and the display device adopt the original input device and the display device of the packaging machine, the input device and the display device can be integrated into a whole, and an interactive display screen not only serves as the display device, but also realizes the functions of the input device.
The real-time information detected by the detection equipment is transmitted to the calculation control system and is simultaneously transmitted to the display equipment to be displayed in real time, so that the observation of an operator is facilitated, the input equipment inputs original data or temporary data to be modified to the calculation control system and is simultaneously transmitted to the display equipment to be displayed in real time, the checking of the operator is facilitated, the calculation control system transmits key information to the display equipment to be displayed in real time, the key information refers to the stock and the usable time of a packing line, and other information such as historical information, welding point positions, the accumulated packing quantity of the same specification and the like can be calculated and displayed according to actual needs.
As shown in fig. 3, the method for using the online prediction management system of the packer line tower comprises the following steps:
s1, a new line is drawn, and information such as coil weight, specification, material and the like is input through an input device;
s2, calculating the length L of the bus by the calculation control system according to the information input in S1 and the read length of the remaining line;
s3, calculating the predicted packing number by using the default bulk roll parameters, wherein in the step, if the actual bulk roll parameters are different from the default bulk roll parameters, special bulk roll parameters can be input through an input device, and the input special bulk roll parameters are used as new default bulk roll parameters;
s4, calculating the predicted packing number according to the input default packing period, wherein the default packing period in the step is the standard packing period given in the specification of the packing machine;
s5, reading the current time, and calculating the next line changing time by combining the result calculated in the previous step;
s6, packing, monitoring, recording and updating actual data, feeding back the monitored actual using length of the packing wire to S2 after the packing is completed, and feeding back the monitored actual packing period to S4 after the packing is completed;
s7, displaying the inventory and the usable time of the packing wire in real time by the display equipment, and displaying other concerned information according to the requirement for operators and scheduling reference decisions;
and then, completing online prediction management of the packing machine line tower.
The advantages and the realized beneficial technical effects of the specific embodiment are as follows:
a set of complete technical scheme is provided, improvement is carried out on the basis of the existing equipment, the function of accurately and automatically judging the storage amount and the usable time of the packing wire is realized, reliable reference is provided for production scheduling, the influence on the production rhythm can be avoided, the problems of inaccuracy and untimely judgment by manpower in the prior art are solved, and the method has prominent substantive characteristics and remarkable progress.
Claims (9)
1. The utility model provides a baling press line tower prediction management system that reaches standard grade which characterized in that: the real-time information detected by the detection equipment is transmitted to the calculation control system and simultaneously transmitted to the display equipment for real-time display; the input equipment inputs original data or temporary data to be modified to the calculation control system, and simultaneously transmits the original data or the temporary data to the display equipment for real-time display; and the calculation control system transmits the key information to the display equipment for real-time display.
2. The online prediction management system of the packer line tower as claimed in claim 1, wherein: the key information includes the amount of the packing wire and the usable time.
3. The online prediction management system of the packer line tower as claimed in claim 1, wherein: the calculation control system comprises a control system of the packer, and codes are added in a logic control program to realize online prediction management.
4. The online prediction management system of the packer line tower as claimed in claim 1, wherein: the detection device comprises a code disc of an original wire feeding system of the packaging machine, and the code disc reading is converted into the wire feeding length or the wire winding length in a mode of multiplying the code disc reading by the equivalent radius.
5. The online prediction management system of the packer line tower as claimed in claim 1, wherein: the input device and the display device are integrated into a whole, and the interactive display screen is used as the display device and also realizes the function of the input device.
6. A use method of an online prediction management system of a packer line tower is characterized by comprising the following steps: s1, a new line is drawn, and the information of coil weight, specification and material is input through input equipment;
s2, calculating the length L of the bus by the calculation control system according to the information input in the step S1 and the read length of the remaining line;
s3, calculating the predicted packing quantity by using the default bulk roll parameters;
s4, calculating the predicted packing number according to the input default packing period;
s5, reading the current time, and calculating the next line changing time by combining the result calculated in the previous step;
s6, packing, monitoring, recording and updating actual data, feeding back the monitored actual using length of the packing wire to the step S2 after the packing is completed, and feeding back the monitored actual packing period to the step S4 after the packing is completed;
s7, displaying the storage amount and the usable time of the packing wire in real time by the display equipment;
and then, completing online prediction management of the packing machine line tower.
7. The use method of the online prediction management system of the packer line tower as claimed in claim 6, wherein: in the step S3, if the actual bulk parameter is different from the default bulk parameter, the special bulk parameter is input through the input device, and the input special bulk parameter is used as a new default bulk parameter.
8. The use method of the online prediction management system of the packer line tower as claimed in claim 6, wherein: in step S4, the default packing period is the standard packing period given in the specification of the packing machine.
9. The use method of the online prediction management system of the packer line tower as claimed in claim 6, wherein: in step S7, history information, welding point positions, and the current cumulative packaging number with the same specification may also be displayed.
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| CN202111081776.7A CN113753345A (en) | 2021-09-15 | 2021-09-15 | Online prediction management system for packing machine line tower and use method |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1338514A2 (en) * | 2002-02-06 | 2003-08-27 | Gesellschaft für Forschung und Entwicklung wirtschaftlicher Produktionssysteme mbH -GFE- | Apparatus for unrolling a packaging strap and for strapping packages |
| CN1496926A (en) * | 2002-09-30 | 2004-05-19 | �����ɷ� | Bandage packaging machine |
| US20070043475A1 (en) * | 2005-08-18 | 2007-02-22 | Cnh America Llc | Method of indicating remaining wrap |
| CN207595338U (en) * | 2017-12-12 | 2018-07-10 | 东莞市鑫峰包装专用设备有限公司 | A kind of can detect lashes the strip automatic bundling machine with dosage |
| CN207860684U (en) * | 2017-12-11 | 2018-09-14 | 皇普电气（江苏）有限公司 | It is a kind of to carry the packing machine for changing film countdown function |
| CN109095249A (en) * | 2018-06-29 | 2018-12-28 | 广东思沃精密机械有限公司 | Automatic film-changing type laminator |
| CN111587673A (en) * | 2020-06-04 | 2020-08-28 | 中国农业大学 | Cotton circular mold forming net winding and breaking device |
-
2021
- 2021-09-15 CN CN202111081776.7A patent/CN113753345A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1338514A2 (en) * | 2002-02-06 | 2003-08-27 | Gesellschaft für Forschung und Entwicklung wirtschaftlicher Produktionssysteme mbH -GFE- | Apparatus for unrolling a packaging strap and for strapping packages |
| CN1496926A (en) * | 2002-09-30 | 2004-05-19 | �����ɷ� | Bandage packaging machine |
| US20070043475A1 (en) * | 2005-08-18 | 2007-02-22 | Cnh America Llc | Method of indicating remaining wrap |
| CN207860684U (en) * | 2017-12-11 | 2018-09-14 | 皇普电气（江苏）有限公司 | It is a kind of to carry the packing machine for changing film countdown function |
| CN207595338U (en) * | 2017-12-12 | 2018-07-10 | 东莞市鑫峰包装专用设备有限公司 | A kind of can detect lashes the strip automatic bundling machine with dosage |
| CN109095249A (en) * | 2018-06-29 | 2018-12-28 | 广东思沃精密机械有限公司 | Automatic film-changing type laminator |
| CN111587673A (en) * | 2020-06-04 | 2020-08-28 | 中国农业大学 | Cotton circular mold forming net winding and breaking device |
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Application publication date: 20211207 |