CN112122503A

CN112122503A - Automatic production equipment and production process for mine anchor cable

Info

Publication number: CN112122503A
Application number: CN202010989407.7A
Authority: CN
Inventors: 王会庆; 国秀安; 王伟; 张丽栋; 司志勇; 刘鹏
Original assignee: Taian Lida Rock Drilling Equipment Co ltd
Current assignee: Taian Lida Rock Drilling Equipment Co ltd
Priority date: 2020-09-19
Filing date: 2020-09-19
Publication date: 2020-12-25

Abstract

The invention discloses automatic production equipment and a production process of a mine anchor cable, wherein the automatic production equipment of the mine anchor cable is production line equipment and comprises a pay-off reel, one side of the pay-off reel is provided with a tractor, one side of the tractor is provided with an electric control cabinet, one side of the electric control cabinet is provided with a cutting box, one side of the cutting box is provided with a take-up stand, the electric control cabinet is a PLC (programmable logic controller) electric control cabinet, and a water tank is arranged in the cutting box and used for storing cooling liquid. Compared with the prior art, the invention has the advantages that: the invention can effectively collect the dust generated when the anchor cable is cut, achieve the aim of protecting the air and further contribute to the health of human bodies. The method realizes the effect improvement by people reduction, changes the original two production lines operated by 8 shifts into 4 production lines operated by 4 shifts, designs the full-load capacity to be 1000 tons/month, and saves the labor cost by 3 ten thousand yuan/month. The method can increase the sales income by 500 ten thousand yuan each year and increase the profit by 120 ten thousand yuan, has good economic benefit and can have good market in the future.

Description

Automatic production equipment and production process for mine anchor cable

Technical Field

The invention relates to anchor cable production equipment, in particular to automatic production equipment and a production process of a mining anchor cable.

Background

The anchor cable support is used as an important mode for mine and building support, and is matched with an anchorage device and a tray for use. The tray is connected with the anchorage device, and the anchor cable is used for tensioning the tray by using the tensioning device of the anchor cable, so that the pre-tensioning force is diffused to surrounding rock strata, and the effect of supporting and pre-tensioning is achieved. At present, production equipment of company anchor cables mainly comprises a pay-off reel, a cutting box, a take-up device and the like, and the process for producing the anchor cables is basically divided into three steps. Firstly, hoisting a bundle of anchor cables to a pay-off reel by using a travelling crane and a hoisting tool; cutting off the anchor cable through manual operation; and thirdly, taking up, packaging and warehousing. The process is operated by a single machine for two persons, and has low production efficiency, high cost and high safety risk.

Disclosure of Invention

The invention aims to solve the technical problem of providing highly-automated mining anchor cable production equipment.

In order to solve the technical problems, the technical scheme provided by the invention is as follows: the utility model provides a mining anchor rope automated production equipment and production technology, mining anchor rope automated production equipment is production line equipment, including the drawing drum, one side of drawing drum is equipped with the tractor, one side of tractor is equipped with automatically controlled cabinet, one side of automatically controlled cabinet is equipped with the cutting box, one side of cutting box is equipped with the take-up stand, automatically controlled cabinet is the automatically controlled cabinet of PLC, the inside water tank that is equipped with of cutting box, the water tank is used for deposit coolant liquid.

Compared with the prior art, the invention has the advantages that: the invention can effectively collect the dust generated when the anchor cable is cut, achieve the aim of protecting the air and further contribute to the health of human bodies. The method realizes the effect improvement by people reduction, changes the original two production lines operated by 8 shifts into 4 production lines operated by 4 shifts, designs the full-load capacity to be 1000 tons/month, and saves the labor cost by 3 ten thousand yuan/month. The method can increase the sales income by 500 ten thousand yuan each year and increase the profit by 120 ten thousand yuan, has good economic benefit and can have good market in the future.

As an improvement, the production process comprises the following steps:

a. hoisting the bundle of anchor cables to a pay-off reel by using a travelling crane and a lifting appliance;

b. removing the package, and fixing one end of the bundled steel strand at the position of the stand column of the pay-off reel;

c. one end of the traction feeding device is connected to the traction feeding device, 100 cycles are set, and a starting button is pressed;

the PLC electric cabinet controls the traction wire feeding equipment to start working, and one end of the anchor cable is pulled to the infrared correlation probe of the pay-off rack (during the period, one end of the anchor cable passes through the electric control automatic shearing equipment), the signal is terminated and returns to the electric cabinet;

e. the electric cabinet controls the electric control automatic cutting equipment to cut the anchor cable, when the saw blade reaches an infrared correlation probe arranged at the cutting equipment, the anchor cable is cut and returns to the starting point, and the signal is terminated and returns to the electric cabinet;

f. the electric cabinet controls the automatic discharging equipment to discharge materials, the automatic discharging equipment is restored to a closed state after a delay of 3 seconds is set, and the material collecting frame collects the materials;

g. and sequentially and circularly processing until the processing is finished.

As the improvement, the cutting box is internally provided with an infrared automatic sizing probe which can be directly connected.

As an improvement, one side of the cutting box is provided with a dust collecting box.

Drawings

Fig. 1 is a schematic structural diagram of automatic production equipment and a production process of a mining anchor cable.

Fig. 2 is a schematic structural view of a pay-off reel of automatic production equipment and production technology of a mining anchor cable.

Fig. 3 is a schematic structural diagram of automatic production equipment and production process of a mining anchor cable.

Fig. 4 is a schematic structural diagram of automatic production equipment and production process of a mining anchor cable.

Fig. 5 is a schematic structural diagram of automatic production equipment and production process of the mining anchor cable.

Fig. 6 is a schematic structural diagram of automatic production equipment and production process of a mining anchor cable.

As shown in the figure: 1. pay-off reel, 2, tractor, 3, electric control cabinet, 4, cutting box, 5, take-up stand, 6, water tank.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

The automatic production equipment for the mine anchor cable comprises a pay-off reel 1, a tractor 2 is arranged on one side of the pay-off reel 1, an electric control cabinet 3 is arranged on one side of the tractor 2, a cutting box 4 is arranged on one side of the electric control cabinet 3, a take-up stand 5 is arranged on one side of the cutting box 4, the electric control cabinet 3 is a PLC (programmable logic controller) electric control cabinet, a water tank 6 is arranged inside the cutting box 4, and the water tank 6 is used for storing cooling liquid.

As an improvement, the production process comprises the following steps:

g. and sequentially and circularly processing until the processing is finished.

As an improvement, an infrared automatic sizing probe is arranged inside the cutting box 4.

As a modification, a dust collecting box is arranged on one side of the cutting box 4.

The working principle of the invention is as follows: an equipment component

In order to solve the existing problems, the main research content of the project is to research the automatic production equipment of the anchor cable so as to improve the automation level of operation and the production efficiency of the anchor cable. The device comprises an anchor cable PLC electric cabinet, a pay-off reel, a pay-off rack, an electric control automatic traction feeding device, an infrared automatic sizing probe, an electric control automatic cutting device, a dust collecting box, an automatic discharging device and a material collecting rack.

Second, the operation principle of the equipment

Hoisting the bundle of anchor cables to a pay-off reel by using a travelling crane and a lifting appliance, removing the package, fixing one end of the bundle of steel strands at the upright post of the pay-off reel, connecting the other end of the bundle of steel strands to a traction feeding device, setting 100 cycles and pressing a start button, controlling the traction feeding device to start working by a PLC (programmable logic controller) electric cabinet, and stopping one end of the anchor cable through an electric control automatic shearing device signal and returning the anchor cable to the electric cabinet during the period of traction of one end of the anchor cable to the infrared correlation probe of the. The electric cabinet controls the electric control automatic cutting equipment to cut the anchor cable, when the saw blade reaches the infrared correlation probe arranged at the cutting equipment, the anchor cable is cut and returns to the starting point, and the signal is terminated and returns to the electric cabinet. The electric cabinet controls the automatic discharging equipment to discharge materials, the automatic discharging equipment is restored to a closed state after 3 seconds of delay, and the material collecting frame collects the materials. And (5) sequentially and circularly processing.

Third, beneficial effect

Realize whole production line automation environmental protection production, when improving the operational environment, can change two production lines of 8 original operation of shifting into 4 production lines of 4 operation of shifting and reduced operating personnel and equipment contact frequency. The full load capacity is designed to be 1000 tons/month, which is 2 times of the current capacity, and the purposes of reducing people and improving efficiency and improving operating environment are highlighted. The invention can effectively collect the dust generated when the anchor cable is cut, achieve the aim of protecting the air and further contribute to the health of human bodies. Safe and environment-friendly production is realized.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature, and in the description of the invention, "plurality" means two or more unless explicitly specifically defined otherwise.

In the present invention, unless otherwise specifically stated or limited, the terms "mounted," "connected," "fixed," and the like are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly above and obliquely above the second feature, or simply meaning that the first feature is at a lesser level than the second feature.

In the description herein, reference to the terms "one embodiment," "some embodiments," "an example," "a specific example," or "some examples" or the like means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made in the above embodiments by those of ordinary skill in the art without departing from the principle and spirit of the present invention.

Claims

1. The utility model provides a mining anchor rope automated production equipment and production technology thereof, mining anchor rope automated production equipment is production line equipment, including drawing drum (1), its characterized in that: one side of drawing drum (1) is equipped with tractor (2), one side of tractor (2) is equipped with automatically controlled cabinet (3), one side of automatically controlled cabinet (3) is equipped with cutting box (4), one side of cutting box (4) is equipped with take-up stand (5), automatically controlled cabinet (3) are the automatically controlled cabinet of PLC, inside water tank (6) that is equipped with of cutting box (4), water tank (6) are used for deposit coolant liquid.

2. The automatic production equipment for the mining anchor cable according to claim 1, wherein the production process comprises the following steps:

g. and sequentially and circularly processing until the processing is finished.

3. The automatic production equipment for the mine anchor cable according to claim 1, wherein: an infrared automatic sizing probe is arranged inside the cutting box (4).

4. The automatic production equipment for the mine anchor cable according to claim 1, wherein: and a dust collecting box is arranged on one side of the cutting box (4).