CN106882629B - The big coil winding device of glass fiber wet mat and its winding method - Google Patents

The big coil winding device of glass fiber wet mat and its winding method Download PDF

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Publication number
CN106882629B
CN106882629B CN201710246360.3A CN201710246360A CN106882629B CN 106882629 B CN106882629 B CN 106882629B CN 201710246360 A CN201710246360 A CN 201710246360A CN 106882629 B CN106882629 B CN 106882629B
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CN
China
Prior art keywords
glass fiber
knife
fiber wet
wet mat
roller
Prior art date
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Application number
CN201710246360.3A
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Chinese (zh)
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CN106882629A (en
Inventor
刘强
赵延海
吴海涛
翟海涛
于宗泳
赵儒涛
刘明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Taishan Fiberglass Zibo Co Ltd
Original Assignee
SINOMA JINJING FIBERGLASS CO Ltd
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Priority to CN201710246360.3A priority Critical patent/CN106882629B/en
Publication of CN106882629A publication Critical patent/CN106882629A/en
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00—Registering, tensioning, smoothing or guiding webs
    • B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00—Winding webs
    • B65H18/08—Web-winding mechanisms
    • B65H18/10—Mechanisms in which power is applied to web-roll spindle
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00—Changing the web roll
    • B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
    • B65H19/26—Cutting-off the web running to the wound web roll
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00—Changing the web roll
    • B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
    • B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
    • B65H35/02—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with longitudinal slitters or perforators
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H73/00—Stripping waste material from cores or formers, e.g. to permit their re-use
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/10—Handled articles or webs
    • B65H2701/17—Nature of material
    • B65H2701/174—Textile, fibre
    • B65H2701/1742—Fibreglass
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2801/00—Application field
    • B65H2801/81—Packaging machines

Abstract

The present invention relates to glass fiber wet mat technical field, more particularly to a kind of big coil winding device of glass fiber wet mat and its winding method, including meausring apparatus, damping roll device, slitter edge aspirator, winding change of lap cutter and unload volume Automatic Weighing and Packing Equipment；Structure of the present invention is novel, automaticity is higher, can be according to the needs of the different clients in production, it is 2000mm to meet maximum breadth, and maximum gauge is 2300mm or so, maximum length is the automatic cutter, automatic winding change of lap, the operation for unloading volume weighing and bagging of 6000m glass fiber wet mat, the labor intensity of worker is greatly reduced, the operating efficiency of equipment is improved, reduces production cost, the species of production is effectively increased, meets the demand of client.

Description

The big coil winding device of glass fiber wet mat and its winding method
Technical field
The present invention relates to glass fiber wet mat technical field, and in particular to a kind of big retracting of glass fiber wet mat Winding apparatus and its winding method.
Background technology
Glass fiber wet mat is the stock yarn being chopped into by glass fiber precursor, is uniformly distributed at random even by paper process The continuous glass fibre scraps of paper, are bonded with emulsion and formed.With resistant to chemical etching, fire prevention, prevent fire-retardant, waterproof, ageing-resistant, weatherability Property, insulation the features such as.It is widely used as fiberglass base fabric, anti-corrosion, insulation, fire protection flame retarding, waterproof material, epoxy copperclad plate and electricity Device insulated product etc..
The winding of glass fiber wet mat is last procedure of glass fiber wet mat production line, completes glass fibers Tie up the tension force and wind-up operation of wet method mat.
The wet method mat product of current domestic glass fiber wet mat manufacturing enterprise, to adapt to fill cabinet transportation demand, volume 3600m is usually no more than around length.External roofing asphalt watt manufacturing enterprise, in order to reduce the reel change in work, improve work The continuity of work, to coil diameter 2300 or so, length proposes strong demand in 6000m or so product, and such product exists Produce automated production degree in packaging process it is relatively low, it is necessary to manpower it is more, and operating efficiency is relatively low.
The content of the invention
In order to solve the above-mentioned technical problem the deficiency in, it is an object of the invention to：It is thin to provide a kind of glass fiber wet The big coil winding device of felt and its winding method, process is less, time saving and energy saving, meets the normal production requirement of different product.
The present invention is that technical scheme is used by solving its technical problem：
The big coil winding device of glass fiber wet mat, including meausring apparatus, damping roll device, slitter edge suction dress Put, wind change of lap cutter and unload volume Automatic Weighing and Packing Equipment；
The damping roll device, including frame, the upper right side of frame, which is set, counts long roller, and the lower end of frame sets balance roller, Balance roller adjustment support is connected on the right side of balance roller, balance roller balancing weight, balance are set on the support body of balance roller adjustment support The right-hand member of roller adjustment support sets balance roller to adjust handwheel, and the middle part of frame sets top damping roll and bottom damping roll respectively, The bottom of frame sets damping roll motor reducer, and the left upper end of frame sets rip cutting rotor and rip cutting knife system；
The winding change of lap cutter, including fixed mount, the side of fixed mount set change of lap rotating disk, filled on change of lap rotating disk There is working position Scroll and prepare position Scroll, the side of fixed mount sets revolving knife fixed plate, the lower end of revolving knife fixed plate Revolving knife is set to support cylinder, the side of revolving knife fixed plate sets crosscutting knife support, knife is set on the support body of crosscutting knife support Frame, fixed revolving knife on knife rest, the lower end of knife rest respectively connected revolving knife cylinder and revolving knife locking cylinder, revolving knife branch The upper end of frame sets pressure roller and revolving knife lower compression roller on revolving knife respectively, and revolving knife is located at pressure roller and revolving knife on revolving knife and pushed Between roller, the right side of crosscutting knife support sets revolving knife support locking cylinder, and revolving knife support locking cylinder is fixed on revolving knife In fixed plate；
It is described to unload volume Automatic Weighing and Packing Equipment, including volume driving, hydraulic elevating platform and tube bundle extracting machine are unloaded, hydraulic elevating platform Side sets electronic platform scale, and the side of electronic platform scale sets automatic film transmitting winding-packing machine, and the tube bundle extracting machine includes core pulling frame Body, the upper end of core pulling Rack Body set Scroll, and the lower end of Scroll sets shaft-raising gear, and the upper end of core pulling Rack Body, which is set, inserts Plate and core pulling frame, the side of core pulling frame set pressing device, and the right-hand member of core pulling Rack Body sets core pulling motor reducer, core pulling electricity Machine reductor is connected with core pulling frame.
Further preferably, meausring apparatus includes grammes per square metre measuring instrument, before the rear and front end of grammes per square metre measuring instrument sets grammes per square metre respectively Carrying roller after carrying roller and grammes per square metre, the front side of carrying roller sets solidification outlet of still carrying roller before grammes per square metre.
Further preferably, rip cutting knife system includes fix bar, the fixed longitudinal knife in lower end of fix bar, the left end of fix bar Longitudinal knife cylinder is set, and the lower end of longitudinal knife cylinder is flexibly connected with longitudinal knife.
Further preferably, damping roll motor reducer is driven by chain sprocket and top damping roll and bottom damping roll Connection；Balance roller adjustment bracket by hinges axle links together with frame.
Further preferably, the lower end of fixed mount sets winding motor reductor and change of lap motor reducer, working position respectively Scroll is connected with winding motor reductor by synchronous cog belt and silent chain, and revolving knife support cylinder is connected with knife rest Connect.
Further preferably, shaft-raising gear includes apical axis cylinder, and the upper end of apical axis cylinder sets top plate.
Further preferably, pressing device includes compression cylinder, and the lower end of compression cylinder sets pressure strip.
Further preferably, core pulling motor reducer drives core pulling frame, core pulling Rack Body by drive sprocket and driving chain Upper right side set guide roller.
Further preferably, longitudinal knife is flexibly connected with fix bar by hinge axis.
The winding method of the described big coil winding device of glass fiber wet mat, comprises the following steps：
A, glass fiber wet mat is from after the solidification of baking and curing stove, by solidifying carrying roller before outlet of still carrying roller and grammes per square metre Transmission, the detection of grammes per square metre, the mistake that the glass fiber wet mat after detection passes through carrying roller after grammes per square metre are carried out into grammes per square metre measuring instrument After degree, into damping roll device；
B, the tension force of glass fiber wet mat is adjusted damping roll device, is opened by the swing of balance roller to realize The control of power size, the change of the tension force of glass fiber wet mat is controlled, so as to which effectively control winding coil diameter, glass fibre are wet Method mat is cut using longitudinal knife, and the slitter edges of both sides is unified after being crushed by slitter edge aspirator to be collected；
C, the glass fiber wet mat after cutting drives working position Scroll to act by winding motor reductor, to glass Glass fiber wet method mat is wound, when the glass fiber wet mat length on working position Scroll has reached on host computer When overturning length, change of lap motor reducer obtain it is electric after rotate, drive change of lap rotating disk to rotate, working position Scroll and prepare position winding Shaft position exchanges, and completes automatic reel change, when spooling length and coil diameter reach cutting setting value, revolving knife action, to glass Glass fiber wet method mat is laterally cut；
D, it is lifted on hydraulic elevating platform using unloading volume driving and will wind the glass fiber wet mat completed, using taking out Core machine extracts Scroll from the center of glass fiber wet mat out, and carries out the installation of new glass fiber wet method mat, finally, Weighed using electronic platform scale, be put in storage after then being packed into automatic film transmitting winding-packing machine.
Compared with prior art, the invention has the advantages that：
Structure of the present invention is novel, and automaticity is higher, can be met most significantly according to the needs of the different clients in production A width of 2000mm, maximum gauge are 2300mm or so, maximum length be 6000m glass fiber wet mat automatic cutter, Automatic winding change of lap, the operation for unloading volume weighing and bagging, the labor intensity of worker is greatly reduced, improve the work effect of equipment Rate, production cost is reduced, be effectively increased the species of production, meet the demand of client.
Brief description of the drawings
Fig. 1 schematic structural views of the invention；
Fig. 2 damping roll device structural representations of the present invention；
Fig. 3 longitudinal knife apparatus structure schematic diagrams of the present invention；
Fig. 4 present invention winding change of lap cutter structural representations；
Fig. 5 lateral slicer device structural representations of the present invention；
Fig. 6 present invention unloads volume Automatic Weighing and Packing Equipment structural representation；
Fig. 7 present invention unloads volume Automatic Weighing and Packing Equipment texture edge schematic diagram；
Fig. 8 tube bundle extracting machine structural representations of the present invention.
In figure：1st, outlet of still carrying roller is solidified；2nd, carrying roller before grammes per square metre；3rd, grammes per square metre measuring instrument；4th, carrying roller after grammes per square metre；5th, damping roll Device；6th, slitter edge aspirator；7th, change of lap cutter is wound；8th, volume Automatic Weighing and Packing Equipment is unloaded；9th, long roller is counted；10th, top hinders Buddhist nun's roller；11st, balance roller；12nd, balance roller balancing weight；13rd, balance roller adjustment handwheel；14th, damping roll motor reducer；15th, bottom Damping roll；16th, rip cutting rotor；17th, rip cutting knife system；18th, fix bar；19th, hinge axis；20th, longitudinal knife；21st, longitudinal knife cylinder； 22nd, revolving knife support locking cylinder；23rd, revolving knife cylinder；24th, revolving knife locking cylinder；25th, revolving knife；26th, pressed on revolving knife Roller；27th, revolving knife lower compression roller；28th, working position Scroll；29th, revolving knife support cylinder；30th, change of lap motor reducer；31st, receive Roll up motor reducer；32nd, position Scroll is prepared；33rd, change of lap rotating disk；34th, tube bundle extracting machine；35th, hydraulic elevating platform；36th, volume row is unloaded Car；37th, electronic platform scale；38th, automatic film transmitting winding-packing machine；39th, core pulling frame；40th, pressing device；41st, plate；42nd, Scroll； 43rd, guide roller；44th, drive sprocket；45th, driving chain；46th, core pulling motor reducer；47th, shaft-raising gear.
Embodiment
The embodiment of the present invention is described further below in conjunction with the accompanying drawings：
As shown in figure 1, the big coil winding device of glass fiber wet mat of the present invention, including meausring apparatus, damping roll Device 5, slitter edge aspirator 6, wind change of lap cutter 7 and unload volume Automatic Weighing and Packing Equipment 8.
The meausring apparatus includes grammes per square metre measuring instrument 3, and the rear and front end of grammes per square metre measuring instrument 3 sets carrying roller 2 before grammes per square metre respectively With carrying roller 4 after grammes per square metre, the front side of carrying roller 2 sets solidification outlet of still carrying roller 1 before grammes per square metre.
As Figure 2-3, the damping roll device 5, including frame, the upper right side of frame, which is set, counts long roller 9, under frame End sets balance roller 11, and the right side of balance roller 11 is connected to balance roller adjustment support, set on the support body of balance roller adjustment support Balance roller balancing weight 12, balance roller adjustment bracket by hinges axle link together with frame, and balance roller adjusts the right-hand member of support Balance roller is set to adjust handwheel 13, the middle part of frame sets top damping roll 10 and bottom damping roll 15, the bottom of frame respectively Damping roll motor reducer 14 is set, and damping roll motor reducer 14 is hindered by chain sprocket and top damping roll 10 and bottom Buddhist nun's roller 15 is connected, and the left upper end of frame sets rip cutting rotor 16 and rip cutting knife system 17, and rip cutting knife system 17 includes fixing Bar 18, the fixed longitudinal knife 20 in lower end of fix bar 18, longitudinal knife 20 are flexibly connected with fix bar 18 by hinge axis 19, fixed The left end of bar 18 sets longitudinal knife cylinder 21, and the lower end of longitudinal knife cylinder 21 is flexibly connected with longitudinal knife 20, longitudinal knife cylinder 21 Move up and down, control longitudinal knife 20 acts.
After glass fiber wet mat is by baking and curing, reaches and count long roller 9, carry out changing for measurement of length and direction Become, glass fiber wet mat reaches balance roller 11 afterwards, and adjustment balance roller adjustment handwheel 13 realizes balance roller balancing weight 12 Amplitude movable, that control balance roller 11 is swung up and down, is realized to damping roll electricity by the measurement to this amplitude of fluctuation height The adjustment of the rotating speed of machine reductor 14, after the rotating speed for changing damping roll motor reducer 14, top damping roll 10 and bottom damping The rotating speed of roller 15 accordingly adjusts, and so as to realize the adjustment of glass fiber wet mat tension force, glass fiber wet mat arrives afterwards Up to rip cutting rotor 16, the cutting of product and the excision of flash are carried out by longitudinal knife 20, realizes the processing of product.
As illustrated in figures 4-5, the winding change of lap cutter 7, including fixed mount, the side of fixed mount set change of lap rotating disk 33, the lower end of fixed mount sets winding motor reductor 31 and change of lap motor reducer 30 respectively, and work is housed on change of lap rotating disk 33 Make position Scroll 28 and prepare position Scroll 32, working position Scroll 28 and winding motor reductor 31 by synchronous cog belt and Silent chain is connected, and winding motor reductor 31 acts, and drives working position Scroll 28 to act, so as to realize to glass fibre The winding of wet method mat, the process of winding need to realize the control of glass fiber wet mat constant linear velocity and identical tension, winding The frequency converter of motor reducer 31 uses torque control model, and frequency converter torque is directly proportional to felt volume radius, can pass through calculating Felt volume radius adjustment frequency converter torque, can also realize the closed-loop control of frequency converter torque, together by installation tension sensor When set the end face quality that tension taper degree curve ensures winding finished product felt；When the glass fiber wet on working position Scroll 28 is thin When felt length has reached " upset length " on host computer, change of lap motor reducer 30 it is electric after rotate, drive change of lap rotating disk 33 Rotate, during rotation, the tension force and linear velocity of felt volume are constant, when working position Scroll 28 and prepare position Scroll 32 After putting exchange, by the control of limit switch, change of lap motor reducer 30 shuts down, and completes reel change.
Lateral slicer device is arranged on the front end of fixed mount, and the revolving knife that lateral slicer device includes being arranged on fixed mount side is consolidated Fixed board, the lower end of revolving knife fixed plate set revolving knife to support cylinder 29, and the side of revolving knife fixed plate sets crosscutting knife support, Knife rest is set on the support body of crosscutting knife support, revolving knife support cylinder 29 is connected with knife rest, fixed revolving knife 25 on knife rest, The lower end of knife rest respectively connected revolving knife cylinder 23 and revolving knife locking cylinder 24, and the upper end of crosscutting knife support sets horizontal stroke respectively Pressure roller 26 and revolving knife lower compression roller 27 on cutting knife, revolving knife 25 are located on revolving knife between pressure roller 26 and revolving knife lower compression roller 27, The right side of crosscutting knife support sets revolving knife support locking cylinder 22, and revolving knife support locking cylinder 22 is fixed on revolving knife and fixed On plate；In the winding process of Scroll 42, positioned at position is prepared, now revolving knife support cylinder 29 is in be stretched out the device of revolving knife 25 State, whole revolving knife support is jacked up, revolving knife support locking cylinder 22 stretches out, and realizes the locking of crosscutting knife support, when changing After the completion of volume, by the control of magnetic valve, revolving knife support locking cylinder 22 first is withdrawn so that locking is opened, revolving knife branch Support cylinder 29 falls, and revolving knife cylinder 23 and revolving knife locking cylinder 24 act simultaneously, in cutting knife state is prepared, completes roll setting Operation, when spooling length reaches " the cutting knife length " that is set on host computer, revolving knife locking cylinder 24 is withdrawn, revolving knife cylinder 23 stretch out, and realize and the transverse direction of glass fiber wet mat is cut, meanwhile, revolving knife lower compression roller 27 is wet by the glass fibre of cut-out Method mat is pressed on working position Scroll 28, completes automatic cutter.
As shown in figs 6-8, it is described to unload volume Automatic Weighing and Packing Equipment 8, including unload volume driving 36, hydraulic elevating platform 35 and core pulling Machine 34, the side of hydraulic elevating platform 35 set electronic platform scale 37, and the side of electronic platform scale 37 sets automatic film transmitting winding package Machine 38, the tube bundle extracting machine 34 include the support body of tube bundle extracting machine 34, and the upper end of the support body of tube bundle extracting machine 34 sets Scroll 42, under Scroll 42 End sets shaft-raising gear 47, and shaft-raising gear 47 includes apical axis cylinder, and the upper end of apical axis cylinder sets top plate；The support body of tube bundle extracting machine 34 Upper end sets plate 41 and core pulling frame 39, and the side of core pulling frame 39 sets pressing device 40, and pressing device 40 includes compression cylinder, The lower end of compression cylinder sets pressure strip；The right-hand member of the support body of tube bundle extracting machine 34 sets core pulling motor reducer 46, core pulling decelerating through motor Machine 46 is connected with core pulling frame 39, specifically, core pulling motor reducer 46 is driven by drive sprocket 44 and driving chain 45 Core pulling frame 39；The upper right side of core pulling Rack Body sets guide roller 43, mainly play the guiding role.
In use, the felt volume for winding completion is lifted on hydraulic elevating platform 35 using volume driving 36 is unloaded, pass through control The lifting of hydraulic elevating platform 35, adjust its height so that felt volume center is consistent with the center of tube bundle extracting machine 34, is adjusted to most preferably take out Core position, control core pulling motor reducer 46 to rotate manually, while core pulling frame is driven by drive sprocket 44 and driving chain 45 39 move to reach correct position to the front side of tube bundle extracting machine 34, and block Scroll 42, control core pulling motor reducer 46 to invert manually, Core pulling frame 39 drags Scroll 42 and moved to the rear of tube bundle extracting machine 34, reaches restraining position and is automatically stopped, pulls pneumatic control valve, So that shaft-raising gear 47 acts, apical axis cylinder, which stretches out, jacks up Scroll 42, promotes plate 41 to insert the bottom of Scroll 42 manually Portion, pull pneumatic control valve so that pressing device 40 acts, and compression cylinder, which is stretched out, depresses the spindle nose of Scroll 42, utilizes thick stick Rod principle tilts the other end of Scroll 42, penetrates winding paper tube, unclamps pressing device 40, will winding using volume driving 36 is unloaded Axle 42 is lifted into Wiring apparatus, completes core pulling work, while after new paper tube is arranged on Scroll 42, by controlling hydraulic pressure The decline of hoistable platform 35, felt volume is rolled on electronic platform scale 37 and weighed, then into automatic film transmitting winding-packing machine 38 packed after be put in storage.
The winding method of the described big coil winding device of glass fiber wet mat, comprises the following steps：
A, glass fiber wet mat is from after the solidification of baking and curing stove, by solidifying carrying roller 2 before outlet of still carrying roller 1 and grammes per square metre Transmission, the detection of grammes per square metre is carried out into grammes per square metre measuring instrument 3, the glass fiber wet mat after detection passes through carrying roller after grammes per square metre 4 It is excessive after, into damping roll device 5；
B, the tension force of glass fiber wet mat is adjusted damping roll device 5, by the swing of balance roller 11 come real The control of existing Tensity size, controls the change of the tension force of glass fiber wet mat, so as to which effectively control winds coil diameter, glass fibers Dimension wet method mat is cut using longitudinal knife 20, and the slitter edges of both sides is unified after being crushed by slitter edge aspirator 6 to be collected；
C, the glass fiber wet mat after cutting drives working position Scroll 28 to act by winding motor reductor 31, Glass fiber wet mat is wound, when the glass fiber wet mat length on working position Scroll 28 has reached upper During upset length on machine, change of lap motor reducer 30 it is electric after rotate, drive change of lap rotating disk 33 to rotate, working position Scroll 28 With prepare the location swap of position Scroll 32, complete automatic reel change, it is horizontal when spooling length and coil diameter reach cutting setting value Cutting knife 25 is acted, and glass fiber wet mat is laterally cut；
D, using unload volume driving 36 by wind complete glass fiber wet mat be lifted on hydraulic elevating platform 35, make Scroll 42 is extracted out from the center of glass fiber wet mat with tube bundle extracting machine 34, and carries out the peace of new glass fiber wet method mat Dress, finally, is weighed using electronic platform scale 37, is put in storage after then being packed into automatic film transmitting winding-packing machine 38.

Claims (10)

1. a kind of big coil winding device of glass fiber wet mat, it is characterised in that including meausring apparatus, damping roll device（5）、 Slitter edge aspirator（6）, winding change of lap cutter（7）With unload volume Automatic Weighing and Packing Equipment（8）；
The damping roll device（5）, including frame, the upper right side of frame, which is set, counts long roller（9）, the lower end of frame sets balance roller （11）, balance roller（11）Right side be connected to balance roller adjustment support, balance roller adjustment support support body on set balance roller match somebody with somebody Pouring weight（12）, the right-hand member setting balance roller adjustment handwheel of balance roller adjustment support（13）, the middle part of frame sets top to hinder respectively Buddhist nun's roller（10）With bottom damping roll（15）, the bottom of frame sets damping roll motor reducer（14）, the left upper end setting of frame Rip cutting rotor（16）With rip cutting knife system（17）；
The winding change of lap cutter（7）, including fixed mount, the side setting change of lap rotating disk of fixed mount（33）, change of lap rotating disk （33）It is upper that working position Scroll is housed（28）With preparation position Scroll（32）, the side of fixed mount sets revolving knife fixed plate, horizontal The lower end of cutting knife fixed plate sets revolving knife to support cylinder（29）, the side of revolving knife fixed plate sets crosscutting knife support, crosscutting Knife rest is set on the support body of knife support, fixed revolving knife on knife rest（25）, the lower end of knife rest respectively connected revolving knife cylinder （23）With revolving knife locking cylinder（24）, the upper end of crosscutting knife support sets pressure roller on revolving knife respectively（26）Pushed with revolving knife Roller（27）, revolving knife（25）The pressure roller on revolving knife（26）With revolving knife lower compression roller（27）Between, the right side of crosscutting knife support Revolving knife support locking cylinder is set（22）, revolving knife support locking cylinder（22）It is fixed in revolving knife fixed plate；
It is described to unload volume Automatic Weighing and Packing Equipment（8）, including unload volume driving（36）, hydraulic elevating platform（35）And tube bundle extracting machine（34）, liquid Press hoistable platform（35）Side set electronic platform scale（37）, electronic platform scale（37）Side set automatic film transmitting winding-packing machine （38）, the tube bundle extracting machine（34）Including tube bundle extracting machine（34）Support body, tube bundle extracting machine（34）The upper end of support body sets Scroll（42）, winding Axle（42）Lower end set shaft-raising gear（47）, tube bundle extracting machine（34）The upper end of support body sets plate（41）With core pulling frame（39）, take out Core frame（39）Side set pressing device（40）, tube bundle extracting machine（34）The right-hand member of support body sets core pulling motor reducer（46）, take out Core motor reducer（46）With core pulling frame（39）Drive connection.
2. the big coil winding device of glass fiber wet mat according to claim 1, it is characterised in that meausring apparatus includes Grammes per square metre measuring instrument（3）, grammes per square metre measuring instrument（3）Rear and front end carrying roller before grammes per square metre is set respectively（2）With carrying roller after grammes per square metre（4）, gram Carrying roller before weight（2）Front side set solidification outlet of still carrying roller（1）.
3. the big coil winding device of glass fiber wet mat according to claim 2, it is characterised in that rip cutting knife system （17）Including fix bar（18）, fix bar（18）The fixed longitudinal knife in lower end（20）, fix bar（18）Left end set rip cutting Knife cylinder（21）, longitudinal knife cylinder（21）Lower end and longitudinal knife（20）It is flexibly connected.
4. the big coil winding device of glass fiber wet mat according to claim 1, it is characterised in that damping roller motor subtracts Fast machine（14）Pass through chain sprocket and top damping roll（10）And bottom damping roll（15）Drive connection；Balance roller adjusts support Linked together by hinge axis and frame.
5. the big coil winding device of glass fiber wet mat according to claim 3, it is characterised in that the lower end of fixed mount Winding motor reductor is set respectively（31）With change of lap motor reducer（30）, working position Scroll（28）Slow down with winding motor Machine（31）It is connected by synchronous cog belt and silent chain, revolving knife support cylinder（29）It is connected with knife rest.
6. the big coil winding device of glass fiber wet mat according to claim 1, it is characterised in that shaft-raising gear（47） Including apical axis cylinder, the upper end of apical axis cylinder sets top plate.
7. the big coil winding device of glass fiber wet mat according to claim 1, it is characterised in that pressing device（40） Including compression cylinder, the lower end of compression cylinder sets pressure strip.
8. the big coil winding device of glass fiber wet mat according to claim 1, it is characterised in that core pulling decelerating through motor Machine（46）Pass through drive sprocket（44）And driving chain（45）Drive core pulling frame（39）, the upper right side of core pulling Rack Body, which is set, to be oriented to Roller（43）.
9. the big coil winding device of glass fiber wet mat according to claim 3, it is characterised in that longitudinal knife（20）With Fix bar（18）Pass through hinge axis（19）It is flexibly connected.
10. a kind of winding method of the big coil winding device of glass fiber wet mat as claimed in claim 5, its feature exist In comprising the following steps：
A, glass fiber wet mat is from after the solidification of baking and curing stove, by solidifying outlet of still carrying roller（1）With carrying roller before grammes per square metre（2） Transmission, into grammes per square metre measuring instrument（3）The detection of grammes per square metre is carried out, the glass fiber wet mat after detection passes through carrying roller after grammes per square metre （4）It is excessive after, into damping roll device（5）；
B, damping roll device（5）The tension force of glass fiber wet mat is adjusted, passes through balance roller（11）Swing come it is real The control of existing Tensity size, controls the change of the tension force of glass fiber wet mat, so as to which effectively control winds coil diameter, glass fibers Dimension wet method mat uses longitudinal knife（20）Cut, the slitter edge of both sides passes through slitter edge aspirator（6）It is unified after being crushed Collect；
C, the glass fiber wet mat after cutting passes through winding motor reductor（31）Drive working position Scroll（28）Action, Glass fiber wet mat is wound, when working position Scroll（28）On glass fiber wet mat length reached Position machine on upset length when, change of lap motor reducer（30）It is electric after rotate, drive change of lap rotating disk（33）Rotate, working position is received Spool（28）With preparation position Scroll（32）Location swap, automatic reel change is completed, when spooling length and coil diameter reach cutting During setting value, revolving knife（25）Action, laterally cuts to glass fiber wet mat；
D, using unload volume driving（36）The glass fiber wet mat for winding completion is lifted into hydraulic elevating platform（35）On, make Use tube bundle extracting machine（34）By Scroll（42）Extracted out from the center of glass fiber wet mat, and carry out new glass fiber wet method mat Installation, finally, use electronic platform scale（37）Weighed, then into automatic film transmitting winding-packing machine（38）After being packed Storage.
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CN107892197B (en) * 2017-12-28 2023-06-16 温州海多堡机械科技有限公司 Winding machine
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