CN203557446U - Splitting machine capable of automatically collecting leftover materials - Google Patents
Splitting machine capable of automatically collecting leftover materials Download PDFInfo
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- CN203557446U CN203557446U CN201320796582.XU CN201320796582U CN203557446U CN 203557446 U CN203557446 U CN 203557446U CN 201320796582 U CN201320796582 U CN 201320796582U CN 203557446 U CN203557446 U CN 203557446U
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Abstract
本实用新型公开了一种自动收集边料的分切机,包括分切机本体,所述分切机本体包括机架、安装在所述机架上的薄膜辊和收卷辊、位于薄膜辊下方的切刀;还包括:收料架,位于所述机架的一侧;边料收料辊,安装在收料架上;驱动机构,用于驱动所述边料收料辊;导流通道,位于切刀下方,该导流通道顶部带有边料入口,端头带有朝向所述边料收料辊的边料出口。分切机分切过程中产生的边料自动收集,减轻工作人员的劳动强度,提高生产效率,且自动收集过程中边料顺畅的卷绕在边料收料辊上,不容易与其他器件缠绕。
The utility model discloses a slitting machine for automatically collecting side materials, which comprises a slitting machine body, and the slitting machine body includes a frame, a film roller and a winding roller installed on the frame, a The cutting knife below; also includes: a material receiving frame, located on one side of the frame; a side material receiving roller, installed on the material receiving frame; a driving mechanism, used to drive the side material receiving roller; diversion The channel is located below the cutting knife, the top of the diversion channel has a side material inlet, and the end has a side material outlet facing the side material collection roller. The edge material generated during the slitting process of the slitter is automatically collected, which reduces the labor intensity of the staff and improves production efficiency, and the edge material is smoothly wound on the edge material take-up roller during the automatic collection process, and is not easy to be entangled with other devices .
Description
技术领域technical field
本实用新型涉及一种绝缘复合材料的加工设备,具体涉及一种自动收集边料的分切机。The utility model relates to processing equipment for insulating composite materials, in particular to a cutting machine for automatically collecting side materials.
背景技术Background technique
绝缘复合材料是指以绝缘填料与高聚物复合而成的具有电绝缘功能的复合材料。绝缘复合材料加工成型后需要进行分切,得符合不同要求的成品,例如,公开号为103085441A的中国发明专利申请公开了一种柔软复合材料的制造方法,该方法将基材薄膜放卷,在放卷后的基材薄膜正反两面各喷涂一层聚氨酯胶粘剂溶液,形成聚氨酯胶粘剂层,经烘焙溶剂后将胶粘剂层分别与纤维纸热压轧合收卷、后处理及分切得成品。Insulating composite materials refer to composite materials with electrical insulation function composed of insulating fillers and high polymers. After the insulating composite material is processed, it needs to be cut to obtain finished products that meet different requirements. For example, the Chinese invention patent application with the publication number 103085441A discloses a method for manufacturing a soft composite material. Spray a layer of polyurethane adhesive solution on the front and back of the unrolled base film to form a polyurethane adhesive layer. After baking the solvent, the adhesive layer is hot-rolled with fiber paper for winding, post-processing and slitting to obtain finished products.
分切工序由分切机进行,如公开号为CN103058002A的中国发明申请公开了一种双层薄膜叠加分切装置及方法,该薄膜叠加分切装置的结构为:机架上部设有压辊,压辊的两侧设置第一收卷辊和第二收卷辊,机架内设置刀槽辊、第一导向辊、第二导向辊和第三导向辊,机架外部设置两个压合辊,压合辊外侧设置叠加器。The slitting process is carried out by a slitting machine. For example, the Chinese invention application with the publication number CN103058002A discloses a double-layer film superimposed slitting device and method. The first winding roller and the second winding roller are arranged on both sides of the pressure roller, the knife groove roller, the first guide roller, the second guide roller and the third guide roller are arranged in the frame, and two pressing rollers are arranged outside the frame , a stacker is set outside the pressing roller.
公开号为CN101917095A的中国发明申请公开了一种绝缘垫条分切器,该分切器包括操作台、电机、调节支架、切刀、分切模具、升降架及支座;所述操作台上设有门框式支座,支座内侧设有升降架,支座上方的横梁中心设有与升降架连接的调节螺栓;升降架前后两面对称设有电机,两电机轴端均与操作台面垂直,另设一电机位于垂直设置的两电机一侧中间,其轴端与操作台面平行,所述三台电机分别同轴设有切刀;带有限位槽的分切模具对应设置于切刀下方;所述操作台台面下方设有水槽,其内设有水泵,与水泵连接的水管分别通过冷却胶管连接于三台电机;所述支座两外侧下部对应设有调节支架,其下方设有弹簧。The Chinese invention application with the publication number CN101917095A discloses a splitter for insulating pad strips, which includes an operating table, a motor, an adjusting bracket, a cutter, a cutting die, a lifting frame and a support; There is a door frame support, and a lifting frame is installed inside the support, and the center of the beam above the support is equipped with an adjusting bolt connected with the lifting frame; the front and rear sides of the lifting frame are symmetrically equipped with motors, and the shaft ends of the two motors are perpendicular to the operating table. Another motor is located in the middle of one side of the two vertically arranged motors, and its shaft ends are parallel to the operating table. The three motors are respectively coaxially provided with cutters; the slitting molds with limiting grooves are correspondingly arranged below the cutters; A water tank is arranged under the table top of the operating table, and a water pump is arranged in it, and the water pipes connected with the water pump are respectively connected to three motors through cooling rubber hoses; the lower parts of the two outer sides of the support are correspondingly provided with adjustment brackets, and springs are arranged below it.
传统的分切设备中,分切过程中产生的边料需人工整理,增加工作人员的劳动强度,影响生产效率。In the traditional slitting equipment, the trimmings produced during the slitting process need to be sorted manually, which increases the labor intensity of the staff and affects the production efficiency.
实用新型内容Utility model content
本实用新型提供了一种自动收集边料的分切机,分切机分切过程中产生的边料自动收集,减轻工作人员的劳动强度,提高生产效率,且自动收集过程中边料顺畅的卷绕在边料收料辊上,不容易与其他器件缠绕。The utility model provides a slitting machine for automatically collecting side material. The side material generated during the slitting process of the slitting machine is automatically collected, reducing the labor intensity of the staff, improving production efficiency, and the side material is smooth during the automatic collection process. Wound on the side material take-up roller, it is not easy to be entangled with other devices.
一种自动收集边料的分切机,包括分切机本体,所述分切机本体包括机架、安装在所述机架上的薄膜辊和收卷辊、位于薄膜辊下方的切刀;A slitting machine for automatically collecting side material, comprising a slitting machine body, the slitting machine body including a frame, a film roll and a winding roll installed on the frame, and a cutter positioned below the film roll;
还包括:Also includes:
收料架,位于所述机架的一侧;The receiving rack is located on one side of the frame;
边料收料辊,安装在收料架上;The edge material receiving roller is installed on the receiving frame;
驱动机构,用于驱动所述边料收料辊;a driving mechanism, used to drive the edge material collecting roller;
导流通道,位于切刀下方,该导流通道顶部带有边料入口,端头带有朝向所述边料收料辊的边料出口。The diversion channel is located below the cutting knife, the top of the diversion channel has a side material inlet, and the end has a side material outlet facing the side material collection roller.
将分切机产生的边料引入导流通道中,穿过导流通道后绕置在边料收料辊上,驱动机构驱动边料收料辊转动,将边料绕置在边料收料辊上,导向通道在边料收集过程中很好的对边料进行限位和导向,防止边料在收料过程中与其他器件缠绕,提高安全性,收集过程中只需在边料产生初始时人工将边料引入导流通道然后缠绕在变料收料辊上,之后的分切过程中边料自动收集,节省人力,提高工作效率。The edge material produced by the slitting machine is introduced into the diversion channel, and after passing through the diversion channel, it is wound on the edge material receiving roller. The driving mechanism drives the edge material receiving roller to rotate, and the edge material is wound on the edge material receiving roller. On the roller, the guide channel can limit and guide the edge material well in the process of edge material collection, prevent the edge material from being entangled with other devices during the collection process, and improve safety. At the time, the side material is manually introduced into the diversion channel and then wound on the variable material receiving roller, and the side material is automatically collected during the subsequent cutting process, which saves manpower and improves work efficiency.
导流通道在边料的收集过程中对边料进行限位和导向作用,防止边料与其他器件缠绕,作为导流通道的一种优选方式,所述导流通道为横置的导流管,该导流管的顶部带有边料入口,其中一端的端头开放,为边料出口。The guide channel can limit and guide the side material in the process of collecting the side material, and prevent the side material from being entangled with other devices. As a preferred way of the guide channel, the guide channel is a horizontal guide tube , the top of the draft tube has a trim inlet, one end of which is open as a trim outlet.
边料从边料入口进入导流管中,穿过导流管由端头的边料出口拉出,然后缠绕在边料收料辊上,导流管能对边料很好的进行导向和限位,且导流管的设置方式也比较简单,方便加工和安装。The side material enters the guide tube from the side material inlet, passes through the guide tube and is pulled out from the side material outlet at the end, and then is wound on the side material collection roller. The guide tube can guide and collect the side material well The position is limited, and the setting method of the guide tube is relatively simple, which is convenient for processing and installation.
作为导流通道的另一种优选方式,所述导流通道为U形槽,该U形槽的一端开放,为边料出口,顶部间隔设有挡料条,相邻挡料条之间为边料入口。As another preferred mode of the guide channel, the guide channel is a U-shaped groove, one end of the U-shaped groove is open, and it is the edge material outlet, and the top is provided with retaining strips at intervals, and between adjacent retaining strips is Edge material entrance.
这样边料沿U形槽滑动最后缠绕在边料收料辊上,U形槽对边料进行导向和限位。In this way, the edge material slides along the U-shaped groove and is finally wound on the edge material receiving roller, and the U-shaped groove guides and limits the edge material.
为减少边料与挡料条之间的摩擦,进一步优选,所述挡料条包括固定在U形槽上的固定轴以及与所述固定轴转动配合的导向辊。In order to reduce the friction between the edge material and the material retaining strip, it is further preferred that the material retaining strip includes a fixed shaft fixed on the U-shaped groove and a guide roller rotatably engaged with the fixed shaft.
边料行进过程中,导向辊可以绕固定轴转动,减少对边料的摩擦。During the running process of the side material, the guide roller can rotate around the fixed shaft to reduce the friction on the side material.
分切机分切过程中,会同时产生几股边料,这些边料需同时卷绕在边料收料辊上,因此,进一步地,为了使边料在边料收料辊上绕置得更整齐结实,优选地,所述收料架上设有边料整理装置,边料经过该边料整理装置后与所述收料棍连接。During the cutting process of the slitting machine, several strands of side material will be produced at the same time, and these side materials need to be wound on the side material recovery roller at the same time. It is more orderly and strong. Preferably, an edge material sorting device is provided on the receiving frame, and the edge material is connected with the material receiving roller after passing through the edge material finishing device.
进一步优选,所述边料整理装置包括:Further preferably, the trimming device includes:
固定在收料架上的底座;The base fixed on the receiving rack;
设置在底座顶面的压条,该压条与所述底座之间的间隙为边料通道。The bead is arranged on the top surface of the base, and the gap between the bead and the base is an edge material channel.
几股边料在经过该边料通道时,被压条压紧整理,然后再卷绕在边料收料辊上,边料收卷得更结实。When several strands of edge material pass through the edge material channel, they are pressed and sorted by beading, and then wound on the edge material take-up roller, so that the edge material is wound more firmly.
作为优选,所述驱动机构为电机,还设有用于调节电机转速的变速箱。电机驱动边料收料辊转动进行收料,变速箱调节转速,从而根据分切速度调整边料收料速度。Preferably, the driving mechanism is a motor, and a gearbox for adjusting the rotation speed of the motor is also provided. The motor drives the side material receiving roller to rotate to collect the material, and the gearbox adjusts the speed, so as to adjust the side material receiving speed according to the cutting speed.
与现有的分切设备相比,本实用新型具有如下有益效果:Compared with the existing cutting equipment, the utility model has the following beneficial effects:
传统的分切设备中,分切过程中产生的边料需人工整理,增加工作人员的劳动强度,影响生产效率。In the traditional slitting equipment, the trimmings produced during the slitting process need to be sorted manually, which increases the labor intensity of the staff and affects the production efficiency.
本实用新型中,将分切机产生的边料引入导流通道中,穿过导流通道后绕置在边料收料辊上,驱动机构驱动边料收料辊转动,将边料绕置在边料收料辊上,导向通道在边料收集过程中很好的对边料进行限位和导向,防止边料在收料过程中与其他器件缠绕,提高安全性,收集过程中只需在边料产生初始时人工将边料引入导流通道然后缠绕在变料收料辊上,之后的分切过程中边料自动收集,节省人力,提高工作效率。In the utility model, the edge material produced by the slitting machine is introduced into the diversion channel, and after passing through the diversion channel, it is wound on the edge material collecting roller, and the driving mechanism drives the edge material collecting roller to rotate, and the edge material is wound around On the side material collection roller, the guide channel can limit and guide the side material well during the side material collection process, prevent the side material from being entangled with other devices during the collection process, and improve safety. During the collection process, only At the beginning of the generation of side material, the side material is manually introduced into the diversion channel and then wound on the variable material receiving roller, and the side material is automatically collected during the subsequent cutting process, which saves manpower and improves work efficiency.
附图说明Description of drawings
图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图中所示附图标记如下:The reference signs shown in the figure are as follows:
1-机架 2-分切机驱动装置 3-薄膜辊1-frame 2-slitting machine driving device 3-film roll
4-刀槽辊 5-切刀 6-边料4-Sipe roller 5-Cutting knife 6-Side material
7-收料架 8-边料收料辊 9-边料整理装置7-Material receiving rack 8-Side material receiving roller 9-Side material finishing device
10-电机 11-变速箱 12-导流通道。10-motor 11-gearbox 12-guiding channel.
具体实施方式Detailed ways
一种自动收集边料的分切机,分切机本体部分采用现有技术中常规的分切设备,本实用新型主要在于增设边料收集装置。A slitting machine for automatically collecting side material, the body part of the slitting machine adopts conventional slitting equipment in the prior art, and the utility model mainly lies in adding a side material collecting device.
分切机本体包括机架1,机架1固定在地面上,薄膜辊3和收卷辊(图中未示出)架设在机架1上,刀槽辊4位于薄膜辊3的下方,切刀5安装在刀槽辊4上,刀槽辊4、薄膜辊3和收卷辊通过联动机构与分切机驱动装置1连接。The body of the slitting machine includes a frame 1, the frame 1 is fixed on the ground, the film roll 3 and the winding roll (not shown in the figure) are erected on the frame 1, the knife groove roll 4 is located below the film roll 3, and the cutting The knife 5 is installed on the slitting roller 4, and the slitting roller 4, the film roller 3 and the winding roller are connected with the slitting machine driving device 1 through a linkage mechanism.
在切刀5下方设置导流通道12,导流通道12与刀槽辊4相互平行,导流通道12的顶面带有边料入口,导流通道12的一端开放,为边料出口,在边料出口侧的地面上固定一个收料架7,收料架7上安装一个边料收料辊8,还设有一个电机10,电机10的输出轴通过变速箱11与边料收料辊8连接。Diversion channel 12 is set below cutting knife 5, and diversion channel 12 is mutually parallel with knife groove roller 4, and the top surface of diversion channel 12 has trim inlet, and one end of diversion channel 12 is open, and is trim outlet, in A receiving frame 7 is fixed on the ground at the edge material outlet side, and a material receiving roller 8 is installed on the material receiving frame 7, and a
导流通道12的一种实施方式为:导流通道12为横置的导流管,该导流管的顶部带有边料入口,边料入口位于对应切刀5的下方,导流管的其中一端的端头开放,为边料出口,边料6经过导流管导流限位后绕置在边料收料辊8上。An embodiment of the diversion channel 12 is: the diversion channel 12 is a horizontal diversion tube, and the top of the diversion tube has a side material inlet, and the side material inlet is located below the corresponding cutter 5, and the side of the guide tube The end of one end is open, which is the edge material outlet, and the edge material 6 is wound on the edge material receiving roller 8 after passing through the flow guide tube to limit the flow.
导流通道12还可以采用另一种实施方式,即导流通道12为开口朝上的U形槽,该U形槽的一端开放,为边料出口,顶部间隔设有挡料条,相邻挡料条之间为边料入口,这样边料沿U形槽滑动最后缠绕在边料收料辊上,U形槽对边料进行导向和限位。挡料条包括固定在U形槽上的固定轴以及与固定轴转动配合的导向辊,边料行进过程中,导向辊可以绕固定轴转动,减少对边料的摩擦。The guide channel 12 can also adopt another embodiment, that is, the guide channel 12 is a U-shaped groove with the opening facing upwards, one end of the U-shaped groove is open, and it is the edge material outlet, and the top is provided with a material retaining strip at intervals, and adjacent The edge material inlet is between the retaining strips, so that the edge material slides along the U-shaped groove and finally winds on the edge material receiving roller, and the U-shaped groove guides and limits the edge material. The material retaining strip includes a fixed shaft fixed on the U-shaped groove and a guide roller that rotates with the fixed shaft. During the advancing process of the side material, the guide roller can rotate around the fixed shaft to reduce friction on the side material.
分切机分切过程中,会同时产生几股边料,这些边料需同时卷绕在边料收料辊上,因此,收料架上设有边料整理装置9,该边料整理装置9包括:固定在收料架上的底座;设置在底座顶面的压条,该压条与所述底座之间的间隙为边料通道。几股边料在经过该边料通道时,被压条压紧整理,然后再卷绕在边料收料辊上,边料收卷得更结实。During the slitting process of the slitting machine, several strands of side material will be produced at the same time, and these side materials need to be wound on the side material collection roller at the same time. Therefore, the side material finishing device 9 is provided on the material receiving rack. 9 includes: a base fixed on the receiving rack; a bead arranged on the top surface of the base, and the gap between the bead and the base is a side material channel. When several strands of edge material pass through the edge material channel, they are pressed and sorted by beading, and then wound on the edge material take-up roller, so that the edge material is wound more firmly.
本实用新型的工作方式如下:The mode of work of the present utility model is as follows:
分切机切割绝缘薄膜,初始产生的边料6由人工依次穿过导流通道12和边料整理装置9的边料通道,然后绕置在边料收料辊8上,电机10驱动边料收料辊8转动,自动收集边料,通过变速箱11调节边料收料辊8的转速,以适应不同分切速度。The slitting machine cuts the insulating film, and the initially produced side material 6 is manually passed through the guide channel 12 and the side material channel of the side material finishing device 9, and then wound on the side material receiving roller 8, and the
以上所述仅为本实用新型的较佳实施举例,并不用于限制本实用新型,凡在本实用新型精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only examples of the preferred implementation of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in the present utility model. within the scope of the new protection.
Claims (7)
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| CN201320796582.XU CN203557446U (en) | 2013-12-05 | 2013-12-05 | Splitting machine capable of automatically collecting leftover materials |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107379360A (en) * | 2017-07-20 | 2017-11-24 | 浙江世窗光学薄膜制造有限公司 | A kind of trimming retracting device |
| CN114289773A (en) * | 2021-12-20 | 2022-04-08 | 朗峰新材料启东有限公司 | Automatic scrap collecting device of precision shearing machine for nanocrystalline strips |
-
2013
- 2013-12-05 CN CN201320796582.XU patent/CN203557446U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107379360A (en) * | 2017-07-20 | 2017-11-24 | 浙江世窗光学薄膜制造有限公司 | A kind of trimming retracting device |
| CN107379360B (en) * | 2017-07-20 | 2023-09-05 | 浙江世窗光学薄膜制造有限公司 | A cutting edge recovery device |
| CN114289773A (en) * | 2021-12-20 | 2022-04-08 | 朗峰新材料启东有限公司 | Automatic scrap collecting device of precision shearing machine for nanocrystalline strips |
| CN114289773B (en) * | 2021-12-20 | 2022-09-30 | 朗峰新材料启东有限公司 | Automatic scrap collecting device of precision shearing machine for nanocrystalline strips |
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