CN109051870B - Rapid continuous production system for glass fiber felt - Google Patents
Rapid continuous production system for glass fiber felt Download PDFInfo
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- CN109051870B CN109051870B CN201810782627.5A CN201810782627A CN109051870B CN 109051870 B CN109051870 B CN 109051870B CN 201810782627 A CN201810782627 A CN 201810782627A CN 109051870 B CN109051870 B CN 109051870B
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- fixing seat
- conveying
- roller
- reel
- bracket
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/34—Emptying devices
- B65G65/40—Devices for emptying otherwise than from the top
- B65G65/48—Devices for emptying otherwise than from the top using other rotating means, e.g. rotating pressure sluices in pneumatic systems
- B65G65/4881—Devices for emptying otherwise than from the top using other rotating means, e.g. rotating pressure sluices in pneumatic systems rotating about a substantially horizontal axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H3/00—Storage means or arrangements for workshops facilitating access to, or handling of, work tools or instruments
- B25H3/04—Racks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B25/00—Packaging other articles presenting special problems
- B65B25/14—Packaging paper or like sheets, envelopes, or newspapers, in flat, folded, or rolled form
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/2292—Removing cores or mandrels from web roll after winding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/04—Bulk
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
- B65H2701/174—Textile, fibre
- B65H2701/1742—Fibreglass
Abstract
The invention discloses a rapid continuous production system of a glass fiber mat, which comprises a cutting device, a settling chamber, a powdery adhesive uniform blanking mechanism, a water spraying device, a powdering device, a drying device, a compaction shearing device, a detection device, a winding device and a packaging mechanism which are sequentially arranged.
Description
Technical Field
The invention relates to a glass fiber mat production line, in particular to a rapid continuous production system of glass fiber mats.
Background
The production system of the glass fiber chopped strand mats comprises a cutting device, a settling chamber, a water spraying device, a powdering device, a drying device, a compacting device and a winding device which are arranged in sequence. In the current production line, the adhesive is unevenly scattered, the glass fiber mat is bonded on the mesh belt in the drying process, the quality of the subsequent glass fiber mat is affected, the winding device is usually a winding roller for winding the glass fiber chopped strand mat, a plurality of workers are needed to be put into the process to replace the winding roller, the input of manpower resources is more, and the manual replacement speed is low, so that the requirement of low-cost and rapid quantitative production cannot be met.
Disclosure of Invention
Aiming at the technical problems, the invention provides a rapid continuous production system of glass fiber mats, which realizes continuous non-stop operation by utilizing a small amount of human resources in the production process by improving or adding a powdery adhesive uniform blanking mechanism, a drying device, a detection device, a winding device and a packaging mechanism, and improves the working efficiency.
In order to solve the technical problems, the invention adopts a technical scheme that: the rapid continuous production system of the glass fiber mat comprises a cutting device, a settling chamber, a powdery adhesive uniform blanking mechanism, a water spraying device, a powdering device, a drying device, a compaction shearing device, a detection device, a winding device and a packaging mechanism which are arranged in sequence,
the powder adhesive uniform blanking mechanism and the water spraying device are sequentially arranged above a transmission mesh belt transmitted by the settling chamber, the powder adhesive uniform blanking mechanism comprises a blanking bin and a roller, a plurality of uniformly distributed grooves are formed in the surface of the roller, an opening part is formed in the lower end of the blanking bin, and the opening part is in contact fit with the surface of the roller;
the drying device comprises a drying oven and a conveying net belt, wherein the conveying path of the conveying net belt consists of a drying section path positioned in the drying oven and a circulating section path positioned outside the drying oven,
a nozzle assembly capable of spraying flame to the conveying net belt passing through the circulating section is arranged on one side of the circulating section path, and the nozzle assembly comprises a plurality of nozzles which are arranged at intervals in a radial mode of the conveying net belt;
a first conveying net belt is arranged between the compaction shearing device and the winding device,
the detection device comprises an upper measurement mechanism arranged above the first conveying net belt and a lower measurement mechanism arranged below the first conveying net belt, wherein the lower end face of the upper measurement mechanism and the upper end face of the lower measurement mechanism are respectively provided with a plurality of laser range finders which are radially arranged along the conveying direction of the first conveying belt, and the lower end face of the upper measurement mechanism and the laser range finders of the upper end face of the lower measurement mechanism are symmetrically arranged in pairs;
the winding device comprises a winding mechanism and a plurality of reels, the winding mechanism comprises a first bracket component and a second bracket component which are oppositely arranged, the first bracket component comprises a first bracket, a first rotary table arranged on the first bracket and a first fixing seat arranged on the first rotary table, the first fixing seat at least comprises a fixing seat A, a fixing seat B and a fixing seat C and is distributed on a first circumference taking the rotation axis of the first rotary table as the center, wherein the positions of the fixing seat A and the fixing seat B are adjacent,
the second bracket component comprises a second bracket, a second rotary table arranged on the second bracket, and a second fixed seat arranged on the second rotary table, wherein the second fixed seat at least comprises a fixed seat a, a fixed seat b and a fixed seat c and is distributed on a second circumference taking the rotation axis of the second rotary table as the center, the positions of the fixed seat a and the fixed seat b are adjacent,
the first fixing seat and the second fixing seat can both rotate by taking the axis of the first fixing seat and the axis of the second fixing seat as the center,
the diameters of the first circumference and the second circumference are the same and the centers of the first circumference and the second circumference are at the same height,
the axes of the fixing seat A and the fixing seat a are in the same horizontal and vertical plane, the axes of the fixing seat B and the fixing seat B are in the same horizontal and vertical plane, the axes of the fixing seat C and the fixing seat C are in the same horizontal and vertical plane,
the reel comprises a first reel, a second reel and a third reel, wherein the first reel is arranged between a fixed seat A and a fixed seat a, the position of the first reel is a working position which is constant relative to the horizontal plane, a second rotating shaft is arranged between a fixed seat B and a fixed seat B, the position of the second reel is a position to be processed which is constant relative to the horizontal plane, a third rotating shaft is arranged between a fixed seat C and a fixed seat C, the position of the third reel is an auxiliary processing position which is constant relative to the horizontal plane, wherein the position to be processed is positioned below the working position, the plane of the axes of the first reel and the second reel is taken as a reference, one side of the working position is provided with an auxiliary feeding mechanism for conveying glass fiber mats to the second reel, the other side of the working position is provided with an auxiliary processing position,
the winding mechanism also comprises an auxiliary winding mechanism which is held on the second reel to assist the second reel to wind, and the auxiliary winding mechanism is transmitted to not interfere the rotation of the first rotating structure, the second rotating structure, the first reel, the second reel and the third reel after rotating,
the winding mechanism further comprises a reel placing platform, wherein the reel placing platform comprises a platform bracket and a first conveying belt arranged on the platform bracket; in the conveying direction of the first conveying belt, a first supporting frame and a second supporting frame for supporting the scroll are arranged at one end of the platform bracket at intervals,
the winding mechanism further comprises a conveying mechanism, wherein the conveying mechanism comprises a cross beam, lifting hooks are arranged at two ends of the cross beam, and the lifting hooks can lift the scroll from two ends of the scroll;
the winding mechanism further comprises a driving mechanism, wherein the driving mechanism can drive the lifting hook to move in the vertical direction and can drive the cross beam to move in the horizontal direction;
the packaging mechanism comprises a conveying device, a receiving mechanism and a carton feeding mechanism,
the conveying device comprises a conveying bracket and a second conveying belt arranged on the conveying bracket, the bottom of the conveying bracket is provided with idler wheels which are positioned in the track groove, the second conveying belt is positioned right in front of the conveying direction of the first conveying belt, the conveying direction of the second conveying belt is the same as that of the first conveying belt,
the receiving mechanism is positioned at one side of the track groove and comprises a receiving bracket, a receiving cylinder and a receiving chassis for fixing the receiving cylinder, the receiving rod of the receiving cylinder is connected with a fixed rod, the axial direction of the fixed rod is consistent with the extending direction of the piston rod of the receiving cylinder, the receiving bottom plate is fixedly connected with a rotating shaft of a rotating cylinder arranged on the receiving bracket, the conveying direction of a conveying belt is consistent with the extending direction of the piston rod of the receiving cylinder,
the carton feeding mechanism comprises a feeding bracket, a plurality of first rollers are arranged at the upper end of the feeding bracket,
the carton feeding mechanism is arranged right in front of the receiving cylinder after the receiving bottom plate rotates by a certain angle.
The auxiliary winding mechanism comprises a roller mechanism and a power mechanism for driving the roller mechanism to rotate, the roller mechanism comprises a plurality of rollers,
one of the two adjacent rollers closest to the position to be processed is an upper roller positioned above the position to be processed, the other is a lower roller positioned below the position to be processed, the rollers are connected through an annular conveying belt, at least three rollers are positioned in an area surrounded by the annular conveying belt, the three rollers comprise the two adjacent rollers, at least one roller in the area is a driving roller, the annular conveying belt positioned between the two adjacent rollers is supported inwards by the outer side of the annular conveying belt to enable the annular conveying belt to be in an inwards bent shape to hold a second reel,
the auxiliary feeding mechanism is a conveying slope, the lower end of the conveying slope is positioned above the lower roller,
the roller mechanism further comprises roller fixing seats which are positioned at two ends of the roller and fix the roller, and the roller fixing seats are connected with a power mechanism which drives the roller fixing seats to rotate.
The annular transmission belts are provided with a plurality of holding claws which are distributed at intervals in the axial direction of the roller, the roller mechanism further comprises a cross rod, the cross rod is fixedly provided with the holding claws which are distributed at intervals, and the front ends of the holding claws are arc-shaped and extend into and hold on the second scroll through the intervals between two adjacent annular transmission belts.
One of the roller fixing seats is rotationally connected with the first bracket, the other roller fixing seat is rotationally connected with the second bracket, and the rotation axis of the roller fixing seat is overlapped with the axis of the lower roller.
The roller fixing seat is also provided with a telescopic cylinder for pulling the upper roller to be far away from the lower roller.
The first rotating structure and the second rotating structure are turntables, and the two turntables are fixedly connected through a fixing rod.
The first fixing seat and the second fixing seat have the same structure, the first scroll, the second scroll and the third scroll have the same structure, the fixing seat A comprises an upper fixing seat and a lower fixing seat, the upper fixing seat is provided with a movable part which can retract inwards along the axial direction of the A fixing seat to place the first scroll on the lower fixing seat or take down the first scroll from the lower fixing seat, the movable part can also reset along the axial direction of the fixing seat A to fix the end part of the first scroll with the fixing seat A,
the fixed seat A also comprises a cylindrical seat shell, a rotary shaft of the fixed seat power mechanism is fixedly connected to the center of the bottom end surface of the cylindrical seat shell, a lower fixed seat is fixed in the cylindrical seat shell, an air cylinder is arranged at the bottom of the cylindrical seat shell, a telescopic rod of the air cylinder is connected with an upper fixed seat, the lower end surface of the upper fixed seat is provided with a lower groove, the upper end surface of the lower fixed seat is provided with an upper groove, both the upper fixed seat and the lower fixed seat are partially positioned in the cylindrical seat shell,
the two ends of the first scroll are provided with quadrilateral fixing blocks which are clamped in mounting holes formed by surrounding the upper fixing seat and the lower fixing seat,
the upper fixing seat and the lower fixing seat are matched at intervals, a distance sensor is arranged on at least one of the first bracket and the second bracket, and a detection path of the distance sensor passes through the interval between the upper fixing seat and the lower fixing seat of the upper fixing seat corresponding to the auxiliary processing station.
The reel is also provided with a positioning structure, the positioning structure is an annular positioning piece fixed on the reel, the thickness of the annular positioning piece is reduced from the inner ring to the outer edge in the diameter direction, the inner surface of the lifting hook is provided with a groove matched with the shape of the annular positioning piece, and when the lifting hook lifts the reel, the annular positioning piece is clamped in the groove.
The lifting hook is driven to move in the vertical direction by lifting cylinders arranged at two ends of the cross beam, and the cross beam is driven to move in the horizontal direction by a horizontal power mechanism.
The beneficial effects of the invention are as follows: through set up one in the opening of unloading feed bin with opening contact complex cylinder to set up the recess on the cylinder surface, the powder in the unloading feed bin drops in the recess that is located the opening region, because of roller and opening contact cooperation, after the cylinder rotates, only the powder in the recess drops, thereby makes the unrestrained volume of powder at every turn even.
And the nozzle assembly is utilized to spray fire on the conveying net belt, and the glass fiber felt adhered on the conveying net belt is burnt, so that the continuous production quality of the production line is improved.
The winding mechanism realizes the mutual transformation of the electrification control of the inflatable shaft among at least three stations, reduces the manpower input and improves the working efficiency.
Through the design of auxiliary winding mechanism, ensure that glass fiber blanket is effectively coiled on waiting to process the position air inflation axle, avoid coiling unevenness.
Through spool place the platform design, improve the high efficiency of production line operation and reduce the human cost.
The glass fiber felt rolls can quickly enter the paper boxes to finish packaging under the condition of using a small amount of manpower resources through the packaging mechanism.
Drawings
FIG. 1 is a schematic structural view of a uniform blanking mechanism for powdery adhesive;
fig. 2 is a schematic structural view of a drying apparatus;
FIG. 3 is a structural view of the detection device;
FIG. 4 is a schematic structural view of a winding device;
FIG. 5 is a perspective view of FIG. 4;
FIG. 6 is a second perspective view of FIG. 4;
FIG. 7 is a schematic view of the structure of the inflatable shaft of the present invention;
FIG. 8 is a schematic view of the structure of the fixing base of the present invention;
FIG. 9 is a schematic structural view of a bracket assembly;
FIG. 10 is a schematic view of the structure of the bracket assembly, inflatable shaft, roller;
fig. 11 is a schematic structural view of the winding device and the packaging mechanism.
Detailed Description
The following describes the invention in further detail with reference to examples.
In the following embodiments, three fixing seats are taken as examples of the first fixing seat and the second fixing seat respectively, that is, the fixing seat a, the fixing seat B, the fixing seat C, the fixing seat a, the fixing seat B and the fixing seat C have the same structure, the first scroll, the second scroll and the third scroll have the same structure, wherein the first scroll, the second scroll and the third scroll only perform the identification of the relative position relationship, and the identification is not used as the limitation of the characteristics, in addition, in the following, the scroll is an inflatable shaft and a paper cylinder is sleeved on the inflatable shaft, so that the rolled glass fiber felt roll and the inflatable shaft are better separated.
As shown in fig. 1-11, the rapid continuous production system of the glass fiber mat comprises a cutting device, a settling chamber, a powdery adhesive uniform blanking mechanism 100, a water spraying device, a powdering device, a drying device, a compaction shearing device, a detection device, a winding device and a packaging mechanism which are sequentially arranged, wherein the glass fiber mat is formed by the cutting device, the settling chamber, the adhesive uniform blanking mechanism, the water spraying device, the powdering device, the drying device, the compaction cutting device, the detection device and the winding device, and the glass fiber mat is packaged in a carton through a packaging machine.
The powder adhesive uniform blanking mechanism and the water spraying device are sequentially arranged above a transmission net belt transmitted by a settling chamber, the powder adhesive uniform blanking mechanism 100 comprises a blanking bin 102 and a roller 101, a plurality of uniformly distributed grooves 1011 are formed in the surface of the roller, an opening is formed in the lower end of the blanking bin, and the opening is in contact fit with the surface of the roller.
Wherein, the unloading feed bin make by transparent material, the opening and cylinder surface elastic contact cooperation still include feed supplement feed bin 104, feed supplement feed bin sets up unloading granary top, and feed supplement feed bin with the unloading feed bin between connect through unloading valve 103.
The drying device 200 comprises a drying oven 201 and a conveying net belt 202, wherein the conveying path of the conveying net belt consists of a drying section path positioned in the drying oven and a circulating section path positioned outside the drying oven.
A nozzle assembly 203 is arranged on one side of the path of the circulation section and can spray flame to the conveying mesh belt passing through the section, and the nozzle assembly comprises a plurality of nozzles which are arranged at intervals in a radial mode of the conveying mesh belt.
Wherein, a plurality of nozzle evenly distributed, the nozzle assembly sets up the circulation section route outside, because of glass fiber felt is inflammable, sets up the nozzle in the outside, when burning washs, only need provide less firepower can burn the glass fiber felt of bonding on carrying the guipure, and the lime-ash after the burning directly drops, does not influence follow-up product quality.
A first conveying net belt is arranged between the compaction shearing device and the winding device,
the detection device 300 comprises an upper measurement mechanism 301 arranged above a first conveying mesh belt 304 and a lower measurement mechanism 303 arranged below the first conveying mesh belt, wherein the lower end surface of the upper measurement mechanism and the upper end surface of the lower measurement mechanism are respectively provided with a plurality of laser range finders 302 which are radially arranged along the conveying direction of the first conveying mesh belt, and the lower end surface of the upper measurement mechanism and the upper end surface of the lower measurement mechanism are symmetrically arranged in pairs; the detection device detects the thickness of the glass fiber felt on the first conveying net belt, and if the thickness does not reach the standard, an alarm sound is sent out to remind a worker to rewind the rewound glass fiber felt roll.
The winding device comprises a winding mechanism and a plurality of reels, wherein the winding mechanism comprises a first bracket component and a second bracket component which are symmetrically arranged, the first bracket component comprises a first bracket 1, a first rotary table 2 arranged on the first bracket and a first fixing seat arranged on the first rotary table, the first fixing seat comprises a fixing seat A3, a fixing seat B4 and a fixing seat C5 and is distributed on a first circumference taking the rotation axis of the first rotary table as the center, the fixing seat A, the fixing seat B and the fixing seat C take the rotation axis of the first rotary table as the center to be in regular triangle distribution, the fixing seat A and the fixing seat B are arranged above, the fixing seat C is arranged below, and the direction of a perpendicular bisector of the fixing seat C as a vertex is in the vertical direction.
The second bracket component comprises a second bracket 6, a second rotary table 7 arranged on the second bracket and a second fixing seat arranged on the second rotary table, wherein the second fixing seat comprises a fixing seat a, a fixing seat b and a fixing seat c.
The fixed seat A, the fixed seat B, the fixed seat C, the fixed seat a, the fixed seat B and the fixed seat C can rotate by taking the axis of the fixed seat A, the fixed seat B, the fixed seat C as the center.
The fixing seat A and the fixing seat a, the fixing seat B and the fixing seat, and the fixing seat C and the fixing seat C correspond to each other in pairs.
The spool includes first spool 8, second spool 9, third spool 10, install first spool and the position that this first spool place is for the invariable working position of horizontal plane between fixing base A and the fixing base a, install the second pivot and the position that this second spool place is for the invariable position of waiting to process of horizontal plane between fixing base B and the fixing base B, install the third pivot and the position that this third spool place is for the invariable auxiliary processing station of horizontal plane between fixing base C and the fixing base C, the working position, auxiliary processing station, wait to process the station and be virtual station, do not change along with the carousel rotation, wherein, the distance of working position distance compaction shearing mechanism is less than the distance of auxiliary processing station distance compaction shearing mechanism.
The winding mechanism further comprises an auxiliary winding mechanism which is held on the second winding shaft to assist the second winding shaft to wind, and the auxiliary winding mechanism is transmitted to not interfere with the rotation of the first rotating structure, the second rotating structure, the first winding shaft, the second winding shaft and the third winding shaft after rotating.
The winding mechanism further comprises a reel placement platform, wherein the reel placement platform comprises a platform bracket 11 and a first conveying belt 12 arranged on the platform bracket; in the conveying direction of the first conveying belt, a first supporting frame 13 and a second supporting frame 14 for supporting the scroll are arranged at one end of the platform bracket at intervals. In this embodiment, for better supporting the reel, a third supporting frame 15 is further provided at the other end of the platform bracket.
The winding mechanism further comprises a conveying mechanism, the conveying mechanism comprises a cross beam, lifting hooks are arranged at two ends of the cross beam, and the lifting hooks can lift the winding shaft from two ends of the winding shaft.
The winding mechanism further comprises a driving mechanism, wherein the driving mechanism can drive the lifting hook to move in the vertical direction and can drive the cross beam to move in the horizontal direction.
The packaging mechanism comprises a conveying device, a receiving mechanism and a carton feeding mechanism.
The conveying device comprises a conveying support 16 and a second conveying belt 17 arranged on the conveying support, rollers are arranged at the bottom of the conveying support and located in the track grooves 18, the second conveying belt is located right in front of the conveying direction of the first conveying belt, and the conveying direction of the second conveying belt is the same as that of the first conveying belt.
The receiving mechanism 19 is located in one side of the track groove, and the receiving mechanism comprises a receiving support, a receiving cylinder 20 and a receiving chassis 23 for fixing the receiving cylinder, a receiving rod or a piston rod 21 of the receiving cylinder is connected with a fixing rod 22, the axial direction of the fixing rod is consistent with the extending direction of the piston rod of the receiving cylinder, the receiving bottom plate is fixedly connected with a rotating shaft 24 of a rotating cylinder 25 mounted on the receiving support, and the conveying direction of a conveying belt is consistent with the extending direction of the piston rod of the receiving cylinder.
The carton feeding mechanism 26 comprises a feeding bracket 27, and a plurality of first rollers 28 are arranged at the upper end of the feeding bracket.
The carton feeding mechanism is arranged right in front of the receiving cylinder after the receiving bottom plate rotates by a certain angle, namely right in front of the extension and retraction directions of the piston rod of the receiving cylinder under the certain angle.
In the embodiment, during production, the glass fiber mat after passing through the compaction shearing device is wound on a working position scroll (namely a first scroll), after winding is completed, the compaction cutting device cuts off the glass fiber mat, the first scroll continuously winds, meanwhile, the second scroll rotates, the subsequent glass fiber mat is assisted by an auxiliary winding mechanism under the continuous conveying of the previous procedure, the subsequent glass fiber mat completes primary winding on the second scroll, after intermittent operation, the auxiliary winding mechanism rotates, at the moment, the winding of the first scroll is completed, the first rotary table and the second rotary table synchronously rotate, so that the original first scroll moves to an auxiliary processing position, the original second scroll moves to the working position, the original third scroll moves to a to-be-processed position, forming new first spool (former second spool), new second spool (former third spool), new third spool (former first spool), auxiliary winding mechanism resets, hold new second spool, actuating mechanism lifts up the glass fiber felt roll after the new third spool also is convoluteed, place to first conveyer belt, first conveyer belt action is carried the glass fiber felt roll to the second conveyer belt and is made glass fiber felt roll and spool break away from, the spool stagnates on first support frame, the second support frame, glass fiber felt roll up the core and is hollow, the conveying support moves to receiving mechanism in the track inslot in front, the receiving cylinder piston rod stretches out, the dead lever inserts glass fiber felt roll up the core, the rotation cylinder action rotates certain angle like: 45. 50, 60 etc. for the flexible direction of receiving the cylinder just to carton feed mechanism, the carton is located on cylinder one, but the manual work pulling carton, make the carton cover on the glass fiber felt roll, or the extension of receiving the cylinder, make the glass fiber felt roll stretch into in the carton, then receive the cylinder shrink, retract telescopic link also i.e. dead lever, accomplish a rolling, packing action, when packing, actuating mechanism can hang new third spool back to auxiliary processing station.
In the above embodiment, as a supplement, the auxiliary winding mechanism includes a roller mechanism and a power mechanism driving the roller mechanism to rotate, the roller mechanism includes a plurality of rollers, one of two adjacent rollers near to the to-be-processed position is an upper roller located above the to-be-processed position, the other is a lower roller located below the to-be-processed position, the rollers are connected through an annular conveying belt, at least three rollers are located in an area surrounded by the annular conveying belt, the three rollers include the two adjacent rollers, at least one roller in the area is a driving roller, the second roller supports the annular conveying belt located between the two adjacent rollers inwards by the outer side of the annular conveying belt to enable the annular conveying belt to be in an inwards bent shape, the auxiliary feeding mechanism is a conveying slope, the lower end of the conveying slope is located above the lower roller, the roller mechanism further includes roller fixing seats 33 located at two ends of the rollers, and the roller fixing seats are connected with the power mechanism driving the rollers to rotate. The annular conveying belts 34 are distributed at intervals in the axial direction of the roller, the roller mechanism further comprises a cross rod 35, a plurality of holding claws 36 distributed at intervals are fixed on the cross rod, and the front ends of the holding claws are arc-shaped and extend into and are held on the second scroll through the intervals between two adjacent annular conveying belts. One of the roller fixing seats is rotationally connected with the first bracket, the other roller fixing seat is rotationally connected with the second bracket, and the rotation axis of the roller fixing seat is overlapped with the axis of the lower roller. The roller holder is also provided with a telescoping cylinder 37 which pulls the upper roller away from the lower roller.
Specifically, take three rollers as an example, be the upper roller 29, lower roller 31, initiative roller 30 respectively, the part between upper roller and lower roller is inwards crooked on the conveyer belt, form the extrusion with between the second spool, can ensure that glass fiber blanket is effectively coiled on waiting to process the position inflatable shaft, avoid coiling unevenness, the conveying slope 32 is the partial region on the oblique directional lower roller and with this lower roller is regional interval cooperation in partial, the conveying slope can be with glass fiber blanket smooth transport to lower roller, avoid glass fiber blanket folding, the conveying slope upper end is connected with the conveyer belt of preceding process, and the connecting portion is the arc, hinge and rotate by the drive source drive roller fixing base between roller fixing base and the corresponding support, and the auxiliary winding mechanism rotates the back and do not interfere the carousel and rotate, wherein, the upper roller both ends are connected to the support through the actuating cylinder, specifically, set up the actuating cylinder on the support, the piston rod of actuating cylinder is connected with the upper roller, the upper roller both ends are connected one respectively, thereby avoid the spool, fixing base when going up and rotating with the carousel and producing the interference.
The first turntable and the second turntable can be fixedly connected and driven by one power source, and can also independently operate and are driven by two synchronous power sources.
The fixing seat A comprises an upper fixing seat 38 and a lower fixing seat 39, the upper fixing seat is provided with a movable part which can retract inwards along the axial direction of the fixing seat A to place the first scroll on the lower fixing seat or take down the first scroll from the lower fixing seat, the movable part can also reset along the axial direction of the fixing seat A to fix the end part of the first scroll with the fixing seat A,
the fixed seat A also comprises a cylindrical seat shell 40, a rotary shaft of the fixed seat power mechanism is fixedly connected to the center of the bottom end surface of the cylindrical seat shell, a lower fixed seat is fixed in the cylindrical seat shell, an air cylinder 43 is arranged at the bottom of the cylindrical seat shell, a telescopic rod 44 of the air cylinder is connected with an upper fixed seat, the lower end surface of the upper fixed seat is provided with a lower groove 42, the upper end surface of the lower fixed seat is provided with an upper groove 41, both the upper fixed seat and the lower fixed seat are partially positioned in the cylindrical seat shell,
the two ends of the first reel are provided with quadrilateral fixing blocks 47 which are clamped in mounting holes formed by the surrounding of the upper fixing seat and the lower fixing seat,
the upper fixing seat and the lower fixing seat are matched at intervals, at least one of the first bracket and the second bracket is provided with a distance sensor 45, and a detection path of the distance sensor passes through the interval between the upper fixing seat and the lower fixing seat of the upper fixing seat corresponding to the auxiliary processing station.
The reel is also provided with a positioning structure, the positioning structure is an annular positioning piece 46 fixed on the reel, the thickness of the annular positioning piece is reduced from the inner ring to the outer edge in the diameter direction, the inner surface of the lifting hook is provided with a groove matched with the shape of the annular positioning piece, and when the lifting hook lifts the reel, the annular positioning piece is clamped in the groove.
The lifting hook is driven to move in the vertical direction by lifting cylinders arranged at two ends of the cross beam, and the cross beam is driven to move in the horizontal direction by a horizontal power mechanism.
In the above embodiment, the first support and the second support are hereinafter collectively referred to as a support, the first turntable and the second turntable are hereinafter collectively referred to as a turntable, the support includes a plate material, the plate material may be any shape, a through hole is formed in a middle portion of the plate material, and the turntable is installed in the through hole. More specifically, the axis of rotation of fixed connection power supply in the outer terminal surface center department of carousel, set up two bearings that the interval was arranged at least on the axis of rotation of power supply, bearing outer lane fixed connection is on panel, because of carousel axial is the level, after long-term use, after carousel self gravity factor and wearing, the through-hole part that forms on carousel and the panel produces the interference, influences life, and through above-mentioned design, can effectively avoid above-mentioned problem, improvement life. Wherein, alternatively, 1, panel and carousel can form class bearing structure, and panel is the outer lane, and the carousel is the inner circle. 2. The plates and the turntables are arranged at intervals in the horizontal position, the power source is fixed on the plates, and the rotating shaft of the power source is fixedly connected to the center of the turntables.
On the basis of the above embodiment, in order to further provide the automatic control performance of the present invention, as a preferred scheme, the upper fixing seat and the lower fixing seat are matched at intervals, at least one of the brackets is provided with a distance sensor 21, and a detection path of the distance sensor passes through the interval between the upper fixing seat and the lower fixing seat of the upper fixing seat of the auxiliary processing station, so as to detect whether the air expansion shaft is placed on the fixing seat, for the preferred scheme, the following scheme can be adopted instead: the upper fixing seat is provided with a metal detection body which can be positioned on the surface of the upper fixing seat and can be embedded into the upper fixing seat, and the bracket is provided with a proximity switch matched with the metal detection body.
Modifications of the embodiments described above, or equivalents of some of the features may be made by those skilled in the art, and any modifications, equivalents, improvements or etc. within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (6)
1. A rapid continuous production system for glass fiber mats is characterized in that the production system comprises a cutting device, a settling chamber, a powdery adhesive uniform blanking mechanism, a water spraying device, a powdering device, a drying device, a compaction shearing device, a detection device, a winding device and a packaging mechanism which are arranged in sequence,
the powder adhesive uniform blanking mechanism and the water spraying device are sequentially arranged above a transmission mesh belt transmitted by the settling chamber, the powder adhesive uniform blanking mechanism comprises a blanking bin and a roller, a plurality of uniformly distributed grooves are formed in the surface of the roller, an opening part is formed in the lower end of the blanking bin, and the opening part is in contact fit with the surface of the roller;
the drying device comprises a drying oven and a conveying net belt, wherein the conveying path of the conveying net belt consists of a drying section path positioned in the drying oven and a circulating section path positioned outside the drying oven,
a nozzle assembly capable of spraying flame to the conveying mesh belt passing through the circulating section is arranged on one side of the path of the circulating section, and the nozzle assembly comprises a plurality of nozzles which are arranged at intervals in a radial mode of the conveying mesh belt;
a first conveying net belt is arranged between the compaction shearing device and the winding device,
the detection device comprises an upper measurement mechanism arranged above the first conveying net belt and a lower measurement mechanism arranged below the first conveying net belt, wherein the lower end face of the upper measurement mechanism and the upper end face of the lower measurement mechanism are respectively provided with a plurality of laser range finders which are radially arranged along the conveying direction of the first conveying belt, and the lower end face of the upper measurement mechanism and the laser range finders of the upper end face of the lower measurement mechanism are symmetrically arranged in pairs;
the winding device comprises a winding mechanism and a plurality of reels, the winding mechanism comprises a first bracket component and a second bracket component which are oppositely arranged, the first bracket component comprises a first bracket, a first rotary table arranged on the first bracket and a first fixing seat arranged on the first rotary table, the first fixing seat at least comprises a fixing seat A, a fixing seat B and a fixing seat C and is distributed on a first circumference taking the rotation axis of the first rotary table as the center, wherein the positions of the fixing seat A and the fixing seat B are adjacent,
the second bracket component comprises a second bracket, a second rotary table arranged on the second bracket, and a second fixed seat arranged on the second rotary table, wherein the second fixed seat at least comprises a fixed seat a, a fixed seat b and a fixed seat c and is distributed on a second circumference taking the rotation axis of the second rotary table as the center, the positions of the fixed seat a and the fixed seat b are adjacent,
the first fixing seat and the second fixing seat can both rotate by taking the axis of the first fixing seat and the axis of the second fixing seat as the center,
the diameters of the first circumference and the second circumference are the same and the centers of the first circumference and the second circumference are at the same height,
the axes of the fixing seat A and the fixing seat a are in the same horizontal and vertical plane, the axes of the fixing seat B and the fixing seat B are in the same horizontal and vertical plane, the axes of the fixing seat C and the fixing seat C are in the same horizontal and vertical plane,
the reel comprises a first reel, a second reel and a third reel, wherein the first reel is arranged between a fixed seat A and a fixed seat a, the position of the first reel is a working position which is constant relative to the horizontal plane, a second rotating shaft is arranged between a fixed seat B and a fixed seat B, the position of the second reel is a position to be processed which is constant relative to the horizontal plane, a third rotating shaft is arranged between a fixed seat C and a fixed seat C, the position of the third reel is an auxiliary processing position which is constant relative to the horizontal plane, wherein the position to be processed is positioned below the working position, the plane of the axes of the first reel and the second reel is taken as a reference, one side of the working position is provided with an auxiliary feeding mechanism for conveying glass fiber mats to the second reel, the other side of the working position is an auxiliary processing position,
the winding mechanism also comprises an auxiliary winding mechanism which is held on the second reel to assist the second reel to wind, and the auxiliary winding mechanism is transmitted to not interfere the rotation of the first rotating structure, the second rotating structure, the first reel, the second reel and the third reel after rotating,
the winding mechanism further comprises a reel placing platform, wherein the reel placing platform comprises a platform bracket and a first conveying belt arranged on the platform bracket; in the conveying direction of the first conveying belt, a first supporting frame and a second supporting frame for supporting the scroll are arranged at one end of the platform bracket at intervals,
the winding mechanism further comprises a conveying mechanism, wherein the conveying mechanism comprises a cross beam, lifting hooks are arranged at two ends of the cross beam, and the lifting hooks can lift the scroll from two ends of the scroll;
the winding mechanism further comprises a driving mechanism, wherein the driving mechanism can drive the lifting hook to move in the vertical direction and can drive the cross beam to move in the horizontal direction;
the packaging mechanism comprises a conveying device, a receiving mechanism and a carton feeding mechanism,
the conveying device comprises a conveying bracket and a second conveying belt arranged on the conveying bracket, the bottom of the conveying bracket is provided with idler wheels which are positioned in the track groove, the second conveying belt is positioned right in front of the conveying direction of the first conveying belt, the conveying direction of the second conveying belt is the same as that of the first conveying belt,
the receiving mechanism is positioned at one side of the track groove and comprises a receiving bracket, a receiving cylinder and a receiving chassis for fixing the receiving cylinder, the receiving rod of the receiving cylinder is connected with a fixed rod, the axial direction of the fixed rod is consistent with the extending direction of the piston rod of the receiving cylinder, the receiving bottom plate is fixedly connected with a rotating shaft of a rotating cylinder arranged on the receiving bracket, the conveying direction of a conveying belt is consistent with the extending direction of the piston rod of the receiving cylinder,
the carton feeding mechanism comprises a feeding bracket, a plurality of first rollers are arranged at the upper end of the feeding bracket,
the carton feeding mechanism is arranged right in front of the receiving cylinder after the receiving bottom plate rotates a certain angle;
the auxiliary winding mechanism comprises a roller mechanism and a power mechanism for driving the roller mechanism to rotate, the roller mechanism comprises a plurality of rollers,
one of the two adjacent rollers close to the position to be processed is an upper roller positioned above the position to be processed, the other is a lower roller positioned below the position to be processed, the rollers are connected through an annular conveying belt, at least three rollers are positioned in an area surrounded by the annular conveying belt, the three rollers comprise the two adjacent rollers, at least one roller in the area is a driving roller, the annular conveying belt positioned between the two adjacent rollers is supported inwards by the outer side of the annular conveying belt to form an inwards bent shape by the second reel,
the auxiliary feeding mechanism is a conveying slope, the lower end of the conveying slope is positioned above the lower roller,
the roller mechanism further comprises roller fixing seats which are positioned at two ends of the roller and used for fixing the roller, and the roller fixing seats are connected with a power mechanism for driving the roller fixing seats to rotate;
the first fixing seat and the second fixing seat have the same structure, the first scroll, the second scroll and the third scroll have the same structure, the fixing seat A comprises an upper fixing seat and a lower fixing seat, the upper fixing seat is provided with a movable part which can retract inwards along the axial direction of the A fixing seat to place the first scroll on the lower fixing seat or take down the first scroll from the lower fixing seat, the movable part can also reset along the axial direction of the fixing seat A to fix the end part of the first scroll with the fixing seat A,
the fixed seat A also comprises a cylindrical seat shell, a rotary shaft of the fixed seat power mechanism is fixedly connected to the center of the bottom end surface of the cylindrical seat shell, a lower fixed seat is fixed in the cylindrical seat shell, an air cylinder is arranged at the bottom of the cylindrical seat shell, a telescopic rod of the air cylinder is connected with an upper fixed seat, the lower end surface of the upper fixed seat is provided with a lower groove, the upper end surface of the lower fixed seat is provided with an upper groove, both the upper fixed seat and the lower fixed seat are partially positioned in the cylindrical seat shell,
the two ends of the first scroll are provided with quadrilateral fixing blocks which are clamped in mounting holes formed by surrounding the upper fixing seat and the lower fixing seat,
the upper fixing seat and the lower fixing seat are matched at intervals, a distance sensor is arranged on at least one of the first bracket and the second bracket, and a detection path of the distance sensor passes through the interval between the upper fixing seat and the lower fixing seat of the upper fixing seat corresponding to the auxiliary processing station.
2. The rapid continuous production system of glass fiber mats according to claim 1, wherein the endless conveyor belt has a plurality of grippers spaced apart in the axial direction of the roll, the roll mechanism further comprises a cross bar, the cross bar is fixed with a plurality of grippers spaced apart, and the front ends of the grippers are arc-shaped and extend into and are held on the second reel at intervals between two adjacent endless conveyor belts.
3. The rapid continuous production system of glass fiber mats according to claim 1, wherein one of the roller holders is rotatably connected to the first bracket, the other roller holder is rotatably connected to the second bracket, and the rotation axis of the roller holder coincides with the lower roller axis.
4. The rapid continuous glass fiber mat production system of claim 1, wherein the roller holder is further provided with a telescoping cylinder that pulls the upper roller away from the lower roller.
5. The rapid continuous production system of glass fiber mats according to claim 1, wherein the reel is further provided with a positioning structure, the positioning structure is an annular positioning member fixed on the reel, the thickness of the annular positioning member is reduced from the inner ring to the outer edge in the diameter direction, the inner surface of the lifting hook is provided with a groove matched with the shape of the annular positioning member, and the annular positioning member is clamped in the groove when the lifting hook lifts the reel.
6. The rapid continuous glass fiber mat production system according to claim 1, wherein the hooks are driven to move in a vertical direction by lifting cylinders provided at both ends of the cross beam, and the cross beam is driven to move in a horizontal direction by a horizontal power mechanism.
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| CN201810782627.5A CN109051870B (en) | 2018-07-17 | 2018-07-17 | Rapid continuous production system for glass fiber felt |
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| CN201810782627.5A CN109051870B (en) | 2018-07-17 | 2018-07-17 | Rapid continuous production system for glass fiber felt |
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| CN109051870A CN109051870A (en) | 2018-12-21 |
| CN109051870B true CN109051870B (en) | 2023-10-20 |
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| CN114537012B (en) * | 2022-02-22 | 2023-10-27 | 浙江森海新材料股份有限公司 | Green and environment-friendly flushing-free double-layer thermosensitive CTP plate and production equipment thereof |
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